EP3053672B1 - Coulée sous pression de support de jambe de force - Google Patents
Coulée sous pression de support de jambe de force Download PDFInfo
- Publication number
- EP3053672B1 EP3053672B1 EP15153797.4A EP15153797A EP3053672B1 EP 3053672 B1 EP3053672 B1 EP 3053672B1 EP 15153797 A EP15153797 A EP 15153797A EP 3053672 B1 EP3053672 B1 EP 3053672B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- die casting
- chamber
- sprue
- suspension struts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004512 die casting Methods 0.000 title claims description 24
- 239000000725 suspension Substances 0.000 title claims description 10
- 238000005266 casting Methods 0.000 claims description 75
- 239000000463 material Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 13
- 230000009969 flowable effect Effects 0.000 claims description 11
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 1
- 208000015943 Coeliac disease Diseases 0.000 description 19
- 238000009826 distribution Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000005457 optimization Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2076—Cutting-off equipment for sprues or ingates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
- B22D17/12—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled with vertical press motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/2069—Exerting after-pressure on the moulding material
Definitions
- the invention relates to a pressure casting of strut braces, wherein a flowable casting material is pressed into two back-to-back opposing cavities, wherein the cavities are formed by two mold parts, each forming a mold, wherein the casting chamber is arranged between the molds.
- 3-plate tools are known, although they have a central sprue, there is still the disadvantage of a long casting run, which leads to long cycle times and tools that are expensive to manufacture.
- the DE 10 2012 107363 A1 discloses such a die casting tool for horizontal die casting machines with a complex sprue distribution channel system. This leads to a large amount of residual material, which must be remelted as recycling material. Another disadvantage is also that with a high amount of circulation material, as in this process, this additional amount of material must be heated, so energy must be supplied, the material is not used as a casting but it must be melted down again , So much energy is supplied or too much material heated, which in turn causes high costs for material that does not flow into the casting.
- the casting tools for a vertical die casting machine can be made simpler and cheaper if it is possible to dispense with such a complex sprue distribution channel system.
- a die casting machine with vertically arranged casting chamber is off DE 750697 C known.
- the counter-piston is retracted from its sprue-closing position even before the application of the pressing force by the casting drive piston.
- the object is achieved according to the invention in that the liquid casting material is pressed vertically by means of the casting drive piston.
- the casting chamber thus runs vertically.
- the molds are arranged on both sides of the casting chamber and are each formed by two mold parts which form the cavities into which the flowable casting material is pressed by the casting chamber via the sprue.
- An advantage of this design is that the degree of filling of the casting chamber is 100%. This means that the chamber can be completely filled with the casting material without any air bubbles in it when the casting drive piston presses the casting material into the cavities. In a horizontal course of the casting chamber, as for example DE 10 2012 107 363 A1 is known, this is not possible, whereby a poorer quality of the cast strut braces can arise.
- the casting chamber is filled with flowable casting material while the molds or cavities are still open. This is made possible by the fact that the counter-piston covers the sprue, whereby no casting material can flow out. This results in an increase in the efficiency of the casting process, since the strut brackets can be formed and at the same time the casting chamber can be filled again with the casting material whereby the die-casting machine is quickly available again for the next shot. This is an essential point of such process optimization and ensures economical production of strut braces.
- Another advantage of this pressure casting of strut braces is that the molds can be opened before the complete solidification of the press residue in the casting chamber. This in turn optimizes the process flow and reduces the cycle time again.
- the counter-piston is raised immediately after the make-up, preferably within less than 1 second after the make-up, the counter-piston moves up to shearing off the press residue. This then allows immediate opening of the molds and molding.
- the press residue in the casting chamber is sheared off by means of an opposing piston. This is a simple and quick process in which the counter-piston in the casting chamber goes up, the press residue is sheared from the gate.
- Another advantage is that the flowable casting material is pressed through a central sprue into the cavities of the molds, each mold having its own sprue.
- the sprue is arranged centrally in relation to the suspension strut.
- long-branched distribution channels are unnecessary for the flowable casting material.
- the casting system is very short and thus optimizes the process additionally.
- the sprue is located at the strut support in the central middle part of the built-in state, the cathedral bearing receives. This means that this area is highly stressed and requires high rigidity and strength.
- the pistons are operated hydraulically.
- the sequence of the pistons is controlled process-optimized, whereby a time-optimized sequence or a minimal amount of time for the die-casting of strut brackets is needed, which in turn has a cost reduction.
- Fig. 1 shows a longitudinal section through a vertical die casting device 1, which is used for die casting of strut props.
- the casting chamber 2 is vertical.
- a casting drive piston 3 and also an opposing piston 4 are arranged.
- the casting drive piston 3 By means of the casting drive piston 3, the flowable casting material in the casting chamber 2 is pressed via the sprue 9 and the channels 10 into the cavities 5.
- the cavities 5 are each produced by means of two mold parts 6a, 6b which together form a mold 7. Due to the fact that the sprue 9 of the strut supports 8 is arranged centrally in the mold 7 or also centrally relative to the cavities 5, it is possible to dispense with long and branched distribution channels. Due to the vertical orientation of the casting chamber 2, a 100% filling with liquid casting material is possible.
- the molds 7 are arranged on both sides of the casting chamber 2.
