EP3147115B1 - Maschine und verfahren zur herstellung eines bechers - Google Patents

Maschine und verfahren zur herstellung eines bechers Download PDF

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Publication number
EP3147115B1
EP3147115B1 EP16191704.2A EP16191704A EP3147115B1 EP 3147115 B1 EP3147115 B1 EP 3147115B1 EP 16191704 A EP16191704 A EP 16191704A EP 3147115 B1 EP3147115 B1 EP 3147115B1
Authority
EP
European Patent Office
Prior art keywords
holding device
winding
outer shell
adhesive
finished
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16191704.2A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3147115A1 (de
Inventor
Steffen Riethmüller
Uwe Messerschmid
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Greiner Packaging AG
Michael Hoerauf Maschinenfabrik GmbH and Co KG
Original Assignee
Greiner Packaging AG
Michael Hoerauf Maschinenfabrik GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Greiner Packaging AG, Michael Hoerauf Maschinenfabrik GmbH and Co KG filed Critical Greiner Packaging AG
Priority to PL16191704T priority Critical patent/PL3147115T3/pl
Publication of EP3147115A1 publication Critical patent/EP3147115A1/de
Application granted granted Critical
Publication of EP3147115B1 publication Critical patent/EP3147115B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D3/00—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
    • B65D3/22—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines with double walls; with walls incorporating air-chambers; with walls made of laminated material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00—Construction of rigid or semi-rigid containers
    • B31B2120/50—Construction of rigid or semi-rigid containers covered or externally reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/59—Shaping sheet material under pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/002—Making boxes characterised by the shape of the blanks from which they are formed
    • B31B2105/0022—Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2110/00—Shape of rigid or semi-rigid containers
    • B31B2110/10—Shape of rigid or semi-rigid containers having a cross section of varying size or shape, e.g. conical or pyramidal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2110/00—Shape of rigid or semi-rigid containers
    • B31B2110/20—Shape of rigid or semi-rigid containers having a curved cross section, e.g. circular
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00—Construction of rigid or semi-rigid containers
    • B31B2120/50—Construction of rigid or semi-rigid containers covered or externally reinforced
    • B31B2120/501—Construction of rigid or semi-rigid containers covered or externally reinforced by applying wrapping material only on the side wall part of a box
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/60—Uniting opposed surfaces or edges; Taping
    • B31B50/62—Uniting opposed surfaces or edges; Taping by adhesives
    • B31B50/624—Applying glue on blanks
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1744—Means bringing discrete articles into assembled relationship
    • Y10T156/1768—Means simultaneously conveying plural articles from a single source and serially presenting them to an assembly station
    • Y10T156/1771—Turret or rotary drum-type conveyor
    • Y10T156/1773—For flexible sheets
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1744—Means bringing discrete articles into assembled relationship
    • Y10T156/1776—Means separating articles from bulk source
    • Y10T156/1778—Stacked sheet source
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1744—Means bringing discrete articles into assembled relationship
    • Y10T156/1776—Means separating articles from bulk source
    • Y10T156/1778—Stacked sheet source
    • Y10T156/178—Rotary or pivoted picker
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1744—Means bringing discrete articles into assembled relationship
    • Y10T156/1776—Means separating articles from bulk source
    • Y10T156/1778—Stacked sheet source
    • Y10T156/1783—Translating picker
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1798—Surface bonding means and/or assemblymeans with work feeding or handling means with liquid adhesive or adhesive activator applying means

Definitions

  • the EP 1 990 184 A1 describes a device for producing a conical sleeve for cups and / or a conical paper cup.
  • the device comprises a machine frame and at least two rotatably connected to the machine frame and cyclically driven star wheels, a first star wheel having a plurality of conical mandrels, on each of which a sleeve of a flat blank is malleable.
  • the star wheels are arranged lying in a plane and arranged on horizontally oriented drive shafts on a vertical wall of the machine frame. In this case, in the region of the first Stemrades the shape of the sleeve, starting from a planar blank.
  • the application of the adhesive takes place with a wheel-shaped gluing unit, wherein the application takes place in a parallel direction with respect to the conveying direction of the respective blank.
  • the transfer is made to a hollow shape of another rotary star, in which the embossing of the outer shell takes place.
