EP3259202A1 - Emballage refermable - Google Patents
Emballage refermableInfo
- Publication number
- EP3259202A1 EP3259202A1 EP16704444.5A EP16704444A EP3259202A1 EP 3259202 A1 EP3259202 A1 EP 3259202A1 EP 16704444 A EP16704444 A EP 16704444A EP 3259202 A1 EP3259202 A1 EP 3259202A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- adhesive
- region
- adhesive region
- laminate
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 20
- 239000000853 adhesive Substances 0.000 claims abstract description 189
- 230000001070 adhesive effect Effects 0.000 claims abstract description 189
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 239000000126 substance Substances 0.000 claims abstract description 8
- 239000012711 adhesive precursor Substances 0.000 claims description 87
- 238000000034 method Methods 0.000 claims description 32
- 230000000977 initiatory effect Effects 0.000 claims description 21
- -1 polyethylene terephthalate Polymers 0.000 claims description 19
- 230000004888 barrier function Effects 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 13
- 239000005026 oriented polypropylene Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 9
- 239000004611 light stabiliser Substances 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 150000004292 cyclic ethers Chemical group 0.000 claims description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 6
- 230000004913 activation Effects 0.000 claims description 4
- 238000005304 joining Methods 0.000 claims description 4
- 229920006254 polymer film Polymers 0.000 claims description 4
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 229920005749 polyurethane resin Polymers 0.000 claims description 3
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 52
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 27
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 25
- 238000002835 absorbance Methods 0.000 description 20
- 229920005862 polyol Polymers 0.000 description 18
- 150000003077 polyols Chemical class 0.000 description 18
- 238000000576 coating method Methods 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 13
- 239000000178 monomer Substances 0.000 description 13
- 229920006243 acrylic copolymer Polymers 0.000 description 9
- 230000005855 radiation Effects 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 7
- 239000004952 Polyamide Substances 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 7
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 229920002647 polyamide Polymers 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 6
- 125000003700 epoxy group Chemical group 0.000 description 6
- 238000003475 lamination Methods 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 239000011247 coating layer Substances 0.000 description 5
- 239000012710 curable adhesive precursor Substances 0.000 description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 238000007639 printing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 4
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 238000007756 gravure coating Methods 0.000 description 4
- 239000000976 ink Substances 0.000 description 4
- 239000004922 lacquer Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 3
- 238000003855 Adhesive Lamination Methods 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- LFOXEOLGJPJZAA-UHFFFAOYSA-N [(2,6-dimethoxybenzoyl)-(2,4,4-trimethylpentyl)phosphoryl]-(2,6-dimethoxyphenyl)methanone Chemical compound COC1=CC=CC(OC)=C1C(=O)P(=O)(CC(C)CC(C)(C)C)C(=O)C1=C(OC)C=CC=C1OC LFOXEOLGJPJZAA-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000012965 benzophenone Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000009459 flexible packaging Methods 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 229920001903 high density polyethylene Polymers 0.000 description 3
- 239000004700 high-density polyethylene Substances 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- SITYOOWCYAYOKL-UHFFFAOYSA-N 2-[4,6-bis(2,4-dimethylphenyl)-1,3,5-triazin-2-yl]-5-(3-dodecoxy-2-hydroxypropoxy)phenol Chemical compound OC1=CC(OCC(O)COCCCCCCCCCCCC)=CC=C1C1=NC(C=2C(=CC(C)=CC=2)C)=NC(C=2C(=CC(C)=CC=2)C)=N1 SITYOOWCYAYOKL-UHFFFAOYSA-N 0.000 description 2
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 239000005030 aluminium foil Substances 0.000 description 2
- 150000001414 amino alcohols Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000008366 benzophenones Chemical class 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000007376 cm-medium Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 2
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 210000003811 finger Anatomy 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical class OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920005906 polyester polyol Polymers 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 150000003505 terpenes Chemical class 0.000 description 2
- 235000007586 terpenes Nutrition 0.000 description 2
- 239000012780 transparent material Substances 0.000 description 2
- 230000003313 weakening effect Effects 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- LTYBJDPMCPTGEE-UHFFFAOYSA-N (4-benzoylphenyl) prop-2-enoate Chemical compound C1=CC(OC(=O)C=C)=CC=C1C(=O)C1=CC=CC=C1 LTYBJDPMCPTGEE-UHFFFAOYSA-N 0.000 description 1
- PVOAHINGSUIXLS-UHFFFAOYSA-N 1-Methylpiperazine Chemical compound CN1CCNCC1 PVOAHINGSUIXLS-UHFFFAOYSA-N 0.000 description 1
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- QBDUXCMCGRDEAN-UHFFFAOYSA-N 2-(4-benzoylphenoxy)ethyl prop-2-enoate Chemical compound C1=CC(OCCOC(=O)C=C)=CC=C1C(=O)C1=CC=CC=C1 QBDUXCMCGRDEAN-UHFFFAOYSA-N 0.000 description 1
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- HXMVNCMPQGPRLN-UHFFFAOYSA-N 2-hydroxyputrescine Chemical compound NCCC(O)CN HXMVNCMPQGPRLN-UHFFFAOYSA-N 0.000 description 1
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 1
- WONYVCKUEUULQN-UHFFFAOYSA-N 2-methyl-n-(2-methylphenyl)aniline Chemical compound CC1=CC=CC=C1NC1=CC=CC=C1C WONYVCKUEUULQN-UHFFFAOYSA-N 0.000 description 1
- VSKJLJHPAFKHBX-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 VSKJLJHPAFKHBX-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
- NCAVPEPBIJTYSO-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate;2-(oxiran-2-ylmethoxymethyl)oxirane Chemical compound C1OC1COCC1CO1.OCCCCOC(=O)C=C NCAVPEPBIJTYSO-UHFFFAOYSA-N 0.000 description 1
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- 239000004925 Acrylic resin Substances 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
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- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
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- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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- RLRCQROJRSJZGI-UHFFFAOYSA-N [4-(4-methoxybenzoyl)phenyl] prop-2-enoate Chemical compound C1=CC(OC)=CC=C1C(=O)C1=CC=C(OC(=O)C=C)C=C1 RLRCQROJRSJZGI-UHFFFAOYSA-N 0.000 description 1
- MZMAFCQYTMJKCI-UHFFFAOYSA-N [phenyl-(2,3,6-trimethylbenzoyl)phosphoryl]-(2,3,6-trimethylphenyl)methanone Chemical compound CC1=CC=C(C)C(C(=O)P(=O)(C(=O)C=2C(=C(C)C=CC=2C)C)C=2C=CC=CC=2)=C1C MZMAFCQYTMJKCI-UHFFFAOYSA-N 0.000 description 1
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- 230000032683 aging Effects 0.000 description 1
- 238000007754 air knife coating Methods 0.000 description 1
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- 150000001412 amines Chemical class 0.000 description 1
- RJGDLRCDCYRQOQ-UHFFFAOYSA-N anthrone Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3CC2=C1 RJGDLRCDCYRQOQ-UHFFFAOYSA-N 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical group C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- CUDHJPVCKNSWGO-UHFFFAOYSA-N cyclopenta-1,3-dien-1-amine Chemical compound NC1=CC=CC1 CUDHJPVCKNSWGO-UHFFFAOYSA-N 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
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- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- MGFYSGNNHQQTJW-UHFFFAOYSA-N iodonium Chemical compound [IH2+] MGFYSGNNHQQTJW-UHFFFAOYSA-N 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
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- 239000011159 matrix material Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- YLHXLHGIAMFFBU-UHFFFAOYSA-N methyl phenylglyoxalate Chemical compound COC(=O)C(=O)C1=CC=CC=C1 YLHXLHGIAMFFBU-UHFFFAOYSA-N 0.000 description 1
- MXHTZQSKTCCMFG-UHFFFAOYSA-N n,n-dibenzyl-1-phenylmethanamine Chemical compound C=1C=CC=CC=1CN(CC=1C=CC=CC=1)CC1=CC=CC=C1 MXHTZQSKTCCMFG-UHFFFAOYSA-N 0.000 description 1
- BRXVUSMSNHCJMZ-UHFFFAOYSA-N n-anilinonitrous amide Chemical compound O=NNNC1=CC=CC=C1 BRXVUSMSNHCJMZ-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
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- 125000003566 oxetanyl group Chemical group 0.000 description 1
- 238000007719 peel strength test Methods 0.000 description 1
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- 239000005011 phenolic resin Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000006254 rheological additive Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/52—Details
- B65D75/58—Opening or contents-removing devices added or incorporated during package manufacture
- B65D75/5827—Tear-lines provided in a wall portion
- B65D75/5833—Tear-lines provided in a wall portion for tearing out a portion of the wall
- B65D75/5838—Tear-lines provided in a wall portion for tearing out a portion of the wall combined with separate fixed tearing means, e.g. tabs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2575/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
- B65D2575/52—Details
- B65D2575/58—Opening or contents-removing devices added or incorporated during package manufacture
- B65D2575/586—Opening or contents-removing devices added or incorporated during package manufacture with means for reclosing
Definitions
- the present invention is related to reclosable packaging containers comprising a flexible laminate with a built-in opening and reclose arrangement, and to a method for the production of this flexible laminate.
