EP3227194B1 - Verpackungsanordnung, zuschnitt und verfahren zur herstellung einer verpackungsanordnung - Google Patents

Verpackungsanordnung, zuschnitt und verfahren zur herstellung einer verpackungsanordnung Download PDF

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Publication number
EP3227194B1
EP3227194B1 EP15823745.3A EP15823745A EP3227194B1 EP 3227194 B1 EP3227194 B1 EP 3227194B1 EP 15823745 A EP15823745 A EP 15823745A EP 3227194 B1 EP3227194 B1 EP 3227194B1
Authority
EP
European Patent Office
Prior art keywords
wall
panel
front wall
blank
top wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15823745.3A
Other languages
English (en)
French (fr)
Other versions
EP3227194A1 (de
Inventor
Laetitia BLETRIX
Alain Kowalewski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kraft Foods R&D Inc Deutschland
Kraft Foods R&D Inc USA
Original Assignee
Kraft Foods R&D Inc Deutschland
Kraft Foods R&D Inc USA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kraft Foods R&D Inc Deutschland, Kraft Foods R&D Inc USA filed Critical Kraft Foods R&D Inc Deutschland
Priority to PL15823745T priority Critical patent/PL3227194T3/pl
Publication of EP3227194A1 publication Critical patent/EP3227194A1/de
Application granted granted Critical
Publication of EP3227194B1 publication Critical patent/EP3227194B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0413—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
    • B65D77/0433—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton the inner container being a tray or like shallow container, not formed by folding or erecting one or more blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/38—Drawer-and-shell type containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/4204—Inspection openings or windows
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/441—Reinforcements
    • B65D5/443—Integral reinforcements, e.g. folds, flaps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/48—Partitions
    • B65D5/48024—Partitions inserted
    • B65D5/48026—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments
    • B65D5/4803—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments not made of paper, e.g. of moulded plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50—Internal supporting or protecting elements for contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50—Internal supporting or protecting elements for contents
    • B65D5/5028—Elements formed separately from the container body
    • B65D5/503—Tray-like elements formed in one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/64—Lids
    • B65D5/66—Hinged lids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0413—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/60—Containers, packaging elements or packages, specially adapted for particular articles or materials for sweets or like confectionery products

Definitions

  • the present application relates to a package assembly, a method of manufacturing the package assembly and to a blank for forming a carton forming part of the package assembly.
  • the package assembly is particularly, though not exclusively, suitable for packaging perishable goods such as food, including confectionery and snack items.
  • the tray typically comprises a base, a side wall region extending generally upwardly about the periphery of the base to define a volume in which the contents are contained and has a flange projecting outwardly from an upper edge of the side wall region to which the film is sealingly bonded after the contents have been introduced.
  • the tray is thermoformed or vacuum-formed from a plastics material but other materials can be used.
  • US 6,048,558 discloses a packaging assembly for a meal kit.
  • the packaging assembly comprises an outer carton for holding a can of drink and a sealed tray in which food components are located.
  • the outer carton has a depth sized to accommodate the drink can. Where the tray as a smaller depth than the drink can, the carton is provided with a platform which locates underneath the tray to hold the top of the tray close to an upper wall of the carton.
  • the upper wall of the carton has openings through which markings and product information on the top of the tray can be seen.
  • the drink can and the tray must be removed from the outer carton before opening.
  • a package assembly comprising: a carton having a main body including a bottom wall, a top wall, a front wall and a rear wall which define an interior volume in which a tray is retained, the tray having a base and a peripheral side wall region extending upwardly from the base to define a volume for holding product and a flange extending outwardly about an upper peripheral edge of the sidewall region, the tray being closed by means of flexible film peelably secured to the flange; an opening defined in the top wall of the carton main body through which the tray can be accessed to wholly or partially remove the film from the tray whilst the tray is contained in the carton; wherein the bottom wall, top wall, front wall, and rear wall of the carton define a tubular sleeve portion of the main body, the flange of the tray is located below the top wall of the carton and the front wall of the carton has a supporting region in which a supporting structure is located below a first portion of the flange of the
  • the main body of the carton may also comprise a pair of opposed side walls, at least one side wall comprising a plurality of foldable flaps and/or tabs.
  • the bottom wall, top wall, front wall, and rear wall may be defined by a series of panels interconnected by fold lines.
  • the spacing between the top wall and the upper extent of the supporting structure may be in the range of 2 mm to 6 mm.
  • the tray may not be bonded to the carton.
  • the front wall includes a pair of laterally spaced regions either side of the supporting region in which the front wall panel extends between and is connected by fold lines with the top wall panel and the bottom wall panel.