  • glue is applied to insert the inner cup in the next prepared workstation in the thus prepared and already formed sleeve.
  • the final connection between the inner cup and the corrugated outer shell takes place.
  • the removal of the finished container takes place.
  • the US 6,663,926 B1 describes a heat-insulating container comprising a cup-shaped inner container and a surrounding conical outer shell.
  • the feeds of the blanks via its own feeding device, which is formed of parallel juxtaposed conveyor belts with driver elements.
  • the adhesive is applied by means of an adhesive applicator roll on one end of the blank. Again, the application of the adhesive takes place in parallel direction with respect to the conveying direction of the respective blank.
  • This prepared blank is transferred to a star wheel with a vertically oriented axis of rotation. On the star wheel frustoconical mandrels are arranged, on which the shaping of the blank takes place towards the shell.
  • the shell is shaped by means of pincer-like gripping arms which wind the flat blank around the frustum-shaped mandrel and thus form the shell or a cuff.
  • this cup 100 there are several methods to make this cup 100.
  • One possibility is to wrap the outer shell 101 around the finished inner cup 102.
  • the inner cup 102 is usually received by a mandrel, which takes over the support and support during the winding process.
  • the present invention relates to that manufacturing variant in which a finished outer shell 101 and a finished inner cup 102 are pushed into each other.
  • the inner cup 102 and the outer shell 101 are usually made of different materials.
  • the inner cup 102 is often made of plastic or other thermoformable material and the outer shell 101 of paper or cardboard. These can still be printed before the assembly or forming the outer shell of the settlement or the blank.
  • the inner cup 102 is made of foiled cardboard.
  • the outer shell 101 may also be made of plastic, in particular of foamed plastic.
  • the outer shell 101 may be configured not only in the form of a cuff but also in the shape of a cup. In this case, two cups, namely the inner cup 102 and the outer shell 101 forming outer cup, are pushed together.
  • the cup 100 consists of three nested materials, such as an inner cup 102 made of (smooth) plastic, an intermediate cup of foamed plastic and an outer shell 101 made of paper.
  • the object of the invention is therefore to provide a machine and a method which enables an improved production of cups made of composite material and in particular a shortening of the cycle times.
  • a plurality of first holding devices which are arranged on a first rotatably mounted star- or wheel-like holding device carrier, advantageously interact with a plurality of second holding devices, which are arranged on a second rotatably mounted star or wheel-like holding device carrier.
  • an outer shell is prepared so far that it can be transferred to a transfer station to the second holding devices and there is merged with the inner cup.
  • the machine is relatively compact due to the use of wheel or star-like Haltevoriquessträgem.
  • rad- or star-like structures are relatively easy to produce and little prone to error. According to the invention thus results in a robust, compact and less error-prone machine, which also allows very short cycle times.
  • Done in the context of the invention is not necessarily “completely finished”, but refers to the achievement of at least the state of the outer shell / the inner cup / cup, which is absolutely necessary for the implementation of the upcoming work step.
  • the outer shell may be still unprinted before bonding and (someday) later printed.
  • Ready for the gluing means, for example, that the outer shell is wrapped and the adhesive flaps are coated with adhesive.
  • the transfer station consists of a compressed-air nozzle in a third holding device, with the aid of which the inner cup is transferred from a third to a second holding device can.
  • other transfer stations may consist of a compressed-air nozzle, for example the transfer station between the first and second holding devices. This works particularly well when the outer shell is also designed in the form of an (outer) cup.
  • the workstation for winding the settlement of the outer shell on a mandrel formed as a first holding device brushes which embrace the settlement upon rotation of the first holding device carrier U-shaped on the mandrel or if the workstation for winding the settlement of the outer shell on the formed as a mandrel first holding device comprises levers which completely wrap the U-shaped pre-bent development around the mandrel.
  • the preparation station comprises cooperating pairs of conveyor belts and the pairs are arranged in the conveying direction transversely to the conveying direction distanced from each other and thereby spanning a conveyor plane. This results in a clear clamping of the still planar windings to be transported. Thus, the staggered and isolated transactions are conveyed safely and precisely to the individual workstations.
