EP3141398B1 - Procede et machine de fabrication de produits d'impression colles - Google Patents

Procede et machine de fabrication de produits d'impression colles Download PDF

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Publication number
EP3141398B1
EP3141398B1 EP16187565.3A EP16187565A EP3141398B1 EP 3141398 B1 EP3141398 B1 EP 3141398B1 EP 16187565 A EP16187565 A EP 16187565A EP 3141398 B1 EP3141398 B1 EP 3141398B1
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EP
European Patent Office
Prior art keywords
printed products
job
machine
processing stations
adhesive binder
Prior art date
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Active
Application number
EP16187565.3A
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German (de)
English (en)
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EP3141398A1 (fr
Inventor
Dieter Altenbach
Mark Rickenbacher
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Mueller Martini Holding AG
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Mueller Martini Holding AG
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Publication of EP3141398A1 publication Critical patent/EP3141398A1/fr
Application granted granted Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C99/00—Subject matter not provided for in other groups of this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C1/00—Collating or gathering sheets combined with processes for permanently attaching together sheets or signatures or for interposing inserts
    • B42C1/12—Machines for both collating or gathering and permanently attaching together the sheets or signatures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/02—Multi-step processes for making books starting with single sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/08—Conveying between operating stations in machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B42C9/0006—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets

Definitions

  • the quality assurance can then also be affected by the fact that so-called cold books can arise during prolonged downtime of belonging to an adhesive binder line perfect binder, which must then be first discharged from the processing line.
  • the best remedy for this is to prevent a mismatch before inserting the book block and / or envelope into the machine.
  • the invention has for its object to produce adhesive-bound printed products, hereinafter also sometimes called book block, with different dimensions and job sizes with minimized downtime between jobs.
  • the printed products also include, for example, brochures, magazines, etc.
  • the invention is based on the example of a glued-bound printed product, which is here for example in a machine as part of a perfect binder line - the machine hereinafter for the sake of simplicity, but not exclusively, also adhesive binder or adhesive binder machine is called to first supply a printed product to a perfect binding process if it is ensured that in return the correct envelope for the operation of the Anpressoperation is available.
  • adhesive binder or adhesive binder machine is called to first supply a printed product to a perfect binding process if it is ensured that in return the correct envelope for the operation of the Anpressoperation is available.
  • the changeover process can then be easily automated between two orders.
  • the correct envelope is retrieved by the inventive provisions according to the pending for processing printed product, which in itself also the reverse process is possible that introduced due to a provided envelope the corresponding printed product resp. is released.
  • An adhesive binder consists essentially of a series of processing stations, which are usually arranged along a simple straight, round or oval strand, which in itself is also possible that the processing stations are arranged along several strands.
  • Such perfect binders are used for the production of adhesive bound booklets or book blocks for hard covers, wherein the folded sheets and / or single sheets which have been gathered to form a book block are connected to the previously processed book block back by applying an adhesive.
  • an adhesive binder usually has the following processing stations: a spine processing station, a glue application station, a station as a cover feeder, a press station for the attachment of the envelope.
  • processing stations a spine processing station, a glue application station, a station as a cover feeder, a press station for the attachment of the envelope.
  • complementary elements may be added, such as book block transport system, book block insertion station, intermediate drying, back reinforcement, and others.
  • the listed processing stations are not to be understood as exhaustive.
  • This Job C is a print product that differs only in thickness compared to the printed products of the previous job.
  • the envelope application, pressing station and delivery station in the perfect binder according to the invention are designed so that they are able to absorb differences in thickness of the printed products in the range of at least + / - 3.25 mm without further conversions.
  • the range of at least + / - 3.25 mm means that even greater differences in thickness, ie over + / - 3.25 mm compared to the original book block thickness, can be processed at any time without modification.
  • the attachment of the grooves is carried out so that the backside lettering of the cover belonging to the respective printed product has the position which corresponds to the order.
  • the groove device is designed so that such adjustments can be made continuously without affecting the timing of production resp. inhibiting the system.
  • jobs A-E arise exclusively due to the one-time stopping of the print products belonging to a new job. During the execution of the respective job, the production runs monotonously. Further empty cycles are no longer necessary.
  • An advantage of such a constellation is the fact that the ratio between the adjustment and processing section along the conveying path of the perfect binder does not have to be varied, which contributes to the simplification and stability of the system.
  • the time required on the occasion of the empty cycles for the job change according to the invention is also of a different consideration of subordinate importance than In most cases, it does not prove feasible in any case to carry out the pending conversion at the various processing stations of the perfect binder within a single empty cycle.
  • the job sizes can be designed accordingly, i. in favor of an empty-cycle-free operation, the job size can be aligned according to the provided envelopes, whereby, of course, a balance is made on a case-by-case basis, if the cancellation of the empty cycles does not result in an extension of the production for a possible completion of the job sizes.
  • Another significant advantage of the invention is the fact that printed products with a changed thickness can be produced continuously within a certain bandwidth without intervention, namely to the effect that the production of the printed products up to at least + / - 3.25 mm thickness differences can be done without interference before then if necessary to a higher resp. lower bandwidth for larger resp. smaller book block thicknesses is changed.
  • the procedure always corresponds to the above explained operating processes. This means that the respective next higher or next lower bandwidth in turn ensures a coverage of at least + / - 3.25 mm thickness differences of the printed products.
  • the mentioned high-performance system is excellently suited to provide an industrial fully integrated overall solution for digital book production, with which, as already mentioned, even in the case of very short runs, it can be operated economically.
  • the data controls and regulates the prepress, the digital printing and the further processing of the printed products in a high-performance perfect binder until the completion of the book blocks or brochures.
  • the stored control profiles can also be constructed in such a way that they can be correspondingly checked, adapted and / or directly corrected as a function of a feedback originating from a processing station.
  • the invention has the following further processes: A conversion of the processing stations resp.
  • the machines within the perfecting line for the production of the print products of the subsequent job are made by activating the control profiles before the released print products are released.
  • Each additional job to be processed uses the same process steps as those used in a previous job.
  • the style stabilities indexed by the stopped print products of the subsequent job can be minimized by electronically capturing the order of the envelopes provided by barcodes and transmitting the information derived therefrom to the main controller of the perfect binder line.
  • the changeover of the processing stations is only carried out when there are changed widths and heights of the printed product, and whose thickness is immediately greater than the minimum underlying thickness span width (at least + / - 3.25 mm).
  • this envelope is usually subjected to a preliminary folding operation corresponding to the back thickness of the book block.
  • the processing stations of the perfect binder are converted to the technical requirements of a subsequent job, the conversion taking place by the control profiles stored or calculated in the main control, and this conversion being continuous, ie dynamic , can be performed at each workstation as soon as the last print product of the previous job has left this workstation.
  • an adhesive binder in which a kingwave guided through the entire perfect binder forms the drive of the individual processing stations. It is also possible to provide an adhesive binder, at which the individual processing stations are operated with at least one individual drive.
