EP3105357A1 - Strahlmaterial und kugelstrahlverfahren - Google Patents
Strahlmaterial und kugelstrahlverfahrenInfo
- Publication number
- EP3105357A1 EP3105357A1 EP15749178.8A EP15749178A EP3105357A1 EP 3105357 A1 EP3105357 A1 EP 3105357A1 EP 15749178 A EP15749178 A EP 15749178A EP 3105357 A1 EP3105357 A1 EP 3105357A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- particles
- μιη
- workpiece
- metal alloy
- peening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005480 shot peening Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 title claims description 20
- 239000002245 particle Substances 0.000 claims abstract description 86
- 229910001092 metal group alloy Inorganic materials 0.000 claims abstract description 22
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 13
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 13
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 15
- 239000000956 alloy Substances 0.000 claims description 15
- 238000009826 distribution Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910001566 austenite Inorganic materials 0.000 claims description 3
- 229910052796 boron Inorganic materials 0.000 claims description 3
- 150000001247 metal acetylides Chemical class 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims 1
- 235000019589 hardness Nutrition 0.000 description 39
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 28
- 230000000052 comparative effect Effects 0.000 description 26
- 238000012360 testing method Methods 0.000 description 18
- 238000002441 X-ray diffraction Methods 0.000 description 12
- 239000011651 chromium Substances 0.000 description 11
- 229910052742 iron Inorganic materials 0.000 description 8
- 239000011572 manganese Substances 0.000 description 8
- 230000003746 surface roughness Effects 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 229910052748 manganese Inorganic materials 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 6
- 238000005422 blasting Methods 0.000 description 6
- 239000010955 niobium Substances 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000012552 review Methods 0.000 description 4
- 150000003624 transition metals Chemical class 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 239000002609 medium Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000003636 conditioned culture medium Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- -1 M]C Chemical class 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009690 centrifugal atomisation Methods 0.000 description 1
- DYRBFMPPJATHRF-UHFFFAOYSA-N chromium silicon Chemical compound [Si].[Cr] DYRBFMPPJATHRF-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009689 gas atomisation Methods 0.000 description 1
- 238000007542 hardness measurement Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000004439 roughness measurement Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009692 water atomization Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/04—Modifying the physical properties of iron or steel by deformation by cold working of the surface
- C21D7/06—Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/10—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C11/00—Selection of abrasive materials or additives for abrasive blasts
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/36—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.7% by weight of carbon
Definitions
- the present invention relates to a shot material for shot peening and a shot peening method and a treated article obtained by the process.
- Background Shot peening is a mechanical surface treatment having the objective of enhancing the resistance of mostly metallic components or workpieces that are subjected to cyclic loadings, wear, and corrosion and other life time reducing influences.
- the abrasive medium also called shot medium
- shot medium is propelled onto the surface of a workpiece.
- the impact of the medium dimples the surface of the workpiece.
- the restoring force below the dimple in the workpiece results in a hemisphere of material that is relatively highly stressed in compression and a compressive residual stress field develops over the peened surfaces as the dimples overlap during the peening process.
- Such generated compressive stresses can provide a wide variety of benefits to a workpiece.
- the useful life time of a workpiece may be increased under cyclical loads or stresses caused by corrosion from stress cracking, friction, cavitation, galling, erosion and wear, as well as combinations of these kinds of stresses. It is commonly assumed that these benefits are caused by the presence of the compressive stresses on the surface of the workpiece, since such stresses reduce the tendency of surface crack formation and or crack propagation.
- Shot-peening media that have been reported include (1) carbides, carbide composites, or cermets (composite material composed of ceramic (cer) and metallic (met) materials); (2) ceramics such as zirconia that are commercially available for example as ceramic beads or ceramic shot such as Microblast® B-120 or Zirblast® B-30 or B-400 from Saint Gobain.
- Ceramic based peening media are reported in U.S. Patent No. 6,658,907.
- An iron- based amorphous spherical particle is employed as the peening material that is said to preferably have an iron content of 45 to 55 wt. %, having a Vicker hardness (HV) in the range of 900-1100 and a Young's modulus of 200,000 MPa or less.
- HV Vicker hardness
- U.S. Patent Application Publication No. 2011/0265535 discloses an iron-based shot peening material which comprises in mass % 5 to 8% of B, 0.05-1% of C, 0 to 25% of Cr, balance of Fe and inevitable impurities, wherein B and C are contained in a total amount of 8.5% or less. B contents of less than 5% was described as providing insufficient hardness.
- WO2009/133920A1 discloses an iron-based shot material made of B (5-8 mass%), Al (10 mass% or less, preferably 0.5-10 mass%), Cr (0-25 mass%, preferably 1-25 mass%) and the remainder is Fe and unavoidable impurities.