  • the preparation station at the end of the first holding device carrier facing the end of the conveyor belts comprises a feed carriage with means for holding the settlement to form the outer shell and the feed carriage from a settlement of the conveyor belts taking over position in the settlement position providing for first holding device of the first holding device carrier is adjustable. This can be done a clear pre-positioning of the transaction to be transferred and this will be passed after their preparation to the winding station. By adjusting a relative placement with respect to the holding device is also possible, which simply the size ratios of the outer shell can be fixed.
  • the means for holding the unwinding on the feed carriage are formed by bearing surfaces which are distanced from each other in the transverse direction with respect to the direction of movement of the feed carriage and in which suction openings open and these are in line connection with a suction inlet of a vacuum generator.
  • the blank is gently held on its visually appealing exterior, without causing damage to be feared.
  • a recess is formed, through which at least the first holding devices can be moved through when providing the settlement for forming the outer shell. This is up to the holder of settlement on the fixture a clearly prepositioned holder possible.
  • the station for applying adhesive to the seam area is arranged on that side of the preparation station at which the end of the unwinding in the finished outer shell in the seam area is conveyed past. there then the winding of the blank can be done easily without being stripped during the winding process of the applied adhesive.
  • the Fig. 2 shows a first variant of a machine 1 according to the invention in a greatly simplified representation.
  • the machine 1 comprises first holding devices 2, here in the form of spikes, which are mounted on a first star-shaped or wheel-shaped holding device carrier 3.
  • the machine 1 further comprises second holding devices 4, here in the form of sleeves or rings, which are mounted on a second star-shaped or wheel-shaped holding device carrier 5.
  • first or the second holding device carriers 3 and 5 continue to rotate by one position.
  • the rotational movement is thus discontinuous.
  • the rotational movement advantageously stops only for a certain period of time, which corresponds to the time required for the long-lasting operation. Therefore, it is also particularly advantageous to divide long-lasting steps into several individual steps:
  • a development or a blank for forming an outer shell 101 which is wetted with adhesive in the vicinity, is delivered and aligned (see also FIG FIGS. 5 and 6 ).
  • the fixation of the settlement on the first Halvortechnisch 2 forming mandrel takes place here using a terminal block (see also Fig. 7 to 10 ).
  • a second step A2 the aforementioned development is wound around the mandrel.
  • pincer-like moving levers can be used, which press the settlement against the mandrel.
  • the unwinding is wound around the mandrel during the rotational movement of the first holding device carrier 3 with the aid of brushes (see Fig. 7 to 10 ). It becomes clear from this example that the production steps can not necessarily take place only when a holding device carrier 3 and / or 5 is at a standstill, but also during their movement.
  • a third step A3 the seam of the outer shell 101 is pressed.
  • a movable punch in particular a heated punch, provided which presses the two ends of the development of the outer shell 101 against each other and to the first holding device 2, in particular the mandrel.
  • the following two stations are empty and serve to cure the adhesive. It is also conceivable that optional workstations can be retrofitted at these positions.
  • the stamp if it is part of a workstation, can be released once the adhesive has sufficient adhesive force to prevent the outer shell 101 from falling apart.
  • the stamp can also be part of a first holding device 2.
  • it can be connected to a clamping lever 26, which is adjustable, in particular pivotally guided or mounted on the first holding device carrier 3. Since the clamping lever 26 or the stamp is indeed moved with the holding devices 2, this remains closed until the adhesive is cured and thus pushes the two to be joined and overlapping ends of the settlement to form the erected outer shell 101 together and this to the first Holding device 2 or its mandrel.
  • This variant is advantageous in that the cycle times are not unnecessarily prolonged because of the curing of the adhesive.
  • a fourth step A4 the finished outer shell 101 is transferred to a second holding device 4.
  • This can be formed by a ring or a sleeve.
  • the fourth step A4 is at the same time the first working step B1 in the region of the second holding device carrier 5.
  • the transfer can be effected, for example, by a displaceable ring or a sleeve-shaped slide (forms the transfer station 6 in this example), which at least dissolves the finished outer shell 101 from the mandrel or even stripped off and optionally simultaneously pushes into the second holding device 4, in particular the ring.
  • the transfer or the takeover of the outer shell 101 can also be effected by a directed medium flow, in particular an air flow, as will be described later.