  • the directions for carrying out the individual jobs at the individual processing stations of the perfect binder can be carried out manually or semi-manually.
  • the processing stations possibly also the other machines of the perfect binder line can be operated by control profiles, which originate from the main controller, or be provided directly from the respective drive units. These control profiles can be continuously changed or exchanged as the various jobs are processed.
  • FIG. 1 shows an adhesive binder line 100, which consists of different machines, the central perfect binder machine each having a number of processing stations for processing the printed products into books, brochures, etc.
  • this perfect binder line 100 is composed of a gathering machine 1, a downstream section with transfer elements 2, a downstream binder machine 3 with a number of operatively connected processing stations in which the printed products to books, brochures, etc., are processed, wherein a such adhesive binder machine, which is simply called adhesive binder in the jargon, at least the following processing stations comprises: a spine processing station, a glue application station, a station as a cover feeder 4, a pressing station.
  • Another machine of the perfect binder line 100 relates to the adhesive strip 3 downstream removal path 5, which also serves as a cooling section. Subsequently, these printed products are preferably fed into a three-knife trimmer 6 in which these products are subsequently processed to format by cutting foot, head and front sections preferably one after the other, or also partially simultaneously. Subsequently, a forklift 7 can be provided as another machine. Shown is in FIG. 1 also a central book data acquisition machine 8, which serves to enter the jobs (jobs) according to different criteria, resp. prepare.
  • the aforementioned processing stations of the shown perfect binder 3 within the perfect binder line 100 can basically be operated via a central operating corrugated shaft, such that it is guided substantially throughout the perfect binder, and ensures the drives of the individual processing stations within the adhesive binder.
  • the processing stations are supplemented with local digital panel.
  • the adhesive binder can also be constructed so that the processing stations with one or more individual drives, such as traveling wave motors or servomotors, operated.
  • this perfect binder works with a so-called timing adjustment, which determines the selection of the so-called "pressing time”. This can be done with a single, non-variable control profile, the optimization then takes place only by an adjustment of the pressing time due to a one-time direct input by the operator.
  • the pressure in the pressing station is therefore based on an adjustable pressing time, which need not be influenced or superimposed by other process parameters.
  • the pressing time can be adjusted by the operator by a simple manual input in the sense of an adjustment in a plane. Further adjustments due to other operating parameters do not take place.
  • the drive associated with the specified pressing time then performs its original setting monotone and unchanged during subsequent production. This can also be accomplished by the movements resulting from a backdrop scan.
  • the perfect binder can also operate on the basis of variable control profiles, i. a controlled adjustment within the processing stations, and the complementary aggregates or elements operatively connected thereto, are performed on the basis of the determined process parameters.
  • the movement of the press rails behaves as a motion profile which is a result of past parameters, i.
  • the variable movements of the press rails are parameter-dependent motion profiles.
  • the control profiles for operating the processing stations can be prepared stored in an electronic memory and assigned to predetermined processing jobs. Additionally or alternatively, the control profiles depending on predetermined processing jobs, ie depending on certain parameters, such. B. movement or movement profile of the Anpressticians, book block thickness, offset, inlet width, contact pressure, AnpressNase and / or contact pressure or contact pressure, are calculated individually and implemented as a modified control profiles directly, and / or forwarded to the main controller. Furthermore, can the servomotors used in the various processing stations have their own, preferably integrated control unit. The underlying algorithms of the control profiles are able to detect all the parameters occurring from the operation of the perfect binder, from which these algorithms can then provide a new motion profile for the respective controlled operation. Insofar as the servomotors fulfill the function of a machining-related drive unit, they can accordingly be loaded with retrieved and / or modifiable, if necessary also exchangeable control profiles.
  • the speed, force development and pressure profile of the pressing element (s) applied thereto can be adapted to the printed product to be processed or produced, as a result of which these products have a better quality.
  • At least the perfect binder preferably the entire perfect binder line, is also operated with a "motion control", which relates to the type of retrieval of the drive with respect to the individual processing stations within the perfect binder.
  • a "motion control” which relates to the type of retrieval of the drive with respect to the individual processing stations within the perfect binder.
  • the individually driven processing stations such as spine processing station, glue application station, cover feeder and pressure station of the adhesive binder 3 are connected by a transport system having a plurality of brackets for clamping book blocks, sheet stacks, collected signatures or the like, wherein the brackets are advantageously driven individually and on be guided a guideway.
  • the brackets are driven in an advantageous manner by traveling wave motors, ie linear motors, or servomotors.
  • the transport system of this perfect binder has a control unit for controlling the speeds of the respective staples.
  • each clip can be moved at its own speed on the guideway.
  • the speeds of the brackets in Controlled depending on various parameters, including the position of the clip within the bookbinding machine.
  • each processing station and the associated processing tools have an optimal processing speed.
  • FIG. 2 shows the stylized production of a first job A (for better identification by a horizontal bar complements) in perfect binder 3 with the corresponding envelopes A1 from the envelope feeder 4 (see FIG. 1 ) whose supply is monitored by a control point 102.
  • the figure further shows that the print products associated with a subsequent Job B (supplemented by a vertical bar for better identification) follow.
  • the printed products belonging to a subsequent job B are detected by barcode in the area of a control station 101, and are first stopped before they are introduced into the perfect binder 3.
  • the main controller of the perfect binder 3 releases the stopped print products of the succeeding job B (see FIG Figures 8-10 ), which are then introduced into the perfect binder and processed through its processing stations (see FIG. 11 ).
  • FIG. 12 Finally shows the introduction of another job C (for better identification by a plus sign added).
  • job C for better identification by a plus sign added.
  • job B now takes on the function of a preceding job compared to job C, while job C assumes the position of a subsequent job.
  • job C assumes the position of a subsequent job.
  • the processes remain the same. Only the provision of the envelopes to Job C is not shown in this figure. However, the type of provision is similar to the processes used for the envelopes A1 and B1.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Making Paper Articles (AREA)