- the laminates are well known in the flexible packaging industry.
- the laminates are usually obtained by adhesive laminations of one or more polymer films comprising lacquers, barrier layer and metallisation layer, etc. with other possible layers such as paper, metal foils, and the like.
- the polymer layer may be extruded, coextruded and/or joined by permanent adhesive (PA) and/or pressure-sensitive adhesive (PSA) to the final laminate.
- PA permanent adhesive
- PSA pressure-sensitive adhesive
- Nakamura discloses in EP 0 193 130 (1986) one of the first built-in opening and reclose structures in a laminate.
- Alusuisse discloses in EP-Al-0 957 045 (1999) a packaging with a built-in opening and reclose flap obtained by a laminate comprising pattern-applied, permanent and pressure-sensitive adhesives in register.
- the laminate comprises an outer structure and an inner structure.
- the outer structure comprises a barrier layer.
- the pressure-sensitive adhesive can be positioned on the inner or outer structure.
- the permanent and the pressure-sensitive adhesives are both applied on the same inner or outer structure and the score lines are performed separately on the inner structure and on the outer structure of the laminate.
- Alcan discloses in EP-Al-1 449 789 (2004) a packaging with a built-in opening and reclose flap obtained by a laminate comprising an outer structure and an inner structure.
- the laminate comprises pattern-applied, permanent and pressure- sensitive adhesives in register; in a second embodiment a permanent adhesive is applied on the entire surface on the first structure of the laminate and a pattern-applied pressure- sensitive adhesive on the second structure of laminate.
- the permanent adhesive and the pressure-sensitive adhesives are superimposed where the PSA is pattern applied and creates a local detrimental increase of thickness entailing a deformation of the produced reel of the laminate.
- the disclosed outer and inner structures may comprise a series of layers, among them a barrier layer.
- the pressure-sensitive adhesive can be positioned on the inner or on the outer structure.
- the permanent adhesive and the pressure-sensitive adhesive are both applied separately on the first and second structures of the laminate.
- the score lines are performed separately on the inner and outer structures before the structures are joined face to face and form the laminate.
- Sonoco discloses in WO 2005/123535 Al (2005) a packaging with a built-in opening and reclose flap obtained by a laminate comprising pattern-applied, permanent and pressure-sensitive adhesives in register.
- the permanent adhesive does not cover the pressure- sensitive adhesive.
- the laminate comprises an outer structure and an inner structure, the inner structure comprises a seal layer and a barrier layer, in particular a metallized polymer layer that is able to reflect a laser beam possibly used to perform the score lines.
- the pressure- sensitive adhesive remains positioned on the flap after a first opening.
- the permanent adhesive and the pressure-sensitive adhesives are both applied in register on the same first or second structure of the laminate and the score lines are performed on the finished laminate after the inner and outer structures of the laminate are joined.
- Wrigley in WO 2008/115693 Al (2008) discloses a method for making a flexible built-in opening and reclose feature in a laminate comprising pattern-applied permanent adhesive and a strip of pressure-sensitive adhesive in register in the marginal region between the score lines.
- the laminate comprises a first structure and a second structure.
- the first structure is independently scored before joining the second structure and forming a laminate.
- the second score line is then performed on the laminate.
- Printpack Illinois discloses in WO 2010/080810 Al a reclosable container with built-in opening and reclose feature based on the inner and outer sides of a laminate with a resealable cover portion and a pressure-sensitive adhesive affixing the inner side to the outer side.
- the basic difference compared to the mentioned prior art before 2010 is that the permanent adhesive is replaced by a heat seal.
- Avery Dennison in WO 2011/032064 (2011) discloses a resealable packaging laminate with a built-in opening and reclose arrangement comprising an outer and an inner laminate portion.
- the outer and inner score lines being arranged to define a marginal region comprising a pressure-sensitive adhesive at least partly in contact with a release layer positioned on the inner layer.
- Hochland in EP 2 347 972 A1 (2011) discloses a reclosable packaging, in particular a lid for a tray, with a built-in opening and reclose arrangement comprising a rupturable weakening line in the lid.
- the lid is obtained by a laminate comprising permanent adhesive in the central area of the lid and pressure-sensitive adhesive in the border area of the lid.
- the outer structure comprises among other possible layers a barrier layer.
- Sonoco in EP 2 257 479 Bl discloses a flexible packaging laminate having built- in opening/reclose and tamper-evidence features by forming the laminate from an outer structure joined in face-to-face relation to an inner structure. Score lines are formed in both structures to enable an opening to be formed through the laminate by lifting a flap out of the plane of the laminate.
- the score line through the outer structure defines a larger opening than the score line through the inner structure, such that a marginal region of the outer structure extends beyond the edge of the opening portion of the inner structure.
- a pressure-sensitive adhesive is used to re-adhere the marginal region to an underlying surface of the inner structure adjacent the opening through the laminate.
- the outer score line includes at least one tear portion that is torn through upon initial opening, thus indicating that the package has been at least partially opened.
- Avery Dennison in EP 2 323 921 Bl discloses a resealable container that has an easily accessed, yet airtight seal via the use of a tamper evident rupture strip which provides the container or package with improved shelf life for the product contained therein.
- the present invention aims to provide an alternative to the existing packages with built-in opening and reclose feature and to a method for the production of the laminate presenting specific advantages over the above-mentioned prior art. Summary of the Invention
- the present invention discloses a flexible laminate for forming a reclosable packaging container comprising a built-in opening and reclose feature, said laminate comprising an inner structure and an outer structure, adhesively joined face-to-face, the outer structure forming the outer surface of the container and the inner structure forming the inner surface of the container, the outer structure comprising an outer flap portion delimited by a scoring line through the outer structure, and an inner structure comprising an inner flap portion delimited by a scoring line through the inner structure, the inner score line and the outer score line creating an opening into the container when the flap portions are peeled back, a marginal region of the outer flap portion extending beyond an edge of the inner flap portion and overlying an underlying surface of the inner structure, the inner and outer flap portions being joined in a second adhesive region and a first adhesive region being disposed between the marginal region of the outer flap portion and the underlying surface of the inner structure for attaching and re-attaching, in use, the outer flap portion to the underlying surface, wherein the bond/peel strength
- Preferred embodiments of the present invention disclose one or more of the following features: - the bond/peel strength of the second adhesive region is at least 0.5 N/15mm, preferably 1.0 N/15mm and more preferably 1.5 N/15mm, higher than the bond/peel strength of the first adhesive region, measured according to a T-peel geometry at a speed of 100 mm/min and room temperature;
- the bond/peel strength of the first adhesive region (2) should be lower than 1.3 N/15 mm, preferably lower than 1.1 N/15 mm, more preferably lower than 0.9 N/15mm and the bond/peel strength obtained in the second adhesive region should be higher than 1.5 N/15 mm, preferably higher than 1.6 N/15mm, more preferably higher than 1.8 N/15 mm and can be higher than 3.0 N/15 mm where the peel force represents the tear strength of one of the substrate layers, the values being measured according to a T-peel geometry at a speed of 100 mm/min and room temperature;
- the adhesive comprises one or more (meth)acrylate copolymers or one or more polyurethane resins
- - one of the inner or outer structures of the laminate comprises an adhesive-free region adjacent to the first adhesive region to create an opening-initiation zone;
- one of the outer or inner structures has a greater affinity for bonding to the adhesive of the first adhesive region such that the adhesive remains with one of the outer or inner structures when the flap portions are peeled back;
- the outer structure includes a layer that is reverse-printed on a surface of the layer facing the inner structure;
- the inner structure includes a barrier layer providing a barrier against the passage of at least one of moisture and oxygen;
- the outer structure comprises a layer of polyethylene terephthalate or oriented polypropylene and the inner structure comprises:
- a multilayer web comprising a metallized polymer film, preferably a metallized oriented polypropylene and a heat-sealable material or,
- heat-sealable multilayer web preferably a heat-sealable metallized oriented polypropylene.
