EP3073019B1 - Schaufel zum zerkleinern von steinen und dergleichen - Google Patents

Schaufel zum zerkleinern von steinen und dergleichen Download PDF

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Publication number
EP3073019B1
EP3073019B1 EP15161016.9A EP15161016A EP3073019B1 EP 3073019 B1 EP3073019 B1 EP 3073019B1 EP 15161016 A EP15161016 A EP 15161016A EP 3073019 B1 EP3073019 B1 EP 3073019B1
Authority
EP
European Patent Office
Prior art keywords
bucket
movable jaw
crushing
jaw
stone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP15161016.9A
Other languages
English (en)
French (fr)
Other versions
EP3073019A1 (de
Inventor
Javier Aracama Martinez De Lahidalga
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Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to ES15161016.9T priority Critical patent/ES2690076T3/es
Priority to EP15161016.9A priority patent/EP3073019B1/de
Priority to PCT/ES2016/070211 priority patent/WO2016151178A1/es
Publication of EP3073019A1 publication Critical patent/EP3073019A1/de
Application granted granted Critical
Publication of EP3073019B1 publication Critical patent/EP3073019B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • E02F3/40Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets
    • E02F3/402Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets with means for facilitating the loading thereof, e.g. conveyors
    • E02F3/405Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets with means for facilitating the loading thereof, e.g. conveyors using vibrating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • B02C1/02Jaw crushers or pulverisers
    • B02C1/04Jaw crushers or pulverisers with single-acting jaws
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
    • E02F3/965Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements of metal-cutting or concrete-crushing implements