  • the supporting structure may comprise a front wall outer wall portion extending upwardly from an edge of the bottom wall, an upper wall portion extending inwardly from an upper edge of the outer wall portion and an inner wall portion extending downwardly from an inner edge of the upper wall portion to the bottom wall.
  • the carton may have at least one glue tab on an edge of the inner wall portion which is bonded to the bottom wall.
  • the opening may be defined generally in a central region of the top wall and extending from the rear wall to the front wall such that the top wall comprises a pair of spaced top wall portions, one on either side of the opening, each top wall portion overlying a portion of the flange.
  • the front wall includes a pair of laterally spaced regions either side of the supporting region in which the front wall panel extends between and is connected by fold lines with the top wall panel and the bottom wall panel, in each of the pair of laterally spaced regions the front wall panel may extend between the bottom wall and a respective one of the top wall portions.
  • the film may have a tab which can be grasped to initiate opening of the tray, the tab being accessible through the opening.
  • the film may not extend fully to the outer edge of the flange at one side edge of the tray, the tab being located at or adjacent said one side edge and positioned such that it can be grasped by a user through the opening in the top wall to initiate opening of the tray.
  • the film does not extend fully to the outer edge of the flange at both of opposed sides of the tray, the flange portions not covered by the film each being located under a respective one of the top wall panel portions.
  • the flange at each of said opposed sides may have a greater depth than the flange along front and rear edges of the tray.
  • the carton may be formed from a single unitary blank of foldable material such as cartonboard or the like.
  • the carton may have a lid connected with the rear wall, the lid being movable between a closed position in which it overlies the top wall so as to at least partially cover the opening and an open position in which it is displaced away from the top wall to expose the opening.
  • a blank of foldable material for the manufacture of the carton of the package assembly comprising in sequence: a first glue tab panel, a top wall panel, a front wall panel, a bottom wall panel, and a rear wall panel, adjacent ones of said panels being connected by a fold line; an opening being defined in the top wall panel; the blank further comprising one or more supporting structure panels foldably connected with the front wall panel.
  • the blank may also have a pair of first side wall closure flaps connected by respective fold lines along opposing side edges of the top wall panel and a pair of second side wall closure flaps connected by respective fold lines along opposing side edges of the bottom wall panel.
  • the opening in the top wall panel may be located generally in a central region of the top wall extending from the first glue tab panel towards the front wall panel such that the top wall panel comprises a pair of top wall panel portions, one on either side of the opening, each top wall panel portion extending between the first glue tab panel and the front wall panel.
  • the opening may be defined in part by a pair of spaced cut lines extending longitudinally across the top wall panel from the first glue tab panel to the front wall panel, the cut lines extending into the front wall panel by a distance to define a supporting region in the front wall panel, the front wall panel having a pair of planar front wall panel portions either side of the supporting region, each planar front wall panel portion extending between the bottom wall panel and a respective one of the top wall panel portions.
  • the front wall panel in the supporting region has a depth measured from its connection with the bottom wall panel which is less than the depth of the planar panel portions on either side, the blank having a front wall supporting region upper wall portion panel connected by means of a fold line along one edge to an upper edge of the front wall panel in the supporting region and connected at an opposite edge to a front wall supporting region inner wall portion panel by means of a further fold line, the blank having at least one further glue tab panel connected by means of a fold line to an edge of the front wall supporting region inner wall portion panel.
  • the blank may comprise a lid panel connected by means of a fold line to an edge of the rear wall panel.
  • the blank may comprise a first lid panel connected by means of a fold line to an edge of the rear wall panel and a second lid panel connected by a further fold line to the first lid panel.
  • Steps a and b can be carried out at a first location, the partially formed carton being transferred to a different location where step c is carried out.
  • step b may comprise folding the blank about the fold lines connecting the front wall panel in the supporting region, the front wall supporting region upper wall portion panel, and the front wall supporting region inner wall portion panel in constant direction to form the supporting structure, folding the blank about the fold line connecting the front wall inner wall portion panel and the at least one further glue tab panel and bonding the further glue tab panel to an inner surface of the bottom wall panel.
  • the package assembly 2 is particularly, but not exclusively, suitable for packaging food and other perishable products, including snacks and confectionery.
  • Relative directional terms such as upper and lower as used herein refer to the package assembly 2 when positioned as shown in Figure 1 and should be construed accordingly. When applied to component parts of the package assembly, such terms refer to the orientation of the parts when used in the package assembly in its illustrated position. It will be appreciated, however, that the package assembly and its parts could be used in other orientations.
