EP3106544A2 - Procédé de placage au chrome trivalent en continu - Google Patents
Procédé de placage au chrome trivalent en continu Download PDFInfo
- Publication number
- EP3106544A2 EP3106544A2 EP15748593.9A EP15748593A EP3106544A2 EP 3106544 A2 EP3106544 A2 EP 3106544A2 EP 15748593 A EP15748593 A EP 15748593A EP 3106544 A2 EP3106544 A2 EP 3106544A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- bath
- ions
- trivalent
- chromium
- chromate plating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 60
- 239000011651 chromium Substances 0.000 title claims abstract description 31
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 229910052804 chromium Inorganic materials 0.000 title claims abstract description 29
- 238000007747 plating Methods 0.000 title claims description 36
- 230000008569 process Effects 0.000 claims abstract description 56
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 31
- 239000010439 graphite Substances 0.000 claims abstract description 31
- 238000000576 coating method Methods 0.000 claims abstract description 28
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 13
- 238000000746 purification Methods 0.000 claims abstract description 9
- 239000000758 substrate Substances 0.000 claims abstract description 6
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims description 34
- 239000011248 coating agent Substances 0.000 claims description 24
- 150000002500 ions Chemical class 0.000 claims description 22
- 239000011734 sodium Substances 0.000 claims description 15
- 230000015572 biosynthetic process Effects 0.000 claims description 13
- 230000009467 reduction Effects 0.000 claims description 10
- 150000003839 salts Chemical class 0.000 claims description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 238000005260 corrosion Methods 0.000 claims description 9
- 230000007797 corrosion Effects 0.000 claims description 9
- -1 organic acid salts Chemical class 0.000 claims description 8
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 7
- 238000002425 crystallisation Methods 0.000 claims description 7
- 230000008025 crystallization Effects 0.000 claims description 7
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 7
- 235000011152 sodium sulphate Nutrition 0.000 claims description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 230000035515 penetration Effects 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 229910001415 sodium ion Inorganic materials 0.000 claims description 4
- 150000001450 anions Chemical class 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 150000001844 chromium Chemical class 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000004471 Glycine Substances 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 238000005336 cracking Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 229940049920 malate Drugs 0.000 claims description 2
- BJEPYKJPYRNKOW-UHFFFAOYSA-N malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000003472 neutralizing effect Effects 0.000 claims description 2
- 231100000957 no side effect Toxicity 0.000 claims description 2
- 244000045947 parasite Species 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 claims description 2
- 235000019254 sodium formate Nutrition 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000012141 concentrate Substances 0.000 claims 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 abstract description 9
- 229910001430 chromium ion Inorganic materials 0.000 abstract description 4
- 238000005272 metallurgy Methods 0.000 abstract description 2
- 239000000356 contaminant Substances 0.000 description 18
- 239000000243 solution Substances 0.000 description 9
- 238000009776 industrial production Methods 0.000 description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 7
- 239000010936 titanium Substances 0.000 description 7
- 229910052719 titanium Inorganic materials 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229910000457 iridium oxide Inorganic materials 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- 229910000510 noble metal Inorganic materials 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 210000003462 vein Anatomy 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 230000003716 rejuvenation Effects 0.000 description 2
- 229910001936 tantalum oxide Inorganic materials 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- 241000626570 Aporia Species 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- KSPIHGBHKVISFI-UHFFFAOYSA-N Diphenylcarbazide Chemical compound C=1C=CC=CC=1NNC(=O)NNC1=CC=CC=C1 KSPIHGBHKVISFI-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 241000575946 Ione Species 0.000 description 1
- 229910000575 Ir alloy Inorganic materials 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 208000025865 Ulcer Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- VZTDIZULWFCMLS-UHFFFAOYSA-N ammonium formate Chemical compound [NH4+].[O-]C=O VZTDIZULWFCMLS-UHFFFAOYSA-N 0.000 description 1
- 239000003788 bath preparation Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910001437 manganese ion Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 210000000492 nasalseptum Anatomy 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 238000012261 overproduction Methods 0.000 description 1
- 238000005375 photometry Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000003362 replicative effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000003352 sequestering agent Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 231100000397 ulcer Toxicity 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/04—Electroplating: Baths therefor from solutions of chromium
- C25D3/06—Electroplating: Baths therefor from solutions of chromium from solutions of trivalent chromium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/16—Regeneration of process solutions
- C25D21/18—Regeneration of process solutions of electrolytes
Definitions
- This invention belongs to the field of chemistry and metallurgy and it is specifically related to a process for the electrolytic and electrophoretic production of electrochemical coatings with a bath from trivalent decorative chromium solutions on a metal or plastic substrate with trivalent chromium ions, sulfate ions, graphite anodes, hexavalent chromium control and false cathode purifications in a continuous industrial operation.