Definitions

  • the object of the present invention relates to a bucket of the type used in civil engineering machinery, such as excavators and backhoes, comprising means to crush stone and similar materials.
  • an example of a known crushing means comprises two jaws, of which one moves pivotally relative to the other.
  • the jaws are moved in a manner such as to compress between them, and hence to crush, the material which is introduced into the bucket.
  • these crushing means lead to some disadvantages which result in poor performance in the processing of the material crushed.
  • the document US 3959897 describes a device for crushing stone, comprising an excavating bucket that has a vibrating cutter head and a crusher that includes a pair of jaws which are moved one towards the other through an eccentric oscillating shaft.
  • the shaft oscillation is so limited as to produce just an up-and-down movement of the jaws. I.e., this device does not describe a complete rotational movement of the jaws.
  • the document WO2004020747 on which the preamble of claim 1 is based, describes a bucket for crushing and screening stone that is a combination of the two above-mentioned documents, since it describes a full rotational movement and a forward movement.
  • Document US2004050986 discloses a mobile jaw crusher assembly for crushing objects is provided.
  • the assembly includes a frame and a first crushing member that is configured to be moved and at least partially rotated by a vehicle.
  • the first crushing member is configured to be attached to the vehicle.
  • a second crushing member is also present and faces the first crushing member.
  • the first and second crushing members define a crushing chamber that is used for crushing objects.
  • the second crushing member is configured to be moved and at least partially rotated by the vehicle.
  • the cited document fails to teach a shaft configuration that provides a circular movement in the mobile jaw as well as an inclined plate attached to the mobile jaw.
  • the rock crusher attachment includes a front bucket portion configured for scooping rocks to be crushed and a rear crusher portion connected to and in communication with the rear of the bucket portion.
  • the crusher portion includes a housing and a crushing assembly accommodated within the housing.
  • the housing including a pair of spaced apart side panels.
  • the crushing assembly has a lower jaw fixed between the side panels of the housing and an upper movable jaw mounted opposite and spaced apart from the lower jaw.
  • the upper movable jaw assembly includes a support, an upper jaw plate attached to the underside of the support and a jaw-actuating drive assembly operable to urge the upper movable jaw assembly to move between an open jaw setting and a closed jaw setting.
  • the support is pivotally connected between the side panels adjacent the front of the housing.
  • the jaw-actuating drive assembly includes at least one motor carried by the support. The at least one motor is urged to move along with the upper movable jaw assembly relative to the lower jaw, when the crusher assembly is actuated.
  • the device object of the invention incorporates two elements that allow, separately, or as a whole, solving the technical problems defined in the state of the art.
  • the movable jaw that incorporates the bucket performs an essentially circular motion.
  • This circular motion allows, at the same time that compresses the material (stone) housed inside, said material to be introduced simultaneously inwards.
  • pressure and advancement of the movable jaw is completely homogeneous across the contact surface of the movable jaw, which increases its crushing capacity.
  • the bucket includes an inclined plate at the inlet joined to the movable jaw and having a certain angle of inclination so that due to said angle and movement of the movable jaw it avoids the blockage of material at the inlet and directs it towards the jaws of the bucket.
  • the bucket formed according to the present invention is shown by the reference number 1.
  • the bucket 1 is arranged so that it can be connected to an arm of a machine for public works, of the type excavator or backhoe not shown in accompanying figures. To do this, it has a mooring 1a to the machine arm of the type known, for example, in the documents ES2304330 , ES2192478 or ES1017841U or equivalent systems.
  • the bucket 1 comprises a scoop-shape body which is configured in a modular fashion.
  • the inlet 3 of the bucket 1 is attached to the sideguards 2 of the jaws 5,6 through connecting elements 3a that allow the replacement of the blade 3b or the sideguards 2 in case of wear, quite common in this type of machinery.
  • side tensioners 3c are incorporated.
  • the inlet 3 is configured as an opening for the load of broken stone, gravel, stones and the like and having a cross section which is enlarged in comparison with an opposite outlet 4 for the discharge of the crushed material, after the crushing process carried out inside the body of the bucket 1.
  • the elements that allow crushing the stone at the inlet are the aforementioned jaws 5,6. These are configured in a movable jaw 5 located on a fixed jaw 6. Both jaws 5,6 are accessible and removable in case of wear of the same.
  • the contact surfaces (5a, 6a) of the jaws 5,6, that is the surfaces facing each other are provided with longitudinal grooves extending parallel to the flow direction of the stone entered and suitable to facilitate the crushing of the same.
  • the grooves define a plurality of ribs and recesses, alternating in succession in a manner such that a rib of the movable jaw 5 corresponds to a recess of the fixed jaw 6, so that, during the movement of the first jaw 5, the crushing of the material is more vigorous.
  • the ribs of one jaw can penetrate the recesses of the other jaw, the crushing can be particularly fine.
  • the driving means of the movable jaw 5 are shown in detail in FIG. 3 .
  • These driving means comprise a pair of eccentric shafts 7,8 driven by at least a hydraulic motor 7a,8a per shaft by respective belts (7b, 8b).
  • To synchronize the movement of the pairs of eccentrics 7,8 both are joined by one central toothed belt 9.
  • the use of belts is easier to engage, so it is the preferred solution.
  • any other motion transmission element could be susceptible of being used.
  • the only limitation is that the movement must be synchronized to create a circular motion in the movable jaw 5.
  • the hydraulic pressure for the movement of the motors 7a,8a is preferably received from the own machine for public work.
  • the synchronized movement of the eccentric shafts 7,8 as shown in FIG. 4 has the particularity of imparting a circular motion to the movable jaw 5, to which are severally joined.
  • This circular and rotary motion imparted to the movable jaw 5 causes this to move describing a circle and pushing the material against the fixed jaw 6 with a homogeneous pressure on the entire contact surface 5a.
  • the cited movable jaw 5 allows trapping the material at the inlet and put it inwards simultaneously.
  • An inclined plate 10 joined to the movable jaw 5 is arranged at the inlet which in its circular motion and due to its angle of inclination prevents the material from hitting the input 3 of the bucket 1 and from building up, blocking it.
  • the crushing buckets described in the state of the art describe more or less complex systems to prevent the building up of material at the inlet, including roller, vibratory systems, or other even more complex mechanically.
  • the inclined plate 10 in each of its movements, unlock the stones locked at the input of the bucket 1, pushing them towards the inlet 3, so that the movable jaw 5 itself can, in its motion, capture them inwards of the bucket 1 itself crushing them against the fixed jaw 6.
  • This simple solution surprisingly increases the overall performance of the bucket 1 compared with the known solutions.
  • the technical problem can be solved either with the inclined plate 10, or the movement of the movable jaw 5, or by combining both effects.
  • the la inclined plate 10 is inverted “L”-shaped to provide it with greater strength and resistance.
  • the bucket 1 is completed with a plurality of protections and elements configured in a modular fashion, so that they can be easily replaced in case of wear or break.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Disintegrating Or Milling (AREA)