  • the package assembly 2 includes a carton 4 which encloses an inner container in the form of a tray 6.
  • the carton 4 is made from a blank of foldable material such as cartonboard or the like and, in the present embodiment, the tray 6 is thermoformed or vacuum-formed from a plastics material.
  • the carton and tray 6 could be manufactured from other suitable materials.
  • the tray has a base 8 and a peripheral side wall region 10 extending upwardly from the base to define a volume in which the contents of the package are received.
  • a peripheral flange 14 extends outwardly from the upper edge of the side wall region of the tray.
  • the tray is closed by means of a flexible film 16 which is releasably secured to the flange 14 in a known manner to seal the contents in the tray.
  • the film 16 can be fully or partially removed by peeling it away from the flange 14 to gain access to the contents.
  • An outer edge portion of the film 16 is not secured to the flange 14 and in at least one region, a relatively large outer edge portion of the film is un-bonded to form a tab 18 which can be grasped by a user to aid opening of the tray.
  • the tray is generally rectangular in plan and the tab 18 is located at a corner of the tray at one side.
  • a tab may be formed by attaching an additional portion of material to the upper surface of the film or where the film is a laminate, the tab may be provided by a portion of an upper layer of the film which is not bonded to a lower portion.
  • the film 16 may be a plastics film but can be made of other flexible materials such as paper, foil or the like.
  • the film 16 could also be a laminate structure comprising layers of different materials including any of the above. At least part of the film may be transparent so that the contents of the tray can be viewed through the film and/or at least part of the film 16 may be printed on.
  • the film may be bonded to the flange of the tray by means of an adhesive or it may be welded to the tray in a peelable manner. Where an adhesive is used, the adhesive may be heat or pressure sensitive or it may be a cold seal adhesive.
  • the film 16 may be bonded to the tray using a reclosable or resealable adhesive which allows the film to be reattached to the flange 14.
  • the carton 4 has a main body portion 20 which defines a relatively shallow rectangular box in which the tray 6 is held.
  • the main body portion 20 has a top wall 22, a bottom wall 24, a front wall 26, a rear wall 28 and side walls 30, 32.
  • An opening 34 is provided in the top wall 22.
  • the opening 34 is located substantially centrally between the side edges of the top wall 22 and extends fully from the rear wall 28 to the front wall 26. Laterally, the opening 34 extends over the majority of the width of the top wall so that the top wall is made up of a pair of narrow top wall portions 22a, 22b, one on either side of the opening, each extending between the rear wall 28 and the front wall 26.
  • each of the top wall portions 22a, 22b overlies the flange 14 on its respective side edge 14a, 14b of the tray so as to retain the tray 6 in the carton whilst exposing the majority of the upper surface of the tray.
  • the flange portions 14a, 14b at the side edges of the tray which locate under the top wall portions 22a, 22b are wider than the flange portions 14c, 14d along the front and rear edges of the tray and the film 16 does not cover the whole of the extended portions 14a, 14b so that outer regions of these portions are not covered by the film.
  • the tab 18 is located at one of the side edges of the tray so that it can be grasped by a user through the opening 34 to initiate opening of the tray. This arrangement ensures that the film 16 can be easily removed from the tray through the opening 34 whilst the tray is securely retained by the uncovered regions of the extended flange portions 14a, 14b locating under the top wall portions 22a, 22b.
  • the opening 34 has straight edges but it will be appreciated that the opening could be profiled to have a different shape to alter the appearance of the package assembly and that the shape may reflect to nature of the product and/or any images printed on the carton and/or the film.
  • the front wall 26 has a supporting region 26a positioned substantially centrally between the sides of the carton main body in alignment with the opening 34 in the top wall. Within the supporting region 26a, the front wall 26 is double skinned to form a supporting structure which locates below a front edge portion 14c of the flange on the tray. In the supporting region, the front wall has an outer front wall portion 36 extending upwardly from an edge of the bottom wall, an upper wall portion 38 extending inwardly from an upper edge of the outer wall portion below the flange 14c and an inner wall portion 40 extending downwardly from an inner edge of the upper wall portion to the bottom wall 24. As can be seen in Figures 3 and 4 , a glue tab 42 is connected to the lower edge of the inner wall portion 40 by a fold line and is bonded to the inner surface of the bottom wall 24 to secure the upper wall portion 38 and the inner wall portion 40 in position.
  • the front wall is single skinned, having planar front wall portions 26b, 26c which extend fully from the bottom wall 24 to the top wall 22 and which connect with the respective top wall portions 22a, 22b.
  • the supporting region 26a of the front wall 26a is shorter than the planar front wall portions 26b, 26c on either side.
