EP3215737B1 - Rotor amélioré destiné à être utilisé dans un moteur électrique d'un compresseur hermétique - Google Patents
Rotor amélioré destiné à être utilisé dans un moteur électrique d'un compresseur hermétique Download PDFInfo
- Publication number
- EP3215737B1 EP3215737B1 EP14793100.0A EP14793100A EP3215737B1 EP 3215737 B1 EP3215737 B1 EP 3215737B1 EP 14793100 A EP14793100 A EP 14793100A EP 3215737 B1 EP3215737 B1 EP 3215737B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- inner diameter
- hermetically sealed
- diameter portion
- sealed compressor
- rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0223—Lubrication characterised by the compressor type
- F04B39/023—Hermetic compressors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
Definitions
- the present invention relates to a hermetically sealed compressor of a refrigeration appliance such as a domestic refrigerator.
- the present invention particularly relates to the electric motor of the hermetically sealed compressor.
- the present invention more particularly relates to the rotor of the electric motor.
- Hermetically sealed compressors which are used in refrigeration appliances are commonly known.
- the refrigeration appliances come with different refrigeration capacities.
- the refrigeration capacity of the refrigeration appliance generally depends on the refrigeration capacity of the compressor used therein.
- the hermetically sealed compressors having different refrigeration capacities are generally produced as a family of compressors in which the individual compressors differ from each other mainly through a small number of components such as the electric motor, and a small number of modifications made to the size of the cylinder bores, the pistons and the like. Other differences are generally kept minor such that the same or similar components can be used in the assembly of the individual compressors.
- the electric motors with different electric powers have respectively different dimensions, and thus require a corresponding installation space inside the casing, in particular below the cylinder housing.
- Prior art document BR9201761 describes a hermetic compressor including a bearing for supporting a vertical eccentric shaft that is fixed to the rotor of an electric motor.
- WO 1995/27138 A1 discloses a compressor with a pump rotor of an inverted frustoconical shape having a lower nozzle immersed in the oil sump.
- the document DE 10 2007 038443 discloses a hermetic compressor which motor rotor comprises a ring element into which the bearing enters and to which the crankshaft is attached. The lower portion providing a tapered shape. To the outer circumferential surface being attached the permanent magnets of the electric motor.
- Fig. 1 shows a hermetically sealed compressor (3') which is known from the prior art.
- This prior art compressor (3') comprises a cylinder housing (4') which has a main bearing (5'), a crankshaft (6') which is journalled into the main bearing (5'), a sump (7') which contains lubricant, and a lubricant pick-up tube (7a') which is partly immersed into the lubricant sump (7').
- the prior art compressor (3') further comprises an electric motor (2') which is arranged below the cylinder housing (4').
- the prior art electric motor (2') comprises a rotor (1') and a matching stator (10') which respectively have the heights H1'.
- the rotor (1') comprises a core (8') which has a central through hole (9') for concentrically receiving the crankshaft (6').
- the stator (10') comprises a core (11'), a winding (12'), and a central opening (13') for concentrically receiving the rotor core (8').
- the rotor core (8') comprises an outer diameter portion (14) with a height H1' which is concentrically arranged into the opening (13') of the stator core (11'), and an inner diameter portion (15') with a height H2' which is press-fitted onto the crankshaft (6).
- a problem with the prior art compressor (3') is that the stable operation of the crankshaft (6') is jeopardized with increasing size and power of the electric motor (2'). Therefore, in the hermetically sealed compressor (3') it is generally desired to increase the height B' of the main bearing (5') so as to safeguard the stable operation of the crankshaft (6'). If the height B' of the main bearing (5') is increased in the upward direction, the overall height of the compressor (3') must also be increased. This would impede the lubrication performance. Moreover, this is not desired in view of the increasing transportation costs and the drop in the utilizable volume of the refrigeration appliance.
- An objective of the present invention is to provide a rotor for use in an electric motor of a hermetically sealed compressor, and a refrigeration appliance having the same which overcomes the aforementioned drawbacks of the prior art in a cost effective way and which enables a reliable assembly of the rotor and a reliable operation of the crankshaft.
- the rotor of the present invention comprises an extending portion which extends downwardly from the lower surface of the outer diameter portion.
- the extending portion has a tapered shape. At least a part of the through hole within the extending portion is defined by the inner diameter portion which is to be press fitted onto the crankshaft.
- the fixation of the rotor to the crankshaft has been improved.
- an electric motor with a comparatively smaller or a comparatively larger size can be reliably installed into the compressor.
