EP3024982A1 - Rillenfüllkörper mit gewebeverstärkter kontaktoberfläche - Google Patents
Rillenfüllkörper mit gewebeverstärkter kontaktoberflächeInfo
- Publication number
- EP3024982A1 EP3024982A1 EP14757822.3A EP14757822A EP3024982A1 EP 3024982 A1 EP3024982 A1 EP 3024982A1 EP 14757822 A EP14757822 A EP 14757822A EP 3024982 A1 EP3024982 A1 EP 3024982A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- groove
- rillenfüllkörper
- filling body
- elastomer
- reinforcing layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B5/00—Rails; Guard rails; Distance-keeping means for them
- E01B5/02—Rails
- E01B5/08—Composite rails; Compound rails with dismountable or non-dismountable parts
- E01B5/10—Composite grooved rails; Inserts for grooved rails
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B15/00—Guards for preventing a person's foot being trapped in grooved rails
Definitions
- the present invention relates to a Rillen hypoxia-induced elastomer base body.
- Grooved rails are used as rails for rail vehicles, in particular for
- the grooves in the grooved rail serve to receive the respective flange of the wheels of the rail vehicles.
- the grooves in the grooved rail form a
- Grooved furs provide tissue inserts to reinforce the Fülimaschine.
- the groove filling body is particularly heavily loaded and worn, in particular on its contact surface, which points out of the groove in the operating position of the groove filling body arranged in the groove.
- the contact surface is thus the surface of the Rillen Stahlil stressess, which when driving over the Rillen Stahlil stressess directly with the
- the object of the invention is to increase the life of generic Rillen lactate.
- the invention proposes for this that the Rillen lactate analyses on a
- the groove of the grooved rail is usually in the rail head of
- Grooved rail This is the area of the grooved rail that provides the tread over which the wheels of the rail vehicle roll.
- the groove serves as already explained above, the inclusion of the wheel flange of the respective wheel of the rail vehicle.
- the reinforcing layer may be, e.g. be glued by means of the adhesive types mentioned further back and in particular on the elastomer base body.
- Reinforcing layer can also be attached directly to the elastomer base body, on its outer surface, while the elastomer base body is not yet cured. After curing, this results in a very strong bond between the elastomer base body and the reinforcing layer. In this
- the reinforcing layer preferably directly, to be arranged on an outer surface of the elastomer main body.
- the reinforcing layer may be formed differently. So it is e.g.
- the reinforcing layer comprises or consists of a plastic fabric, preferably a polyamide fabric, or a metal fabric, preferably with or from steel threads. But the reinforcing layer can also
- Tissue have a Panama bond.
- the elastomer base body may consist of at least one foamed elastomer or at least have such. Especially preferred
- the elastomeric base consists of at least one, in particular foamed polyurethane or at least one such.
- it may also be other elastomers for the formation of the elastomer base body.
- rubber in particular
- the elastomer base should, as already mentioned, at least be elastically deformable. This can lead to a so-called compression set in practice. This means that not all the deformation of the elastomer body is elastically regresses.
- the Rillen Stahl is conveniently, as the groove in the grooved rail also formed longitudinally.
- Figure 1 is a schematic sectional view through a grooved rail, in which the Rillen spallève invention is not ready used.
- FIG. 2 shows a similar view to FIG. 1, but with a groove filling body fastened in the groove of the grooved rail;
- FIG 3 shows a section through the elastomer main body and provided for reinforcing the contact surface reinforcing layer.
- Fig. 4 shows the arrangement of Fig. 3, but with an adhesive layer on the
- FIG. 10 is an enlarged view of an example of a reinforcing layer with a Panama bond.
- Fig. 1 1 is an enlarged view of a reinforcing layer with interlocking metal rings.
- Figs. 1 and 2 are each sections through the grooved rail 3 and the
- FIG. 1 shows the Rillen hypothaliana 1 in the groove 2 of the grooved rail 3.
- Fig. 2 shows the operating position in which the Rillen hypollianu 1 is glued into the groove 2 of the grooved rail 3.
- the groove filling body 1 has an elastomer base body 4. At its attachment surface 5, which is provided for bonding the Rillen hypoli emotionss 1 in the groove 2 of the grooved rail 3, the Studlen hypollISE 1, the
- FIG. 2 shows an example of a
- Adhesive layer 13 is disposed on the grooved rail 3 and the fiber layer 6 of the groove body 1 is attached to its attachment in the groove 2 on the adhesive layer 13.