  • the arrangement is such that the upper wall portion 38 is located below the flange 14c along a front edge of the tray which overlies the upper wall portion 38.
  • the top wall 22, bottom wall 24, front wall 26 and rear wall 28 are all connected by fold lines and during formation of the carton are folded to form a sleeve open at either side.
  • the tray 6 is slid into the partially formed carton so that the front edge 14c of the flange 14 overlies the upper wall portion 38 of the front wall supporting region 26a until the side edges 14a, 14b of the flange underlie their respective top wall portions 22a, 22b.
  • the side walls 30, 32 of the main body of the carton are both formed by means of a plurality of flaps and tabs which can be folded into position and secured together in a known way to close the sleeve after the tray has been inserted.
  • each side wall 30, 32 comprises a first major side wall flap 44 foldably connected along a side edge of the top wall 22, a second major side wall flap 46 foldably connected along a side edge of the bottom wall 24, a first minor side wall tab 48 foldably connected to a side edge of the front wall 26 and a second minor side wall tab 50 foldably connected to a side edge of the rear wall.
  • the double wall construction of the front wall 26 in the supporting region 26a provides additional structural rigidity for the carton and acts as a supporting structure for the flange 14, especially during opening of the tray.
  • a user can press the flange 14 down into contact with the upper wall portion 38 whilst peeling the film 16 open.
  • the upper wall portion 38 is spaced below the top wall 22 by a distance X which is selected so that the tray can be reliably slid into the partially formed carton from one side using conventional packaging machinery with the flange 14 locating in the gap between the upper wall portion 38 and the top wall 22.
  • the distance X may be in the range of 2 to 6 mm.
  • the carton also has a lid 52 which is pivotally connected at 54 to an upper edge of the rear wall 28 of the main body portion by means of a fold line.
  • the lid 52 is a planar member which is configured to overlay the top wall 22 of the main body portion in a closed position so as cover the opening 34 in the top wall.
  • the lid 52 is substantially the same size and shape as the top wall 22 so as to cover the whole of the top wall 22.
  • the lid could be differently shaped and it could be arranged so as to cover only part of the top wall 22.
  • the lid 52 could also be configured so as to also overlay at least part of the front wall 26, especially in the supporting region 26a. As shown in Figure 1 , the lid 52 can be pivoted about hinge 54 to an open position in which the top wall 22 of the main body portion 14, the opening 34 and the tray 6 are exposed.
  • FIG. 2 An embodiment of a blank 60 used to form the outer container 4 of the present invention is shown in Figure 2 .
  • the blank 60 comprises in order from left to right as shown: a first lid panel 62, a second lid panel 64, rear wall panel 66, a bottom wall panel 68, a front wall panel 70, a top wall panel 72, and a first glue tab panel 74, the various panels each being connected to adjacent panels by respective fold lines 76, 78, 80, 82, 84 86.
  • An opening 34 is formed in the top wall panel 72.
  • the opening 34 is generally rectangular in shape and is centrally located between opposed sides of the top wall panel 72. The opening 34 extends from the edge of the top wall panel 72 adjacent the glue tab panel 74 towards the front wall panel 70.
  • the opening 34 is defined in part by cut lines 88, 90 along either side such that the top wall panel 72 is divided into two top wall panel portions 72a, 72b extending along either side between and connected to the front wall panel 70 and the first glue tab panel 74.
  • the cut lines 88, 90 extend beyond the fold line 84 into the front wall panel by a distance X which determines the spacing X between the top wall 22 and the upper wall portion 38 of the supporting structure in the completed carton.
  • the region between the cut lines 88, 90 in the front wall panel 70 forms the supporting region 26a of the front wall 26 in the completed carton 4.
  • the front wall supporting region upper wall panel 92 is connected along a first edge by a fold line 98 to the upper edge of the front wall panel in the supporting region 26a and along a second edge opposite the first by a further fold line 100 to the front wall supporting region inner wall panel 94.
  • the further glue tab panel 96 is connected to the front wall supporting region inner wall panel 94 by a fold line 102.
  • First major side wall flap panels 104 are each foldably connected along a respective side edge of the top wall panel 72 by fold lines 106 and second major side wall flap panels 108 are each foldably connected along a respective side edge of the bottom wall panel 68 by fold lines 110.
  • First minor side wall tab panels 112 are each foldably connected to a respective side edge of the front wall panel 70 by fold lines 114 and second minor side wall tab panels 116 are each foldably connected to a respective side edge of the rear wall panel 66 by fold lines 118.