- a power-to-size ratio of the hermetically sealed compressor has also been improved.
- the rotor of the present invention it becomes also possible to utilize a comparatively longer main bearing without the need of increasing the overall height of the compressor.
- a hermetically sealed compressor has been provided which can be reliably operated even at comparatively high refrigeration capacities involving comparatively large sized electric motors and high rotational speeds. Thereby, a consumer satisfaction can be increased.
- the rotor core comprises an inner tubular portion for picking up lubricant from the lubricant sump. At least a part of the through hole within the extending portion is defined by the inner tubular portion.
- the rotor core also serves as a lubricating device. Thereby, the need for installing a separate lubricant pick-up tube has been obviated.
- the rotor core has a divider.
- the divider improves the lubrication performance of the extending portion.
- the rotor has a laminated core.
- the rotor has a solid core.
- the rotor (1) is suitable for use in an electric motor (2) of a hermetically sealed compressor (3) ( Fig. 2 to 9 ).
- the compressor (3) comprises a cylinder housing (4) which has a main bearing (5), a crankshaft (6) which is journalled into the main bearing (5), and a lubricant sump (7).
- the rotor (1) comprises a core (8) which has a central through hole (9) for concentrically receiving the crankshaft (6).
- the electric motor (2) comprises a stator (10) which has a core (11), a winding (12), and a central opening (13) for concentrically receiving the rotor core (8).
- the rotor core (8) further comprises an outer diameter portion (14) and an inner diameter portion (15).
- the outer diameter portion (14) has a substantially constant outer diameter that is slightly smaller than the inner diameter of the central opening (13).
- the outer diameter portion (14) has a height H1 which is equal to the height H1 of the stator core (11).
- the inner diameter portion (15) has a substantially constant inner diameter for receiving the crankshaft (6) by press fitting.
- the inner diameter portion (15) has a height H2.
- the rotor core (8) further comprises an extending portion (16) which extends downwards from the lower surface of the outer diameter portion (14).
- the extending portion (16) has a tapered shape. At least a part of the through hole (9) within the extending portion (16) is defined by the inner diameter portion (15). Thereby, the rotor core (8) can be press fitted onto the corresponding segment of the crankshaft (6) via the extending portion (16).
- the rotor core (8) further comprises an enlarged inner diameter portion (17) for receiving the main bearing (5).
- the enlarged inner diameter portion (17) has a substantially constant and relatively larger inner diameter in comparison to the inner diameter of the inner diameter portion (15).
- the enlarged inner diameter portion (17) is positioned above the inner diameter portion (15). At least a part of the through hole (9) within the outer diameter portion (14) is defined by the enlarged inner diameter portion (17) ( Fig. 2 to 9 ).
- the through hole (9) within the outer diameter portion (14) is entirely defined by the enlarged inner diameter portion (17).
- the outer diameter portion (14) and the enlarged inner diameter portion (17) have the same height (H1) so that the tip of main bearing (5) is adjacent to the lower surface of the of the outer diameter portion (14) ( Fig. 2 and 5 ).
- At least a part of the through hole (9) within the outer diameter portion (14) is also defined by the inner diameter portion (15).
- the inner diameter portion (15) is positioned both in the extending portion (16) and the outer diameter portion (14) ( Fig. 3 to 4 , and 6 to 9 ).
- the rotor core (8) comprises an inner tubular portion (18) for picking up lubricant from the lubricant sump (7). At least a part of the through hole (9) within the extending portion (16) is defined by the inner tubular portion (18). The inner tubular portion (18) is positioned below the inner diameter portion (15). In the mounted state, the extending portion (16), in particular the inner tubular portion (18) is partly immersed into the lubricant sump (7) ( Fig. 5 to 9 ).
- the inner tubular portion (18) has a substantially constant and relatively smaller inner diameter in comparison to the inner diameter of the inner diameter portion (15) ( Fig. 5 to 9 ).
- the rotor (1) comprises an abutment (19) for contacting the tip of the crankshaft (6).
- the abutment (19) is defined by the step between the inner diameter portion (15) and the inner tubular portion (18) ( Fig. 5 to 9 ).
- the rotor core (1) comprises a divider (20) ( Fig. 9 ).
- the divider (20) is diametrically disposed into the inner tubular portion (18).
- the rotor core (8) comprises a plurality of stacked laminations (not shown).
- the entire rotor core (8), including the outer diameter portion (14) and the extending portion (16) are produced by stacking a plurality of laminations.
- the rotor core (8) is a single piece. In this embodiment, the entire rotor core (8), including the outer diameter portion (14) and the extending portion (16) are produced as a solid core (8).