- the fiber layer 6 is embedded in the finished glued-in position shown in FIG. 2 in the adhesive layer 13. This means that
- Grooved body 1 in the groove 2 is so far pressed into the adhesive layer 13, that the adhesive of the adhesive layer 13 penetrates into the interstices between the fibers 7 of the fiber layer 6, whereby a particularly durable connection between Studlen hypoll stresses 1 and grooved rail 3 is achieved.
- Adhesive layer 13 between the mounting surface 5 of the groove body 1 and the grooved rail 3 may be used various types of adhesives known in the art. These are e.g. One-component polyurethane adhesive, as well as two-component polyurethane adhesive, cyanoacrylate adhesive, as well as acrylate adhesive.
- the Elastomer consist of different elastomers. Conveniently, it consists of a foamed elastomer or has at least one foamed elastomer. Particularly preferred embodiments provide that the Elastomer basic body of at least one, in particular foamed,
- Polyurethane or at least one such. Of the
- Elastomer basic body 4 advantageously has a Shore hardness of Shore A 5 to 70, preferably 10 to 40. Particularly preferred here is the range of Shore A 15 to 30. Based on EN ISO 527 on a test specimen mold Type 5 according to EN ISO 527- 3, however, with a thickness of 5 mm on the elastomer base body. 4
- Elastomer basic bodies favorably less than 20%, preferably less than 10%.
- the fibers 7 may be made of plastic, e.g. Polyamide, polyester or viscose exist. Just as well can glass fibers or carbon fibers or metal fibers or even natural fibers such. B. be used from cotton.
- the fiber layer 6 may be formed by random fibers, woven fabrics and the like. Conveniently, it is provided in each case that between the fibers. 7
- the fiber layer 6 is formed as a flocking of the mounting surface 5. These are therefore individual fibers 7, which are not directly connected to one another and are not part of a textile fabric which is connected to one another. The fibers are therefore only indirectly connected to each other, be it through the adhesive layer 10 or the
- the fibers 7 of the fiber layer 6 are fastened with one of their ends 8 to the elastomer base body 4 and project freely with their opposite end 9 facing away from the elastomer base body 4.
- the fibers 7 are formed at least substantially straight.
- Flocking are the fibers 7 of the fiber layer 6 in the unloaded state, Conveniently, substantially parallel to each other. I essentially parallel also designates in addition to the mathematically correct parallelism
- Fiber layer 6 are fixed in an adhesive layer 10 of the mounting surface 5.
- the fibers 7 of the fiber layer 6 may also be directly in the
- Elastomer basic body 4 to be attached.
- Elastomer basic body 4 are injected before this completely
- Elastomer base 4 is favorably in the range of 0.1 mm to 0.5 mm, more preferably in the range of 0.2 mm to 0.3 mm.
- the length of the fibers 7, in particular in the case of flocking, is advantageously in the range of 0.5 mm to 10 mm, preferably in the range of 2 mm to 5 mm. It is possible that the fibers 7 are all substantially the same length. Substantially the same length is intended here to mean that the deviations of the individual fibers from the largest fiber length are less than 10%. But it is also possible to use different lengths of fiber 7 to form the fiber layer 6.
- the fibers 7 at least 50% of their total length, preferably more than two-thirds of their total length, on the adhesive layer 10 or in the case of direct introduction over the corresponding surface the elastomer base body 4 survive freely.
- Methods for producing a corresponding Rillen hypothesiss 1 generally provide that fibers 7 of the fiber layer 6, preferably by flocking, in a Adhesive layer 10 of the Rillen hypollianus 1 or directly in the elastomer base 4 are fixed in its complete curing.
- FIG. 6 Shown schematically in FIG. 6 is the procedure in which the fibers 7 are secured in the adhesive layer 10 by flocking.
- the elastomer base body 4 is formed, for example, by foaming of polyethane in a manner known per se, wherein, as will be explained in detail later, a reinforcing layer 12 can be inserted or subsequently fixed to the contact surface 11 in the foaming process. This results in the structure as it is shown in cross section by way of example in Fig. 3.
- the application of the adhesive layer 10 and the flocking with the fibers 7 can then be carried out in a continuous process, as shown by way of example in FIG. 6.