  • the outer shell 101 can also be pulled by means of a vacuum in the ring. It is also conceivable that the outer shell 101 is removed by means of pliers from the mandrel.
  • the outer shell 101 is postponed, that is correctly inserted into the receptacle of the second holding device 4, in particular the ring, since their correct fit to the transfer station 6 can not always be guaranteed.
  • Guide rods 7 advantageously prevent the outer shell 101 from falling out should it not correctly seat the second holding device 4 and thus prevent a secure hold by the vacuum.
  • the prefabricated inner cup 102 is inserted into the outer shell 101.
  • a transfer means 41 is in the following Fig. 18 shown in simplified form.
  • this may be rod-shaped, wherein at its bottom of the inner cup 102 end facing a vacuum holder is arranged.
  • This may be, for example, a suction cup with a suction inlet of a vacuum unit.
  • the transfer means 41 can be adjusted from a position detecting the cup bottom and thereby protruding through the ring of the second holding device 4 into the position arranged within the second holding device carrier 5.
  • a next step B4 the inner cup 102 is postponed or snapped into the outer shell 101, if in the course of the insertion process, no complete latching between the bead of the inner cup 102 and the bottom facing the lower edge of the outer shell 101 has taken place.
  • pressurization or by means of a punch not shown, it can be achieved that the bottom of the inner cup 102 in particular bulges outward and so the engagement of the attached to the inner cup 102 bead is facilitated, since so the outer dimension of the same is reduced so far that the clear passage cross-section on the outer shell 101 does not have to be overstretched.
  • the inner cup 102 may already be supplied wetted with adhesive.
  • the bead in the bottom region of the inner cup 102 can be omitted if the adhesive ensures that the outer shell 101 reliably adheres to the inner cup 102.
  • the latter is disadvantageous in that it makes the separation of waste after use of the cup 100 more difficult.
  • the Nachsetz can be omitted.
  • the steps B3 and B4 can therefore also be combined, for example when the inner cup 102 is inserted into the outer shell 101 at high speed.
  • a further step B5 it is checked whether the cup 100 has been made properly (symbolized here with a camera). If this is not true, the cup 100 is transported into a waste container, for example via a pipe system in step B6. If the cup 100 is OK, it will be taken off the ring in a final step B7. This can be done for example by means of a blast of compressed air, which blows the cup 100, for example in a connected delivery pipe.
  • One of the workstations, in this case the workstation B8, is not occupied with its own work step and thus free. But it would also be possible to provide this free station elsewhere or to prove this with a necessary additional step. This order is chosen only as an example and can be freely adapted to your needs.
  • the inner cup 102 can already be supplied wetted with adhesive. This preparation can also be done in the machine 1.
  • a first step C1 the inner cups 102 delivered in a stack are occasionally pushed onto a third holding device 8 which is mounted on a third holding device carrier 9 is arranged. The separation can take place with the aid of rollers with a spiral groove, in which the cup rim engages, take place (see also 3 and 4 ).
  • the third holding device carrier 9 moves in time with the two other holding device carriers 3 and 5 and thus moves the inner cup 102 to the next workstation.
  • the inner cup 102 is wetted by means of nozzles with adhesive, in particular with hot adhesive. The next workstation is again shown empty.
  • step C3 the inner cup 102, which is wetted by adhesive, is then pushed into the provided outer casing 101 by the third holding device 8, which is also formed by a mandrel, for example.
  • the step C3 thus corresponds to the step B3.
  • a first step D1 the unwinds delivered in a stack are separated and deposited on a turntable 10. The separation can be done by fanning the stack by means of compressed air and suction of the lowest settlement.
  • the turntable 10 in turn moves in time with the holding device carriers 3, 5 and 9.
  • the adhesive flap in particular the later inner flap
  • the adhesive flap can be pre-bent, so that the outer surface 101 laterally in the overlap region as flat as possible in the sense of roundness becomes.
  • the axes of rotation of the holding device carrier 3, 5 and 9 and the turntable 10 is not necessarily - as in Fig. 2 shown - have to be parallel. It is conceivable, for example, that the axis of rotation of the turntable 10 are vertical and the axes of rotation of the holding device support 3, 5 and 9 are arranged horizontally.