- the present invention further discloses a reclosable packaging comprising the flexible laminate.
- the present invention further discloses a method for making the flexible multilayer laminate, said method comprising the steps of:
- Preferred embodiments of the method for making the flexible laminate of the present invention disclose at least one or a combination of the following steps:
- the second adhesive region and the first adhesive region are patterned, and the position of the opening initiation is covered by a release layer or the position of the opening initiation is adhesive-free;
- the adhesive precursor is pattern-converted into the first and second adhesive regions under the influence of UV irradiation through a patterned metered monitoring of the absorbed irradiation;
- the pattered metered monitoring of the absorbed irradiation is performed by means of a patterned mask, positioned between the adhesive precursor and the irradiation source, said mask comprising transparent and opaque regions;
- the patterned metered monitoring of the absorbed irradiation is performed through the patterned addition of one or more photoinitiators or one or more light stabilizers;
- - activation comprises the radical activation of ethylenically unsaturated groups or the cationic initiation of cyclic ether groups;
- the dose of actinic irradiation is comprised between 5 to 300 mJ/cm 2 , preferably between 5 to 200 mJ/cm 2 , more preferably between 10 to 150 mJ/cm 2 .
- Fig.l is a view of the built-in opening and reclose feature with a first adhesive region surrounding the opening and a release-coating region or adhesive-free region, the permanently tacky adhesive remaining on the inner structure of the laminate after opening.
- Fig.2 is a view of the built-in opening and reclose feature with a first adhesive region and a release-coating region or adhesive-free region on the opening initiation (grasping portion), the permanently tacky adhesive remaining on the outer structure (flap) of the laminate after opening.
- Fig.3 is a view of a standing pouch comprising a built-in opening and reclose feature according to the invention, with the first adhesive region and the release-coating region or adhesive-free region positioned on the opening initiation, the permanently tacky adhesive remaining on the outer structure after opening.
- Fig.4 is a view of a flow pack comprising a built-in opening and reclose feature according to the invention, with the first adhesive region and the release-coating region or adhesive-free region positioned on the opening initiation, the permanently tacky adhesive remaining on the inner structure after opening.
- Figs.5 and 6 show a tray comprising a built-in opening and reclose arrangement according to the invention on its lid with a first adhesive region and the release- coating region or adhesive-free region on the opening initiation, the permanently tacky adhesive remaining on the outer structure after opening.
- Fig.7 represents a profile view of the built-in opening and reclose feature in open and closed positions.
- Fig.8 represents a side view of the lamination arrangement. [0033] Key
- First adhesive region (lower bond/peel strength) comprising the permanently tacky adhesive
- Second adhesive region (higher bond/peel strength)
- Scoring station laser, kiss cutting .
- the present invention discloses a flexible laminate structure suitable for forming a packaging container having a built-in opening and reclose feature 1, the laminate comprising a two-part structure, namely an outer structure 8 joined in face-to-face relation with an inner structure 9.
- the adjectives "inner” and “outer” are related to the position in the packaging container, the inner structure 9 being in contact with the content of the packaging container and the outer structure 8 being in contact with the environment.
- Inner and outer structures can also be named first and second structures of the laminate.
- the inner and outer structures are joined by means of adhesives, wherein the adhesive strength of the adhesive used for the reclosable built-in opening is different from the adhesive strength of the adhesive used for the remainder of the flexible laminate structure.
- a pressure-sensitive adhesive structure is defined as a separable structure without breaking or rupturing any layer when peeling the structure.
- a permanent adhesived structure on the other hand, is not separable without breaking or rupturing any layer when peeling the structure.
- pressure-sensitive adhesive is jargon, commonly used and accepted in the industrial world, which actually is erroneous since all adhesives are pressure sensitive.
- the terminology that would have to be used in order to designate the so- called “pressure-sensitive adhesives” is “permanent tacky adhesives” since the latter adequately and properly expresses their characteristics.
- Such a permanently tacky adhesive can be used for repeatedly de-attaching and attaching different substrates such as an inner structure and an outer structure of a flexible laminate structure.
- first adhesive stands for an adhesive with a first bond/peel strength and which is permanently tacky
- second adhesive stands for an adhesive with a second bond/peel strength, wherein the first bond/peel strength is lower than the second bond/peel strength, the difference between both being at least 0.5 N/15 mm measured according to a T-peel geometry at a speed of 100 mm/min and room temperature and wherein the first adhesive and the second adhesive are both obtained from the conversion of the same adhesive precursor by subjecting said common adhesive precursor to differential actinic irradiation.
- the peel strength tests were inspired by ISO 11339, using a T-peel geometry, at room temperature. The tests were performed using an InstronTM tensile machine with a cross-head speed of 100 mm/min. The width of the tested strips was 15mm, and the results are reported in N/15mm. The direction of the peeling with regard to the extrusion direction had no influence. The sample is cut perpendicular to the extrusion direction.
- the present invention means that the bond peel/ strength after 5 consecutive de-attaching / attaching cycles does not decrease by more than 75%, preferable by not more than 60%, more preferably by not more than 50% or even not more than 40%, of its initial value. It is obvious that the bond/peel strength values obtained in such tests is, for one type of first adhesive, dependent of the time interval between each de- attaching / attaching cycle, the pressure applied for re-attaching the flap, temperature at which the test is performed, the size of the marginal region 10 and the thickness of the first adhesive in the first adhesive region, among others.
- the flexible laminate is stored at room temperature for the whole test and the test is repeated at intervals of one hour. The pressure for re-attaching the flap is exerted by pushing the thumb and forefinger against each other.
- the bond/peel strength obtained by the first adhesive should be lower than 1.3 N/15 mm, preferably lower than 1.1 N/15 mm, more preferably lower than 0.9 N/15mm, to avoid rupturing the facing layer.
- the second adhesive cannot be used for opening and reclose features.
- the bond/peel strength obtained by the second adhesive should be higher than 1.50 N/15 mm, preferably higher than 1.6 N/15mm, more preferably higher than 1.8 N/15 mm, and can be as high as 3.0 N/15 mm, where the peel force represents in fact the tear strength of one of the layers.
- the "adhesive precursor" is converted into the first adhesive with a first bond/peel strength and a second adhesive with a second bond/peel strength by monitoring the absorbed irradiation dose.
- the absorbed irradiation dose, converting the adhesive precursor into the first adhesive is lower than the absorbed irradiation dose, converting the adhesive precursor into the second adhesive.
- a "first region” means a region comprising a first adhesive having a first bond/peel strength and a "second region” means a region comprising a second adhesive with a second bond/peel strength, wherein the first region is obtained by patterned monitoring of the irradiation absorbed by the adhesive precursor according to a first pattern and wherein the second region is obtained by patterned monitoring of the irradiation absorbed by the adhesive precursor according to a second pattern, the absorbed irradiation of the adhesive precursor according to the second pattern being higher than the absorbed irradiation according to the first pattern.