- the elastomer base body 4 is placed on a belt 28 which moves in the feed direction 27.
- the adhesive layer 10 is applied to the corresponding surface of the elastomer base body 4.
- This intermediate step is shown in a cross section through the not yet completed Rillen Shell stresses 1 in Fig. 4, in which the fiber layer 6 is still missing.
- the fibers 7 are initially stored in a dosing 30.
- uniform metering to the outlet opening 31 serves, for example, a rotating metering roller (metering brush) 32.
- the fibers 7 are guided past an electrode 33.
- the counterelectrode can be formed, for example, by the band 28 by being provided with a corresponding grounding 34.
- the electrostatic field formed between the electrode 33 and the counter electrode the fibers 7 are aligned. This field can also serve to accelerate the fibers in the direction of the adhesive layer 10. Also the
- the fibers 7 can also be accelerated by means of compressed air or the like.
- the ends 8 of the fibers 7 are injected into the adhesive layer 10 and anchored during curing of the adhesive layer 10, so that the already explained structure of the fiber layer 6 results.
- the adhesive layer 10 forming adhesive on the
- the adhesive layer 10 could also be completely eliminated if the fibers 7 with their ends 8 directly into the not yet or not yet re-cured elastomer of the elastomer base body 4, e.g. be injected or embedded in the already described manner.
- the fixation of the ends 8 of the fibers 7 in the elastomer base body 4 would then take place with appropriate curing of the elastomer base body 4.
- Adhesive layer 10 are arranged to form the mounting surface 5 is shown in Fig. 5.
- the groove filling body 1 shown by way of example in FIGS. 1 to 5 is on its
- the contact surface 1 1 out of the groove 2 does not necessarily mean that the contact surface 1 1 or the reinforcing layer 12 projects beyond the surface of the grooved rail 2 surrounding it. Rather, it merely states that the contact surface 11 is the surface of the groove filling body 1, which points out of the groove 2 in the operating position or is visible from the groove filling body 1 when looking into the groove 2.
- the contact surface 1 1 is in particular the surface of the
- the reinforcing layer 12 serves to prevent the To increase life of the Rillen hypoll stressess 1 by the underlying elastomer base 4 by the reinforcing layer 12 as well as possible against cutting, crushing and abrasion and the like is protected.
- the reinforcing layer 1 preferably arranged directly on an outer surface of the elastomer base body 4.
- the reinforcing layer 12 may, as in the embodiment shown also realized, on the
- Mounting surface 5 opposite side of the elastomeric base 4 are located.
- the reinforcing layer 12 may be, for example, a
- Plastic fabric preferably a polyamide fabric, or a metal fabric e.g. made of steel fibers. But it is also possible to form the reinforcing layer 1 2 with or from interlocking metal rings 15. In the case of a plastic fabric 14 or a metal fabric, a so-called
- Panama bond can be selected, as shown by way of example in Fig. 10. It is a type of fabric in which two or more, each parallel threads 35 are woven together in the form of warp and weft threads. In the case of a polyamide fabric, this advantageously has a surface density of between 100 g / m 2 and 2500 g / m 2 , preferably between 300 g / m 2 and 1000 g / m 2 .
- Fig. 11 shows a formation of the reinforcing layer 12 by means of interlocking metal rings 15. It is a ring composite similar to that used and is used for mailing shirts, gloves and the like.
- the surface density is advantageously between 500 g / m 2 and 5000g / m 2, preferably between 1500 g / m 2 and 3500g / m.
- the wire diameter is preferably between 0.2 mm and 1.5 mm, preferably between 0.4 mm and 1.0 mm.
- the ring outer diameter of the metal rings 1 5 is preferably between 1, 0mm and 15mm, preferably between 2.5mm and 10mm.
- the reinforcing layer 12 desirably always forms an outer surface of the corrugated body 1, namely that contact surface 11 of the torsion body 1 which is exposed to the maximum load and the maximum abrasion.
- the reinforcing layer 12 may, for example, with the above with respect to the adhesive layer 10 and the adhesive layer 13 types of adhesive, glued, in particular be glued to the elastomer base 4. But you can also before curing on the
- Elastomer base 4 are applied to this and fixed by its curing.