- Chromium is a very important metal for a large range of industry applications. Over more than 70 years chromate plating decorative and functional process of has been carried out with electrolytes from chromium acid, process with a high content of the Cr+6 ion, considered by the WHO as a carcinogen for operators and personnel entering in contact with companies where it is used which is manifested in ulcers in the nasal septum. Hexavalent chromium has a strong impact in water environment.
- Electrochemical coatings of trivalent chromium has been stigmatized throughout the time due to their cost and the process color and stability; these has caused that its implementations is not that popular in large sites or small workshops.
- Trivalent chromate plating baths have been developed from two technologies: sulfate and chloride.
- Trivalent chromium baths from chloride ions have some disadvantages: a darker color, more sensitivity to metal contaminants and chlorine detachments in the anodes causing safety and occupational health risks, besides of equipment corrosion.
- Trivalent chromium baths from sulfate ions are more noble, are whiter, close more to the chromate plating from hexavalent ions, are more tolerant to metal and organic contaminants, they do not produce detachment of noxious gases and do not cause safety and occupational health risks.
- Trivalent chromate plating baths from chloride ions work preferably with graphite anode. Anode is produced by the formation of chlorine gas, there is no oxygen production, which causes the formation of Cr+6.
- the bath composition may include additives from Br- and HCOO- ions which prevent the evolution of Cr+3 to Cr+6.
- the trivalent chromate plating process from chloride ions mainly uses graphite anodes
- the trivalent chromate plating from sulfate ions also uses graphite anodes.
- Patent 1602404 used a tank with two compartments, in one compartment a Pb anode is immersed in a H2SO4 anolyte, which is separated by a permeable membrane, and in the other compartment is a solution with Cr+3 ions that has no contact with the anode and as consequence no oxidation of the Cr+3 to Cr+6 is produced.
- the disadvantage of this two-compartmental systems is the cost and efficiency in a continuous industrial process.
- Patent US3706639 describes a process for preparing a trivalent chromate plating bath from Cr+6 compounds by using inorganic reducers and platinized graphite and titanium anodes. Besides bath preparations from chromium products are expensive, they do not address the management and evolution of the contaminant Cr+6 during the bath work.
- Patent US 5560815 defines the development of trivalent chromate plating baths from SO 4 -2 ions, describing the use of anodes coated with iridium and tantalum oxide with the characteristic of a potential lower than the oxygen and as consequence it inhibits the evolution of the Cr+3 to Cr+6.
- This type of anodes after a work time in continuous industrial productions, have proven to make easier the formation of Cr+6 in the bath, due to the exhausting of the iridium oxide layer, causing the restriction of the current pass in the anode and defects related to the Cr+6 contaminant.
- patent EP0088192 defines a trivalent chromate plating bath different from the chloride ions, it refers to the use of graphite anodes in the trivalent chromate plating processes from sulfate ions and how the release of oxygen in this kind of anodes causes surface erosion and carbon particles release that accumulates in the chromium producing coating defects.
- Patent WO2010051118 refers to the use of manganese ions as additive to inhibit the formation of Cr+6 and increase the shelf-life of insoluble anodes used in the chromate plating process from trivalent and sulfate ions, including lead, lead alloy, platinized titanium anodes or metal anodes that consist of the coating of surface with iridium oxide, ruthenium oxide or mixed iridium/tantalum oxide. Although the shelf-life of this type of anodes increases, they will eventually collapse. In a continuous industrial production 24/6/360, it is difficult to determine the time when they exhaust and the Cr+6 production starts. On the other hand, concentration of Mn ion bath has to be closely controlled due to the risk of an excess that may cause a deposit with chromium changing the coating color and affecting the corrosion resistance.
- Patent US5413646 HEAT-TREATABLE CHROMIUM refers to a bath that is part of a hexavalent chromium and an alloy of iridium to reduce it to trivalent chromium through methanol, ammonium formate and sodium sulfate as catalyzer, where the reaction is made from the contaminant hexavalent chromium that reacts in the process with platinum and graphite anodes in order to obtain functional non-uniform chromium.
- the new invention comes from trivalent chromium, it does not use sodium sulfate as catalyzer but sodium sulfate as a result of the reaction of a crystallization sub process.
- Iron or alloys can not be used in the new process since iron is a bath contaminant that leaves black veins in the finishing and increases the possibility of corrosion in the final finishing. Likewise, it does not need any temperature changes and the trivalent chromium batch may be applied on plastic or metal for decorative finishing.