- the present invention also provides an electric motor (2) for use in the hermetically sealed compressor (3) of a refrigeration appliance.
- the electric motor (2) of the present invention comprises the rotor (1) and the stator (10).
- a gap (21) is provided between the rotor (1) and the stator (10).
- the present invention also provides a hermetically sealed compressor (3) which comprises the electric motor (2).
- the electric motor (2) is arranged under the cylinder housing (4) ( Fig. 2 to 9 ).
- the tip of the extending portion (16) is partly immersed into the lubricant sump (7) ( Fig. 5 to 9 ).
- the inner tubular portion (18) pumps lubricant from the sump (7) to the crankshaft (6) under the action of the centrifugal forces ( Fig. 5 to 9 ).
- the compressor (3) is hermetically sealed by the upper casing and the lower casing.
- the lower casing serves as the lubricant sump (7).
- the extending portion (16) of the rotor (1) is partly immersed into the lubricant sump (7).
- the lubricant enters the inner tubular portion (18) via the through hole (9).
- the crankshaft (6) When the crankshaft (6) is rotated by the motor (2), the extending portion (16) sets the lubricant therein into whirling motion, and the lubricant starts ascending along the inner surface of the inner tubular portion (18) into the lubricant passageway (not shown) of the crankshaft (6), and therefrom to the bearing regions of the piston (22) and the crankshaft (6).
- the piston (22) is reciprocatingly disposed into the cylinder chamber (23) for compressing the refrigerant therein.
- the piston (22) is coupled via the rod (24) and the pin (25) to the crankshaft (6).
- the cylinder chamber (23) is covered by the cylinder head (26).
- the compressed refrigerant enters the exhaust chamber (27) of the cylinder head (26) via the exhaust port (28) of the valve (29) which is arranged between the cylinder head (26) and the cylinder chamber (23).
- the piston (22) moves rearwards, the refrigerant is sucked through the silencer (30) and the intake port (31) of the valve (29) into the cylinder chamber (23) ( Fig. 5 to 9 ).
- the rotor (1) can be alternatively utilized in combination with an auxiliary lubricant pick up tube (7a) which is mounted into the tip of the crankshaft (6) ( Fig. 2 to 4 ).
- the present invention also provides a refrigeration appliance (not shown), in particular a domestic refrigerator which comprises the hermetically sealed compressor (3) ( Fig. 2 to 9 ).
- the assembly of the electric motor (2) with the hermetically sealed compressor (3) has been improved.
- a power-to-size ratio of the hermetically sealed compressor (3) has also been improved. Thereby, a consumer satisfaction can be increased.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Claims (12)
- Un compresseur hermétique (3) comprenant- un corps de cylindre (4) qui comporte un palier principal (5),- un vilebrequin (6) qui est tourillonné dans le palier principal (5),- un carter de lubrifiant (7), et- un moteur électrique (2) avec un rotor (1) comprenant un noyau (8) qui présente un trou traversant central (9) pour recevoir concentriquement le vilebrequin (6), le moteur électrique (2) comprenant en outre un stator (10) qui présente un noyau (11), un enroulement (12) et une ouverture centrale (13) pour recevoir concentriquement le noyau (8) du rotor,
dans lequel le noyau du rotor (8) comprend- une section de diamètre extérieur (14) qui a un diamètre extérieur sensiblement constant légèrement inférieur au diamètre intérieur de l'ouverture centrale (13), et une hauteur H1 qui est égale à la hauteur H1 du noyau du stator (11) et- une section de diamètre intérieur (15) qui a un diamètre intérieur sensiblement constant pour recevoir le vilebrequin (6) par emmanchement à force, et une hauteur H2,- une section d'extension (16) qui s'étend vers le bas à partir de la surface inférieure de la section de diamètre extérieur (14) et qui a une forme conique, dans laquelle au moins une partie du trou traversant (9) dans la section d'extension (16) est définie par la section de diamètre intérieur (15),- une partie tubulaire intérieure (18) pour prélever le lubrifiant du carter de lubrifiant (7), dans laquelle au moins une partie du trou traversant (9) dans la section d'extension (16) est définie par la section tubulaire intérieure (18), et dans laquelle la section tubulaire intérieure (18) est positionnée en dessous de la section de diamètre intérieur (15). - Le compresseur hermétique (3) selon la déclaration 1, est caractérisé en ce que le noyau de rotor (8) comprend en outre une section de diamètre intérieur élargi (17) qui a un diamètre intérieur sensiblement constant et relativement plus grand pour recevoir le palier principal (5), dans lequel au moins une partie du trou traversant (9) dans la section de diamètre extérieur (14) est définie par la section de diamètre intérieur élargi (17), et dans lequel la section de diamètre intérieur élargi (17) est positionnée au-dessus de la section de diamètre intérieur (15).