- Relief operations is non-destructive, in which a strip 16 of the other Rillen hypothesis 1 detached reinforcing layer 12 with 270mm length 17 and 25mm width 18, which is fixed at its longitudinal ends 19 each over its entire width 18 and otherwise free hanging and stretched at each
- the strip 16 or the reinforcing layer 12 advantageously have a constant thickness over their entire width 18 and length 17.
- FIGS. 7 and 8 show side views.
- Fig. 7 the unloaded state is shown.
- Fig. 8 shows the state in which the punch 21 with its rounded contact surface 20 during the loading operation deflects the strip 16 in the middle between the longitudinal ends 19 in the direction 22 orthogonal to the dashed lines in Fig. 8 direct connection 23 of the longitudinal ends 19 by 25mm. The deflection and unloading takes place in 100,000
- Preferred embodiments of a reinforcing layer 12 reach a performance level of at least 1, preferably of at least 3 or 4, after passing the extensibility test in a cut resistance test according to EN 388.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ATA602/2013A AT514671B1 (de) | 2013-07-26 | 2013-07-26 | Rillenfüllkörper |
| PCT/AT2014/000139 WO2015010141A1 (de) | 2013-07-26 | 2014-07-14 | Rillenfüllkörper mit gewebeverstärkter kontaktoberfläche |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3024982A1 true EP3024982A1 (de) | 2016-06-01 |
| EP3024982B1 EP3024982B1 (de) | 2018-11-28 |
Family
ID=51428982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14757822.3A Active EP3024982B1 (de) | 2013-07-26 | 2014-07-14 | Rillenfüllkörper mit gewebeverstärkter kontaktoberfläche |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3024982B1 (de) |
| AT (1) | AT514671B1 (de) |
| WO (1) | WO2015010141A1 (de) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2546311A (en) * | 2016-01-15 | 2017-07-19 | Thomas Glyn | Tram/train flange-groove eliminator |
| EP4640946A1 (de) | 2024-04-22 | 2025-10-29 | Frank Burchardt | Rillenschiene sowie verfahren zur herstellung und verfahren zur zerlegung einer rillenschiene |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1117631B (de) * | 1957-12-13 | 1961-11-23 | Bochumer Ver Fuer Gussstahlfab | Elastisches Fuellelement fuer Spurrillen zwischen eingepflasterten Schienen, insbesondere fuer schienengleiche Weguebergaenge |
| DE8707445U1 (de) | 1987-05-23 | 1987-09-24 | Phoenix Ag, 2100 Hamburg | Rillenschienen-Füllprofil |
| DE4030166A1 (de) * | 1990-09-24 | 1992-03-26 | Hermann Ortwein | Schiene fuer schienenfahrzeuge |
| JPH07317004A (ja) * | 1994-05-27 | 1995-12-05 | Miyasaka Gomme Kk | 護輪ゴム |
| ATE386843T1 (de) * | 2000-05-03 | 2008-03-15 | Ihec Acquisition Corp | Schienenschutz |
| DE102009026167A1 (de) * | 2009-07-14 | 2011-01-27 | Contitech Antriebssysteme Gmbh | Verfahren zur Herstellung eines elastischen Artikels, insbesondere eines Keilrippenriemens, mit einer Faserhautoberfläche |
| EP2298991B1 (de) * | 2009-09-18 | 2015-05-20 | Angst und Pfister AG | Rillenschiene mit Schutzeinlage |
| DE102011086084A1 (de) * | 2011-11-10 | 2013-05-16 | Semperit Ag Holding | Schwellenbesohlung mit reibungsreduzierender Beschichtung für eine Gleisschwelle sowie Gleisschwelle mit einer solchen Schwellenbesohlung |
| DE102012106138B4 (de) * | 2012-07-09 | 2016-09-22 | Dätwyler Sealing Technologies Deutschland Gmbh | Schienenanordnung |
-
2013
- 2013-07-26 AT ATA602/2013A patent/AT514671B1/de not_active IP Right Cessation
-
2014
- 2014-07-14 WO PCT/AT2014/000139 patent/WO2015010141A1/de not_active Ceased
- 2014-07-14 EP EP14757822.3A patent/EP3024982B1/de active Active
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2015010141A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3024982B1 (de) | 2018-11-28 |
| AT514671A1 (de) | 2015-02-15 |
| AT514671B1 (de) | 2016-10-15 |
| WO2015010141A1 (de) | 2015-01-29 |
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