Claims (3)

  1. Schaufel (1) zum Zerkleinern von Steinen und dergleichen, umfassend:
    einen schaufelförmigen Körper, der einen Einlass (3) für das zu zerkleinernde Gestein und einen Auslass (4) für das zerkleinerte Gestein definiert, zwischen denen eine Fließrichtung für das Gestein definiert ist;
    Mittel zum Zerkleinern von Gestein, wobei das Zerkleinerungsmittel ein erste bewegliche Backe (5) und eine zweite feste Backe (6) umfasst, die in dem schaufelförmigen Körper untergebracht sind und einander gegenüber liegen, sodass eine untere Fläche (5a) der beweglichen Backe (5) einer oberen Fläche (6) der festen Backe (6) zugewandt ist; und
    Antriebselement für die erste bewegliche Backe (5) bezüglich der zweiten festen Backe (6),
    dadurch gekennzeichnet, dass
    das Antriebselement mindestens zwei Exzenterwellen (7, 8) umfasst, die jeweils von zwei Hydraulikmotoren (7a, 8a) angetrieben werden, deren Bewegung durch Riemen (7b, 8b) übertragen wird; und wobei die Bewegung der Exzenterwellen (7, 8) durch einen zentralen Zahnriemen (9) synchronisiert wird; und wobei:
    (a) die Exzenterwellen (7, 8) fest mit der beweglichen Backe (5) verbunden sind, sodass sie eine Kreisbewegung auf die gesamte bewegliche Backe (5) ausüben, die einen homogenen Druck auf das zu zerkleinernde Material gegen die feste Backe (6) ausübt; und
    (b) die Schaufel (1) eine geneigte Platte (10) umfasst, die im Einlass (3) des schaufelförmigen Körpers der Schaufel (1) fest mit der beweglichen Backe (5) verbunden ist;
    (b.1) wobei die geneigte Platte (10) einen Neigungswinkel in Bezug auf die bewegliche Backe (5) aufweist, der so gestaltet ist, dass das zu zerkleinernde Material den Backen (5, 6) der Schaufel (1) zugeführt wird.
  2. Schaufel (1) nach Anspruch 1, wobei der Einlass (3) mittels Verbindungselementen (3a) an den Seitenteilen (2) der Backen (5, 6) so befestigt ist, dass sie den Austausch einer Klinge (3b) oder der Seitenteile (2) ermöglichen; und wobei sie auch Seitenspanner (3c) zum Einstellen ihrer Position aufweisen.
  3. Schaufel (1) nach einem der vorstehenden Ansprüche, wobei die geneigte Platte (10) wie ein umgekehrtes L geformt ist.
EP15161016.9A 2015-03-26 2015-03-26 Schaufel zum zerkleinern von steinen und dergleichen Not-in-force EP3073019B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
ES15161016.9T ES2690076T3 (es) 2015-03-26 2015-03-26 Cazo triturador de piedras y similares
EP15161016.9A EP3073019B1 (de) 2015-03-26 2015-03-26 Schaufel zum zerkleinern von steinen und dergleichen
PCT/ES2016/070211 WO2016151178A1 (es) 2015-03-26 2016-03-26 Cazo triturador de piedras y similares

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP15161016.9A EP3073019B1 (de) 2015-03-26 2015-03-26 Schaufel zum zerkleinern von steinen und dergleichen

Publications (2)

Publication Number Publication Date
EP3073019A1 EP3073019A1 (de) 2016-09-28
EP3073019B1 true EP3073019B1 (de) 2018-07-04

Family

ID=53189567

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15161016.9A Not-in-force EP3073019B1 (de) 2015-03-26 2015-03-26 Schaufel zum zerkleinern von steinen und dergleichen

Country Status (3)