- Patterned monitoring of the irradiation absorbed by the adhesive precursor may be performed by a patterned monitoring of the irradiation dose, by a patterned contacting of the adhesive precursor with one or more absorbance adjuster(s) or by a patterned contacting of the adhesive precursor with one or more photoinitiators.
- At least one of both structures (8, 9) comprises a first adhesive region 2 and a second adhesive region 3 on its surface.
- the first 2 and the second 3 regions are obtained by subjecting the adhesive precursor to actinic radiation before or after joining both structures (8, 9).
- the present invention means the reaction of ethylenically unsaturated groups according to a radicalar mechanism or the reaction of cyclic ether groups according to a cationic mechanism.
- the inner and outer structures (8, 9) of the laminate include usual lamination structures.
- the outer structure generally exhibits a printable polymer layer, sometimes associated to a paper layer. Reverse printing is often preferred.
- Barrier layer 11 such as oriented polyamide (OPA) or ethylene vinyl alcohol copolymer (EVOH), aluminium foils and the like are usual constituents.
- the inner structure 9 often comprises a polyolefin seal layer, sometimes associated to support layer, among which oriented polymers like OPP, OPA, OPET... Substantially all combinations are possible and well known by those skilled in the art.
- a score line defined here as a line of weakness or a trough cut, is formed in the outer structure (outer score line 5) to define an outer opening portion and an inner line of weakness or a trough cut is formed in the inner structure (inner score line 6) to define an inner opening portion.
- the outer and inner opening portions are attached to each other in a second adhesive region 3, except in the marginal region 10 that extends beyond the peripheral edge of the inner opening portion between the outer and inner cut or weakening lines, and corresponds to a first pattern defining the first adhesive region (permanent tacky region) 2 to respond to the permanent tackiness feature of the opening and reclosure feature.
- the adhesive precursor is applied over the entire surface of the inner or outer structure, except optionally at the location of the opening initiation, and is converted into a second adhesive region 3 according to a second pattern which consists of the entire surface of the inner or outer structure minus the first pattern, where the adhesive precursor is converted into a first adhesive region 2, and minus the release coating pattern or the optional adhesive- free pattern 4 covering the opening initiation 7 and which is provided in order to facilitate the opening of the reclosabie flap.
- the bond/peel force of the first 2 and the second 3 regions can be tuned on demand by a patterned metered monitoring of absorbed irradiation by the adhesive precursor, for example by means of patterned masking, or through the patterned metered addition of one or more photoinitiators or one or more light stabilizers to the adhesive precursor.
- the adhesive precursor can even be totally passivized into a dead zone where no adhesion remains at all. Such a zone can be used as opening initiation for the reclosabie flap.
- the outer and inner opening portions are connected by an adhesive having the highest bond/peel strength in the second adhesive region 3, they can be lifted out of the plane of the built-in opening as a flap, thereby creating an opening through the packaging structure defined by the inner line of weakness (see Figs. 1 to 6).
- the flap created by the connection of the inner and outer portions can be reclosed by adhering the marginal region 10 of the outer opening portion to the underlying portion of the inner structure 9 via the adhesive with the lowest bond/peel strength in the first adhesive region 2.
- This permanent tacky adhesive in region 2 can be positioned on the outer or the inner structure (8, 9), by increasing the affinity to it of the underlying substrate via a corona treatment for instance.
- the permanent tacky adhesive in region 2 is often rapidly contaminated by the content of the package, such as confectionary articles or biscuits, etc. Positioned on the outer structure 8, the permanent tacky adhesive in region 2 is possibly passivized by finger contact. The choice of the position of the permanent tacky adhesive (lowest bond/peel strength) is therefore conditioned by the content of the packaging and the requirements of the end-user.
- the adhesive precursor of the present invention may be applied onto the entire surface of the inner structure 9 or of the outer structure 8 by any suitable coating process known to those of ordinary skill in the art, for example by direct gravure coating, reverse gravure coating, offset gravure coating, smooth roll coating, curtain coating, slot coating, spin coating, screen coating, transfer coating, brush or roller coating, air-knife coating, spray coating and combinations thereof.
- the direct gravure coating process is preferred.
- the surface Prior to the application of the adhesive precursor, the surface can be treated by corona discharge or flame treatment to increase the affinity of the surface to the first adhesive obtained from conversion of the adhesive precursor.
- the thickness of a coated adhesive precursor layer, provided in liquid form, prior to crosslinking can be any thickness that results in the desired properties, as is well understood in the art.
- Exemplary thicknesses of an uncured, curable (crosslinkable) precursor adhesive layer may be in the range from about 0.1 to about 20 ⁇ , preferably from about 0.5 to about 15 ⁇ , more preferably from about 1 to 10 ⁇ , and most preferably from about 2 to about 8 ⁇ .
- the adhesive precursor After application of the adhesive precursor on the inner structure 9 or the outer structure 8, different degrees of crosslinking are performed according to different patterns, wherein the adhesive precursor according to the first pattern is converted into the first adhesive region 2 and wherein the adhesive precursor according to the second pattern is converted into the second adhesive region 3, the degree of crosslinking of adhesive in the second region 3 being greater than the degree of crosslinking of the adhesive in the first region 2.
- the adhesive precursor is converted into adhesives of various bond/peel strength under the influence of actinic irradiation.
- Examples of radiation sources are medium and high-pressure mercury vapour lamps, lasers, pulsed lamps (flashlight), halogen lamps and excimer emitters.
- one or more medium- pressure mercury vapour UV radiators of at least 80 to 250 W/cm and emitting pressure mercury vapour UV radiator(s) is (are) positioned at a distance of from about 5 to 20 cm from the substrate.
- the irradiating time period preferably is comprised between 0.1 and 10 seconds, more preferably between 0.3 and 5 seconds, most preferably between 0.5 and 2 seconds for having a radiation dose in the range of from 5 to 300 mJ/cm 2 , preferably from 5 to 200 mJ/cm 2 , more preferably from 10 to 150 mJ/cm 2 .
- the adhesive precursor can be cured by bombardment with high-energy electron beams (EB) at for instance 150-300 keV. (for the particular case, where the precursor compositions do not comprise photoinitiators).
- EB high-energy electron beams
- a mask comprising a pattern of transparent regions (second pattern) and opaque regions (first pattern) is provided.
- the transparent regions and the opaque regions can comprise a non-random and repeating pattern.
- the transparent and/or opaque regions can comprise a substantially continuous pattern, a substantially semi-continuous pattern, a pattern formed by a plurality of discrete areas, or any combination thereof.
- the mask of the present invention can be made by a process comprising the steps of providing a thin, transparent material of substantially uniform thickness, such as, for example, a transparent film forming a pattern of opaque regions on the material according to the first pattern.
- the step of forming a pattern of opaque regions can comprise applying ink to selected regions of the thin transparent material.
- the mask may have regions of differential opacities for having different degrees of curing upon irradiation.
- a mask comprising different patterns with different degrees of opacity can be formed in a multi-step process comprising printing a transparent film to form a pattern of opaque regions having a certain initial opacity, and then printing the film a second (third, fourth, etc.) time, as needed, to form a pattern (or patterns) of opaque regions having another opacity (or other opacities), different from the initial opacity (or different from one another).
- Other methods of forming opaque regions can be used in the present invention, including, without limitation, chemical, electromagnetic, laser, heat, etc.
- an adhesive precursor comprising one or more photoinitiator(s) and optionally photoactivators, preferably a liquid adhesive precursor, onto the entire surface of the inner structure 9 (with the optional exception of the opening initiation area not covered by the precursor);
- the opaque regions at least partially shield selected regions of the adhesive precursor from irradiation such that said selected regions are partially cross-linked to first adhesive, permanently tacky regions while other regions of the adhesive precursor, corresponding to the second pattern 2, are cross-linked to second adhesive regions;
- the degree of crosslinking of the adhesive precursor, upon irradiation is controlled by adjusting its specific absorbance, by providing one or more absorbance adjusters, preferably light stabilizers, according to different patterns.