  • the blank 60 may be printed upon, especially in the outer surfaces of the blank.
  • the blank 60 is partially erected to part form the main body sleeve 20.
  • the blank 60 is folded along fold line 76 such that the first lid panel 62 overlies the second lid panel 64 and the first lid panel is secured to the second lid panel, say by means of adhesive.
  • the blank 60 is also folded along fold lines 78, 80, 82, 84, 86 in a constant direction to form a rectangular box-like sleeve and first glue tab panel 74 is affixed, say by bonding using an adhesive, to the inside surface of the rear wall panel 66.
  • the front wall supporting region 26a of the carton is constructed by folding the upper wall panel 92 inwardly about fold line 98 until it extends substantially orthogonally to the front wall panel 70, folding the inner wall panel 94 about the fold line 100 in the same direction so that it extends generally parallel to the front wall panel towards the bottom wall panel 68.
  • the further glue tab panel 96 is folded out in the opposite direction about fold line 102 until it extends generally parallel to the inner surface of the bottom wall panel 68.
  • the further glue tab panel 96 is affixed to the inner surface of the bottom wall panel 68 using a suitable adhesive. This secures the double skinned supporting region 26a of the front wall in position.
  • the partially erected blank 60 defines a sleeve-like main body 20 of the carton 4 which is open on either side and is ready to receive the tray 6, which is slid into the sleeve though one side or the other as illustrated in Figures 4 and 5 .
  • the side walls 30, 32 are formed by folding the first and second minor tab panels 112, 116 inwardly and then folding the first and second major flap panels 104, 108 into position so that they overlie one another closing the sides of the carton. At least the overlapping flaps are bonded to one another to hold them closed in a known manner.
  • the flange 14 at the front overlies the upper wall portion 38 of the front wall of the carton and the flange portions along the sides of the tray are disposed below the respective top wall portions 22a, 22b.
  • the support structure could be formed before the blank is folded to form the main body sleeve 20.
  • the tray 6 could be inserted before either of the side walls is formed or it could be inserted from one side after the side wall on the other side has been formed.
  • the steps of partially erecting the blank to form the sleeve-like main body 20 could be carried out at a different time and location from the later steps of inserting the tray 6 and forming at least a last one of the side walls to secure the tray in position.
  • blanks 60 could be manufactured and partially erected by a packaging supplier to form the sleeve-like main body 20 with at least one side wall left open and the partially erected blanks transferred to a packaging location where the filled and sealed trays are inserted into the partially erected cartons and at least the last one of the side walls assembled to complete the packaging process.
  • the tray is not secured to the carton by bonding or adhesive but is held in position by the side walls once formed. This allows for ease of assembly by sliding the tray into the partially formed carton using conventional packaging techniques.
  • the lid 52 can be folded over to the closed position either before or after the tray is inserted.
  • the lid 52 may further comprise an attachment means to attach the lid 52 to a further component of the outer carton 4 in order to retain the lid 52 in the closed position.
  • the attachment means may comprise an adhesive such as a releasable adhesive, or a tab.
  • the lid may be provided with a flap for insertion in a slot in one of the wall panels of the main body.
  • the package assembly 2 may be further wrapped in a transparent film to form an outer wrapper which holds the lid in the closed position.
  • the carton 4 may not include a lid 52. Instead, the opening 34 may be left uncovered and in such embodiments the opening 34 may also extend into at least a portion of the rear wall of the carton 4.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)

Claims (15)

  1. Verpackungsanordnung (2), umfassend: eine Schachtel (4), die einen Hauptkörper (20) einschließlich einer unteren Wand (24), einer oberen Wand (22), einer vorderen Wand (26) und einer hinteren Wand (28) aufweist, die ein Innenvolumen definieren, in dem eine Schale (6) festgehalten wird, wobei die Schale (8) eine Basis und einen umlaufenden Seitenwandbereich (10), der sich von der Basis nach oben erstreckt, um ein Volumen zum Halten des Produkts zu definieren, und einen Flansch (14) aufweist, der sich nach außen um eine umlaufende Kante des Seitenwandbereichs erstreckt, wobei die Schale mit Hilfe flexibler Folie (16) verschlossen wird, die ablösbar an dem Flansch befestigt ist; eine Öffnung (34), die in der oberen Wand des Hauptkörpers der Schachtel definiert ist, durch die auf die Schale (6) zugegriffen werden kann, um die Folie (16) vollständig oder teilweise von der Schale zu entfernen, während die Schale in der Schachtel enthalten ist; wobei die untere Wand, die obere Wand, die vordere Wand und die hintere Wand der Schachtel einen röhrenförmigen Umhüllungsabschnitt des Hauptkörpers definieren, der Flansch (14) der Schachtel sich unterhalb der oberen Wand (22) der Schachtel befindet und die vordere Wand (26) der Schachtel einen Stützbereich (26a) aufweist, in dem sich eine Stützstruktur unter einem ersten Abschnitt (14c) des Flansches der Schachtel befindet; dadurch gekennzeichnet, dass eine oberste Ausdehnung (38) der Stützstruktur unterhalb der oberen Wand (22) beabstandet ist, wobei der Abstand (X) so beschaffen ist, dass der erste Abschnitt (14c) des Flansches verschiebbar zwischen der oberen Wand (22) und der Stützstruktur aufgenommen wird.
