EP2875962A1 - Procédé de fabrication d'une ligne de fabrication de livre - Google Patents

Procédé de fabrication d'une ligne de fabrication de livre Download PDF

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Publication number
EP2875962A1
EP2875962A1 EP14003416.6A EP14003416A EP2875962A1 EP 2875962 A1 EP2875962 A1 EP 2875962A1 EP 14003416 A EP14003416 A EP 14003416A EP 2875962 A1 EP2875962 A1 EP 2875962A1
Authority
EP
European Patent Office
Prior art keywords
book
book block
production line
reference plane
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14003416.6A
Other languages
German (de)
English (en)
Other versions
EP2875962B1 (fr
Inventor
Axel Jäger
Torsten Meineke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolbus GmbH and Co KG
Original Assignee
Kolbus GmbH and Co KG
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Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=51690184&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2875962(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Kolbus GmbH and Co KG filed Critical Kolbus GmbH and Co KG
Publication of EP2875962A1 publication Critical patent/EP2875962A1/fr
Application granted granted Critical
Publication of EP2875962B1 publication Critical patent/EP2875962B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C5/00Preparing the edges or backs of leaves or signatures for binding
    • B42C5/02Preparing the edges or backs of leaves or signatures for binding by rounding or backing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C11/00Casing-in
    • B42C11/04Machines or equipment for casing-in or applying covers to books
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C19/00Multi-step processes for making books

Definitions

  • the present invention relates to a method for setting a book production line with arranged along the material flow processing stations with actuators that adjust computer controlled in accordance with predetermined manipulated variables, on a book to be created.
  • the book blocks successively pass through a rounding and pressing station, one or more Adjustbeleim- andorganizhinterklebestationen and a station for hanging in a book cover and get in the course in a forming and pressing station.
  • functional elements in the processing stations are automatically moved with the aid of a control computer in terms of set-up time shortening by means of parameter inputs via motorized adjustment systems.
  • Out DE 199 03 162 A1 is a Abpressmaschine for pressing held clamped in the near-field area held rounded book block known that allows automated fine adjustment of the height adjustment of the press bar.
  • the pressing beam is mounted on a slide in the vertical direction freely displaceable and raised when placed on the book block back to rest on the carriage.
  • the concern of the press beam on the system of the carriage when lowering the carriage a detent switch is detuned, whereby the movement of the carriage is stopped and the pressing beam is clamped by means of pneumatic cylinders against the system of the carriage.
  • the invention is thus based on the object of describing a method with which in a simple manner, in particular the time required for setting a book production line can be significantly reduced to a production order, without affecting the quality of the generated books.
  • This object is achieved by the actually generated by the rounding elevation of the book block back is transmitted to a control of the book production line, which derives therefrom parameters for setting stations of the book production line on this actual elevation of the book block back to be processed and processing stations of the book production line Setting provides.
  • the distance of the book block spine or rounded book blocks preferably its apex to a fixed reference plane of the book production line is automatically detected, being used as a measuring instrument a pressing bar for pressing rounded book blocks and means for positioning the press bar to the book block back.
  • processing stations of the book production line can be automatically adjusted to the actually generated elevation of the book block back, so waived without limiting the quality of the finished products produced on a manual correction by the operator can.
  • the time required for setting the book production line to the product to be produced is thus significantly reduced.
  • the press beam is lowered from a known home position spaced from the book block to the book block spine, the reaching of the book block spine being determined by achieving at least a threshold.
  • the achievement of the at least one threshold triggers the detection of the present in this moment position of the press bar, which is converted into an elevation of the book block back and processed for setting operations of processing stations of the book production line.
  • Modern book production lines have an electromotive adjustment of the position of the press bar, which include a donor system for returning the current position to a controller.
  • this encoder system is integrated in the motor.
  • this encoder system which is used for the position adjustment, is used for detecting the position of the press beam and thus the elevation of the book block back, so that no additional displacement measuring system is required for measuring the elevation.
  • the time for measuring the superelevation of the rounded book block spine is determined according to the invention by the achievement of one or more threshold values.
  • the equation of motion describing the pressing bar changes significantly.
  • this at least one threshold relates to the force applied to change the position of the press beam to the book block spine.
  • this threshold value can describe a defined force limit or a change in the force over time, ie a defined limit for one of its time derivatives.
  • Modern controls allow the determination of the instantaneous power consumption of an electric drive and thus of the momentarily applied by this electric drive torque or the momentarily applied by this electric drive force.
  • the motor itself is thus used as a force measuring system in the case of electromotive adjustment of the position of the press beam in order to achieve the achievement of the invention To detect threshold value, so that no additional encoder system is required for this function.
  • At least one of these threshold values refers to the change over time of the position of the press beam and thus to the speed with which the press beam moves.
  • the threshold may describe a fixed limit on the speed of movement of the press beam or one of its time derivatives.
  • the position of the press beam is at least during the measuring process for determining the elevation of the book block back in a close temporal sequence or preferably continuously detected by a donor system that transmits the measurements to a controller, which determines from these data, the temporal change in the position of the press bar.
  • a variable distance within the drive train of the adjusting device for positioning the pressing bar changes as a result of placing the pressing bar on the book block back, and the threshold value describes a defined value of this variable distance.
  • the threshold may refer to one of the time derivatives of this variable distance.
  • this variable distance is monitored by a proximity switch.
  • the variable distance is set within the drive train.
  • Modern book production lines have a tensioning device which connects the press beam to its further drive train and is controlled by a control of the book production line.
  • the pressing bar in the dissolved state, is spaced from the receiving plate and can be moved against a carriage, in the tensioned state it is against the carriage.
  • This concern is monitored by a proximity switch located in the carriage.
  • the actual position of the book block spine or its vertex is determined in dissolved tensioning device such that when placing of the press beam on the book block back of the press beams is moved against this carriage.
  • the achievement of the threshold value here a certain distance of the press beam to this slide, is detected by a suitable encoder system.
  • the existing monitoring of the tensioning device existing proximity switch so that no additional encoder system is required.
  • the determined elevation of the book block back actually generated by the rounding is displayed to the operating personnel.
  • the operator is thus provided with a way of assessing the lap result, which simplifies the control of the rounding process and the setting of the lap device.
  • the stationary reference plane used to determine the actual elevation of the book block spine advantageously coincides with the upper edges of the clamping elements holding the rounded book blocks on both sides, so that when setting up the book production line in connection with the initial commissioning or maintenance, the calibration of the measuring system with simple Means is possible.
  • Fig. 1 shows a section of two each in the near-back region of two clamping elements (5) book blocks (1, 2) the same compilation of layers L 1 , L 2 to L n , with different degrees of rounding of the book block back (3, 4), as they are for pressing off Will be provided.
  • different elevations (u 1 , u 2 ) occur at different distances (d 1 , d 2 ) of the vertex (A 1 , A 2 ) of the book block spine to a fixed reference plane (R) lead.
  • the fixed reference plane (R) and the upper edges of the clamping elements (5) coincide.
  • the distance actually generated during the rounding (d 1 , d 2 ) is detected within the rounding and pressing station (21) of the book production line (20) with the aid of the press bar (6) and as in Fig. 2 represented a control (S) of the book production line (20) transmitted. From this measured distance (d 1 , d 2 ) determines the controller (S) for setting various stations (22, 23, 24) on the product to be generated required manipulated variables (z K , z L , z F , z i ), which for setting the respective station (22, 23, 24) is transmitted to this.
  • the tensioning device (10) gives the lap and press station (21) the in the carriage (11) vertically guided pressing beam (6) free, so that it is held by a stop (not shown) in one of the carriage (11) spaced (a) lower end position, from which the pressing bar (6) along its guide in Direction of the carriage (11) is liftable.
  • the carriage (11) is located in a known starting position, wherein the pressing bar (6) in the direction of the surface normal (N 1 , N 2 ) of the book block back (3, 4) is spaced therefrom.
  • the proximity switch (13) in communication with the controller (S) changes its switching state, whereby the advancing movement of the positioning device (14) is stopped.
  • the value transmitted to the controller (S) at the time of switching the proximity switch (13) from the rotary encoder integrated in the positioning drive (15) of the positioning device (14) is a measure of the actual distance (d 1 , d 2 ) of the vertex (A 1 , A 2 ) of a book block back (3, 4) to the fixed reference plane (R) and for the actual elevation (u 1 , u 2 ) of the rounded book block back (3, 4).
  • the controller (S) determines from the data transmitted by the rotary encoder of the positioning drive (15) the elevation (u 1 , u 2 ) of the rounded book block spine (3, 4) which is available to the operating personnel an advertisement is visualized.
  • controller (S) determines from these data setpoints (z K , z L , z F ) for manipulated variables of other devices of the book production line (20), such as the book block transport system (22), the suspension mechanisms (23) and the book forming station (24), so that they are automatically optimally adjusted to the rounded book block (1, 2).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Presses (AREA)
EP14003416.6A 2013-11-22 2014-10-04 Procédé de fabrication d'une ligne de fabrication de livre Active EP2875962B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102013019559.4A DE102013019559A1 (de) 2013-11-22 2013-11-22 Verfahren zum Einstellen einer Buchfertigungsstraße