  • the axes of rotation of the holding device carrier 3, 5 and 9 and the turntable 10 can also take any angle to each other, as long as care is taken that the axes of the holders 2, 4 and 8 are aligned at the transfer stations or at least arranged so that a smooth Transfer of the outer shell 101 or the inner cup 102 is ensured.
  • Fig. 5 (Side view) and 6 (top view) now show that the preparation of the development of the outer shell 101 also does not necessarily have to be performed on a turntable 10. Instead, the unpackages separated by a stack for forming the outer shell 101 can be clamped between a work table 14 and a conveyor belt 15 and thus conveyed. During the (discontinuous) movement of the conveyor belt 15, the unwinds are pre-bent, heated, wetted with adhesive and brought into a transfer position. The windings move because of their high speed even without the drive by the conveyor belt 15 on the work table 14 continue to be gently braked by the bristles of a brake brush 16 and then move slowly with the help of the guide rails 17 on the stop blocks 18.
  • the Fig. 7 to 10 show the process when the unwinding of the outer shell 101 by means of brushes around the mandrel formed by the first holder 2 is wound (step A2).
  • the Fig. 7 schematically shows the mandrel and the direction of movement thereof, two preferably fixed brushes 19, two levers 20 in their rest position and a terminal block 21, which is the center of the development of the outer shell 101 (here in side view and in the Fig. 7 just shown) against the thorn presses.
  • the mandrel is still in a first rest position, that is, the discontinuously moving first holder carrier 3 is still here for the acquisition process of the provided settlement still.
  • the Fig. 10 now shows the state in which the lever 20 have performed their pincer-like movement and completed.
  • the blank or the unwinding was completely wound around the first holding device 2.
  • the two ends of the settlement can be connected in an overlapping seam to each other to the outer shell 101 in cooperation with the previously applied adhesive.
  • the pressing of the overlapped ends to the first holding device 2, in particular the mandrel, is effected by the above-described clamping lever 26 or punch.
  • the individual clamping levers 26 are arranged with respect to the holding devices 2 designed as mandrels, as seen in the direction of rotation of the first holding device carrier 3, the rear peripheral region of the mandrels.
  • stamps arranged thereon are optionally adjustable with the stamps arranged thereon from a position distanced from the mandrel into a position resting on the mandrel, in particular pivotable. If the two ends of the development are fixed relative to one another in this way, the two levers 20 can be returned to their initial position, in which case the further movement of the first holding device carrier 3 into the next predetermined holding position takes place.
  • the clamping lever 26, optionally with its punch also remains during the further movement of the first holding device carrier 3 in its adjacent position on the mandrel and is moved together with the first holding device carrier 3.
  • Each of the first holding devices 2 is assigned its own clamping lever 26 or stamp. The complete curing of the adhesive can then take place during the further movement of the holding device carrier 3.
  • the clamping lever 26 can be moved back to its rest position. This is preferably done very late in order to maintain the longest possible pressing pressure on the overlap seam. Preferably, the release takes place shortly before reaching the transfer station 6.
  • the lever 20 are in the example described in the field of a workstation, so fixed, arranged. Alternatively, however, the levers 20 can also be arranged on a first holding device 2 and be moved together with this or the first holding device carrier 3.
  • the brushes 19 are not necessarily curved but can also be straight. After all For example, the brushes 19 can also be moved to facilitate the winding process. In particular, rotating brushes are conceivable here.
  • the machine 1 also includes a transfer station, which is opposed by a mandrel and a sleeve, so that the finished outer shell 101 can be inserted or inserted from a mandrel into a sleeve.
  • the axes of the spines are in the Fig. 11 aligned parallel to the axis of rotation of the first holding device carrier 3 and the axes of the sleeves parallel to the axis of rotation of the second holding device carrier 5. This is not a mandatory circumstance. Rather, it is also possible that the axes are tilted outwards or inwards. However, care must be taken that the axes of the mandrels and the sleeves are aligned at the transfer station, so that a smooth transfer of the finished outer shell 101 is possible.