- the HV reportedly ranged from 1150-1300.
- WO2012/128357 discloses a shot peening material containing, in mass %, 2-8% of B and at least one element selected from Ti, Cr, Mo, W, Ni, Al and C in the amount fulfilling the formula: 0 ⁇ ( Ti% / 10) + (Cr% / 25) + (Mo% / 10) + (W% / 6) + (Ni% / 10) + (Al% / 10) + (C% / 1) ⁇ 1. 00, and the remainder made up by Fe and unavoidable impurities and having a particle diameter of 75 ⁇ or less.
- a method of shot peening a workpiece comprising projecting metal alloy particles at a workpiece wherein said metal alloy particles comprises Fe in combination with B, C, Cr and Nb, wherein the Fe is present at a level of greater than 50.0 atomic percent wherein said metal alloy has a Vickers Hardness (HV) of at least 1150 and an elastic modulus of greater than 200 GPa.
- HV Vickers Hardness
- the present invention also includes a workpiece that is treated by the above referenced method.
- the present invention also relates to the shot peening material itself comprising metal alloy particles containing Fe in combination with B, C, Cr and Nb, wherein the Fe is present at a level of greater than 50.0 atomic percent wherein said metal alloy has a Vickers Hardness (HV) of at least 1150 and an elastic modulus of greater than 200 GPa.
- HV Vickers Hardness
- FIG. 1 is a schematic illustration of the air-blasting cabinet for shot-peening.
- FIG. 2 is a plot of comparative peening intensity saturation curves.
- FIG. 3 is a plot of comparative residual stress fields for the identified workpiece.
- FIG. 4 is a plot of comparative workpiece hardness values.
- FIG. 4A is plot of residual stress fields for the identified workpiece.
- FIG. 4B is a plot of comparative workpiece hardness values.
- FIG. 4C is a comparative plot of peening intensity saturation curves.
- FIG. 4D is a plot of residual stress fields for the identified workpiece.
- FIG. 4E is a comparative plot of comparative workpiece hardness values.
- FIG. 4F is a comparative plot of peening intensity saturation curves.
- FIG. 5 is a comparative plot of peening intensity saturation curves.
- FIG. 6 is a plot of comparative peening intensity saturation curves.
- FIG. 7 is a plot of comparative workpiece hardness values at near peening intensity saturation.
- FIG. 8 is a plot of comparative mass loss for the indicated particles.
- FIG. 9 is a plot of comparative mass loss for the particles of the present invention at 1.0 hours and 6.0 hours versus Saint Gobain B120 particles.
- FIG. 10 is a comparative plot of mass loss.
- FIG. 11 is a comparative plot of peening intensity saturation curves.
- FIG. 12 is a comparative plot of peening intensity saturation curves.
- FIG. 13 is a plot of comparative workpiece hardness values at near peening intensity saturation.
- the alloy is generally understood as Fe based and includes B, C, Cr and Nb.
- Optional elements include Mn, Si and V.
- Reference to Fe based may be understood as the feature where the majority of the alloy composition comprises iron (e.g., > 50.0 atomic percent Fe).
- the alloy is one that preferably includes a-Fe (ferrite) and/or ⁇ -Fe (austenite).
- the alloy also preferably includes one or more of the following: (1) complex borides (e.g. M]B, M 2 B and M 3 B where M is a transition metal); (2) complex carbides (e.g. M]C, M 2 C, M 3 C, and M2 3 C6 wherein M is a transition metal); (3) borocarbides (material containing both boride and carbide atoms).
- alloy composition is comprised of the concentrations identified in Table 1 below:
- the alloys herein may also preferably have the following composition, in atomic percent: Fe (58.0-65.0); B (14.0-19.0); C (4.0-5.5); Cr (7.0-13.5); Mn (0-1.5); Nb (1.4-3.5); Si (0-1.5) and V (0-6.0).
- the alloys herein are preferably prepared as particles by atomization methods. Exemplary atomization procedures include gas atomization, centrifugal atomization or water atomization.
- the particles may then be sized using various techniques such as screening, classification and air classification.
- the particles are such that 95% of the particles have a size range (largest linear dimension through the particle) in the range of 40 ⁇ to 250 ⁇ . Accordingly, about 5% of the particles may fall outside this range and indicate a particle size distribution in the range of 0.1 - 39.9 ⁇ . More preferably, the D10 value in microns (percent of the population having particle sized below this number) is 50.0 ⁇ .
- the preferred D50 value (median) is 80 ⁇ and the preferred D90 value (90 percent of the distribution below this number) is 150 ⁇ .
- the HV value may be in the range of 1150-1400. More preferably, the HV value is 1250 +/- 75. Accordingly, the HV value may preferably be in the range of 1175 to 1400.
