EP2853629A2 - Dispositif de fixation hydrodynamique de non-tissé, tissus ou tissus à mailles - Google Patents
Dispositif de fixation hydrodynamique de non-tissé, tissus ou tissus à mailles Download PDFInfo
- Publication number
- EP2853629A2 EP2853629A2 EP14001953.0A EP14001953A EP2853629A2 EP 2853629 A2 EP2853629 A2 EP 2853629A2 EP 14001953 A EP14001953 A EP 14001953A EP 2853629 A2 EP2853629 A2 EP 2853629A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- holes
- surface segments
- drum
- drum shell
- segments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 9
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 6
- 230000000295 complement effect Effects 0.000 claims description 6
- 230000001788 irregular Effects 0.000 claims description 5
- 238000007596 consolidation process Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C29/00—Finishing or dressing, of textile fabrics, not provided for in the preceding groups
- D06C29/005—Finishing or dressing, of textile fabrics, not provided for in the preceding groups hydroentangling
Definitions
- the invention relates to a device for the hydrodynamic consolidation of nonwovens, fabrics or knitted fabrics, in which a liquid, such as water, is injected from a plurality of nozzles against the material to be solidified.
- a liquid such as water
- the material to be solidified passes over a rotating liquid-permeable drum, which may be additionally subjected to vacuum to suck the water.
- the drum consists of a cylindrical solid base drum with holes that ensure a large water drainage.
- a structure drum or drum shell is mounted, which may have finely perforated openings or holes for solidification of the fibers, but can also impart a surface structure in the form of a pattern to the material to be processed.
- the device for the hydrodynamic consolidation of nonwovens, fabrics or knitted fabrics comprises a drum on which a drum shell is arranged at a distance.
- the invention is characterized in that the drum shell is formed by a plurality of identical surface segments, wherein each surface segment has a regular arrangement of holes and each surface segment is rotated at least to an adjacent surface segment or arranged at an angle.
- Holes are holes or holes, which may have a cylindrical contour or a different contour, that is, for example, may have a conical or provided with inlet and outlet radii contour.
- the surface of the drum shell is thus divided into small surface segments in which there is a regular arrangement of the holes. In each case two adjacent surface segments are arranged so that their rows of holes have a different orientation. By twisting the surface segments markings are avoided in the fleece.
- the drum shell can be made very cheap, for example, by a galvanic process. Insufficient is an offset arrangement of the surface segments, since the orientation of the holes does not change.
- the holes are arranged within the surface segments in several rows.
- the individual area segment can be optimized in terms of its maximum possible opening.
- the rows of holes to an outer edge of the surface segments or to a longitudinal axis of the surface segments are arranged at an angle which is between 5 ° and 85 ° degrees, preferably 15 °. This measure also serves to avoid the possible markings in the web to be consolidated.
- the surface segments are arranged at an angle to the longitudinal axis of the drum shell.
- the angle may be between 5 ° and 85 ° degrees, preferably 15 °.
- the surface segments have a geometrically regular contour which is complementary to the adjacent surface segments.
- the contour may be formed in a preferred embodiment as a square, rectangle, hexagon or octagon, which is substantially axis or point symmetrical. These contours are the easiest way to accommodate a multitude of rows of holes so that the opening of the drum shell can be maximized.
- Non-symmetrical shapes can also be understood as complementary which form a closed surface with a plurality of composite surface segments without a significant gap being created between the surface segments. These surface segments may also have a geometrically irregular contour, but which should be complementary to the adjacent surface segments.
- the surface segments have an area of 0.5 to 5 cm 2 , preferably 1 to 2 cm 2 . This results in a structure on the drum shell, which is similar due to the ever further twisted arranged surface segments of a random arrangement of the holes.
- the holes In order to ensure a good drainage, at the same time give the structural shell the necessary stability, the holes have a diameter of 0.2 to 0.5 mm, preferably 0.3 to 0.4 mm.
- the spacing of the holes is 0.5 to 2 mm, preferably 1 to 1.5 mm.