- Le compresseur hermétique (3) selon la déclaration 1 ou 2, est caractérisé en ce qu'au moins une partie du trou traversant (9) dans la section de diamètre extérieur (14) est définie par la section de diamètre intérieur (15).
- Le compresseur hermétique (3) selon l'une des déclarations 1 à 4, est caractérisé en ce que la partie tubulaire intérieure (18) a un diamètre intérieur sensiblement constant et relativement plus petit.
- Le compresseur hermétique (3) selon la déclaration 4, est caractérisé en ce qu'il comporte une butée (19) pour le contact avec le bout du vilebrequin (6), la butée (19) étant définie par l'interface entre la section de diamètre intérieur (15) et la partie tubulaire intérieure (18).
- Le compresseur hermétique (3) selon l'une quelconque des déclarations 4 ou 5, est caractérisé en ce que le noyau du rotor (1) comprend un diviseur (20).
- Le compresseur hermétique (3) selon la déclaration 6, est caractérisé en ce que le séparateur (20) est disposé diamétralement dans la partie tubulaire intérieure (18).
- Le compresseur hermétique (3) selon l'une quelconque des déclarations 1 à 7, est caractérisé en ce que le noyau du rotor (8) comprend une pluralité de tôles empilées.
- Le compresseur hermétique (3) selon l'une quelconque des déclarations 1 à 7, est caractérisé en ce que le noyau du rotor (8) est d'une seule pièce.
- Le compresseur hermétique (3) selon la déclaration 9, est caractérisé en ce que le moteur électrique (2) est disposé sous le carter de cylindre (4).
- Le compresseur hermétique (3) selon la déclaration 10, est caractérisé en ce que la pointe de la section d'extension (16) est immergée dans le carter de lubrifiant (7).
- Un appareil de réfrigération, en particulier un réfrigérateur domestique est caractérisé en ce qu'il est équipé d'un compresseur hermétique (3) tel que défini dans l'une quelconque des déclarations 1 à 11.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL14793100T PL3215737T3 (pl) | 2014-11-03 | 2014-11-03 | Ulepszony wirnik do stosowania w silniku elektrycznym hermetycznej sprężarki |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2014/073553 WO2016070898A1 (fr) | 2014-11-03 | 2014-11-03 | Rotor amélioré destiné à être utilisé dans un moteur électrique d'un compresseur hermétique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3215737A1 EP3215737A1 (fr) | 2017-09-13 |
| EP3215737B1 true EP3215737B1 (fr) | 2021-01-06 |
Family
ID=51846655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14793100.0A Active EP3215737B1 (fr) | 2014-11-03 | 2014-11-03 | Rotor amélioré destiné à être utilisé dans un moteur électrique d'un compresseur hermétique |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3215737B1 (fr) |
| PL (1) | PL3215737T3 (fr) |
| WO (1) | WO2016070898A1 (fr) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007038443A1 (de) * | 2007-08-16 | 2009-02-19 | Danfoss Compressors Gmbh | Hermetisch gekapselte Kältemittelverdichtereinrichtung |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BR9201761A (pt) * | 1992-05-04 | 1993-11-09 | Brasil Compressores Sa | Bomba de oleo para compressor hermetico de velocidade variavel |
| BR9300797A (pt) * | 1993-03-02 | 1994-10-04 | Brasil Compressores Sa | Bomba de óleo para compressor hermético de velocidade variável |
| JP2007255244A (ja) * | 2006-03-22 | 2007-10-04 | Matsushita Electric Ind Co Ltd | 圧縮機 |
-
2014
- 2014-11-03 EP EP14793100.0A patent/EP3215737B1/fr active Active
- 2014-11-03 PL PL14793100T patent/PL3215737T3/pl unknown
- 2014-11-03 WO PCT/EP2014/073553 patent/WO2016070898A1/fr not_active Ceased
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007038443A1 (de) * | 2007-08-16 | 2009-02-19 | Danfoss Compressors Gmbh | Hermetisch gekapselte Kältemittelverdichtereinrichtung |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3215737A1 (fr) | 2017-09-13 |
| WO2016070898A1 (fr) | 2016-05-12 |
| PL3215737T3 (pl) | 2021-07-12 |
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