- the particles are such that they have an elastic modulus of greater than 200 GPa, more preferably in the range of greater than 200 GPa up to 350 GPa.
- Another feature of the particles herein is their associated durability. In that context the durability herein was characterized by projecting the particles towards a workpiece under the following range of conditions: projection pressure of 0.13 MPa to 0.82 MPa, a peening velocity of 80 m/s to 350 m/s and an Almen A intensity of 2-12 mils.
- the distance to the workpiece is in the range of 76 - 153 mm.
- the workpiece and media are then preconditioned for a period of 15 minutes prior to testing.
- the workpiece is a 6.35 mm thick steel alloy containing about 13% manganese having a hardness of 697 Vickers.
- the metal particles after such projection on the workpiece for a period of 18 hours is such that, for a 100 gram portion of the particles, the weight fraction of particles of less than 75 ⁇ that are present is less than or equal to 7.0%.
- the particles herein may be employed in two different types of equipment devices that are used to impart kinetic energy into the particles, such as air nozzle-type systems or centrifugally wheel based system.
- the examples listed herein were conducted by an air nozzle system (FIG. 1). More specifically, a Kelco air blasting cabinet was employed with the following parameters: nozzle type: venturi with an exit diameter of 7.9375 mm; distance to workpiece of 101.6 mm; mass flow rate of 2.63 kg/minute.
- nozzle type venturi with an exit diameter of 7.9375 mm
- distance to workpiece of 101.6 mm distance to workpiece of 101.6 mm
- mass flow rate of 2.63 kg/minute.
- the particles herein while applied in the examples to workpieces having the indicated characteristics, would be applicable to any workpiece where the advantages of treating with impacting particles would be of benefit.
- a metallic abrasive media of the invention (Example 1) was adopted as a peening media and tested as such.
- the spherical iron-based particle is comprised of 12.7 at. % chromium, 18.8 at. % boron, 1.5 at. % niobium, 4.6 at. % carbon, 0.3 at. % manganese, 0.8 at. % silicon, and the remainder (61.3 at. %) iron, having a specific gravity of 7.36 g/cm 3 , a hardness of 1284 Vickers.
- the particles had a particle size distribution of D10 equaling 52 micrometers, D50 equaling 83 micrometers, and D90 equaling 142 micrometers.
- Example 1A is comprised of 7.77 at. % chromium, 14.73 at. % boron, 2.68 at. % Nb, 5.45 at. % C, 1.17 at. % Si, 4.68 at. % V and 62.45 at. % iron.
- Example IB has the same alloy composition as Example 1.
- Sinto Microshot SBM-100C having as specific gravity of 7.6 g/cm 3 , a hardness of 729 Vickers and a particle size distribution of D10 equaling 100 micrometers, D50 of 132 micrometers, and D90 equaling 183 micrometers
- Sinto AMO Beads AM-100 having as specific gravity of 7.4 g/cm 3 , a Vickers hardness of 788 and a particle size distribution of D10 equaling 64 micrometers, D50 of 92 micrometers, and D90 equaling 134 micrometers.
- Particle size distribution was determined using a Microtrac S3500 laser diffraction analyzer. The distributions are noted below in Table 3:
- the elastic modulus of the particles of Example 1 was next determined using a nano instrumented indentation tester (IIT).
- IIT nano instrumented indentation tester
- Particle specimens were prepared by mixing the particles with epoxy resin, curing, and then polishing the mix to expose particle cross sections. Four particles on each sample were selected for testing. The position of the indentations within the sample was placed so as to avoid being too close to the edge of a particle, but were not otherwise particularly selected with any other criterion.
- Each test was done with 20 load increments, to a maximum of 20 mN, and then 20 unloading decrements using a diamond Berkovich (triangular pyramid) indenter.
- the indentation data was analyzed using the conventional "Oliver and Pharr" technique.
- Example 1 was determined to have an elastic modulus (assuming a Poisson's ratio of 0.3) of 246 GPa ⁇ 44.58.
- the workpieces that may be employed herein preferably include metal type workpieces that have a HV value of 500-1000.
- Such workpieces may be in a variety of geometrical forms, including but not limiting to metallic sheet, coils, springs, metal forging or tubes. Accordingly, it is contemplated herein that the shot peening method utilizing the particles identified herein may be applied to any workpiece where shot peening is utilized for any purpose, including enhancement of general wear characteristics.
- SAE 1070 steel Almen A (76 mm x 19 mm x 1.295 ⁇ 0.025 mm thick) strips and Almen N (76 mm x 18 mm x 0.785 ⁇ 0.025 mm thick) strips with hardness 472 Vickers and a surface roughness average (Ra) of 0.106 micrometers were selected as workpieces.
