EP2933352A1 - Installation et procédé de revêtement métallique d'une paroi d'alésage - Google Patents

Installation et procédé de revêtement métallique d'une paroi d'alésage Download PDF

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Publication number
EP2933352A1
EP2933352A1 EP14165172.9A EP14165172A EP2933352A1 EP 2933352 A1 EP2933352 A1 EP 2933352A1 EP 14165172 A EP14165172 A EP 14165172A EP 2933352 A1 EP2933352 A1 EP 2933352A1
Authority
EP
European Patent Office
Prior art keywords
coating
workpiece
lance
bore
coating lance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14165172.9A
Other languages
German (de)
English (en)
Other versions
EP2933352B1 (fr
Inventor
Andreas Ebenbeck
Gerhard Aufschläger
Marc Kesting
Ralf VÖLLINGER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sturm Maschinen und Anlagenbau GmbH
Original Assignee
Sturm Maschinen und Anlagenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sturm Maschinen und Anlagenbau GmbH filed Critical Sturm Maschinen und Anlagenbau GmbH
Priority to PL14165172T priority Critical patent/PL2933352T3/pl
Priority to EP14165172.9A priority patent/EP2933352B1/fr
Priority to ES14165172T priority patent/ES2710712T3/es
Priority to HUE14165172A priority patent/HUE043608T2/hu
Priority to PCT/EP2015/054243 priority patent/WO2015158458A1/fr
Publication of EP2933352A1 publication Critical patent/EP2933352A1/fr
Application granted granted Critical
Publication of EP2933352B1 publication Critical patent/EP2933352B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0627Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
    • B05B13/0636Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/22Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
    • B05B7/222Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc

Definitions

  • the invention relates to a plant for the metallic coating of a bore wall of a bore in a workpiece, in particular a running surface of a cylinder bore in an engine block, with at least one rotatable coating lance, through which a metal plasma jet for coating the bore wall can be generated, and a conveying device for conveying and positioning the to be coated workpiece in a processing position, according to the preamble of claim 1.
  • the invention further relates to a method for the metallic coating of a bore wall of a bore in a workpiece, in particular a running surface of a cylinder bore in an engine block, in which a coating lance is moved into a bore to be coated, a metal plasma jet is generated by the coating lance and the coating lance is rotated the metallic coating is applied to the bore wall, according to the preamble of claim 11.
  • a coating device provided for this purpose has a relatively complicated structure, which is due to the supply of the necessary gases and the metallic material.
  • the motor housing with the respective bore is moved up to the coating lance, so that the motor housing is to be adjusted several times in accordance with the number of holes.
  • the invention has for its object to provide a system and a method for the metallic coating of a bore wall, with which a particularly efficient coating are possible.
  • a system according to the invention is characterized in that a gantry device is provided with at least two travel axes with which the coating lance for coating a plurality of bores of a workpiece in the machining position can be moved into the bores.
  • a basic idea of the invention is not to reposition the workpiece with the respective bores for each coating, but rather to machine a plurality of bores in a machining position of the workpiece in that the Move coating lance by means of a portal device and retracted into the respective holes. This can achieve a significant reduction in processing time.
  • a preferred embodiment of the invention is that the coating lance is adjustable between a retracted movement position and a coating position, that in the coating position, the coating lance is arranged in a bore to be coated in the workpiece, that in the movement position, the coating lance withdrawn from the bore and the Metal plasma jet is directed to a spray shield and that in the movement position, the coating lance is movable together with the spray shield to a coating of a bore in the workpiece.
  • a spray shield is provided, on which the metal plasma jet is always directed, if it is not arranged together with the coating lance within the bore of the workpiece to be coated.
  • the spray shield can be arranged so that it is directly adjacent to the workpiece when the coating lance is moved into the bore of the workpiece or pulled out of the hole.
  • the spray shield is preferably sleeve-shaped.
  • the metal plasma jet is generated continuously by the coating lance, regardless of whether the coating lance is in the coating position or the movement position.
  • the metal plasma jet is thus kept in a continuous operation without interruption.
  • a secure uniform coating on the bore walls is achieved.
  • An otherwise usual switching on and off or raising and lowering of the metal plasma jet is avoided.
  • the continuously operated metal plasma jet is directed onto the spray shield, so that no unwanted workpiece coatings occur during the movement. As a result, the non-productive time during processing can be further reduced.
  • a further increase in efficiency is achieved according to a further embodiment variant according to the invention in that the conveying device is used as a circulating conveyor, in particular, as a turntable, is formed, that a loading station and a processing station are provided, in which the coating takes place, and that the workpiece with the conveyor between the loading station and the processing station is transportable.
  • the circulation conveyor has two or more receiving spaces for workpieces.
  • a further increase in efficiency is achieved according to a further embodiment in that the conveyor has a receptacle for receiving a pallet module, which is designed to hold a workpiece.
  • a pallet module can in particular have the same base area, but the actual workpiece holder on the pallet module can each be configured differently for receiving different workpieces. Thus, despite different workpieces and thus different pallet modules, these are uniformly absorbed by the conveyor.
  • a preferred embodiment according to the invention is that in the conveyor, the pallet module is adjustable, in particular pivotable.
  • the cylinder bores can be adjusted in a machined engine block in a favorable working position.
  • an adjustment can be made in a 6-, 8- or 12-cylinder engine block, in which the cylinder bores are arranged in a V-shape.
  • the bores to be machined can preferably be aligned in the vertical.
  • a further improvement of the workflow is achieved according to another method variant of the invention in that an adjustable partition wall is arranged between the loading station and the processing station.
  • the processing station can be sealed off from the charging station during the coating process.
  • a cleaning station for cleaning the coating lance and / or a measuring station for measuring the metal plasma jet are provided and that the coating lance can be moved with the portal device to the cleaning station or to the measuring station. It is thus possible during operation, a cleaning of the coating lance and also a measurement of the metal plasma jet, so that a reliable operation is ensured with an exact metal coating in a continuous operation.
  • the process is carried out with the portal device. Also during this process, the metal plasma jet can be continuously generated further.
  • the coating lance comprises a plasma generator, which has a cathode, a metallic anode, which is meltable by an arc between the cathode and the anode, and a nozzle device, through which a gas is conductive, which forms the metal plasma jet with metal particles in the arc.
  • the Düseneicardi can generate a gas jet, with which the entrained metal particles are applied from the molten metallic anode in the arc at supersonic speed on the bore wall.
  • the arc is continuously formed by a correspondingly high electrical voltage between the cathode and the anode.
  • the metal plasma jet can also be produced in other ways, for example by injecting metal powder into a plasma jet.
  • a preferred embodiment is that the metallic anode is formed by a wire, which is continuously fed via a flexible feed to the movable coating lance.
  • a flexible feed for the anode wire is provided.
  • the anode wire can be stored as a winding with several 100 meters in length and be conveyed via the flexible feed continuously to the coating lance. Due to the continuous operation of the plasma generator and the coating lance, a uniform feed can be done relatively easily.