  2. Verpackungsanordnung (2) nach Anspruch 1, wobei der Hauptkörper der Schachtel außerdem ein Paar einander gegenüberliegender Seitenwände (30, 32) umfasst, wobei mindestens eine Seitenwand eine Vielzahl von faltbaren Klappen und/oder Laschen umfasst.
  3. Verpackungsanordnung (2) nach Anspruch 1 oder Anspruch 2, wobei der Abstand (X) zwischen der oberen Wand (22) und der oberen Ausdehnung (38) der Stützstruktur im Bereich von 2 bis 6 mm liegt.
  4. Verpackungsanordnung (2) nach in einem der vorstehenden Ansprüche, wobei die vordere Wand (26) auf jeder Seite des Stützbereichs (26a) ein Paar seitlich beabstandete Bereiche (26b, 26c) einschließt, wobei sich die vordere Wand dazwischen erstreckt und in denen sie durch Faltlinien mit der oberen Wand (22) und der unteren Wand (24) verbunden ist.
  5. Verpackungsanordnung (2) nach Anspruch 4, wobei die Stützstruktur einen Vorderwand-Außenwandabschnitt (36), der sich von einer Kante der unteren Wand (24) nach oben erstreckt, einen oberen Wandabschnitt (38), der sich von einer oberen Kante des Außenwandabschnitts nach innen erstreckt, und einen Innenwandabschnitt (40) umfasst, der sich von einer Innenkante des oberen Wandabschnitts zu der unteren Wand nach unten erstreckt, und wobei die Schachtel außerdem mindestens eine Klebelasche (42) an einer Kante des Innenwandabschnitts (40) einschließen kann, die an die untere Wand (24) geklebt ist.
  6. Verpackungsanordnung (2) nach einem der vorstehenden Ansprüche, wobei die Öffnung (34) im Allgemeinen in einem mittleren Bereich der oberen Wand (22) definiert ist und sich von der hinteren Wand (28) zur vorderen Wand (26) erstreckt, so dass die obere Wand ein Paar beabstandeter oberer Wandabschnitte (22a, 22b) umfasst, jeweils einen auf jeder Seite der Öffnung, wobei jeder obere Wandabschnitt einen Abschnitt (14a, 14b) des Flansches (14) überlagert.
  7. Verpackungsanordnung (2) nach einem der vorstehenden Ansprüche, wobei die Folie (16) eine Lasche (18) aufweist, die zum Einleiten des Öffnens ergriffen werden kann, wobei durch die Öffnung (34) auf die Lasche zugegriffen werden kann.
  8. Verpackungsanordnung (2) nach einem der vorstehenden Ansprüche, wobei die Schachtel (4) einen Deckel (52) aufweist, der mit der hinteren Wand (28) verbunden ist, wobei der Deckel bewegbar ist zwischen einer geschlossenen Position, in der er die obere Wand (22) überlagert, um die Öffnung (34) wenigstens teilweise abzudecken, und einer offenen Position, in der er von der oberen Wand (22) weg verlagert wird, um die Öffnung freizulegen.
  9. Zuschnitt (60) aus faltbarem Material für die Herstellung der Schachtel (4) der Verpackungsanordnung (2) nach einem der Ansprüche 1 bis 8, wobei der Zuschnitt der Reihe nach umfasst: eine erste Klebelaschenfläche (74), eine obere Wandfläche (72), eine vordere Wandfläche (70), eine untere Wandfläche (68), und eine hintere Wandfläche (66), wobei die jeweils benachbarten der Wandflächen durch eine Faltlinie (86, 84, 82, 80) verbunden sind; wobei eine Öffnung (34) in der oberen Wandfläche (72) definiert ist; wobei der Zuschnitt ferner eine oder mehrere Stützstrukturflächen (92, 94, 96) umfasst, die faltbar mit der vorderen Wandfläche (70) verbunden sind.