- Almen strips are used in the art to quantify the intensity of a shot peening process. Compressive stress induced by the peening operation causes the strip to deform into an arch, of which the point of maximum curvature is measured using a gage specifically designed for the measurement. Arch heights from successive Almen strips produced under set peening parameters are plotted as a function of time to determine the peening intensity saturation.
- Peening intensity saturation is defined as the first point beyond which the arc height increases by 10 percent or less when the peening time is doubled. Peening intensity saturation was therefore determined by measuring Almen strip arch heights after peening increments of 5, 10, 20 and 40 seconds. Measurements were taken using a calibrated Electronics Inc. Advanced Almen Gage. Peening Intensity Saturation was calculated using Saturation Curve Solver software, Release 9. Post peening maximum subsurface residual compressive stress was determined by X-ray Diffraction (XRD) by profiling at 12.7, 25.4, 50.8, 101.6, and 127.0 micrometers. XRD peak width was converted to hardness for each profile.
- XRD X-ray Diffraction
- the workpiece post peening residual stress field was determined by X-ray Diffraction (XRD) in accordance with SAE HS-784/2003 by profiling at 12.7, 25.4, 50.8, 101.6, and 127.0 micrometers.
- XRD X-ray Diffraction
- the strain in the crystal lattice is measured and the associated residual stress is determined from the elastic constants assuming a linear elastic distortion of the appropriate crystal lattice plane.
- XRD was performed using a TEC1630 with chromium radiation, a peak of 155° 2 ⁇ , and a 4mm diameter round collimator. A parabolic fit to the diffraction peak was used, with the k alpha 2 component of the peak subtracted out using SARATec software.
- Hardness was determined by peak width calibrated by microhardness measurements at 12.7 and 127 micrometers depth. Shot peening was carried out using Kelco air blasting equipment using the following parameters: pressure of the projection of 0.55 MPa; a venturi nozzle with an exit diameter of 7.9375 mm; a distance to the workpiece of 101.6 mm; and a mass flow rate of 2.63 kg/minute. See again, FIG. 1.
- Example 1A 6.14 16.39 20 1.549 581 982
- Example IB 8.56 14.48 20 3.261 586 686
- FIG. 4 is a plot of the through thickness hardness profile at near peening intensity, and provides evidence that Example 1 work hardens the surface in the same manner as Sinto SBM-IOOC and Sinto AM-100.
- Example 1A when comparing to the commercially available Sinto product, the comparisons are considered most relevant at that point where Almen saturation has been achieved. Accordingly, it can be seen that the surface roughness of Example 1A at 20 seconds peeing time is lower than that of the Sinto SBM-IOOC at 10 seconds peening time, a higher maximum residual compressive stress is achieved for Example 1A versus that of the Sinto SBM-IOOC. Further, since the peening intensity is higher for Example 1A than that of the Sinto SBM-IOOC, as shown in Table 4, a deeper residual compressive stress is implied. This is confirmed upon review of the XRD profile residual stress field, FIG. 4A, and hardness plots, FIG. 4B at near saturation for both the Example 1A and the Sinto SBM-IOOC. In addition, the peening intensity saturation curve for Example 1A and the Sinton SBM-IOOC is provided in FIG. 4C.
- Example 4 From Table 4 it can further be seen that the surface roughness of Sinto SBM-100 after 10 seconds peeing time (after Almen saturation has again been achieved) is lower than that of Example IB after 20 seconds (after Almen saturation has been achieved). However, a near equivalent maximum residual compressive stress is achieved for Example IB versus that of the Sinto SBM-IOOC. Further, since the peening intensity is higher for Example IB than that of the Sinto SBM-IOOC with near equivalent maximum residual compress stress, as shown in Table 4, a deeper residual compressive stress is implied. This is confirmed upon review of the XRD profile residual stress field, FIG. 4D, and hardness plots, FIG. 4E at near saturation for both the Example IB and the Sinto SBM-IOOC. In addition, the peening intensity saturation curve for Example IB and the Sinton SBM-IOOC is provided in FIG. 4F.
- Example 2 Example 2
- Example 2 the particles of Example 1 and Example IB were tested for comparison with a commercial zirconia ceramic peening media, Saint Gobain Microblast® B120, having a specific gravity of 3.8 g/cm 3 , a hardness of 692 Vickers and a particle size distribution of D10 equaling 79 micrometers, D50 equaling 105 micrometers, and D90 equaling 148 micrometers was used.
- Shot peening was carried out using Kelco air blasting equipment using the following parameters: pressure of the projection of 0.28 MPa; a venturi nozzle with an exit diameter of 7.9375 mm; a distance to the workpiece of 101.6 mm; and a mass flow rate of 2.63 kg/minute.