Publications (2)

Publication Number Publication Date
EP2875962A1 true EP2875962A1 (fr) 2015-05-27
EP2875962B1 EP2875962B1 (fr) 2016-07-20

Family

ID=51690184

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14003416.6A Active EP2875962B1 (fr) 2013-11-22 2014-10-04 Procédé de fabrication d'une ligne de fabrication de livre

Country Status (2)

Country Link
EP (1) EP2875962B1 (fr)
DE (1) DE102013019559A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220118788A1 (en) * 2020-10-20 2022-04-21 Revival Ai Inc. Book production system and method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110126504B (zh) * 2019-03-16 2021-06-08 广东绿之彩科技股份有限公司 图书装订设备

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19741755A1 (de) * 1997-09-22 1999-06-24 Kolbus Gmbh & Co Kg Verfahren zum Einstellen einer Buchbindemaschine
DE19859331A1 (de) * 1998-12-22 2000-07-06 Kolbus Gmbh & Co Kg Vorrichtung zum Abpressen von Buchblocks
DE19903162A1 (de) 1999-01-27 2000-08-03 Kolbus Gmbh & Co Kg Abpreßmaschine zum Abpressen von Buchblocks

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2660069B1 (fr) 2012-04-30 2015-07-22 Müller Martini Holding AG Procédé de fonctionnement d'une machine pour former et presser des livres

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19741755A1 (de) * 1997-09-22 1999-06-24 Kolbus Gmbh & Co Kg Verfahren zum Einstellen einer Buchbindemaschine
DE19859331A1 (de) * 1998-12-22 2000-07-06 Kolbus Gmbh & Co Kg Vorrichtung zum Abpressen von Buchblocks
DE19903162A1 (de) 1999-01-27 2000-08-03 Kolbus Gmbh & Co Kg Abpreßmaschine zum Abpressen von Buchblocks

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220118788A1 (en) * 2020-10-20 2022-04-21 Revival Ai Inc. Book production system and method

Also Published As

Publication number Publication date
EP2875962B1 (fr) 2016-07-20
DE102013019559A1 (de) 2015-05-28

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