- the one or more absorbance adjusters are provided to the adhesive precursor according to a first pattern and optionally according to a second pattern.
- the concentration of the one or more absorbance adjusters provided according to the first pattern is higher than the concentration of one or more absorbance adjusters provided according to the second pattern.
- the concentration of the one or more absorbance adjusters corresponding to the second pattern is preferably zero.
- the adhesive precursor comprising absorbance adjuster according to the first pattern is converted into a first adhesive region 2, said region having a lower bond/peel strength and being permanently tacky, while the adhesive precursor, optionally comprising absorbance adjuster according to the second pattern, is converted into second adhesive region 3, said region having a higher bond/peel strength.
- the method for making the reclosable flap of the present invention according to the second embodiment comprises the steps of:
- curable adhesive precursor comprising one or more photoinitiators and optionally photoactivators, preferably a liquid adhesive precursor, onto the entire surface of the inner structure 9; (with the optional exception of the opening initiation area);
- the one or more absorbance adjusters may be diluted in for example adhesive precursor in order to facilitate the administration of said one or more light stabilizers to the appropriate concentration.
- the adhesive precursor preferably does not contain any photoinitiators and optional photoactivators in its matrix. Those one or more photoinitiators and optional photoactivators are printed, preferably in different concentrations, concentration 1 and concentration 2, according to different patterns, on the surface of the adhesive precursor.
- concentration 1 provided according to pattern 1 is lower than concentration 2 provided according to pattern 2.
- concentration 1 equals zero.
- the adhesive precursor optionally comprising one or more photoinitiators and optional photoactivators according to the first pattern is converted into a first permanently tacky adhesive region 2, while the adhesive precursor comprising one or more photoinitiators and optional photoactivators according to the second pattern, is converted into a second adhesive region 3.
- the method for making the reclosable flap of the present invention comprises the steps of:
- curable adhesive precursor preferably free of photoinitiators and optional photoactivators, preferably a liquid adhesive precursor, onto the entire surface of the inner structure 9; (with the optional exception of the opening initiation area)
- the one or more photoinitiators and optional photoactivators may be diluted in for example adhesive precursor in order to facilitate the administration of said one or more photoinitiators and optional photoactivators to the appropriate concentration.
- the method of the present invention is characterized in that the overall thickness of the first and the second adhesive regions are substantially the same although a difference in thickness over the section of the laminate web can be contemplated to obtain a higher bond/peel strength in the reclosing area (for example 2.5 g/cm 2 for higher bond/peel strength and 4.5 g/cm 2 for the permanently tacky reclosing area).
- the different embodiments of the present invention may provide a release- coating layer 4, covering the opening initiation 7, pattern applied onto the inner structure according to a third pattern corresponding to the opening initiation 7.
- the adhesive precursor may be applied either on the inner or on the outer structure.
- the elementary chemical composition of the first adhesive in the first adhesive region (2) and of the second adhesive of the second adhesive region (3) is substantially the same.
- the present invention means that both adhesives are obtained from the same adhesive precursor with the eventual exception of photoinitiators / absorbance adjusters.
- the minor differences in elementary chemical composition between both adhesives may originate from the patterned addition of the components required for regulating the absorbed irradiation dose, said patterned addition being intrinsic to the present invention.
- drying means such as ovens or infra-red heaters can be used, allowing the applied adhesive precursor to be in good condition for the next manufacture step (lamination or additional application of one or more monomers/oligomers, one or more (photo)initiator(s), one or more absorbance adjuster(s) and/or release-coating).
- the inner and the outer structures (8, 9) are preferably supplied from rolls and have substantially the same width. Once laminated face to face, both structures form a laminate that is a continuous web to be supplied to the final packaging station. [0087] One or both of the inner and outer structures (8, 9) or the adhesively assembled laminate are then scored at a scoring station where an outer score line 5 is formed through the thickness of the outer structure 8 in registration with the outer perimeter of the first region 2 and possibly release-coating layer 4 if an opening initiation 7 is present, and an inner score line 6 is formed through the thickness of the inner structure 9 in registration with the inner perimeter of the first region 2.
- the score lines (5, 6) can be formed by laser scoring, die cutting or kiss cutting, or any other available method well-known in the art.
- the position of the scoring station in case of laser scoring, is principally conditioned by the presence or not of a barrier layer that is able to stop or to reflect the laser beam.
- the scoring operation is synchronized with the advancement of the laminate by means of an optical sensor detecting an eye mark sequence on the laminate, whose location in relation to first adhesive region 2 and release-coating layer 4 pattern is known. Since tolerances are unavoidable, it is preferable to have the first adhesive region (permanently tacking region) going slightly beyond the outer perimeter of the outer score line 5 than having the second region 3 extending over the outer score line, into the marginal region 10 of the reclosable flap.
- the depth and width of the score line can be adjusted by regulating the power output of the beam and the residence time of a given spot on the film surface. These parameters are selected in combination with the material to be scored. Some materials are more receptive than others to laser energy - see for instance US 3,909,582 and US 5,158,499 giving extensive information on laser-cutting technology.
- the outer opening portion bonded by the adhesive in the second adhesive region 3 to the inner opening portion is peelable from the underlying surface of the inner structure 9 allowing both portions to be peeled back and to create a reclosable opening.
- the marginal region 10 formed between the outer and inner score lines (5, 6) on the outer opening portion (first permanent tacky adhesive region 2), is re-attachable to an underlying surface of the inner structure 9.
- the inner structure 9 of the laminate comprises one or more of a sealant or support layer(s) forming the inner surface of the laminate.
- Sealant layers are well known in the art and comprise heat-seal material such as heat-seal lacquer, LDPE, HDPE, EVA, polypropylene, polyolefin copolymers in general, ionomers or cold-seal materials.
- the inner and the outer structures (8, 9) can also comprise one or more barrier layer(s) known in the art such as metallized polyolefin films, for instance metallized oriented polypropylene (oPP), ethylene vinyl alcohol copolymer (EVOH), oriented polyamide (oPA).
- barrier layer(s) known in the art such as metallized polyolefin films, for instance metallized oriented polypropylene (oPP), ethylene vinyl alcohol copolymer (EVOH), oriented polyamide (oPA).
- oPP metallized oriented polypropylene
- EVOH ethylene vinyl alcohol copolymer
- oPA oriented polyamide
- ceramic-coated films like AIOx or SiOx - coated polymer films or aluminium foil.
- the outer structure comprises one or more of the following layers:
- oPP - oriented polypropylene
- HDPE high-density polyethylene
- PS polystyrene
- oPA - oriented polyamide
- PET polyethylene terephthalate
- the second layer of the outer structure 8 can be printed outside or reverse-printed.
- All the layers of the inner and outer structures (8, 9) can be laminated by means of adhesives or coextruded with possible tie layer if necessary.
- the methods for all possible combinations are known in the art.
- the outer structure 8 is provided from a supply roll to a print station for printing graphics and/or indicia on it (not shown). This can be achieved by means of a rotogravure printer.
- the outer structure 8 includes a transparent PET layer or oriented polypropylene that is reverse-printed, which means that the inks are applied to the surface of the PET layer, which is subsequently laminated to another structure, the inks being visible through the outer structure by transparency.
- the surface of the outer structure 8 can be treated by corona discharge or flame treatment just prior to printing in the print station or even in an earlier production step.
- the corona treatment is typically used in the art to render the surface more receptive to the inks and to create a privileged affinity to the permanent tacky adhesive to manage the side where the adhesive has to remain after opening the flap (inner or outer layer).
- the inner or outer structure is submitted to application stations for adhesive precursor, (photo)initiators, photoactivators, absorbance adjusters, and release coating formulation.