- Peening intensity saturation was determined by measuring Almen strip arch heights after peening increments of 5, 10, 20 and 40 seconds. Measurements were taken using a calibrated Electronics Inc. Advanced Almen Gage.
- Peening Intensity Saturation was calculated using Saturation Curve Solver software, Release 9. Post peening maximum subsurface residual compressive stress was determined by X-ray Diffraction (XRD) by profiling at 12.7, 25.4, 50.8, 101.6, and 127.0 micrometers.
- Example 1 comparative peening intensity saturation curves are shown in FIG. 5
- comparative residual stress fields are shown in FIG. 6
- corresponding comparative hardnesses are shown in FIG. 7.
- Example IB comparative peening saturation curves are shown in FIG. 11
- comparative residual stress fields are shown in FIG. 12
- corresponding comparative hardnesses are shown in FIG. 13.
- Example 3 the durability of the Example 1 and IB, sieved to remove fines less than 75 micrometers, was tested in comparison to the durability of Sinto Microshot SBM- 100, Sinto AMO Bead AM-100 and Saint Gobain Microblast® B120. Shot peening was carried out using Kelco air blasting equipment using the following parameters: pressure of the projection: 0.55 MPa; a venturi nozzle with an exit diameter of 7.9375 mm; a distance to the workpiece of 101.6 mm; and a mass flow rate of 2.63 kg/minute.
- pressure of the projection 0.55 MPa
- a venturi nozzle with an exit diameter of 7.9375 mm a distance to the workpiece of 101.6 mm
- mass flow rate of 2.63 kg/minute.
- To test peening media durability preferably, one employs a 6.35 mm thick Hadfield Manganese workpiece peened over a period of time using pre-conditioned media.
- a Hadfield Manganese workpiece is made by alloying steel containing 0.8-1.25 wt. % carbon with 11-15 wt. % manganese.
- the workpiece has an ultimate tensile strength of 120,000 psi - 140,000 psi, a yield strength of 65,000 psi - 85,000 psi.
- the workpiece will also preferably have an initial HB hardness value of 180-245 to a HB hardness value of >500 in the work hardened state.
- Pre- conditioning is performed by peening the workpiece with each media for 15 minutes prior testing the media. Durability was evaluated by weighing the media below 75 micrometers at peening increments of 6, 12, 18, and 24 hours. This was done by removing a 100 g sample of shot at the designated time interval, sieving the 100 g mass, and weighing the fraction of particles less than 75 micrometers in diameter to identify the weight percent of fractured material. The results of this testing are shown in Table 6.
- Example 1 and IB has superior durability in comparison to all of the commercial samples and in particular in comparison to the Saint Gobain Microblast® B120. Mass loss for Example 1 and IB compared to Sinto AM- 100 and Sinto SBM-100C are depicted graphically in FIG. 8. Mass loss for Example 1 and IB (compared to Saint Gobain Microblast® B120) is depicted graphically in FIG. 9.
- the shot peening metal alloy particles herein may be more broadly understood and defined as particles which, when projected at a pressure of 0.55 MPa, to a preconditioned steel workpiece (i.e. a workpiece that is peened prior to durability testing), indicate a mass loss (fraction of particles less than 75 ⁇ ), after a time period of 18 hours, of less than or equal to 20.0%, or ⁇ _19.0%, or ⁇ _ 18.0%, or ⁇ _ 17.0%, or ⁇ _ 16.0 %, or ⁇ _ 15.0%, or ⁇ _ 14.0%, or ⁇ _ 13.0%, or ⁇ _ 12.0 %, or ⁇ 11.0%, or ⁇ _10.0%, or ⁇ 9.0%, or ⁇ 8.0%, or ⁇ 7.0%.
- the particles are such that under the above identified testing conditions they indicate a mass loss (fraction of particles less than 75 ⁇ ) after a time period of up to 12 hours, of ⁇ _5.0%. Furthermore, the particles are such that under the above identified testing conditions they indicate a mass loss (fraction of particles less than 75 ⁇ ) after a time period of up to 6 hours of ⁇ _4.0 %. Finally, the particles are such that under the above identified testing conditions they indicate a mass loss (fraction of particles less than 75 ⁇ ) of less ⁇ _1.0 %.
- the present invention provides an improvement in the use metallic particles that are iron based and combine relatively high hardness and durability when used as a metal abrasive, as, e.g., in shot-peening processes.
- the benefits include but are not limited to improvements in the properties that may be realized in an impacted workpiece as well as increased longevity in the metal particles employed due to the particles strength and durability as noted herein.