  • the inventive method for metallic coating is characterized in that the coating lance is moved with stationary workpiece with a portal device with at least two axes in several holes of the workpiece, the bore walls of the plurality of holes are provided with the coating lance with the metallic coating.
  • a particularly uniform coating with low non-productive times is achieved according to the invention in that, when the coating lance is withdrawn from the coated bore, the metal plasma jet is directed onto a spray shield and the coating lance is moved together with the spray shield. It is avoided as a metal to unwanted locations of the workpiece.
  • the metal plasma jet is generated continuously by the coating lance, regardless of whether the coating lance is in a processing position, in a bore of the workpiece or outside of the workpiece in a movement position.
  • the control of the coating lance and the plasma generator for generating the metal plasma jet can be simplified. Also, travel times can be saved, which would otherwise be required for an interruption of the metal plasma jet.
  • a further increase in efficiency of the method is achieved in that the workpiece is conveyed via a circulation conveyor from a loading station to a processing station, wherein the workpiece is stationary in the processing station, while the plurality of holes are coated by the coating lance.
  • FIGS. 1 to 4 An inventive system 10 for the metallic coating of holes 3 in a workpiece 1 is in the FIGS. 1 to 4 shown.
  • the workpiece 1 is in the illustrated embodiment, an engine block, with 12 holes 3, which are arranged as cylinder bores in two rows of six in V-shape in the workpiece 1.
  • a conveyor 20 is arranged on a base frame 16, which is designed as a turntable 20 in the illustrated embodiment.
  • the rotatable about a vertical axis of rotation driven horizontal turntable 20 has two opposite receptacles 23, in each of which a plate-shaped pallet module 24, each with a workpiece 1 is receivable. Via a pivoting device 26, the pallet module 24 can be pivoted with the workpiece 1 relative to the horizontal, so that the holes 3 in the workpiece 1 can be arranged vertically to carry out a metallic coating.
  • the workpiece 1 is received at a loading station 12 by a feed device, not shown. Subsequently, the turntable 22 is rotated by 180 °, wherein the workpiece 1 is conveyed from the loading station 12 to a processing station 14. In the processing station 14, the workpiece 1 is pivoted with the pivoting device 26 about a horizontal pivot axis, wherein in each case a series of holes 3 is aligned vertically, as shown in FIGS FIGS. 1 and 4 is apparent.
  • a bar-shaped coating lance 30 is provided, which at its lower end has at least one outlet opening 32 for a metal plasma jet.
  • the metal plasma jet is generated in a known manner by a plasma generator with a cathode and a metallic anode. By means of a correspondingly high electrical voltage, an arc is formed between the cathode and the anode, by means of which the metallic anode is melted.
  • the metallic anode is designed as a continuously feedable wire, so that there is always sufficient material to form a metal plasma jet with the molten metal particles.
  • a gas nozzle device a gas stream is generated, which emerges at supersonic speed from the outlet opening 32 at the lower end of the coating lance 30 approximately horizontally. In this case, the coating lance 30 is retracted with the outlet opening 32 in the bore 3 to be coated in the workpiece 1.
  • a portal device 40 with two parallel first track axes 41 is provided.
  • a frame-like first carriage 47 is mounted horizontally movable.
  • the first traversing carriage 47 itself has two linear, horizontal second traverse axes 42, which are arranged parallel to one another and perpendicular to the first traverse axes 41.
  • a beam-shaped second carriage 48 is arranged horizontally movable.
  • the second carriage 48 itself has a single vertical third travel axis 43.
  • a receiving carriage 45 is mounted vertically movable.
  • the coating lance 30 is rotatably supported.
  • the coating lance 30 is retracted into a first bore 3 to be coated in the workpiece 1.
  • the continuously operated coating lance 30 generates a metal plasma jet which impinges on a bore wall of the bore 3 at supersonic speed.
  • a uniform defined metallic coating with a thickness of about 10 microns on the bore wall.
  • the metal plasma jet is directly at the exit from the hole. 3 directed to a spray shield, not shown, which is supported together with the coating lance 30 on the receiving carriage 45.
  • the spray shield picks up the metal plasma jet and is moved with the coating lance 30 to the next bore 3 to be coated.
  • the metallic coating is then repeated at this second bore 3, with a corresponding coating of the further bore 3 being connected in a row of the workpiece 1.
  • the workpiece 1 can be pivoted about the pivoting device 26 about a horizontal axis, so that the second row of the engine block is arranged for processing in the vertical position.
  • the coating can also connect these six holes 3 in the engine block-like workpiece 1.
  • the coating lance 30 is retracted with the portal device 40, and the finished coated workpiece 1 can be fed back into the loading station 12 while simultaneously feeding a new workpiece 1 to be machined. From there, a removal of the finished coated workpiece 1 from the receptacle 23 of the turntable 22 can take place.
  • the coating lance 30 can be moved at certain time intervals to a cleaning station, not shown, or to a measuring station, also not shown. In this case, a cleaning of the coating lance 30 or a measurement of the metal plasma jet can be carried out so as to ensure a reliable coating in a continuous operation.
  • a handling robot 50 may be provided, which schematically in the Figures 3 and 4 is indicated. Via the handling robot 50, additional measuring or cleaning functions can be performed on the coating lance 30 or also on the workpiece 1.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Nozzles (AREA)
EP14165172.9A 2014-04-17 2014-04-17 Installation et procédé de revêtement métallique d'une paroi d'alésage Active EP2933352B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
PL14165172T PL2933352T3 (pl) 2014-04-17 2014-04-17 Instalacja i sposób metalicznego powlekania ścianki otworu
EP14165172.9A EP2933352B1 (fr) 2014-04-17 2014-04-17 Installation et procédé de revêtement métallique d'une paroi d'alésage
ES14165172T ES2710712T3 (es) 2014-04-17 2014-04-17 Instalación y procedimiento para el revestimiento metálico de una pared de perforación
HUE14165172A HUE043608T2 (hu) 2014-04-17 2014-04-17 Berendezés és eljárás furatfal fémmel történõ bevonatolására
PCT/EP2015/054243 WO2015158458A1 (fr) 2014-04-17 2015-03-02 Installation et procédé pour le revêtement métallique d'une paroi d'un alésage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP14165172.9A EP2933352B1 (fr) 2014-04-17 2014-04-17 Installation et procédé de revêtement métallique d'une paroi d'alésage