  10. Zuschnitt nach Anspruch 9, wobei der Zuschnitt ein Paar erster Seitenwandverschlussklappen (104), die durch jeweilige Faltlinien (106) entlang gegenüberliegender Seitenkanten der oberen Wandfläche (72) verbunden sind, und ein Paar zweiter Seitenwandverschlussklappen (108) umfasst, die durch jeweilige Faltlinien (110) entlang gegenüberliegender Seitenkanten der unteren Wandfläche (68) verbunden sind.
  11. Zuschnitt (60) nach Anspruch 9 oder Anspruch 10, wobei sich die Öffnung (34) in der oberen Wandfläche (72) im Allgemeinen in einem mittleren Bereich der oberen Wandfläche befindet, die sich von der ersten Klebelaschenfläche (74) zur vorderen Wandplatte (70) erstreckt, so dass die obere Wandfläche ein Paar oberer Wandflächenabschnitte (72a, 72b) umfasst, jeweils einen auf jeder Seite der Öffnung, wobei sich jeder obere Wandflächenabschnitt zwischen der ersten Klebelaschenfläche (74) und der vorderen Wandfläche (70) erstreckt, die Öffnung (34) teilweise durch ein Paar beabstandeter Schnittlinien (88, 90) definiert ist, die sich in Längsrichtung über die obere Wandfläche (72) von der ersten Klebelaschenfläche (74) zu der vorderen Wandfläche (70) erstrecken, die Schnittlinien sich in die vordere Wandfläche mit einem Abstand (X) erstrecken, um einen Stützbereich in der vorderen Wandfläche zu definieren, die vordere Wandfläche ein Paar ebener vorderer Wandflächenabschnitte auf jeder Seite des Stützbereichs aufweisen, wobei sich jeder ebene vordere Wandflächenabschnitt zwischen der unteren Wandfläche (68) und einem jeweiligen der oberen Wandflächenabschnitte (72a, 72b) erstreckt, und wobei die vordere Wandfläche in dem Stützbereich eine von ihrer Verbindung mit der unteren Wandfläche (68) aus gemessene Tiefe aufweist, die kleiner als die Tiefe der planaren Flächenabschnitte an jeder Seite ist, wobei der Zuschnitt im Stützbereich der vorderen Wand eine obere Wandabschnittsfläche (92) aufweist, die mit Hilfe einer Faltlinie (98) entlang einer Kante zu einer oberen Kante der vorderen Wandfläche (70) im Stützbereich verbunden ist und an einer gegenüberliegenden Kante mit einer inneren Wandabschnittsfläche (94) des Stützbereichs der vorderen Wand mit Hilfe einer weiteren Faltlinie (100) verbunden ist, wobei der Zuschnitt mindestens eine weitere Klebelaschenfläche (96) aufweist, die mit Hilfe einer Faltlinie (102) mit einer Kante der inneren Wandabschnittsfläche (94) des Stützbereichs der vorderen Wand verbunden ist.
  12. Verfahren zur Herstellung einer Verpackungsanordnung (2) nach einem der Ansprüche 1 bis 8 unter Verwendung eines Zuschnitts (60) nach einem der Ansprüche 9 bis 11, wobei das Verfahren die folgenden Schritte umfasst:
    a. Falten des Zuschnitts entlang der Faltlinien, die die erste Klebelaschenfläche (74), die obere Wandfläche (72), die vordere Wandfläche (70), die untere Wandfläche (68) und die hintere Wandfläche (60) in einer konstanten Richtung trennen, um einen Umhüllungsabschnitt zu bilden, der an beiden Seiten offen ist, und Befestigen der Klebelaschenfläche (74) an einer inneren Oberfläche der hinteren Wandfläche (66);
    b. Bilden der Stützstruktur in dem Stützbereich der vorderen Wand;
    c. Einlegen der Schale (6) in den Umhüllungsabschnitt durch die Öffnung an einer Seite, wobei der erste Abschnitt (14c) des Schalenflansches verschiebbar zwischen der oberen Wand (22) und der Stützstruktur aufgenommen wird,
  13. Verfahren nach Anspruch 12, wobei es sich bei dem Zuschnitt (60) um einen Zuschnitt wie in Anspruch 10 definiert handelt, wobei das Verfahren das Bilden von Seitenwänden (30, 32), die den Umhüllungsabschnitt verschließen, durch Falten der ersten und der zweiten Seitenwandklappen (104, 108) auf jeder Seite des Umhüllungsabschnitts umfasst, wobei Schritt c ausgeführt wird, bevor die Seitenwand an der einen Seite gebildet wird.