- the adhesive precursor of the present invention comprises one or more polymer(s) and/or oligomer(s) comprising one or more reactive sites, one or more monomers comprising one or more reactive sites, one or more tackifiers, optionally one or more (photo)initiators, optionally one or more photoactivators, and additives for example antioxidants, wetting agents, flowing agents and/or any other additive(s) which are known to those skilled in the art.
- the one or more polymer(s) and/or oligomer(s) of the present invention comprise a(n) (meth)acrylate-, olefin-, rubber-, silicone-, urethane-, ester-, ether-structure or a combination of them, comprising groups reactable when subjected to actinic irradiation, preferably comprising one or more ethylenically unsaturated group(s), preferably (meth)acrylate groups, and/or one or more cyclic ether groups.
- the adhesive precursor preferably used in the present invention comprises a polyurethane resin or polyacrylic resin comprising reactive groups when subjected to actinic irradiation.
- (meth)acrylate group at its terminal is obtained from a reaction mixture containing one or more polyol(s), one or more polyisocyanate(s) and one or more hydroxyl group-containing (meth)acrylate monomer(s).
- polyols are polyester polyols, polyesteramide polyols, polyamide polyols, polyether polyols, silicon comprising polyols and rubber polyols having a number averaged molecular weight comprised between 500 and 15,000 g/mole, preferably between 1000 and 10,000 g/mole, more preferably between 2,000 and 8,000 g/mole.
- polyester polyols, polyesteramide polyols and polyamide polyols are preferably obtained from saturated or unsaturated polycarboxylic acids and saturated and unsaturated polyhydric alcohols, aminoalcohols, diamines, polyamines and the like.
- Suitable carboxylic acids for preparing these polyesters include, for example, adipic acid, succinic acid, phthalic acid and the like.
- Polyhydric alcohols useful in preparing the polyesters include, for example, ethylene glycol, 1,2-propylene glycol, 1,4-butanediol, neopentyl glycol, hexanediol, trimethylolpropane and the like.
- Aminoalcohols for example, ethanol amine are used for the synthesis of polyester amide diols, while diamines such as ethylene diamine, hexamethylene diamine ere used for the synthesis op polyamide diols.
- polyether diols are, for example, the condensation products of ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran and the copolymerization, graft or block polymerization products thereof.
- rubber diols are, for example, polybutadiene derived polyol(s); hydrogenated polybutadiene derived difunctional polyol(s); poly(ethylene/butylene) derived difunctional polyol(s); copolymer of butadiene-acrylonitrile derived difunctional polyol(s), or copolymer of styrene-butadiene-styrene derived difunctional polyol(s), or styrene-isoprene- styrene derived difunctional polyol(s), or copolymer of styrene-ethylene/butylene-styrene derived difunctional polyol(s), or copolymer of styrene-ethylene/buty
- Examples of silicon comprising polyols are hydroxyl-functional silanes and siloxanes.
- polyisocyanates are isophorone diisocyanate; 2,4 toluene diisocyanate; 2,6 toluene diisocyanate; 4,4-diphenylmethane diisocyanate; 4,4'- diphenyldimethane diisocyanate; di- and tetra- alkyldiphenylmethane diisocyanates and the like.
- hydroxyl group-containing (meth)acrylate monomers are hydroxy Cl-10 alkyl(meth)acrylate(s); such as 2-hydroxyethyl(meth)acrylate and 4- hydroxybutyl(meth)acrylate.
- the polyurethane polymer comprising at least one functional group, reactable when subjected to actinic irradiation preferably is characterized by a weight average molecular weight measured by gel permeation chromatography from about 100,000 to about 2,000,000 g/mole, preferably from about 200,000 g/mole to about 1,500,000 g/mole.
- a radiation curable (meth)acrylic copolymer or oligomer having one or more ethylenically unsaturated group(s) is obtained from reacting a (meth)acrylic copolymer or oligomer comprising epoxy, carboxyl, hydroxyl or isocyanate group(s) with one or more ethylenically unsaturated group containing compound(s) having a functional group that can react with said epoxy, carboxyl, hydroxyl or isocyanate group(s) of said (meth)acrylic copolymer or oligomer.
- the ethylenically unsaturated acrylic copolymer of the present invention can be prepared accordingly a two-step process.
- the (meth)acrylic copolymer or oligomer having epoxy, carboxyl, hydroxyl or isocyanate group(s) is for example obtained from the polymerization of (meth)acrylate alkyl ester having from 2 to 26 carbon atoms in the alkyl group, such as for example ethyl(meth)acrylate, propyl(meth)acrylate, n-butyl(meth)acrylate, isobutyl(meth)acrylate and (meth)acrylic monomers comprising an epoxy group such as glycidyl(meth)acrylate, an acid group such as (meth)acrylic acid an hydroxyl group such as hydroxyethyl(meth)acrylic or an isocyanate group such as l-(l-isocyanato-l-methylethyl)-4-(l-methylethenyl) benzene.
- the (meth)acrylic copolymer or oligomer having epoxy, carboxyl, hydroxyl or isocyanate group(s), comprises one or more ethylenically unsaturated monomer(s) different from (meth)acrylic monomer(s) such as for example styrene, a-methylstyrene, vinyltoluene, acrylonitrile, vinyl acetate, vinyl propionate, acrylamide, vinyl chloride and (meth)acrylic esters having a benzophenone structure capable of being excited by UV irradiation and abstracting a hydrogen radical; typical examples are 4-acryloyloxy benzophenone, 4-acryloyloxyethoxy benzophenone and 4-acryloyloxy-4'-methoxy benzophenone.
- the (meth)acrylic copolymer or oligomer having cyclic ether groups is for example obtained from the polymerization of (meth)acrylate alkyl ester having from 2 to 26 carbon atoms in the alkyl group and (meth)acrylic monomers comprising an epoxy group such as glycidyl(meth)acrylate; 3,4-epoxycyclohexylmethyl(meth)acrylate; or 4-hydroxybutylacrylate glycidyl ether and/or meth)acrylic monomers comprising an oxetane group such as 3- oxetanylmethyl (meth)acrylate and 3-(Cl-C6 alkyl)-3-oxetanylmethyl (meth)acrylate.
- the (meth)acrylic copolymer or oligomer, having cyclic ether group(s) comprises one or more ethylenically unsaturated monomer(s) different from (meth)acrylic monomer(s) such as for example styrene, a-methylstyrene, vinyltoluene, acrylonitrile, vinyl acetate, vinyl propionate, acrylamide and vinyl chloride.
- the weight average molecular weight of the (meth)acrylic copolymer, having functional groups reactable when subjected to actinic irradiation is generally approximately 30,000 g/mole or more, or approximately 50,000 g/mole or more, or approximately 50,000 g/mole or more and approximately 1,000,000 g/mole or less, or approximately 500,000 g/mole or less or approximately 500,000 g/mole or less.
- the value for the weighted average molecular weight in the present disclosure is in terms of polystyrene equivalent, as determined by gel permeation chromatography.
- the one or more monomer(s) that may be used in the radiation curable adhesive precursor used in the present invention preferably comprise a polyfunctional (meth)acrylate such as difunctional (meth)acrylates such as ethoxylated bisphenol A di(meth)acrylate; 1,10-decanediol di(meth)acrylate; tripropylene glycol di(meth)acrylate, trifunctional (meth)acrylates such as ethoxylated trimethylolpropane tri(meth)acrylate, trimethylolpropane tri(meth)acrylate and tetrafunctional (meth)acrylates such as ethoxylated pentaerythritol tetra (meth)acrylate and ditrimethylolpropane tetra (meth)acrylate.
- a polyfunctional (meth)acrylate such as difunctional (meth)acrylates such as ethoxylated bisphenol A di(meth)acrylate; 1,10-decanediol
- Photoinitiators that may be used in the radiation curable adhesive precursor used in the present invention can substantially be any photoinitiator.
- the usual photoinitiators are the type that generate free radicals or cations when exposed to radiation energy.
- Suitable photoinitiators that generate free radicals include, for example, aromatic ketone compounds, such as benzophenones, alkyl benzophenones, Michler's ketone, anthrone halogenated benzophenones.
