EP2985251A1 - Procede et dispositif destines a eviter les enroulements d'images lors de l'enroulement d'une bobine croisee - Google Patents
Procede et dispositif destines a eviter les enroulements d'images lors de l'enroulement d'une bobine croisee Download PDFInfo
- Publication number
- EP2985251A1 EP2985251A1 EP15002029.5A EP15002029A EP2985251A1 EP 2985251 A1 EP2985251 A1 EP 2985251A1 EP 15002029 A EP15002029 A EP 15002029A EP 2985251 A1 EP2985251 A1 EP 2985251A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drive drum
- acceleration
- phase
- deceleration
- cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000004804 winding Methods 0.000 title claims abstract description 31
- 230000002093 peripheral effect Effects 0.000 claims abstract description 63
- 235000013351 cheese Nutrition 0.000 claims abstract description 47
- 230000001133 acceleration Effects 0.000 claims abstract description 45
- 230000002441 reversible effect Effects 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000009987 spinning Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 description 12
- 238000005259 measurement Methods 0.000 description 6
- 239000004753 textile Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 240000002129 Malva sylvestris Species 0.000 description 3
- 235000006770 Malva sylvestris Nutrition 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001404 mediated effect Effects 0.000 description 1
- 238000007383 open-end spinning Methods 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/38—Arrangements for preventing ribbon winding ; Arrangements for preventing irregular edge forming, e.g. edge raising or yarn falling from the edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the invention relates to a method for avoiding image windings during winding of a cross-wound bobbin and to an apparatus for carrying out such a method.
- Cross-wound bobbins are produced by corresponding textile machines, which typically consist of a multiplicity of similar work stations, each producing a cross-wound bobbin, which are provided by means which are central to the textile machine, such as e.g. be supplied with a power supply.
- a textile machine may, in particular, be an automatic winder which wraps a plurality of relatively small-volume spinning cops into a cross-wound bobbin having a substantially more yarn material, or else a spinning machine.
- the thread is wound obliquely to the longitudinal axis of the cross-wound bobbin.
- the thread initially moves, e.g. with an inclination to the right from the left end face of the cheese to its right, then after reaching the right front side to change the inclination to the left and be moved back to the left end, whereby a so-called double stroke is terminated and by changing the inclination Crossing angle of the thread on the cheese is formed.
- a grooved drum with Kehrgewinderillen thread guide a cost-effective and therefore often used option.
- such a grooved drum is used simultaneously to drive the cross-wound bobbin.
- the then also drum drive groove drum is in frictional engagement with the cheese and the peripheral speeds of the drive drum and cheese are the same except for certain differences caused by slippage.
- This situation occurs e.g. whenever a double stroke completes one or more complete reels.
- the threads are then at such locations then, directly or separately by thread interleaves, one above the other or closely to each other and thereby produce at these points a) a higher package density and b) an unstable stratification.
- the former has disadvantages in dyeing the bobbin, since such densified areas are impregnated weaker than the other sites and thus only unevenly colored.
- the latter has disadvantages with respect to the coil stability and the run-off properties during subsequent unwinding of the cross-wound bobbin, since the layered layers of thread can slip off and become jammed together.
- the inventor has recognized that compared to the EP 0 399 243 B1 a sufficient or even improved image disturbance can be achieved even if you shorten the deceleration phase of the drive drum so that you from the time in which the peripheral speed of the drive drum has fallen to the cheese, replaced by a non-driven freewheel, from this point in time the deceleration phase replaced by a synchronization phase. Because unlike in the EP 0 399 243 B1 In the opinion that synchronous phases should be completely avoided, the inventor has realized that synchronized phases of limited length are perfectly acceptable.
- the sequences according to the invention from acceleration, deceleration and synchronization phases can be followed directly one after the other, ie the entire drive can be composed of these phases.
- these phases can only occasionally, for example, at the diameters critical for the images of the cheese, can be used, while otherwise the drive drum can be operated for example at a constant peripheral speed. Again, this can give acceptable image disturbances in certain situations.
- the periods of acceleration and deceleration phases may be determined by terminating the acceleration phases at the time when the peripheral speed of the drive drum reaches an upper limit speed and terminating the synchronization phases at the time when the peripheral speed of the drive drum stops reached lower limit speed.