Country Link
EP (1) EP3073019B1 (de)
ES (1) ES2690076T3 (de)
WO (1) WO2016151178A1 (de)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT202100029105A1 (it) * 2021-11-17 2023-05-17 Mecc Breganzese S P A In Breve Mb S P A Benna frantumatrice
RU235035U1 (ru) * 2024-12-06 2025-06-19 Демьян Владимирович Романов Дробильный ковш

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITUB20152037A1 (it) * 2015-07-09 2017-01-09 Mecc Breganzese S P A Benna frantumatrice
CN107042135A (zh) * 2017-01-13 2017-08-15 能诚集团有限公司 破碎机
CN107051630A (zh) * 2017-01-13 2017-08-18 能诚集团有限公司 破碎机
CN110586231A (zh) * 2019-09-24 2019-12-20 长沙凯泽工程设计有限公司 一种设置有降尘机构的用于铁路修建系统中的石料破碎机
EP3800295A1 (de) 2019-10-01 2021-04-07 Grado Cero Sistemas, S.L. Schaufel zum zerkleinern von steinen und dergleichen

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004020747A1 (en) * 2002-08-29 2004-03-11 Meccanica Breganzese S.R.L. A bucket for crushing and screening stone

Family Cites Families (14)

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Publication number Priority date Publication date Assignee Title
US3959897A (en) 1974-12-09 1976-06-01 May William P Combination vibrating cutter head and crusher
ES1017841Y (es) 1991-06-12 1992-07-16 Aracama Martinez De Lahidalga Javier Enganche rapido para el montaje de herramientas en maquinas excavadoras.
FR2689035A1 (fr) * 1992-03-31 1993-10-01 Drac Isere Concassage Sa Procédé de concassage et/ou broyage de matériaux avec un dispositif à effets vibratoires, et la machine mettant en Óoeuvre le procédé.
IT1317319B1 (it) 2000-03-28 2003-06-16 Tiberio Vaccaro Benna particolarmente per la frantumazione e vagliatura di pietrisco osimile materiale lapideo.
ITTV20010111A1 (it) * 2001-08-09 2003-02-09 Esterino Benetti Frantoio del tipo a mascelle contrapposte particolarmente per sgretolare inerti
ES2192478B1 (es) 2002-02-25 2005-03-01 Javier Aracama Martinez De Lahidalga Sistema de enganche entre brazo y accesorios de excavadoras.
US6915972B2 (en) * 2002-09-17 2005-07-12 Robert R. Rossi, Jr. Mobile jaw crusher assembly
US20040050987A1 (en) * 2002-09-17 2004-03-18 Rossi Robert R. Mobile jaw crusher assembly
JP4109539B2 (ja) * 2002-11-28 2008-07-02 株式会社小松製作所 ジョークラッシャおよびこれを備えた自走式破砕機
JP5300230B2 (ja) * 2007-09-03 2013-09-25 ウエダ産業株式会社 バケット型ジョークラッシャ
ES2304330B1 (es) 2008-04-21 2009-08-06 Javier Aracama Martinez De Lahidalga Sistema de enganche de brazo de excavadora.
JP2010064008A (ja) * 2008-09-11 2010-03-25 Ueda Sangyo Kk バケット型ジョークラッシャ
US8322643B2 (en) * 2010-07-23 2012-12-04 Mining Technologies International Inc. Rock crusher attachment
ES2354672B1 (es) * 2010-12-27 2012-01-19 Talleres Betoño, S.A. Sistema triturador de piedras y similares.

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004020747A1 (en) * 2002-08-29 2004-03-11 Meccanica Breganzese S.R.L. A bucket for crushing and screening stone

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT202100029105A1 (it) * 2021-11-17 2023-05-17 Mecc Breganzese S P A In Breve Mb S P A Benna frantumatrice
WO2023089391A1 (en) * 2021-11-17 2023-05-25 Meccanica Breganzese S.P.A. In Breve Mb S.P.A. Crusher bucket
RU235035U1 (ru) * 2024-12-06 2025-06-19 Демьян Владимирович Романов Дробильный ковш

Also Published As

Publication number Publication date
EP3073019A1 (de) 2016-09-28
WO2016151178A1 (es) 2016-09-29
ES2690076T3 (es) 2018-11-19

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