- Example 4 the durability of the Example 1, sieved to remove fines less than 75 micrometers, was tested in comparison to the durability of Saint Gobain Microblast® B120 at a lower projection pressure than that of Example 3. Shot peening was carried out using Kelco air blasting equipment using the following parameters: pressure of the projection: 0.28 MPa; a venturi nozzle with an exit diameter of 7.9375 mm; a distance to the workpiece of 101.6 mm; and a mass flow rate of 2.63 kg/minute. To test peening media durability a 6.35 mm thick Hadfield Manganese workpiece (described above) peened over a period of time using pre-conditioned media. Pre-conditioning was performed by peening the workpiece with each media for 15 minutes prior testing the media.
- Durability was evaluated by weighing the media below 75 micrometers at peening increments of 1, 3, and 6 hours. This was done by removing a 100 g sample of shot at the designated time interval, sieving the 100 g mass, and weighing the fraction of particles less than 75 micrometers in diameter to identify the weight percent of fractured material. Accordingly, it may now be appreciated that one characteristic of the shot peening media herein is that the metal alloy particles, when projected at a pressure of 0.28 MPa at a Hadfeld Manganese workpiece,
- Example 1 has superior durability in comparison to the Saint Gobain Microblast® B120.
- Mass loss for Example 1 according to the above, as compared to Saint Gobain Microblast® B120, is depicted graphically in FIG. 10. Accordingly, it may be appreciated that the data above identifies that the shot peening metal alloy particles herein may be more broadly understood and defined as particles which, when projected at a pressure of 0.28 MPa, to a preconditioned steel workpiece (i.e.
- a workpiece that is peened prior to durability testing indicate a mass loss (fraction of particles less than 75 ⁇ ), after a time period of 6 hours, of less than or equal to 15.0% or lower, such as ⁇ _14.0%, or ⁇ _ 13.0%, or ⁇ _ 12.0%, or ⁇ _ 11.0 %, or ⁇ _10.0%, or ⁇ _ 9.0%, or ⁇ _ 8.0%, or ⁇ 7.0 %, or 6.0%, or ⁇ _5.0%, or ⁇ _ 4.0%, or ⁇ _ 3.0%, or ⁇ _ 2.0%, or ⁇ 1.0%.
- 15.0% or lower such as ⁇ _14.0%, or ⁇ _ 13.0%, or ⁇ _ 12.0%, or ⁇ _ 11.0 %, or ⁇ _10.0%, or ⁇ _ 9.0%, or ⁇ _ 8.0%, or ⁇ 7.0 %, or 6.0%, or ⁇ _5.0%, or ⁇ _ 4.0%, or ⁇ _ 3.0%, or ⁇ _ 2.0%, or ⁇ 1.0%.
- the particles are such that under the above identified testing conditions they indicate a mass loss (fraction of particles less than 75 ⁇ ) after a time period of up to 3 hours, of ⁇ _5.0%, or ⁇ 4.0%, or ⁇ _ 3.0%, or ⁇ _ 2.0%, or ⁇ _ 1.0 %. Furthermore, the particles are such that under the above identified testing conditions they indicate a mass loss (fraction of particles less than 75 ⁇ ) after a time period of up to 1 hour of ⁇ _3.0 %, or ⁇ _2.0%, or ⁇ _ 1.0%.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Fuel-Injection Apparatus (AREA)
- Powder Metallurgy (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201461940140P | 2014-02-14 | 2014-02-14 | |
| PCT/US2015/016163 WO2015123673A1 (en) | 2014-02-14 | 2015-02-17 | Shot material and shot peening method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3105357A1 true EP3105357A1 (de) | 2016-12-21 |
| EP3105357A4 EP3105357A4 (de) | 2017-09-27 |
Family
ID=53797296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15749178.8A Withdrawn EP3105357A4 (de) | 2014-02-14 | 2015-02-17 | Strahlmaterial und kugelstrahlverfahren |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20150231763A1 (de) |
| EP (1) | EP3105357A4 (de) |
| JP (2) | JP2017512142A (de) |
| KR (1) | KR20160120747A (de) |
| AU (1) | AU2015218270B2 (de) |
| BR (1) | BR112016018439A2 (de) |
| CA (1) | CA2939134A1 (de) |
| WO (1) | WO2015123673A1 (de) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6582783B2 (ja) * | 2015-09-16 | 2019-10-02 | 富士電機株式会社 | 半導体装置 |