- the present invention solves the contamination problem when hexavalent chromium is generated in a low-cost efficient process, proposing a continuous industrial process and corrosion-resistant product with uniform finishing and non contaminant from a bath with trivalent chromium ions, sulfate ions and graphite anodes in a combination appropriate for a continuous industrial operation.
- this invention the difficulties of the previous state-of-the-art are overpassed, such as wear and final collapse of titanium electrodes covered with noble metals, the control and purification of contaminants affecting the process have been eliminated generating a continuous rejuvenation of process, reducing risks, costs and allowing replicating the novelty without technological difficulties.
- the invention proposes a chromate plating process from Cr+3, having SO 4 ⁇ 2 ions and preferably using graphite anodes, obtaining a chromium coating with strong adherence to substate, with mechanical, physical and chemical properties reproducible in continuous industrial productions.
- the specifications of products of color, thickness and resistance to corrosion and wearing maintains his stability in time and to temperature changes.
- composition of the bath has proven stability in 24 hours continuous productions with the application of appropriate controls and maintenance.
- the bath has been noble to changes of temperature, pH, components concentration and tolerant to different contaminants.
- the process of this invention mainly uses graphite anodes that have qualities such as good conducer of electricity, mechanized facility to be adapted to different conformations, good chemical and mechanic resistance, good resistant to anodic corrosion and high relation of surface-volume providing a very good anodic area, they are cost-effective compared to titanium electrodes coated with noble metals.
- the use of graphite anodes is not limited and also lead and stainless steel anodes are used. With the use of graphite anodes in trivalent chromate plating solutions with SO 4 ⁇ 2 ions, a better anode-cathode relation can be used as well as better current density without affecting the electrodes, compared to titanium electrodes coated with noble metal which tend to crack when subjected to high current densities.
- graphite anodes must not have pores, since they cause penetration of the bath solution and an electrical reactions when releasing oxygen that cause an early erosion leaving too much carbon residues.
- Graphite anode must be put in acid-resistant fabric bags as those used in the nickel plating process to avoid the pass of anode eroded particles to the solution.
- the continuous filtration is used at a speed of 4 times to 8 times and preferably from 4 times to 6 times the bath volume per hour. This secures that carbon particles in the batch are controlled and protects the coating quality.
- the bath relationship of anode/cathode must be 3:1 and preferable a relation of 2:1, a greater relation and a greater direct current improve the process efficiency, producing a best cathode coating area.
- the density of current applied must be between 4dm2 to 12 A/dm2 and preferable between 5 A/dm2 to 8 A/dm2.
- the bath prepared for the use with graphite anodes contains Cr+3 ions, the Cr+3 ions concentration in the bath is between 10g/l to 30 g/l, preferably between 15-g/l to 25 g/l.
- the Cr 2 ( SO 4 ) 3 salt is used as the Cr+3 source.
- the bath prepared contains organic and organic chromium complexes that are stable, forming bonds that allow the Cr+3 ion and its reduction to Cr0 in the cathode surface forming a metal sheet with mechanic, physical and chemical properties with strong adherence to the substrate and reproducible in continuous industrial production.
- Chromium complexes of this preparation also have properties allowing an easier degradation when residual waters treatment is made, with which a reduction of the environmental impacts is assured.
- the presence of H3BO3 in an electrolytic solution between 40-g/l to 60 g/l, preferably between 45g/l to 50 g/l increases conductivity and acts as a buffer agent and also as an inhibitor of the anode decreasing the attack and detachment of the graphite anode by the presence of B-ions which reduce the 02 overproduction.
- the Na 2 SO 4 salt is addes as a conducer, between 30 g/l to 60 g/l, preferable between 40 g/l to 50 g/l. In the present invention this salt is added only to form the bath since during the process it produces and increases its concentration due to the different reactions of oxide-reduction.
- the bath of the present invention also includes salts containing Na+, K+ and NH 4 + ions.
- the chromium complex discomposes by action of the electrical current and deposits Cr0 on the cathode and releases SO 4 ⁇ 2 anion which combines with sodium ions present in the solution forming Na 2 SO 4 . Also during the mechanism of reduction from Cr+6 to Cr+3, an increase of acidity is produced by the formation of H 2 SO 4 , the control of acidity is made with NaOH, Na 2 CO 3 , neutralizing the solution with formation of Na 2 SO 4 . In this type of bath using graphite anodes, it always tends to become acid.
- pH must be controlled between 3,4 of pH to 4,0. High pH values favor the formation of oxygen and promotes the attack of graphite anode.
- the bath superficial tension must be between 30 dynes to 70 dynes. Adjustment is made by adding moistening agents such as octyl alcohol.