- Irgacure 184 (1-hydroxy-cyclohexyl-phenyl-ketone), Irgacure 819 (bis(2,4,6- trimethylbenzoyl)-phenylphosphineoxide), Irgacure 1850 (a 50/50 mixture of bis(2,6- dimethoxybenzoyl)-2,4,4-trimethylpentyl-phosphine oxide and 1-hydroxy-cyclohexyl-phenyl- ketone), Irgacure 1700 (a 25/75 mixture of bis(2,6-dimethoxybenzoyl)-2,4,4-trimethylpentyl- phosphine oxide and 2-hydroxy-2-methyl-l-phenyl-propan-l-one), Irgacure 907 (2-methyl-l [4-(methylthio)phenyl]-2-morpholonopropan-l-one), Darocur M
- Photoactivators that can be used in combination with the aforementioned photoinitiators are well-known in the art and are for example chosen from methylamine, tributylamine, methyldiethanolamine, 2-aminoethylethanolamine, allylamine, cyclohexylamine, cyclopentadienylamine, diphenylamine, ditolylamine, trixylylamine, tribenzylamine, n-cyclohexylethyleneimine, piperidine, N-methylpiperazine, 2,2-dimethyl-l,3- bis(3-N-morpholinyl)-propionyloxypropane, and mixtures thereof.
- Suita ble photoinitiators that generate cations upon irradiation are for example an allylsulfonium hexafluorophosphate salt, a sulfonium hexafluorophosphate salt or bis(alkylphenyl)iodonium hexafluorophosphate.
- the adhesive precursor of the present invention further comprises one or more tackifiers selected from the group consisting of emulsified rosin, partially decarboxylated rosin, glyceryl esters of polymerised rosin, partially dimerised rosin, natural resins, hydrogenated wood rosin, plasticised hydrogenated rosin, aliphatic and/or cycloaliphatic hydrocarbon resins; aliphatic hydrocarbon resins from petroleum, aromatic petroleum resins, hydrogenated aromatic resins; mixed aromatic/aliphatic resins, ethylene vinyl acetate copolymers, (meth)acrylate (co)polymers, terpene resins, terpene/phenol resins, cumarone/indene resins, rosin esters, pentaerythritol esters and polydicylopentadiene resins, and modified hydrocarbon tackifier resins.
- tackifiers selected from the group consisting of emulsified rosin, partially decarboxyl
- the adhesive precursor of the present invention comprises from about 5% to about 80% by weight, preferably from about 15% to about 65% by weight more preferably from about 20% to about 50% by weight of one or more tackifier(s).
- the radiation curable adhesive precursors preferably used in the present invention, further comprises from 0% to about 10% by weight, preferably from about 0.1% to 5% by weight of one or more photoinitiator(s); from 0.5 to 25% by weight, preferably from 1 to 20% by weight, more preferably from 2 to 15% by weight of one or more monomers; from about 0% to 5% by weight of one or more photoactivator(s), from 0 to 10% by weight, preferably from 0.1 to 8% by weight of one or more absorbance adjusters; from 0% to about 8% of one or more wetting agent(s); from 0% to about 15% of one or more plasticizer(s); from 0% to about 10% of one or more antioxidant(s); from 0% up to a bout 40% by weight of one or more colorant(s) and from 0% up to about 12% of one or more rheology modifier(s).
- the first adhesive region 2 forms viscoelastic bonds that are permanently tacky and adhere under simple finger pressure.
- the adhesive precursor and release-coating layer 4 applying stations (12,13) are complemented by drying means such as ovens or infra-red heater for instance, allowing the applied adhesives to be in good condition for the next manufacture step (additional application of photoinitiatiors/photoactivators, light stabilizers, actinic irradiation, lamination).
- the flexible laminate of the invention comprising a built-in open and reclose feature made as in the invention provides a tamper-evidence function because it is very difficult to replace the opening portions after initial opening exactly on the same place as before the opening.
- a tamper-evidence function is provided through an interruption of the inner and/or outer score line (no score line at the interruption), so that after initial opening the inner and/or outer structure are partially damaged at said interruption through which the first opening of the flap is clearly visible.
- the flexible laminate of the invention not only can be used for flow packs or pouches (Figs.3 and 4) but also for lidding of tray or other container (Figs.5 and 6). In this manner, the lid includes a built-in reclosable opening. Examples
- Examples 1 to 3 correspond to the embodiments as shown in Fig. 8 and were performed under the following conditions:
- a structure of a white pigmented, oriented polypropylene film (WTD from Treofan Germany GmbH & Co. KG) is printed by means of solvent containing polyvinylbutyral colors (PVB from Siegwerk Druckmaschine AG & Co. KGaA).
- a protection layer of polyamide (Release lacquer 10-609345-3 of Siegwerk Druckmaschine AG & Co. KGaA) is then applied on the printed surface.
- Adhesive precursor Duro Tak 5200 (Henkel), comprising photoinitiator, is then applied at a film thickness of 5 ⁇ over the entire surface of the print-free side of the propylene film except for the release coating pattern where release lacquer (Releaselacquer 10-609345-3 of Siegwerk Druckmaschine AG & Co. KGaA) is applied .
- the adhesive precursor is then subjected to irradiation with ultraviolet light emitted by a 160 W/cm medium pressure mercury vapour UV bulb (Fusion UV systems Ltd) with a mask comprising a substantially continuous transparent pattern, metering 40 mJ/cm 2 , wherein at specific locations U-shaped opaque patterns, metering 10 mJ/cm 2 , are provided, placed between the adhesive precursor and the radiation source.
- a 160 W/cm medium pressure mercury vapour UV bulb Fusion UV systems Ltd
- a mask comprising a substantially continuous transparent pattern, metering 40 mJ/cm 2 , wherein at specific locations U-shaped opaque patterns, metering 10 mJ/cm 2 , are provided, placed between the adhesive precursor and the radiation source.
- the mask comprising a transparent web comprising opaque patterns, is running at a speed of 80m/min to the irradiation source, a speed which is synchronized with the one of the polypropylene web comprising the adhesive precursor.
- the adhesive precursor upon irradiation according to the transparent pattern of the mask, is converted into the second adhesive region with higher bond/peel strength.
- the adhesive precursor upon irradiation according to the U-shaped opaque patterns of the mask, is converted into first adhesive regions with lower bond peel strength and permanent tackiness.
- a metallized foamed polypropylene film QCM from Treofan
- the bond/peel strength corresponding to the first adhesive regions is 1.1 N/15mm, while the bond/peel strength corresponding to the second adhesive region is 1.9 N/15mm, according to a T-peel geometry at a speed of 100 mm/min and room temperature.
- the bond/peel strength of the first adhesive regions was measured after consecutive de-attaching / attaching cycles. After five cycles, a 30 to 50% decrease of the original bond/peel strength value was measured.
- an adhesive precursor Acronal V 215 (BASF) is applied as in example 1.
- Irgacure BP (BASF) is applied at 0.16 g/m 2 over the entire surface of the adhesive precursor except for the U-shaped patterns which upon irradiation will become the first adhesive region and except for the release coating pattern. Upon irradiation, the resulting pattern, comprising Irgacure BP, will be converted into the second adhesive region with higher bond/peel strength.
- the adhesive precursor comprising Irgacure BP and the U-shaped patterns, free of Irgacure BP, are irradiated as in example 1, wherein the opaque patterns of the mask are synchronized and perfectly coincident with the U-shaped patterns on the adhesion precursor, which are free of Irgacure BP.
- a metallized foamed polypropylene film (QCM from Treofan Germany GmbH & Co. KG) is then adhesive laminated, with the metallized side contacting the adhesive, to create a duplex structure.
- the bond/peel strength corresponding to the first adhesive regions is 1.0 N/15mm and permanently tacky, while the bond/peel strength corresponding to the second adhesive region is 1.7 N/15mm, according to a T-peel geometry at a speed of 100 mm/min and room temperature.