- FIG. 1 is a plant for hydroentanglement of a web-shaped web shown, in which the web 1 is fed via a circulating feed belt 2 of a drum 3.
- a drum shell 4 On the outer circumference of the drum 3, a drum shell 4 was raised, which has a hole pattern of small holes or openings.
- the direction of movement of the web 1 and the direction of rotation of the drum 3 are indicated by arrows.
- the drum 3 is associated with at least one nozzle bar 5, which solidifies the web 1 by means of water jets.
- nozzle bars 5 which solidifies the web 1 by means of water jets.
- three successively arranged on the circumference of the drum 3 nozzle bars 5 are provided, each having on its underside a plurality of outlet openings 6 for water jets. With the exiting from the nozzle bar 5 water jets, the loading of the web 1, which is solidified thereby takes place.
- the associated facilities for sucking the water are known in the art and are not shown for clarity.
- FIG. 2 is shown as a detail an enlarged view of the surface of the drum shell 4.
- the surface of the drum shell 4 shows a plurality of small surface segments 8 - 8e, in which a regular arrangement of the holes 7 is present.
- Each surface segment 8 is twisted in its orientation with respect to the orientation of the holes 7 to the adjacent surface segment 8a.
- the surface segments 8 - 8 e are formed as a hexagon, wherein the holes 7 in each hexagon may have the same orientation, that is, for example, in series parallel to an outline can be arranged.
- the rows of holes within each surface segment 8-8f may be disposed at an angle to an outline.
- each surface segment 8-8e is rotated as hexagons relative to one another, a different orientation of the holes 7 results between two adjacent surface segments.
- the geometry of the surface segments 8-8e which are formed as hexagons in this embodiment, has six different orientations in each area segment 8 - 8e regularly arranged holes 7.
- the surface segments 8 - 8e only the edges of each hexagon are drawn more intensely for illustration. In practice, the lines are not visible. Only the number and orientation of the holes suggests a surface segment.
- each surface segment 8-8e is rotated six times so that the six surface segments 8-8e align in two superimposed rows and repeat this group of six hexagonal surface segments 8-8e on the entire surface of the drum shell 4.
- three surface segments 8a, 8b and 8c form a group of surface segments, each surface segment 8a, 8b, 8c having a different orientation of the rows of holes 7. This achieves almost the maximum possible number of holes 7 as in a drum having a full-area and regular bore distribution.
- the embodiment of FIG. 2 shows that the surface segments 8 - 8e can be rotated by 15 ° to the longitudinal axis of the drum shell 4.
- FIG. 3 shows four square surface segments 8, 8a, 8b, 8c, which are arranged at an angle of 15 ° to the longitudinal axis of the drum shell 4.
- Each surface segment 8, 8a, 8b, 8c has a plurality of rows of holes 7, which may be disposed within the surface segment 8, 8a, 8b, 8c at an angle to an outer edge.
- the rows of holes 7 within each surface segment are also inclined by 15 ° to an outer edge of the square.
- Each surface segment 8-8c is rotated by 90 ° with respect to the adjacent surface segment, so that the group of four surface segments 8-8c rotated relative to one another is repeated on the surface of the drum shell 4.
- the row of holes 7 may have four different orientations.
- FIG. 4 shows four irregular surface segments 8, 8a, 8b, 8c, which are arranged at an angle of 15 ° to the longitudinal axis of the drum shell 4.
- These surface segments 8-8c have an asymmetrical contour, which is complementary to the adjacently arranged surface segments, in this case with a rotation through 90 °, so that the group of surface segments 8-8c forms a closed surface.
- Each surface segment 8-8c has a plurality of rows of holes 7, which in turn can be arranged at an angle within the surface segment 8-8c.
- Each surface segment 8-8c is rotated by 90 ° with respect to the adjacent surface segment, so that the group of four surface segments 8-8c rotated relative to one another is repeated on the surface of the drum shell 4.
- the surface segments may also be designed as an octagon, a decagon tooth, a group of rectangles or as irregular but matching and repeating surfaces.
- the size of the individual surface segments can be 0.5 to 5 cm 2 , preferably 1 to 2 cm 2 .