- the acceleration torque is determined such that at a predetermined by a user of the method ratio of acceleration to deceleration predetermined by the user of the method braking phase ratio (v o - v bg ) / (v o -v u ), where v o is the upper limit speed, v u is the lower limit speed, and v bg is the peripheral speed of the drive drum at the transition from the brake to the synchronization phase.
- the brake phase ratio can be set directly the proportion of the braking phase. The smaller the braking phase ratio, the shorter the braking phase and the lower the energy requirement of the process.
- the braking phase ratio should be chosen as small as possible from an energy saving point of view, that is, with an acceptable picture disturbance.
- the determination of the acceleration torque BD ges to the predetermined braking phase ratio BPV vorg can eg iteratively be done by starting from a standard acceleration torque BD St and the brake phase ratio BPV St at BD St measures. If BPV St > BPV vorg , one reduces the acceleration torque by a certain amount, which corresponds to the desired accuracy for torque determination. This is iterated until the predetermined brake-phase ratio BPV is approached. At BPV St ⁇ BPV vorg one increases the acceleration torque in a corresponding manner.
- a device which may be in particular a winding unit of a winding machine or a spinning machine and the latter in particular an open-end spinning machine, hardware only the usual known components, while the procedures can be stored as software in a control unit of the device.
- this control unit can be separately attached to each of these workstations or centrally on the textile machine and can also perform other independent of the invention control tasks.
- Figures 1 and 2 are schematically illustrated in front and side view simplified according to the invention a winding unit 1 of a winding machine.
- a cross-wound bobbin 8 mounted in a coil holder 9 is driven by a drive drum 2 by means of friction.
- a withdrawn from a cop 28 thread 7 is wound on the cheese 8.
- This thread 7 is laid by means of a Kehrgewinderille 2 "of the drive drum 2 parallel to the axis of the cheese 8. This creates the desired Kreuzbewicklung.
- the drive drum 2 is mounted on a drum shaft 2 'in the machine frame 3 of the winder.
- This electric motor 6 ', in 4-quadrant operation is controlled, is controlled by an inverter 16, which receives its control commands via a control line 15 'from a spool's own control unit 14.
- the information about the peripheral speeds of drive drum 2 and cheese 8 receives the control unit 14 of sensors 12, 10 and 31.
- the sensors 12 and 10 which are for example responsive to the rotation angle, measure and transmit the angular velocities of the drive drum 2 and cross-wound bobbin 8 Lines 11 and 13 to the control unit 14 on, which can then calculate the circumferential speed of the known diameter of the drive drum 2 immediately.
- the sensor 31 measures the angular position of a coil frame 29, which carries the coil holder 9 and in turn is mounted in a coil frame axis 30. Its signal is given by the sensor 31, e.g. can be designed as a rotational resistance, via a line 32 to the control unit 14, which then calculates the diameter of the cheese 8 from the angular position of the coil frame 29 and with the transmitted from the sensor 10 angular velocity then the peripheral speed of the cheese 8.
- the peripheral speed of the cheese 8 also by a direct measurement of the yarn speed by a sensor which is traversed by the yarn and e.g. based on the cross-correlation or LDA principle.
- the thread speed is then converted into the circumferential speed of the cross-wound bobbin 8 by means of connections well-known to those skilled in the art.
- the instantaneous diameter of the cross-wound bobbin 8 can then be determined from the angular speeds of the drive drum 2 and cross-wound bobbin 8 as well as the known diameter of the drive drum 2. In the simplest variant, one can then view this diameter as constant until the next diameter determination in the next slip-free phase and calculate the peripheral speed of the cheese 8 with this diameter from its angular velocity. In more specific variants, however, the increase in diameter can also be calculated over the known angular speed of the cheese 8 over time, if the other known variables such as thread diameter and, for example, the yarn diameter are used. Traversing speed of the cross winding used.
- a thread monitor 26 which is arranged in the course of the yarn 7 and which is likewise connected to the control unit 14 via a line 27.
- This thread monitor 26 indicates the absence of the thread 7, that is, a thread break, on, the control unit 14 via the control line 15 'and the inverter 16, the electric motor 6' de-energized.