  • Fig. 12 shows another example similar to those in the Fig. 2 and Fig. 11 illustrated examples, but in which the first holding devices 2 are arranged in a star shape on the first holding device support 3 and the second holding devices 4 in the manner of a revolver magazine on the second holding device carrier 5.
  • the axes of the holding device carrier 3 and 5 are aligned at right angles to each other.
  • the first and second holding devices 2 and 4 can be arranged obliquely to the axis of rotation of the respective holding device carrier 3 and 5.
  • the angle between the axes of rotation of the two Holding device carrier 3 and 5 is then adjusted if necessary, so that the axes of the holding devices 2 and 4 are aligned at the transfer station.
  • the first and the second holding device 2 and 4 are designed as mandrels and the outer shell 101 is pushed onto an inner cup 102 and not the inner cup 102 is inserted into an outer shell 101.
  • This can have production engineering advantages.
  • the inner cup 102 can be grasped and held at its edge by means of a pliers-like device, so that the bottom of the inner cup 102 can be pressed from inside to outside with a punch (not shown) to facilitate the assembly process of the outer shell 101.
  • the Fig. 14 finally shows how a nozzle 23 for adhesive application (usually preferred cold and / or hot glue) by means of a rotating sponge 24, which dips into a water basin 25, can be kept clean. After the application of adhesive (shown in phantom), the nozzle 23 moves back into its rest position, in which excess adhesive from the nozzle 23 is wiped.
  • adhesive application usually preferred cold and / or hot glue
  • FIGS. 15 and 16 a further and possibly independent embodiment of a preparation station for providing a settlement is shown, again for like parts, the same reference numerals or component designations as in the preceding Fig. 1 to 14 be used. To avoid unnecessary repetitions, will to the detailed description in the previous Fig. 1 to 14 referred or referred.
  • the blank or the unwinding is conveyed here by cooperating pairs of conveyor belts 15, the pairs being arranged distanced transversely to one another as viewed in the conveying direction and thereby defining a conveyor plane 27 for the blank between them.
  • the individual developments for forming the outer shell 101 are separated from a stack in a first step D1 and thus transferred to the two cooperating conveyor belts 15.
  • the adhesive flap in particular the later inner flap, can be pre-bent, as has already been described above.
  • a third step D3 in which the settlement is at least heated. In this case, only that portion of the settlement can be heated, which forms the tabs to be bonded.
  • the station of pre-bending or pre-breaking - D2 - of the seam area is here arranged on that side of the preparation station, at which the inside of the finished outer shell 101 in the seam area end of the settlement is conveyed past.
  • the pre-bending station - D2 - is arranged at the other end than that of the adhesive application.
  • the adhesive is applied in the course of a simultaneous movement of both the nozzle 23 and the blank or the settlement in the transport direction by means of the conveyor belts 15.
  • the nozzle 23 is used to apply the adhesive in the seam area, which parallel to the conveying plane and transverse with respect to the conveying direction of the settlement is guided adjustable.
  • the transverse adjustment of the nozzle 23 is preferably carried out in the vertical direction with respect to the conveying direction of the settlement. This is simplified by a double arrow.
  • This transverse adjustment of the nozzle 23 for applying the adhesive takes place simultaneously and in coordination with the conveying movement of the Completion.
  • a preferably continuously running adhesive bead 28 can be applied at correspondingly coordinated movement speeds relative to one another between the nozzle 23 and the unwinding.
  • the unwinding is transferred by means of the cooperating conveyor belts 15 at their end facing the first holding device carrier 3 to a feed carriage 30.
  • a feed carriage 30 At this feed carriage 30, the previously described, lateral guide rails 17 and the position in the conveying direction defining stop blocks 18 are preferably again arranged. If unwinding is in the prepositioned position on the feed carriage 30, this means are designed to hold it.
  • the feed carriage 30 is adjustable from a position in which the unwinding of the conveyor belts 15 takes place into the position providing the unwinding - A1 - towards the first holding device 2 of the first holding device carrier 3.
  • the above-described means for holding the unwinding on the feed carriage 30 are formed here by bearing surfaces 31 distanced from one another in the transverse direction with respect to the direction of movement of the feed carriage 30, in which intake openings 32 open. These are conductively connected to a suction inlet, not shown, of a vacuum generator. As a result of the built-up negative pressure, the unwinding conveyed by the conveyor belts 15 is taken over and held in the positioned position on the feed carriage 30. In this prepositioned and held position, the adjustment of the feed carriage 30 takes place in the swivel range of the first holding device 2.