- Process temperature must be between 40°C to 60°C, preferably between 45°C to 50°C. Due to the constant reduction from Cr+6 to Cr+3, bath is concentrating from Na 2 SO 4 , and a reduction of temperature may cause the crystallization of this salt.
- the process of the present invention does not require purification with selective resins allowing a reduction of contaminants produced in the regeneration and a reduction of costs.
- the use of sequestering agents as EDTA for metal purification is not recommendable in this process because if produce side effects as progressive accumulation by making strong organometallic complexes that affect coating quality and causes problems in the effluent treatment.
- Addition of reducers is made controlling the consumption of amperes-hour and maintaining the Cr+6 between 0ppm to 40 ppm, preferably between 0ppm 20 ppm, rank in which there is no side effect in the coating quality.
- Results have been obtained with the bath of the present invention from Cr+3 and SO 4 ⁇ 2 ions by using graphite anodes, in Hull Cell the penetrations were between 80 % to 92 % even after five trials with the same solution and photometric analysis in presence of diphenylcarbazide with results of Cr+6 between 20ppm to 30ppm, concentration that did not affect coating quality, color was white to almost the hexavalent chromium color without dark veins formation.
- the thickness of coating obtained in decorative coatings from Cr+3, is between 0,3 ⁇ m to 2 ⁇ m, very similar to those obtained with the process of traditional Cr+6.
- the invention is a novelty preparation of a trivalent chromium bath from SO 4 ⁇ 2 ions offering the advantage to preferably work with graphite anodes and we have solved the control of Cr+6 generation and control and elimination of the different contaminants, obtaining a chromium coating with strong adherence to the substrate with excellent mechanical, physical and chemical properties, commercially reproducible in continuous industrial productions. Product specifications of color, thickness, resistance to corrosion and wearing have been stable throughout the time.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CO14028206A CO7190036A1 (es) | 2014-02-11 | 2014-02-11 | Proceso de cromado trivalente continuo |
| PCT/IB2015/050974 WO2015121790A2 (fr) | 2014-02-11 | 2015-02-09 | Procédé de placage au chrome trivalent en continu |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3106544A2 true EP3106544A2 (fr) | 2016-12-21 |
| EP3106544A4 EP3106544A4 (fr) | 2017-08-09 |
Family
ID=53191871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15748593.9A Withdrawn EP3106544A4 (fr) | 2014-02-11 | 2015-02-09 | Procédé de placage au chrome trivalent en continu |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20170167040A1 (fr) |
| EP (1) | EP3106544A4 (fr) |
| CN (1) | CN106164340A (fr) |
| BR (1) | BR112016018584A2 (fr) |
| CO (1) | CO7190036A1 (fr) |
| MX (1) | MX2016010449A (fr) |
| RU (1) | RU2016135556A (fr) |
| WO (1) | WO2015121790A2 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018185154A1 (fr) | 2017-04-04 | 2018-10-11 | Atotech Deutschland Gmbh | Procédé de dépôt électrolytique d'une couche de chrome ou d'alliage de chrome sur au moins un substrat |
| WO2020189802A1 (fr) * | 2019-03-15 | 2020-09-24 | 유한회사 한국신기술 | Antioxydan, comprenant un composite à groupe cyano-carboxyle exempt de constituant soufré, pour empêcher l'oxydation d'ions chrome trivalents en ions chrome divalents, et solution d'électrodéposition de chrome trivalent le comprenant |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT520829B1 (de) * | 2018-10-19 | 2019-08-15 | Andritz Ag Maschf | Verfahren zum Verchromen von Metallbändern |
| CN110760900A (zh) * | 2019-11-29 | 2020-02-07 | 扬州大学 | 一种六价铬废水还原作电镀铬源的方法及其电镀方法 |