Claims (21)

  1. Procédé de fabrication de produits d'impression collés dans une machine (3) faisant partie d'une ligne de reliure collée (100), qui se compose essentiellement d'une station de traitement de dos de livres, d'une station d'application de colle, d'une station de pressage, avec une couverture solide tirée hors d'un margeur de couverture (4), dans lequel les processus pour la fabrication des produits d'impression collés sont commandés par des profils de commande, dans lequel:
    a) lors d'un changement d'un job de production (A) à un job suivant (B), on détecte les codes-barres des produits d'impression amenés pour le job suivant (B) et on retient ceux-ci avant leur introduction dans la machine (3) de la ligne de reliure collée (100);
    b) pendant que les produits d'impression du job suivant (B) sont arrêtés en position d'attente devant la machine (3), les produits d'impression restants du job précédent (A) sont conduits et terminés par les diverses stations de traitement de la machine (3);
    c) après l'achèvement du dernier produit d'impression du job précédent (A), on lance un tirage vide des couvertures (B1) déposées pour le job suivant (B) dans un margeur de couverture (4) et on assure que ces couvertures (B1) pour les produits d'impression du job suivant (B) sont disponibles;
    d) dès que l'on a constaté que la couverture tirée concorde de façon sûre avec les produits d'impression du job suivant (B), la commande principale de la ligne de reliure collée (100) libère les produits d'impression retenus du job suivant (B), ces produits d'impression sont ensuite introduits dans la machine (3) et traités par les diverses stations de traitement.
  2. Procédé selon la revendication 1, caractérisé en ce qu'avant le déblocage des produits d'impression faisant partie du job suivant (B), on assure qu'au moins une couverture (B1) concordant avec ces produits d'impression est tirée vide.
  3. Procédé selon la revendication 1, caractérisé en ce qu'avant le déblocage des produits d'impression faisant partie du job suivant (B), on assure que la couverture (B1) pour les produits d'impression du job suivant (B) est détectée et est disponible immédiatement sans tirage vide.
  4. Procédé selon la revendication 1, caractérisé en ce qu'avant le déblocage des produits d'impression du job suivant, on assure que toutes les couvertures excédentaires du job précédent sont tirées vides hors du margeur de couverture (4), jusqu'à ce que la couverture concordant avec les produits d'impression faisant partie du job suivant soit détectée.
  5. Procédé selon la revendication 1, caractérisé en ce que les couvertures excédentaires (A1) du job précédent (A) sont tirées vides, jusqu'à ce que la couverture (B1) pour les produits d'impression du job suivant (B) soit détectée et soit disponible sans tirage vide.
  6. Procédé selon la revendication 1, caractérisé en ce que l'on effectue un réajustement des stations de traitement de la machine (3) pour la production des produits d'impression du job suivant (B) par activation des profils de commande appartenant à ce job, avant que les produits d'impression retenus du job suivant soient libérés.
  7. Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que pour chaque job ultérieur à traiter (C), on se base sur les mêmes étapes de procédé que celles utilisées pour un premier job suivant (B) par rapport à un job précédent (A).
  8. Procédé selon la revendication 1, caractérisé en ce que les temps d'arrêt indicés par les produits d'impression retenus du job suivant (B) sont minimisés par le fait que la succession des couvertures préparées est détectée électroniquement par des codes-barres et que les informations déduites de ceux-ci sont transmises à la commande principale de la machine (3) pour le déblocage des produits d'impression retenus.
  9. Procédé selon la revendication 8, caractérisé en ce que la succession des produits d'impression introduits dans la machine (A, B, C) est déterminée par la succession des couvertures préparées (A1, B1, ...).
  10. Procédé selon la revendication 1, caractérisé en ce que pour des produits d'impression (A, B, C) de mêmes dimensions avec des couvertures différentes, on n'effectue aucun réajustement des stations de traitement de la machine.
  11. Procédé selon la revendication 1, caractérisé en ce que lors d'un changement de l'épaisseur originale du produit d'impression à l'intérieur de différents jobs (A, B, C) jusqu'à au moins ± 3,25 mm, les réglages originaux des stations de traitement de la machine (3) restent inchangés.
  12. Procédé selon la revendication 11, caractérisé en ce que lors d'un changement des épaisseurs originales du produit d'impression à l'intérieur de différents jobs (A, B, C) sur la plage minimale d'au moins
    ± 3,25 mm, on effectue une adaptation d'au moins une station de traitement de la machine (3).
  13. Procédé selon la revendication 11, caractérisé en ce que le réajustement des stations de traitement de la machine (3) est effectué lorsqu'il y a des formats modifiés du produit d'impression, comme la largeur et la hauteur, ou lorsque leur épaisseur présente une différence en hausse, qui va au-delà de la plage minimale d'au moins ± 3,25 mm.
  14. Procédé selon l'une quelconque des revendications 1 à 13, caractérisé en ce que lors d'un changement de l'épaisseur du corps de livre du produit d'impression, on opère une adaptation du lieu géométrique pour l'application des sillons sur les couvertures.
  15. Procédé selon l'une quelconque des revendications 1 à 13, caractérisé en ce que dans le cas d'une couverture en un matériau difficilement flexible, avant son application, on effectue un double pliage en correspondance avec l'épaisseur du corps de livre du produit d'impression.
  16. Procédé selon la revendication 1, caractérisé en ce que lors d'un changement des dimensions des produits d'impression, on réajuste au moins les stations de traitement de la machine (3) faisant partie de la ligne de reliure collée (100) aux dimensions du job suivant (B), en ce que l'on effectue le réajustement selon les profils de commande stockés ou calculés dans la commande principale, et en ce que ces opérations de réajustement sont effectuées en continu dans chaque station de traitement, dès que le dernier produit d'impression du job précédent (A) a quitté cette station de traitement.
  17. Procédé selon la revendication 1, caractérisé en ce que les couvertures (A1, B1, ...) faisant partie des produits d'impression sont scannées extérieurement avant le processus de tirage et les informations ainsi obtenues sont transmises électroniquement à la commande principale de la machine (3) et/ou aux autres machines de la ligne de reliure collée (100), et en ce que la succession des produits d'impression libérés pour le traitement correspond à la succession des couvertures scannées.
  18. Ligne de reliure collée permettant la mise en oeuvre d'un procédé de fabrication de produits d'impression collés selon l'une quelconque des revendications précédentes, dans laquelle la ligne de reliure collée (100) se compose essentiellement des machines et des stations de traitement suivantes:
    - machine d'assemblage (1);
    - section avec éléments de transfert (2);
    - relieuse à colle ou machine de reliure collée (3);
    - station de margeur de couverture (4);
    - section d'évacuation (5), qui sert aussi de section de refroidissement;
    - rogneuse massicot trois lames (6);
    - machine empileuse (7);
    - détection des données de livre (8);
    dans laquelle la ligne de reliure collée (100) présente une commande et des moyens pour détecter des codes-barres de produits d'impression amenés, caractérisée en ce qu'en fonctionnement on exécute le procédé selon l'une quelconque des revendications précédentes.
  19. Procédé de conduite d'une relieuse à colle (3) selon la revendication 18, caractérisé en ce qu'un arbre maître mené à travers toute la relieuse à colle garantit l'entraînement des diverses stations de traitement de la relieuse à colle ou les diverses stations de traitement sont entraînées respectivement avec au moins un entraînement individuel.
  20. Procédé de conduite d'une relieuse à colle (3) selon la revendication 18, caractérisé en ce que le pressage de la couverture à l'intérieur de la station de traitement correspondante est commandé par un instant de pressage réglable.
  21. Procédé de conduite d'une relieuse à colle (3) selon la revendication 18, caractérisé en ce que les stations de traitement de la relieuse à colle (3) et les ensembles ou les éléments complémentaires se trouvant en liaison active avec celles-ci fonctionnent à l'aide de profils de commande liés aux jobs, qui émanent de l'unité de commande principale ou qui sont intégrés dans les unités d'entraînement, ou le fonctionnement des stations de traitement de la relieuse à colle (3) est conduit par des profils de commande déduits des processus de régulation.
EP16187565.3A 2015-09-09 2016-09-07 Procede et machine de fabrication de produits d'impression colles Active EP3141398B1 (fr)