| GB201517128D0 (en) * | 2015-09-28 | 2015-11-11 | Enbio Ltd | Abrasive blast modification of surfaces |
| US10202663B2 (en) * | 2016-07-20 | 2019-02-12 | Hitachi, Ltd. | Shot peening treatment for cavitation erosion resistance |
| FR3081360B1 (fr) * | 2018-05-28 | 2020-07-24 | Saint Gobain Ct Recherches | Poudre de grenaillage |
| FR3093661A1 (fr) | 2019-03-14 | 2020-09-18 | Psa Automobiles Sa | Procédé de fabrication d’une pièce de pignonnerie, notamment pour une boîte de vitesse de véhicule automobile |
| FR3105051A1 (fr) * | 2019-12-18 | 2021-06-25 | Winoa | Procede de découpe par jet d’eau a grenaille d’acier ou de fonte et utilisation d’une grenaille d’acier ou de fonte pour la decoupe par jet d’eau |
| KR102536733B1 (ko) | 2022-07-18 | 2023-06-15 | 주식회사 영흥 | 코일스프링 쇼트피닝 검사용 링게이지 및 코일스프링 쇼트피닝 검사방법 |
| DE102022128982A1 (de) | 2022-11-02 | 2024-05-02 | Youngwire Co., Ltd. | Ringmessgerät zum prüfen des kugelstrahlens einer schraubenfeder und verfahren zum prüfen des kugelstrahlens einer schraubenfeder |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02228448A (ja) * | 1989-02-28 | 1990-09-11 | Daido Steel Co Ltd | 高強度・高靭性スチールショット |
| JP2926397B2 (ja) * | 1997-06-11 | 1999-07-28 | 明久 井上 | 耐衝撃性鉄系合金球状粒子 |
| JP3730015B2 (ja) * | 1998-06-02 | 2005-12-21 | 株式会社不二機販 | 金属成品の表面処理方法 |
| US6224686B1 (en) * | 1998-02-27 | 2001-05-01 | Chuo Hatsujo Kabushiki Kaisha | High-strength valve spring and it's manufacturing method |
| JP2002036115A (ja) * | 2000-07-31 | 2002-02-05 | Sintokogio Ltd | ショットピ−ニング処理方法及びその被処理品 |
| US7323071B1 (en) * | 2000-11-09 | 2008-01-29 | Battelle Energy Alliance, Llc | Method for forming a hardened surface on a substrate |
| JP2002188702A (ja) * | 2000-12-25 | 2002-07-05 | Nissan Motor Co Ltd | 無段変速機用転動体およびその製造方法 |
| JP4674843B2 (ja) * | 2003-04-28 | 2011-04-20 | 新東工業株式会社 | コイルばねの製造方法 |
| CN1997765B (zh) * | 2004-05-06 | 2012-05-30 | 巴特尔能源联合有限责任公司 | 在基体上形成硬化表面的方法 |
| US8704134B2 (en) * | 2005-02-11 | 2014-04-22 | The Nanosteel Company, Inc. | High hardness/high wear resistant iron based weld overlay materials |
| US7553382B2 (en) * | 2005-02-11 | 2009-06-30 | The Nanosteel Company, Inc. | Glass stability, glass forming ability, and microstructural refinement |
| US7935198B2 (en) * | 2005-02-11 | 2011-05-03 | The Nanosteel Company, Inc. | Glass stability, glass forming ability, and microstructural refinement |
| JP4397872B2 (ja) * | 2005-09-20 | 2010-01-13 | 山陽特殊製鋼株式会社 | 鉄基高硬度ショット材およびその製造方法 |
| JP5490373B2 (ja) * | 2008-04-30 | 2014-05-14 | 山陽特殊製鋼株式会社 | 高硬度ショット材 |
| JP5729714B2 (ja) * | 2009-07-24 | 2015-06-03 | 山陽特殊製鋼株式会社 | 軟質金属で被覆されたショットピーニング用粉末 |
| CA2779308C (en) * | 2009-10-30 | 2019-01-29 | The Nanosteel Company, Inc. | Glass forming hardbanding material |
| JP5749026B2 (ja) * | 2010-04-09 | 2015-07-15 | 山陽特殊製鋼株式会社 | ショットピーニング用高硬度投射材 |
| JP5777201B2 (ja) * | 2010-12-23 | 2015-09-09 | 新東工業株式会社 | スチール系投射材 |
| JP5766476B2 (ja) * | 2011-03-24 | 2015-08-19 | 山陽特殊製鋼株式会社 | ショットピーニング投射材用粉末およびそのショットピーニング方法 |
-
2015
- 2015-02-17 CA CA2939134A patent/CA2939134A1/en not_active Abandoned
- 2015-02-17 EP EP15749178.8A patent/EP3105357A4/de not_active Withdrawn
- 2015-02-17 JP JP2016551729A patent/JP2017512142A/ja active Pending
- 2015-02-17 BR BR112016018439A patent/BR112016018439A2/pt not_active IP Right Cessation
- 2015-02-17 AU AU2015218270A patent/AU2015218270B2/en not_active Ceased
- 2015-02-17 US US14/624,076 patent/US20150231763A1/en not_active Abandoned
- 2015-02-17 KR KR1020167024565A patent/KR20160120747A/ko not_active Withdrawn
- 2015-02-17 WO PCT/US2015/016163 patent/WO2015123673A1/en not_active Ceased
-
2019
- 2019-08-21 JP JP2019151226A patent/JP2020040200A/ja active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US20150231763A1 (en) | 2015-08-20 |
| JP2017512142A (ja) | 2017-05-18 |
| KR20160120747A (ko) | 2016-10-18 |
| CA2939134A1 (en) | 2015-08-20 |
| JP2020040200A (ja) | 2020-03-19 |