  • a recess 33 is formed, through which when providing - A1 - the settlement to form the outer shell 101 at least the first holding devices 2 can be moved therethrough.
  • the unwindings are held until the transfer takes place from the first holding device 2, as has already been described above.
  • the shaping of the blank is carried out to the finished rolled outer shell 101, as shown in the Fig. 7 to 10 has already been described.
  • the holder of settlement on the mandrel by at least one opening in the peripheral region of the first holding device 2 opening 34.
  • more of these Openings 34 are provided which are in fluid communication with a line 35 arranged in the mandrel.
  • This line 35 and thus the openings 34 are further connected to a suction of a vacuum generator not shown in line connection.
  • the arranged in the mandrel openings 34 are arranged on the first holding devices 2 respectively on the seen in the direction of rotation of the first holding device carrier 3, the front peripheral region. In this section, the first system of settlement takes place on the holding device. 2
  • Fig. 17 is another and possibly independent embodiment of the first holding device 2, in particular its mandrel, in the region of the first holding device carrier 3, wherein again for the same parts the same reference numerals or component designations as in the preceding Fig.1 to 16 be used. In order to avoid unnecessary repetition, the detailed description in the previous ones will be used Fig. 1 to 16 referred or referred.
  • the transfer station 6 is provided in the region of the transfer station A4, B1 between the first holder carrier 3 and the second holder carrier 5.
  • a sleeve 36 which is displaceably mounted in the axial direction with respect to the mandrel is arranged on the first holding device 2, which is designed as a mandrel, in each case on its end region closer to the holding device carrier 3.
  • This sleeve 36 can be adjusted axially relative to the mandrel according to registered double arrow. This can preferably be done for releasing the outer shell 101 formed from the blank from the winding mandrel.
  • a first outlet opening 37 opens at the periphery of the first holding device 2, which is designed as a mandrel, and these are line-connected to a pressure generator (not specifically illustrated here), in particular for compressed air is.
  • a pressure generator not specifically illustrated here
  • a plurality of such outflow openings 37 are provided or arranged.
  • a circumferentially extending channel 38 can be arranged in the first holding device 2 designed as a mandrel.
  • the first outflow opening 37 or the outflow openings 37 open into the channel 38.
  • the first outflow opening 37 and / or the channel 38 is aligned such that this one on the from the center of the first holding device carrier 3 facing away side directed discharge direction. It will possible to pass the wound outer shell 101 into the receptacle of the second holding device 4.
  • Fig. 18 is a further and possibly independent embodiment of the second holding device 4, in particular of the ring or hollow mandrel shown, again with the same parts the same reference numerals or component names as in the preceding Fig. 1 to 17 be used. In order to avoid unnecessary repetition, the detailed description in the previous ones will be used Fig. 1 to 17 referred or referred.
  • the ring-shaped, second holding device 4 serves to receive the wound in the first workstation outer shell 101 and subsequently for inserting the inner cup 102 for completing the cup 100th
  • the second holding device 4 designed here as a sleeve or ring.
  • a plurality of such second outflow openings 39 are distributed uniformly over the circumference and can be conductively connected via a distribution channel with a pressure generator, in particular for compressed air.
  • a second opening 40 of a pipe arranged in the sleeve or the ring opens at the inner circumferential region, formed as a sleeve or ring, second holding device 4, which optionally with the interposition of a distribution channel with a suction of a vacuum generator in line connection stands.
  • the outer shell 101 inserted into the second holding device 4 can be kept fixed at its outer periphery.
  • This transfer or takeover of the outer shell 101 from the first holding device 2 to the second holding device 4 takes place at the interface of the workstations A4, B1.
  • the repositioning of the outer shell 101 described above or positioning thereof in the second holding device 4 as well as the further, subsequent working steps can be carried out analogously to the description of how this has been done in detail beforehand.
  • the above-described transfer of the blank or the unwinding from the feed carriage 30 to the first holding device 2 can be determined depending on the selected relative end position of the feed carriage 30 to the mandrel of the first holder 2, the size ratio of the outer shell 101 to be produced.
