EP3263276A1 - Verfahren zur herstellung eines tabaksubstrat zur erwärmung ohne brennen mit aktivkohle - Google Patents
Verfahren zur herstellung eines tabaksubstrat zur erwärmung ohne brennen mit aktivkohle Download PDFInfo
- Publication number
- EP3263276A1 EP3263276A1 EP16876978.4A EP16876978A EP3263276A1 EP 3263276 A1 EP3263276 A1 EP 3263276A1 EP 16876978 A EP16876978 A EP 16876978A EP 3263276 A1 EP3263276 A1 EP 3263276A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tobacco
- activated carbon
- parts
- tobacco substrate
- substrate containing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 144
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 144
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 120
- 239000000758 substrate Substances 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title 1
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 22
- 239000002002 slurry Substances 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000341 volatile oil Substances 0.000 claims abstract description 11
- 238000001914 filtration Methods 0.000 claims abstract description 10
- 239000000796 flavoring agent Substances 0.000 claims abstract description 9
- 235000019634 flavors Nutrition 0.000 claims abstract description 9
- 229920001131 Pulp (paper) Polymers 0.000 claims abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000011230 binding agent Substances 0.000 claims abstract description 5
- 238000002791 soaking Methods 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 235000019504 cigarettes Nutrition 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 20
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 18
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000002655 kraft paper Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 230000000391 smoking effect Effects 0.000 claims description 7
- WRMNZCZEMHIOCP-UHFFFAOYSA-N 2-phenylethanol Chemical compound OCCC1=CC=CC=C1 WRMNZCZEMHIOCP-UHFFFAOYSA-N 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- ZRSNZINYAWTAHE-UHFFFAOYSA-N p-methoxybenzaldehyde Chemical compound COC1=CC=C(C=O)C=C1 ZRSNZINYAWTAHE-UHFFFAOYSA-N 0.000 claims description 6
- 239000000123 paper Substances 0.000 claims description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 claims description 4
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 claims description 4
- 240000004584 Tamarindus indica Species 0.000 claims description 4
- 235000004298 Tamarindus indica Nutrition 0.000 claims description 4
- FINHMKGKINIASC-UHFFFAOYSA-N Tetramethylpyrazine Chemical compound CC1=NC(C)=C(C)N=C1C FINHMKGKINIASC-UHFFFAOYSA-N 0.000 claims description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims description 4
- 238000000199 molecular distillation Methods 0.000 claims description 4
- 239000003921 oil Substances 0.000 claims description 4
- DTUQWGWMVIHBKE-UHFFFAOYSA-N phenylacetaldehyde Chemical compound O=CCC1=CC=CC=C1 DTUQWGWMVIHBKE-UHFFFAOYSA-N 0.000 claims description 4
- -1 plum extractum Chemical compound 0.000 claims description 4
- XVULBTBTFGYVRC-HHUCQEJWSA-N sclareol Chemical compound CC1(C)CCC[C@]2(C)[C@@H](CC[C@](O)(C)C=C)[C@](C)(O)CC[C@H]21 XVULBTBTFGYVRC-HHUCQEJWSA-N 0.000 claims description 4
- PSQYTAPXSHCGMF-BQYQJAHWSA-N β-ionone Chemical compound CC(=O)\C=C\C1=C(C)CCCC1(C)C PSQYTAPXSHCGMF-BQYQJAHWSA-N 0.000 claims description 4
- JLIDRDJNLAWIKT-UHFFFAOYSA-N 1,2-dimethyl-3h-benzo[e]indole Chemical compound C1=CC=CC2=C(C(=C(C)N3)C)C3=CC=C21 JLIDRDJNLAWIKT-UHFFFAOYSA-N 0.000 claims description 3
- 239000005711 Benzoic acid Substances 0.000 claims description 3
- 229920002907 Guar gum Polymers 0.000 claims description 3
- 235000010489 acacia gum Nutrition 0.000 claims description 3
- 239000001785 acacia senegal l. willd gum Substances 0.000 claims description 3
- DULCUDSUACXJJC-UHFFFAOYSA-N benzeneacetic acid ethyl ester Natural products CCOC(=O)CC1=CC=CC=C1 DULCUDSUACXJJC-UHFFFAOYSA-N 0.000 claims description 3
- 235000010233 benzoic acid Nutrition 0.000 claims description 3
- 239000010634 clove oil Substances 0.000 claims description 3
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 3
- 239000000665 guar gum Substances 0.000 claims description 3
- 235000010417 guar gum Nutrition 0.000 claims description 3