Publications (2)

Publication Number Publication Date
EP2933352A1 true EP2933352A1 (fr) 2015-10-21
EP2933352B1 EP2933352B1 (fr) 2018-11-21

Family

ID=50486842

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14165172.9A Active EP2933352B1 (fr) 2014-04-17 2014-04-17 Installation et procédé de revêtement métallique d'une paroi d'alésage

Country Status (5)

Country Link
EP (1) EP2933352B1 (fr)
ES (1) ES2710712T3 (fr)
HU (1) HUE043608T2 (fr)
PL (1) PL2933352T3 (fr)
WO (1) WO2015158458A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3896190A1 (fr) 2020-04-16 2021-10-20 Sturm Maschinen- & Anlagenbau GmbH Procédé et installation de revêtement métallique d'une paroi d'alésage

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112264224A (zh) * 2020-10-27 2021-01-26 衡阳丰联精细化工有限公司 一种硫酸制备设备用抗腐蚀表面处理装置及其处理方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19934991A1 (de) * 1998-12-18 2000-06-21 Volkswagen Ag Verfahren zum thermischen Beschichten einer Fläche eines Innenraumes und Anordnung zur Durchführung des Verfahrens
WO2004005575A2 (fr) * 2002-07-04 2004-01-15 Universität Stuttgart Institut für Fertigungstechnologie keramischer Bauteile Procede et dispositif de revetement interne de cavites par projection a chaud

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9168547B2 (en) * 2011-07-01 2015-10-27 Comau, Inc. Thermal metal spraying apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19934991A1 (de) * 1998-12-18 2000-06-21 Volkswagen Ag Verfahren zum thermischen Beschichten einer Fläche eines Innenraumes und Anordnung zur Durchführung des Verfahrens
WO2004005575A2 (fr) * 2002-07-04 2004-01-15 Universität Stuttgart Institut für Fertigungstechnologie keramischer Bauteile Procede et dispositif de revetement interne de cavites par projection a chaud

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3896190A1 (fr) 2020-04-16 2021-10-20 Sturm Maschinen- & Anlagenbau GmbH Procédé et installation de revêtement métallique d'une paroi d'alésage
WO2021209190A1 (fr) 2020-04-16 2021-10-21 Sturm Maschinen- & Anlagenbau Gmbh Procédé et système pour l'application d'un revêtement métallique sur une paroi d'alésage

Also Published As

Publication number Publication date
HUE043608T2 (hu) 2019-08-28
EP2933352B1 (fr) 2018-11-21
WO2015158458A1 (fr) 2015-10-22
PL2933352T3 (pl) 2019-03-29
ES2710712T3 (es) 2019-04-26

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