- the cavities 5 are arranged back to back with intermediate casting chamber 2.
- the flowable casting material can already be filled into the casting chamber 2 while the molds 7 or mold parts 6a, 6b are still open, wherein one of the mold parts 6b is preferably fixed and the other movable 6a or movable, so that the molds can be opened and the Strut brackets 8 can be formed. This is possible because the opposing piston 4 blocks the sprue 9 and thus prevents the flow of the liquid casting material into the cavities 5.
- the mold parts 6a, 6b can preferably be opened and closed by horizontal displacement in order to remove the cast strut supports 8.
- only one of the mold parts 6a is movable in each case and the other 6b to be fixed.
- the molds 7 to open before the press residue is completely solidified in the casting chamber 2 because the counter-piston 4 is moved up to shear the press rest
- the opposing piston 4 can even be started up when the make-up of the casting is completed and the press rest is not yet solidified due to its mass. This shortens the cycle time significantly.
- the counter-piston 4 is raised to shear the press rest so that a molding is possible at all.
- Fig. 2 shows a schematic representation of the casting chamber 2 with the cast strut supports 8.
- the casting drive piston 3 presses the liquid casting material into the cavities 5 which form the negative of the suspension struts 8. It is easy to see that the flowable casting material is pressed into the cavities 5 only via a sprue 9 and only via one channel 10 each.
- the counter-piston 4 serves on the one hand the shearing off of the pressing residue, as well as the closing of the channels 10 and the sprues 9, whereby, as mentioned above, a filling of the casting chamber 2 and a demolding of the molds 7 can take place in parallel or at the same time.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Claims (6)
- Procédé de coulée sous pression de supports de jambe de force (8), un matériau à couler, apte à couler, étant pressé dans deux cavités (5) disposées dos à dos, les cavités étant constituées chacune par deux parties de moule (6a, 6b) formant un moule (7), une chambre de coulée (2) étant disposée entre les formes (7) dans laquelle le matériau à couler liquide est pressé verticalement à l'aide d'un piston d'entraînement de coulée (3), la chambre de coulée (2) étant ainsi remplie de matériau à couler, apte à couler, le temps que les formes (7) sont encore ouvertes et un contre-piston (4) recouvre le canal de coulée (9).
- Procédé de coulée sous pression de supports de jambe de force (8) selon la revendication 1, caractérisé en ce que les formes (7) sont ouvertes avant que le résidu de compression dans la chambre de coulée (2) ne soit entièrement figé.
- Procédé de coulée sous pression de supports de jambe de force (8) selon la revendication 1 ou 2, caractérisé en ce que le contre-piston (4) est relevé immédiatement après la réalimentation.
- Procédé de coulée sous pression de supports de jambe de force (8) selon l'une des revendications 1 à 3, caractérisé en ce que le résidu de compression dans la chambre de coulée (2) est cisaillé à l'aide d'un contre-piston (4).
- Procédé de coulée sous pression de supports de jambe de force (8) selon l'une des revendications 1 à 4, caractérisé en ce que le matériau de coulée apte à couler est pressé dans les cavités (5) des formes (7) via un canal de coulée (9) central, chaque moule (7) ayant son propre canal de coulée (9),
- Procédé de coulée sous pression de supports de jambe de force (8) selon l'une des revendications 1 à 5, caractérisé en ce que les pistons (3, 4) sont actionnés hydrauliquement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15153797.4A EP3053672B1 (fr) | 2015-02-04 | 2015-02-04 | Coulée sous pression de support de jambe de force |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15153797.4A EP3053672B1 (fr) | 2015-02-04 | 2015-02-04 | Coulée sous pression de support de jambe de force |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3053672A1 EP3053672A1 (fr) | 2016-08-10 |
| EP3053672B1 true EP3053672B1 (fr) | 2019-07-03 |
Family
ID=52449992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15153797.4A Active EP3053672B1 (fr) | 2015-02-04 | 2015-02-04 | Coulée sous pression de support de jambe de force |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP3053672B1 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HUE061923T2 (hu) | 2018-01-15 | 2023-08-28 | Druckguss Service Deutschland Gmbh | Hidegkamrás présöntõ berendezés |
| CN108817346A (zh) * | 2018-07-06 | 2018-11-16 | 安徽思源三轻智能制造有限公司 | 一种高效立式压铸机 |
| EP3682985A1 (fr) | 2019-01-21 | 2020-07-22 | Druckguss Service Deutschland GmbH | Procédé de fonctionnement d'une machine de coulée sous pression de métal léger à chambre froide |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1717254A (en) | 1927-09-01 | 1929-06-11 | Polak Josef | Casting machine |
| DE750697C (de) * | 1938-07-05 | 1945-01-24 | Verfahren bei Pressgiessmaschinen mit einem Presskolben und einem die Presskammer abschliessenden Gegenkolben | |
| DE102012107363A1 (de) | 2011-09-16 | 2013-03-21 | Ksm Castings Group Gmbh | Dreiplattendruckgusswerkzeug mit Angusssystem sowie Angusssystem |
-
2015
- 2015-02-04 EP EP15153797.4A patent/EP3053672B1/fr active Active
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3053672A1 (fr) | 2016-08-10 |
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