- 229960002154 guar gum Drugs 0.000 claims description 3
- QCCDLTOVEPVEJK-UHFFFAOYSA-N phenylacetone Chemical compound CC(=O)CC1=CC=CC=C1 QCCDLTOVEPVEJK-UHFFFAOYSA-N 0.000 claims description 3
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 claims description 3
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 claims description 3
- 235000012141 vanillin Nutrition 0.000 claims description 3
- 239000012991 xanthate Substances 0.000 claims description 3
- SFEOKXHPFMOVRM-UHFFFAOYSA-N (+)-(S)-gamma-ionone Natural products CC(=O)C=CC1C(=C)CCCC1(C)C SFEOKXHPFMOVRM-UHFFFAOYSA-N 0.000 claims description 2
- XYHKNCXZYYTLRG-UHFFFAOYSA-N 1h-imidazole-2-carbaldehyde Chemical compound O=CC1=NC=CN1 XYHKNCXZYYTLRG-UHFFFAOYSA-N 0.000 claims description 2
- WLJVXDMOQOGPHL-PPJXEINESA-N 2-phenylacetic acid Chemical compound O[14C](=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-PPJXEINESA-N 0.000 claims description 2
- GWYFCOCPABKNJV-UHFFFAOYSA-M 3-Methylbutanoic acid Natural products CC(C)CC([O-])=O GWYFCOCPABKNJV-UHFFFAOYSA-M 0.000 claims description 2
- INAXVXBDKKUCGI-UHFFFAOYSA-N 4-hydroxy-2,5-dimethylfuran-3-one Chemical compound CC1OC(C)=C(O)C1=O INAXVXBDKKUCGI-UHFFFAOYSA-N 0.000 claims description 2
- 244000061520 Angelica archangelica Species 0.000 claims description 2
- 235000007866 Chamaemelum nobile Nutrition 0.000 claims description 2
- 240000008772 Cistus ladanifer Species 0.000 claims description 2
- 235000005241 Cistus ladanifer Nutrition 0.000 claims description 2
- XVULBTBTFGYVRC-UHFFFAOYSA-N Episclareol Natural products CC1(C)CCCC2(C)C(CCC(O)(C)C=C)C(C)(O)CCC21 XVULBTBTFGYVRC-UHFFFAOYSA-N 0.000 claims description 2
- YIKYNHJUKRTCJL-UHFFFAOYSA-N Ethyl maltol Chemical compound CCC=1OC=CC(=O)C=1O YIKYNHJUKRTCJL-UHFFFAOYSA-N 0.000 claims description 2
- 244000004281 Eucalyptus maculata Species 0.000 claims description 2
- 235000001287 Guettarda speciosa Nutrition 0.000 claims description 2
- 239000004869 Labdanum Substances 0.000 claims description 2
- LAEIZWJAQRGPDA-UHFFFAOYSA-N Manoyloxid Natural products CC1(C)CCCC2(C)C3CC=C(C)OC3(C)CCC21 LAEIZWJAQRGPDA-UHFFFAOYSA-N 0.000 claims description 2
- 244000042664 Matricaria chamomilla Species 0.000 claims description 2
- 235000007232 Matricaria chamomilla Nutrition 0.000 claims description 2
- YKVWPZJHENXDAJ-VOTSOKGWSA-N Megastigmatrienone Chemical compound CC1=CC(=O)CC(C)(C)C1\C=C\C=C YKVWPZJHENXDAJ-VOTSOKGWSA-N 0.000 claims description 2
- IMKJGXCIJJXALX-SHUKQUCYSA-N Norambreinolide Chemical compound CC([C@@H]1CC2)(C)CCC[C@]1(C)[C@@H]1[C@]2(C)OC(=O)C1 IMKJGXCIJJXALX-SHUKQUCYSA-N 0.000 claims description 2
- 235000021314 Palmitic acid Nutrition 0.000 claims description 2
- VONGZNXBKCOUHB-UHFFFAOYSA-N Phenylmethyl butanoate Chemical compound CCCC(=O)OCC1=CC=CC=C1 VONGZNXBKCOUHB-UHFFFAOYSA-N 0.000 claims description 2
- 241000218657 Picea Species 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- 241000219000 Populus Species 0.000 claims description 2
- 244000303379 Styrax officinalis Species 0.000 claims description 2
- 235000001361 Styrax officinalis Nutrition 0.000 claims description 2
- 244000126014 Valeriana officinalis Species 0.000 claims description 2
- 235000013832 Valeriana officinalis Nutrition 0.000 claims description 2
- 235000009499 Vanilla fragrans Nutrition 0.000 claims description 2
- 244000263375 Vanilla tahitensis Species 0.000 claims description 2
- 235000012036 Vanilla tahitensis Nutrition 0.000 claims description 2
- 235000015197 apple juice Nutrition 0.000 claims description 2
- 239000001889 artemisia pallens wall. flower oil Substances 0.000 claims description 2
- BGLUXFNVVSVEET-UHFFFAOYSA-N beta-angelica lactone Chemical compound CC1OC(=O)C=C1 BGLUXFNVVSVEET-UHFFFAOYSA-N 0.000 claims description 2
- GWYFCOCPABKNJV-UHFFFAOYSA-N beta-methyl-butyric acid Natural products CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 claims description 2
- IMKJGXCIJJXALX-UHFFFAOYSA-N ent-Norambreinolide Natural products C1CC2C(C)(C)CCCC2(C)C2C1(C)OC(=O)C2 IMKJGXCIJJXALX-UHFFFAOYSA-N 0.000 claims description 2
- DQYBDCGIPTYXML-UHFFFAOYSA-N ethoxyethane;hydrate Chemical compound O.CCOCC DQYBDCGIPTYXML-UHFFFAOYSA-N 0.000 claims description 2
- 229940093503 ethyl maltol Drugs 0.000 claims description 2