  • FIG. 19 is a further and possibly independent embodiment of the machine 1 is shown, again for like parts, the same reference numerals or component names as in the preceding Fig. 1 to 18 be used. In order to avoid unnecessary repetition, the detailed description in the previous ones will be used Fig. 1 to 18 referred or referred.
  • the holding device carrier 3, with its first holding devices 2 arranged thereon for the production of the outer shells 101 from the windings, may be of analogous design, as already described in US Pat Fig. 2 has been described.
  • the axis of rotation of the first holding device carrier 3 is preferably arranged horizontally lying.
  • the second holding device carrier 5 with its second formed as sleeves or rings, second holding devices also has a preferably horizontal axis of rotation on.
  • the two axes of rotation of the first and second holder support 3, 5 are aligned parallel to each other, but in the transfer station 6 - A4, B1 - the longitudinal axes of the two holders 2, 4 crossing each other, in particular at right angles , aligned with each other.
  • a gripping tongs 43 shown schematically in simplified form, on its outer circumference. Since the outer shell 101 is formed from a circumferentially relatively unstable material, this can additionally be supported by a by the second holding device 4 in the axial direction thereof adjustable collet 44, which receives the outer shell 101 on the inside fitting, inside.
  • adjustable collet 44 By means of this collet 44, the pre-positioned by the gripping tongs 43 held outer shell 101 is then taken, and used in the second holder 4 or pulled. Subsequent to this insertion process, in turn, the pre-positioned impressions can be done in a separate workstation, as has been previously described for the workstation B2.
  • the insertion of the inner cup 102 can be made in the prepositioned outer shell 101.
  • This can be done by means of a third holding device carrier 9 and disposed thereon, third holding devices 8, as also in the Fig. 2 previously described.
  • This transfer station is labeled B3, C3.
  • the loading of the third holding devices 8 with the inner cups 102 can be carried out analogously, as has already been described in detail previously.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Specific Conveyance Elements (AREA)
EP16191704.2A 2009-07-22 2010-07-22 Maschine und verfahren zur herstellung eines bechers Active EP3147115B1 (de)

Priority Applications (1)

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ATA1148/2009A AT508571B1 (de) 2009-07-22 2009-07-22 Maschine zur herstellung eines bechers
PCT/EP2010/004484 WO2011009615A2 (de) 2009-07-22 2010-07-22 Maschine zur herstellung eines bechers
EP10739857A EP2456614A2 (de) 2009-07-22 2010-07-22 Maschine zur herstellung eines bechers

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EP (2) EP3147115B1 (pl)
KR (1) KR101858192B1 (pl)
CN (1) CN102497978B (pl)
AT (1) AT508571B1 (pl)
DE (6) DE202010018452U1 (pl)
PL (1) PL3147115T3 (pl)
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Publication number Publication date
DE112010003024A5 (de) 2012-08-02
US8939187B2 (en) 2015-01-27
DE202010018451U1 (de) 2016-10-18
RU2012105983A (ru) 2013-09-27
WO2011009615A3 (de) 2011-03-31
US8603276B2 (en) 2013-12-10
DE202010018450U1 (de) 2016-10-18
CN102497978B (zh) 2015-01-28
US20140060720A1 (en) 2014-03-06
KR20120073206A (ko) 2012-07-04
DE202010018452U1 (de) 2016-10-18
RU2014147960A3 (pl) 2019-01-30
PL3147115T3 (pl) 2019-07-31
KR101858192B1 (ko) 2018-05-16
US20120145310A1 (en) 2012-06-14
AT508571B1 (de) 2015-10-15
EP2456614A2 (de) 2012-05-30
RU2014147960A (ru) 2016-06-20
DE202010018453U1 (de) 2016-10-18
WO2011009615A2 (de) 2011-01-27
EP3147115A1 (de) 2017-03-29
RU2555768C2 (ru) 2015-07-10
RU2683674C2 (ru) 2019-04-01
DE202010018449U1 (de) 2016-10-18
AT508571A1 (de) 2011-02-15
CN102497978A (zh) 2012-06-13
DE202010018452U9 (de) 2017-01-12

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