| RU2734986C1 (ru) * | 2020-03-23 | 2020-10-27 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Российский химико-технологический университет имени Д. И. Менделеева" (РХТУ им. Д. И. Менделеева) | Способ электрохимического нанесения хромовых покрытий из саморегулирующегося электролита на основе соединений трехвалентного хрома |
| CN113774438A (zh) * | 2021-08-24 | 2021-12-10 | 上原汽车铭牌(惠州)有限公司 | 汽车标识生产用三价铬电镀液配方及三价铬电镀工艺 |
| CN120006288A (zh) * | 2025-02-13 | 2025-05-16 | 东莞煜森精密端子有限公司 | 一种提高连接器端子硬度的电镀镀铬工艺 |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2112691A (en) * | 1936-01-30 | 1938-03-29 | Pyrene Mfg Co | Electroplating anode unit |
| NL75772C (fr) * | 1948-03-20 | |||
| US3111464A (en) * | 1961-09-29 | 1963-11-19 | Battelle Development Corp | Electrodeposition of chromium and chromium alloys |
| US3729392A (en) * | 1971-02-19 | 1973-04-24 | Du Pont | Plating of titanium with chromium |
| US4167460A (en) * | 1978-04-03 | 1979-09-11 | Oxy Metal Industries Corporation | Trivalent chromium plating bath composition and process |
| US4439285A (en) * | 1980-11-10 | 1984-03-27 | Omi International Corporation | Trivalent chromium electrolyte and process employing neodymium reducing agent |
| US4392922A (en) * | 1980-11-10 | 1983-07-12 | Occidental Chemical Corporation | Trivalent chromium electrolyte and process employing vanadium reducing agent |
| CA1244376A (fr) * | 1983-05-12 | 1988-11-08 | Thaddeus W. Tomaszewski | Electrolyte de chrome trivalent et mode d'utilisation |
| US7052592B2 (en) * | 2004-06-24 | 2006-05-30 | Gueguine Yedigarian | Chromium plating method |
| US20080169199A1 (en) * | 2007-01-17 | 2008-07-17 | Chang Gung University | Trivalent chromium electroplating solution and an electroplating process with the solution |
| JP2009074168A (ja) * | 2007-08-30 | 2009-04-09 | Nissan Motor Co Ltd | クロムめっき部品およびその製造方法 |
| CN201172698Y (zh) * | 2008-02-18 | 2008-12-31 | 佛山市昭信金属制品有限公司 | 一种硫酸型三价铬镀液防治金属离子杂质污染装置 |
| US7780840B2 (en) * | 2008-10-30 | 2010-08-24 | Trevor Pearson | Process for plating chromium from a trivalent chromium plating bath |
| CN101665960A (zh) * | 2009-09-04 | 2010-03-10 | 厦门大学 | 一种硫酸盐三价铬电镀液与制备方法 |
| JP5732721B2 (ja) * | 2010-01-08 | 2015-06-10 | 上村工業株式会社 | クロムめっき方法 |
| CN102443825B (zh) * | 2011-12-07 | 2014-03-26 | 湖北振华化学股份有限公司 | 一种高浓度硫酸铬——氟化铵三价铬电镀液及其制备方法 |
-
2014
- 2014-02-11 CO CO14028206A patent/CO7190036A1/es unknown
-
2015
- 2015-02-09 EP EP15748593.9A patent/EP3106544A4/fr not_active Withdrawn
- 2015-02-09 CN CN201580019366.6A patent/CN106164340A/zh active Pending
- 2015-02-09 MX MX2016010449A patent/MX2016010449A/es unknown
- 2015-02-09 WO PCT/IB2015/050974 patent/WO2015121790A2/fr not_active Ceased
- 2015-02-09 BR BR112016018584A patent/BR112016018584A2/pt not_active IP Right Cessation
- 2015-02-09 RU RU2016135556A patent/RU2016135556A/ru not_active Application Discontinuation
- 2015-02-09 US US15/118,460 patent/US20170167040A1/en not_active Abandoned
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018185154A1 (fr) | 2017-04-04 | 2018-10-11 | Atotech Deutschland Gmbh | Procédé de dépôt électrolytique d'une couche de chrome ou d'alliage de chrome sur au moins un substrat |
| EP4170071A1 (fr) | 2017-04-04 | 2023-04-26 | Atotech Deutschland GmbH & Co. KG | Procédé de dépôt électrolytique d'une couche de chrome ou d'alliage de chrome sur au moins un substrat |
| WO2020189802A1 (fr) * | 2019-03-15 | 2020-09-24 | 유한회사 한국신기술 | Antioxydan, comprenant un composite à groupe cyano-carboxyle exempt de constituant soufré, pour empêcher l'oxydation d'ions chrome trivalents en ions chrome divalents, et solution d'électrodéposition de chrome trivalent le comprenant |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015121790A3 (fr) | 2016-01-21 |
| MX2016010449A (es) | 2017-06-19 |
| US20170167040A1 (en) | 2017-06-15 |
| WO2015121790A2 (fr) | 2015-08-20 |
| RU2016135556A3 (fr) | 2018-10-29 |
| CO7190036A1 (es) | 2015-02-19 |
| CN106164340A (zh) | 2016-11-23 |
| BR112016018584A2 (pt) | 2019-08-20 |
| EP3106544A4 (fr) | 2017-08-09 |
| RU2016135556A (ru) | 2018-03-15 |
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