- an adhesive precursor Duro Tak 4000 (Henkel) is applied as in example 1.
- Tinuvin 400 (BASF) is contacted at 0.3 g/m 2 with the adhesive precursor according to U-shaped patterns, which upon irradiation will become the first adhesive region. The resulting pattern, free of Tinuvin 400, will be converted into the second adhesive region upon irradiation.
- the adhesive precursor is then subjected to irradiation with ultraviolet light emitted by a 160 W/cm medium pressure mercury vapor UV bulb (Fusion UV systems Ltd) wherein the polypropylene web is running at a speed of 80m/sec to the irradiation source metering 40 mJ/cm 2 .
- a 160 W/cm medium pressure mercury vapor UV bulb Fusion UV systems Ltd
- a metallized foamed polypropylene film (QCM from Treofan Germany GmbH & Co. KG) is then adhesive laminated, with the metallized side contacting the adhesive, to create a duplex structure.
- the bond/peel strength corresponding to the first adhesive regions is 0.9 N/15mm and permanently tacky, while the bond/peel strength corresponding to the second adhesive region is 1.9 N/15mm, according to a T-peel geometry at a speed of 100 mm/min and room temperature.
- the laser perforation of the duplex structure can performed according to numerous embodiments, dependent on the available laser equipment. Preferred embodiments are:
- the duplex structure is cut into the right width and wound on rolls with the printed layer oriented outside.
- All examples can additionally be equipped on the duplex structure with a cold seal on specific positions to seal the finished pack.
- the used cold seal is S 8085 of Sun Chemical (this step is not represented in the figures).
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Abstract
La présente invention concerne un stratifié flexible destiné à former un contenant d'emballage refermable, qui comprend une caractéristique intégrée d'ouverture et de re-fermeture, ledit stratifié comprenant une structure interne et une structure externe, reliées par adhésif face à face, la structure externe formant la surface externe du contenant et la structure interne formant la surface interne du contenant, la structure externe comprenant une portion rabat externe délimitée par une ligne de pliage à travers la structure externe, et une structure interne comprenant une portion rabat interne délimitée par une ligne de pliage à travers la structure interne, la ligne de pliage interne et la ligne de pliage externe créant une ouverture dans le contenant lorsque les portions rabats sont décollées, une région marginale de la portion rabat externe s'étendant au-delà d'un bord de la portion rabat interne et recouvrant une surface sous-jacente de la structure interne, les portions rabats interne et externe étant reliées dans une seconde région adhésive et une première région adhésive disposées entre la région marginale de la portion rabat externe et la surface sous-jacente de la structure interne pour une fixation et une nouvelle fixation, en cours d'utilisation, de la portion rabat externe sur la surface sous-jacente, la résistance de liaison/au pelage de la première région adhésive étant inférieure à la résistance de liaison/au pelage de la seconde région adhésive, la première région adhésive étant collante de façon permanente et la composition chimique élémentaire de l'adhésif dans la première région adhésive et dans la seconde région adhésive étant sensiblement identique.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15155974 | 2015-02-20 | ||
| PCT/EP2016/053101 WO2016131740A1 (fr) | 2015-02-20 | 2016-02-15 | Emballage refermable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3259202A1 true EP3259202A1 (fr) | 2017-12-27 |
Family
ID=52484386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16704444.5A Withdrawn EP3259202A1 (fr) | 2015-02-20 | 2016-02-15 | Emballage refermable |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20180044090A1 (fr) |
| EP (1) | EP3259202A1 (fr) |
| WO (1) | WO2016131740A1 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2765202T3 (es) | 2015-02-20 | 2020-06-08 | Amcor Flexibles Burgdorf Gmbh | Embalaje que se puede volver a cerrar |
| US10259632B2 (en) | 2015-02-20 | 2019-04-16 | Amcor Flexibles Burgdorf Gmbh | Reclosable packaging |
| EP4065487B1 (fr) * | 2019-11-27 | 2025-02-12 | G.D S.p.A. | Paquet d'articles à fumer |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3909582A (en) | 1971-07-19 | 1975-09-30 | American Can Co | Method of forming a line of weakness in a multilayer laminate |
| SE452771B (sv) * | 1985-01-28 | 1987-12-14 | Fagerdala Ind Ab | Anvendning av ytbehandling vid tillverkning av sleppmedelsbelagda, sjelvheftande tetningslister samt sjelvheftande tetningslist belagd med sleppmedel |
| CA1255640A (fr) | 1985-02-26 | 1989-06-13 | Kenji Nakamura | Debiteur-recipient de contenu sec et humide, et sa fabrication |
| US5158499A (en) | 1990-07-09 | 1992-10-27 | American National Can Company | Laser scoring of packaging substrates |
| JP3587306B2 (ja) | 1996-11-21 | 2004-11-10 | ロスマンス インターナショナル サービシィズ リミテッド | たばこ物品のためのパッケージ |
| DE19743014A1 (de) * | 1997-09-29 | 1999-04-01 | Basf Ag | Verfahren zur Vernetzung von strahlungsvernetzbaren Haftklebstoffschichten |
| DE59805411D1 (de) | 1998-05-13 | 2002-10-10 | Alcan Tech & Man Ag | Verpackungsbehälter mit einer Verpackungsfolie mit integriertem Oeffnungs- und Wiederverschliesssystem |
| US6290589B1 (en) * | 1998-12-09 | 2001-09-18 | Applied Materials, Inc. | Polishing pad with a partial adhesive coating |
| EP1375617A1 (fr) * | 2002-06-19 | 2004-01-02 | 3M Innovative Properties Company | Précurseur sans solvant imprimable d'un adhésif sensible à la pression, réticulable par radiation |
| PT1449789E (pt) | 2003-02-19 | 2007-10-26 | Alcan Tech & Man Ltd | Recipiente de embalagem com uma película de embalagem com sistema integrado de abertura e refecho |
| US7717620B2 (en) | 2004-06-11 | 2010-05-18 | Sonoco Development, Inc. | Flexible packaging structure with a built-in opening and reclose feature, and method for making same |
| GB0623385D0 (en) | 2006-11-23 | 2007-01-03 | British American Tobacco Co | Packaging for smoking articles |
| RU2460646C2 (ru) | 2007-03-21 | 2012-09-10 | Вм. Ригли Дж. Компани | Способ изготовления гибкого упаковочного ламината |
| US9975290B2 (en) | 2008-03-06 | 2018-05-22 | Sonoco Development, Inc. | Flexible packaging structure with built-in tamper-evidence features and method for making same |
| US20100002963A1 (en) | 2008-07-01 | 2010-01-07 | Victor Paul Holbert | Reclosable food package with improved shelf life |
| US20100172604A1 (en) | 2009-01-06 | 2010-07-08 | Printpack Illinois, Inc. | Reclosable Container with Resealable Flexible Cover and Method for Manufacturing the Same |
| CN102596567B (zh) | 2009-09-11 | 2016-02-24 | 艾利丹尼森公司 | 用于热密封包装的可再密封层压材料 |
| DE102009060134A1 (de) | 2009-12-09 | 2011-06-16 | Focke & Co.(Gmbh & Co. Kg) | Packungen insbesondere für Zigaretten sowie Verfahren und Vorrichtung zum Herstellen derselben |
| DE102010005554A1 (de) | 2010-01-22 | 2011-07-28 | Hochland AG, 88178 | Wiederverschließbare Verpackung |
| DE102010019867A1 (de) | 2010-03-10 | 2011-09-15 | Focke & Co.(Gmbh & Co. Kg) | Packung für Zigaretten sowie Verfahren und Vorrichtung zur Herstellung derselben |
-
2016
- 2016-02-15 EP EP16704444.5A patent/EP3259202A1/fr not_active Withdrawn
- 2016-02-15 WO PCT/EP2016/053101 patent/WO2016131740A1/fr not_active Ceased
- 2016-02-15 US US15/551,432 patent/US20180044090A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016131740A1 (fr) | 2016-08-25 |
| US20180044090A1 (en) | 2018-02-15 |
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