  14. Verfahren nach Anspruch 12 oder Anspruch 13, wobei die Schritte a und b an einem ersten Ort ausgeführt werden, wobei die teilweise gebildete Schachtel an einen anderen Ort überführt wird, wo Schritt c ausgeführt wird.
  15. Verfahren nach einem der Ansprüche 12 bis 14, wobei es sich bei dem Zuschnitt (60) um einen Zuschnitt wie in Anspruch 11 definiert handelt, wobei Schritt b das Falten des Zuschnitts um die Faltlinien, die die vordere Wandfläche (70) in dem Stützbereich, die obere Wandabschnittsfläche (92) des Stützbereichs der vorderen Wand und die innere Wandabschnittsfläche (94) des Stützbereichs der vorderen Wand in einer konstanten Richtung verbinden, um die Stützstruktur zu bilden, das Falten des Zuschnitts um die Faltlinie (102), die die innere Wandabschnittsfläche (94) des Stützbereichs der vorderen Wand und die mindestens eine weitere Klebelaschenfläche (96) verbindet, und das Kleben der weiteren Klebelaschenfläche an eine innere Oberfläche der unteren Wandfläche umfasst.
EP15823745.3A 2014-12-02 2015-11-25 Verpackungsanordnung, zuschnitt und verfahren zur herstellung einer verpackungsanordnung Active EP3227194B1 (de)

Priority Applications (1)

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PL15823745T PL3227194T3 (pl) 2014-12-02 2015-11-25 Montaż opakowania, półwyrób i sposób wytwarzania zespołu opakowania

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB1421345.8A GB2532952A (en) 2014-12-02 2014-12-02 A package assembly, a blank and a method of manufacturing a package assembly
PCT/IB2015/002310 WO2016087931A1 (en) 2014-12-02 2015-11-25 A package assembly, a blank and a method of manufacturing a package assembly

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EP3227194A1 EP3227194A1 (de) 2017-10-11
EP3227194B1 true EP3227194B1 (de) 2019-03-27

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EP (1) EP3227194B1 (de)
CN (1) CN107000886B (de)
AU (1) AU2015356760B2 (de)
CA (1) CA2966622C (de)
GB (1) GB2532952A (de)
PL (1) PL3227194T3 (de)
WO (1) WO2016087931A1 (de)

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WO2018122108A1 (en) * 2016-12-30 2018-07-05 Philip Morris Products S.A. Container having outer housing and inner package
CA3008417C (en) 2018-06-14 2020-03-24 Ecobliss Holding B.V. A package and a slide for such a package
CN113226947B (zh) * 2018-12-14 2023-11-07 杜拉塞尔美国经营公司 电池包装件
IT201900020178A1 (it) * 2019-10-31 2021-05-01 Pastificio Rana Spa Confezione per piatto pronto
FR3115269B1 (fr) * 2020-10-19 2022-10-07 Pa Cotte Sa Colis intégrant des moyens de retenue d’un objet
US20220289451A1 (en) * 2021-03-12 2022-09-15 Soli Organic Inc. Produce Containers and Methods for Manufacturing and Packing Produce Containers
EP4347425A1 (de) * 2021-06-04 2024-04-10 Philip Morris Products S.A. Behälter mit einer schale

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DE2339103C3 (de) * 1973-08-02 1979-12-06 A. Landerer Gmbh & Co Kg, 7107 Neckarsulm Schachtel mit einem Klarsichtfenster
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US3899119A (en) * 1974-10-17 1975-08-12 Hoerner Waldorf Corp Snack tray carton
GB8627566D0 (en) * 1986-11-18 1986-12-17 Gen Foods Ltd Secondary packaging
FR2636313A1 (fr) * 1988-09-15 1990-03-16 Garbe Marcelle Conditionnement pour recipient rempli partiellement de matiere granulaire ou pulverulente
US5323905A (en) * 1993-03-10 1994-06-28 Ethicon, Inc. Package for surgical instruments
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JP4680563B2 (ja) * 2004-10-21 2011-05-11 朝日印刷株式会社 ストッパー付包装用スリーブ
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CA2966622C (en) 2020-03-24
AU2015356760A1 (en) 2017-02-02
WO2016087931A1 (en) 2016-06-09
CN107000886B (zh) 2019-12-03
PL3227194T3 (pl) 2019-09-30
CN107000886A (zh) 2017-08-01
AU2015356760B2 (en) 2018-06-21
CA2966622A1 (en) 2016-06-09
GB201421345D0 (en) 2015-01-14
EP3227194A1 (de) 2017-10-11
GB2532952A (en) 2016-06-08

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