- the spacing of the holes should be in the range of 0.5 to 2 mm, but preferably 1 to 1.5 mm.
- An optimum hole diameter may be 0.2 to 0.5 mm and should preferably be 0.3 to 0.4 mm.
- the regular arrangement of the holes in the surface segments allows an inexpensive production of the drum shell, for example, by a galvanic process, at the same time a maximum of open areas is achieved. It is of course possible to nickel-coat the drum shell after or during manufacture.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Nonwoven Fabrics (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013110744.3A DE102013110744A1 (de) | 2013-09-27 | 2013-09-27 | Vorrichtung zur hydrodynamischen Verfestigung von Vliesen, Geweben oder Gewirken |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2853629A2 true EP2853629A2 (fr) | 2015-04-01 |
| EP2853629A3 EP2853629A3 (fr) | 2015-07-22 |
| EP2853629B1 EP2853629B1 (fr) | 2016-09-07 |
Family
ID=50897330
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14001953.0A Not-in-force EP2853629B1 (fr) | 2013-09-27 | 2014-06-04 | Dispositif de consolidation hydrodynamique de tissus non-tissés, de tissus tissés ou de tissus à mailles |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2853629B1 (fr) |
| DE (1) | DE102013110744A1 (fr) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0776391A1 (fr) | 1995-05-17 | 1997-06-04 | Icbt Perfojet | Procede pour la fabrication d'une nappe textile non tissee sans motif par jets d'eau sous pression, et installation pour la mise en uvre de ce procede |
| DE202007011748U1 (de) | 2007-08-22 | 2007-10-31 | Fleissner Gmbh | Vorrichtung für die Herstellung von nicht gewobenen Vliesstoffen mit einer eine Umhüllung aufweisenden Trommel |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3461754A (en) * | 1966-12-07 | 1969-08-19 | Armstrong Cork Co | Rotary drum for fissuring acoustical material |
| DE29622987U1 (de) * | 1995-05-17 | 1997-08-28 | ICBT Perfojet, Montbonnot | Vorrichtung zum Herstellen eines nicht-gewebten und undessinierten Tuches mittels Druckwasserstrahles |
| DE10227843A1 (de) * | 2002-06-21 | 2004-01-08 | Voith Paper Gmbh & Co. Kg | Walze zur Entwässerung einer Faserstoffbahn, Verfahren zu ihrer Herstellung und Verwendung einer solchen Walze |
| GB0313135D0 (en) * | 2003-06-07 | 2003-07-09 | Voith Fabrics Gmbh & Co Kg | Non-woven fabric and method of manufacture |
| DE102008033253A1 (de) * | 2008-07-15 | 2010-01-21 | Fleissner Gmbh | Verfahren und Vorrichtung zur Herstellung strukturierter Vliesstoffe |
| DE102009001156A1 (de) * | 2009-02-25 | 2010-08-26 | Voith Patent Gmbh | Walze |
| DE202013102203U1 (de) * | 2012-08-23 | 2013-06-06 | Trützschler GmbH & Co Kommanditgesellschaft | Vorrichtung zur hydrodynamischen Verfestigung von Vliesen, Geweben oder Gewirken |
-
2013
- 2013-09-27 DE DE102013110744.3A patent/DE102013110744A1/de not_active Withdrawn
-
2014
- 2014-06-04 EP EP14001953.0A patent/EP2853629B1/fr not_active Not-in-force
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0776391A1 (fr) | 1995-05-17 | 1997-06-04 | Icbt Perfojet | Procede pour la fabrication d'une nappe textile non tissee sans motif par jets d'eau sous pression, et installation pour la mise en uvre de ce procede |
| DE202007011748U1 (de) | 2007-08-22 | 2007-10-31 | Fleissner Gmbh | Vorrichtung für die Herstellung von nicht gewobenen Vliesstoffen mit einer eine Umhüllung aufweisenden Trommel |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102013110744A1 (de) | 2015-04-02 |
| EP2853629B1 (fr) | 2016-09-07 |
| EP2853629A3 (fr) | 2015-07-22 |
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