| WO2015123673A1 (en) | 2015-08-20 |
| EP3105357A4 (de) | 2017-09-27 |
| BR112016018439A2 (pt) | 2017-10-17 |
| AU2015218270A1 (en) | 2016-09-01 |
| AU2015218270B2 (en) | 2019-02-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| AU2015218270B2 (en) | Shot material and shot peening method | |
| Szala et al. | Abrasion resistance of S235, S355, C45, AISI 304 and Hardox 500 steels with usage of garnet, corundum and carborundum abrasives | |
| Kleis et al. | Solid particle erosion: occurrence, prediction and control | |
| Zhan et al. | Effect of prestress state on surface layer characteristic of S30432 austenitic stainless steel in shot peening process | |
| Jamil et al. | Mechanical properties and microstructures of steel panels for laminated composites in armoured vehicles | |
| Omari et al. | Enhancing the surface hardness and roughness of engine blades using the shot peening process | |
| Çömez et al. | Reliability evaluation of hardness test methods of hardfacing coatings with hypoeutectic and hypereutectic microstructures | |
| Ratia et al. | Effect of multiple impacts on the deformation of wear-resistant steels | |
| Avcu | Surface properties of AA7075 aluminium alloy shot peened under different peening parameters | |
| Vilela Costa et al. | Residual stress gradients in AISI 9254 steel springs submitted to shot peening and heat treatment for increased fatigue resistance | |
| Mano et al. | Microstructured surface layer induced by shot peening and its effect on fatigue strength | |
| Rajesh et al. | Investigation of fatigue strength of aluminium 2024-T3 subjected to shot peening process by Ni shots | |
| JP5214292B2 (ja) | 耐水素脆性、腐食疲労強度の優れたばね用鋼及びそれを用いた高強度ばね部品 | |
| Bhowal et al. | Surface effects on low cycle fatigue behavior in IN718 alloy | |
| Zhang et al. | Biomimetic coupling effect of non-smooth mechanical property and microstructural features on thermal fatigue behavior of medium carbon steel | |
| Medvedeva et al. | Inclusions, stress concentrations and surface condition in bending fatigue of an H13 tool steel | |
| JP2001079766A (ja) | ショットピーニング用投射材 | |
| Sawada et al. | Properties of cold work tool steel shot peened by 1200 HV-class Fe-Cr-B gas atomized powder as shot peening media | |
| Segurado et al. | Mechanical surface treatments to optimize the fatigue behavior of quenched and tempered high strength steels | |
| Tosha et al. | Shot peening and grit blasting-effects on surface integrity | |
| Park et al. | EffEct of Post-HEat trEatmEnt on tHE ImPact tougHnEss and crack ProPagatIon mEcHanIsm of aIsI d2 tool stEEl manufacturEd by dIrEct EnErgy dEPosItIon | |
| JP5912725B2 (ja) | ショットピーニングの投射材用アトマイズ粉末およびショットピーニング方法 | |
| Byczkowska et al. | Influence of single-stage and duplex shot peening on surface roughness and residual stresses in Al Mg5 Mn1 Sc0, 8 Zr0, 4 alloy | |
| Gonzales et al. | Importance of considering a material microfailure criterion in the numerical modeling of the shot peening process applied to parabolic leaf springs | |
| Trevisiol et al. | Experimental study and modelling of the effect of microstructure on friction and wear mechanisms of low alloy steel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20160816 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| AX | Request for extension of the european patent |
Extension state: BA ME |
|
| DAX | Request for extension of the european patent (deleted) | ||
| A4 | Supplementary search report drawn up and despatched |
Effective date: 20170825 |
|
| RIC1 | Information provided on ipc code assigned before grant |
Ipc: C22C 38/32 20060101ALI20170821BHEP Ipc: B24C 11/00 20060101ALI20170821BHEP Ipc: B24C 1/10 20060101ALI20170821BHEP Ipc: C21D 7/06 20060101AFI20170821BHEP Ipc: C22C 38/26 20060101ALI20170821BHEP |
|
| 17Q | First examination report despatched |
Effective date: 20200214 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20200625 |