- inventive method can be, for example, with otherwise unchanged use of known components, such as in Figures 1 and 2 illustrated by realizing a change in the running in the control unit 14 software.
- This software then provides for an inventive temporal sequence of acceleration, deceleration and synchronization phase, which is also referred to as Schmstörzyklus BZ and schematically in FIG. 3 is shown as a representation of the evolution of the peripheral velocities v with respect to the time t.
- the acceleration phase BP starts here from a substantially synchronous state, ie from a state in which the peripheral speed v Tr of the drive drum 2 and substantially also the peripheral speed v Kr of the cheese 8 are equal to the lower limit speed v u . Then, the electric motor 6 'is applied via the inverter 16 with a constant positive current, for example, 1.76 A, to the end of the acceleration phase BP, which is achieved when the peripheral speed v Tr of the drive drum 2 reaches the upper limit speed v o , Due to their inertia and the limited frictional coupling of the cheese 8 to the drive drum 2 can in the acceleration phase BP, the cheese 8 the drive drum 2 follow only delayed, the peripheral speed v Kr of the cheese 8 is thus always below the peripheral speed v Tr of the drive drum 2. In other words, between these two speeds, a slip S builds up.
- the acceleration phase BP changes over to the deceleration phase AP.
- the electric motor 6 ' is supplied via the inverter 16 with a constant negative current, eg -0.64 A, until the end of the deceleration phase AP, which is reached when the peripheral speeds v Tr of the drive drum 2 and v Kr of the cross-wound bobbin 8 assume the same value as in FIG. 3 is designated as v bg .
- the peripheral speed v Kr of the cross drum 8 thus continues to increase, but at an increasingly slower rate, while the peripheral speed v Tr of the drive drum 2 decreases due to the braking.
- the control unit 14 terminates the deceleration phase AP and initiates the synchronization phase GP by switching the motor 6 'de-energized.
- the drive drum 2 and the package 8 slower due to their inertia, the frictional engagement between them ensuring that their circumferential velocities v TR and v Kr remain essentially the same.
- the control unit 14 terminates the synchronization phase GP as soon as the peripheral speed v Tr of the drive drum 2, and thus also substantially the peripheral speed v Kr of the cheese 8, reaches the lower limit speed v u .
- the next image disturbance cycle BZ consisting of acceleration phase BP, deceleration phase AP and synchronization phase GP is then started immediately, ie the image disturbance cycles BZ are preferably repeated periodically immediately after one another.
- the image disturbance cycles BZ are preferably repeated periodically immediately after one another.
- the image disturbance cycles BZ according to the invention should be used again.
- the velocity hysteresis ⁇ v can be intuitively expressed as a percentage of the center velocity v M , which percentage should not be set too high, since the upper limit velocity v o is mainly limited by thread breaks, while the center velocity should be as high as possible because of the high productivity aimed for ,
- the ratio of acceleration to deceleration torque in the embodiment of FIG Figures 1 and 2
- Typical values for BPV are 15% and 10%.