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EP3141398B1 true EP3141398B1 (fr) 2018-07-18

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EP (1) EP3141398B1 (fr)
JP (1) JP6944769B2 (fr)
CN (1) CN106515252B (fr)

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EP3587136B1 (fr) * 2018-06-29 2021-05-12 Müller Martini Holding AG Installation et procédé de positionnement de produits imprimés dans une liaison active dotée d'une sortie
JP7311888B2 (ja) 2019-08-13 2023-07-20 ホリゾン・インターナショナル株式会社 製本システム
DE102020120131A1 (de) 2020-07-30 2022-02-03 Müller Martini Holding AG Klammeröffnungssystem einer Maschine zum Herstellen von klebegebundenen Druckprodukten
DE102022126783A1 (de) 2022-10-13 2024-04-18 Müller Martini Holding AG Anlage zum Herstellen von Druckerzeugnissen mit einer Zuführvorrichtung
WO2025038152A1 (fr) * 2023-08-14 2025-02-20 Lightning Source LLC Système et procédé de détection de défauts de corrspondance de liaison de livre

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US20170066273A1 (en) 2017-03-09
JP2017052276A (ja) 2017-03-16
JP6944769B2 (ja) 2021-10-06
US10259250B2 (en) 2019-04-16
CN106515252A (zh) 2017-03-22
CN106515252B (zh) 2020-04-14
EP3141398A1 (fr) 2017-03-15

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