- FIGS. 4a and 4b The influence of the brake-phase ratio BPV on the energy consumption in winding a cheese was experimentally investigated and is shown by way of example in FIGS. 4a and 4b, where the energy consumption in Ws / km of coiled yarn length is plotted against the diameter of the cheese in mm. At the beginning of the coil travel, ie at small cross-coil diameters, this energy consumption is very large, but then decreases rapidly towards a saturation value approximately in hyperbolic form. The outliers of individual measurement points from the general curve trace back to thread breaks and have no significance for the basic energy consumption.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Winding Filamentary Materials (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102014011938.6A DE102014011938A1 (de) | 2014-08-12 | 2014-08-12 | Verfahren und Vorrichtung zum Vermeiden von Bildwicklungen beim Wickeln einer Kreuzspule |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE102014011938 Previously-Filed-Application | 2014-08-12 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2985251A1 true EP2985251A1 (fr) | 2016-02-17 |
Family
ID=53682393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15002029.5A Withdrawn EP2985251A1 (fr) | 2014-08-12 | 2015-07-07 | Procede et dispositif destines a eviter les enroulements d'images lors de l'enroulement d'une bobine croisee |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2985251A1 (fr) |
| JP (1) | JP2016040201A (fr) |
| CN (1) | CN105366428A (fr) |
| DE (1) | DE102014011938A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926091A (zh) * | 2016-06-01 | 2016-09-07 | 江苏金喷灌排设备有限公司 | 喷灌机水管配件制造的倍捻机上的横动机构 |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3703869A1 (de) * | 1987-02-07 | 1988-08-18 | Schlafhorst & Co W | Verfahren zum ueberwachen und/oder steuern des spulvorgangs und spulstelle zum ausfuehren des verfahrens |
| EP0399243B1 (fr) | 1989-05-24 | 1994-11-30 | W. SCHLAFHORST AG & CO. | Procédé et dispositif pour éviter l'enroulage en ruban lors du bobinage d'une bobine croisée |
| DE19519542A1 (de) * | 1994-06-29 | 1996-01-04 | Schlafhorst & Co W | Verfahren und Vorrichtung zur Vermeidung von Bildwicklungen |
| EP2042877A1 (fr) * | 2007-09-28 | 2009-04-01 | Gebrüder Loepfe AG | Procédé et dispositif destinés à la mesure de la vitesse d'un fil |
| EP2746206A2 (fr) * | 2012-12-19 | 2014-06-25 | Saurer Germany GmbH & Co. KG | Procédé de perturbation d'image et dispositif d'enroulement d'une bobine croisée |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3521152C2 (de) * | 1985-06-13 | 1996-05-30 | Schlafhorst & Co W | Verfahren und Vorrichtung zum Vermeiden von Bildwicklungen beim Wickeln einer Kreuzspule |
| DE102012007467A1 (de) * | 2012-04-13 | 2013-10-17 | Oerlikon Textile Gmbh & Co. Kg | Verfahren zum Herstellen einer Kreuzspule |
| JP2013241231A (ja) * | 2012-05-18 | 2013-12-05 | Murata Machinery Ltd | 糸巻取装置及び糸巻取方法 |
| JP2014019541A (ja) * | 2012-07-18 | 2014-02-03 | Murata Mach Ltd | 糸監視装置及び糸巻取機 |
| JP2014024652A (ja) * | 2012-07-27 | 2014-02-06 | Murata Mach Ltd | 糸巻取装置 |
| JP2014094786A (ja) * | 2012-11-07 | 2014-05-22 | Murata Mach Ltd | 綾振装置およびこれを備えた巻取装置 |
-
2014
- 2014-08-12 DE DE102014011938.6A patent/DE102014011938A1/de not_active Withdrawn
-
2015
- 2015-07-07 EP EP15002029.5A patent/EP2985251A1/fr not_active Withdrawn
- 2015-08-11 CN CN201510489981.5A patent/CN105366428A/zh active Pending
- 2015-08-12 JP JP2015159366A patent/JP2016040201A/ja active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3703869A1 (de) * | 1987-02-07 | 1988-08-18 | Schlafhorst & Co W | Verfahren zum ueberwachen und/oder steuern des spulvorgangs und spulstelle zum ausfuehren des verfahrens |
| EP0399243B1 (fr) | 1989-05-24 | 1994-11-30 | W. SCHLAFHORST AG & CO. | Procédé et dispositif pour éviter l'enroulage en ruban lors du bobinage d'une bobine croisée |
| DE19519542A1 (de) * | 1994-06-29 | 1996-01-04 | Schlafhorst & Co W | Verfahren und Vorrichtung zur Vermeidung von Bildwicklungen |
| EP2042877A1 (fr) * | 2007-09-28 | 2009-04-01 | Gebrüder Loepfe AG | Procédé et dispositif destinés à la mesure de la vitesse d'un fil |
| EP2746206A2 (fr) * | 2012-12-19 | 2014-06-25 | Saurer Germany GmbH & Co. KG | Procédé de perturbation d'image et dispositif d'enroulement d'une bobine croisée |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926091A (zh) * | 2016-06-01 | 2016-09-07 | 江苏金喷灌排设备有限公司 | 喷灌机水管配件制造的倍捻机上的横动机构 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105366428A (zh) | 2016-03-02 |
| DE102014011938A1 (de) | 2016-02-18 |
| JP2016040201A (ja) | 2016-03-24 |
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Effective date: 20160818 |