- 238000000605 extraction Methods 0.000 claims description 2
- HNZUNIKWNYHEJJ-FMIVXFBMSA-N geranyl acetone Chemical compound CC(C)=CCC\C(C)=C\CCC(C)=O HNZUNIKWNYHEJJ-FMIVXFBMSA-N 0.000 claims description 2
- HNZUNIKWNYHEJJ-UHFFFAOYSA-N geranyl acetone Natural products CC(C)=CCCC(C)=CCCC(C)=O HNZUNIKWNYHEJJ-UHFFFAOYSA-N 0.000 claims description 2
- 235000019382 gum benzoic Nutrition 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims description 2
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 claims description 2
- 229940100595 phenylacetaldehyde Drugs 0.000 claims description 2
- 229940067107 phenylethyl alcohol Drugs 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 229940096995 sclareolide Drugs 0.000 claims description 2
- 238000004062 sedimentation Methods 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 229940098465 tincture Drugs 0.000 claims description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 2
- 238000002137 ultrasound extraction Methods 0.000 claims description 2
- 235000016788 valerian Nutrition 0.000 claims description 2
- 239000010679 vetiver oil Substances 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 238000004537 pulping Methods 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 8
- 238000009423 ventilation Methods 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 239000000779 smoke Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229960002715 nicotine Drugs 0.000 description 2
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 2
- WLJVXDMOQOGPHL-UHFFFAOYSA-N phenylacetic acid Chemical compound OC(=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-UHFFFAOYSA-N 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 244000099147 Ananas comosus Species 0.000 description 1
- 235000007119 Ananas comosus Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 244000006449 Nicotiana forgetiana Species 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 235000019568 aromas Nutrition 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229960003424 phenylacetic acid Drugs 0.000 description 1
- 239000003279 phenylacetic acid Substances 0.000 description 1
- 239000000419 plant extract Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B15/00—Machines or devices designed for grinding seat surfaces; Accessories therefor
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
- A24B15/14—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/186—Treatment of tobacco products or tobacco substitutes by coating with a coating composition, encapsulation of tobacco particles
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/287—Treatment of tobacco products or tobacco substitutes by chemical substances by inorganic substances only
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F47/00—Smokers' requisites not otherwise provided for
Definitions
- the present disclosure relates to the field of tobacco technology, in particular to a method for preparing heat-not-burn tobacco substrate containing activated carbon.
- Heat-not-burn cigarette is to provide consumers with nicotine and tobacco-flavored aromas by heating non-combustible tobacco to meet consumer demand while significantly reducing the release of tar and harmful substances from mainstream smoke gases. It is an important development trend in the future tobacco market. The design of non-combustible tobacco raw materials is very different from traditional cigarettes. Relevant experiments have shown that ordinary cigarettes that have not been specially treated can not provide satisfactory amount of smog and aroma when used in general cigarette utensils.
- Patent document (publication No. CN 103181613 ) provides a method for the preparation of an electrically dry distilled tobaccosheets.
- the patent document discloses that pasting tobacco extracts, plant extracts and smoke producing agent to tobacco sheets can be used to produce smoke in electrical distillers.
- the patent document simply modifies the ordinary sheets in a sheet-coating manner, and those tobacco sheets without special treatment have a low adsorption amount and lack of tobacco aroma during use, particularly when coating amount is increased, its performance will be greatly reduced.
- the technical problem to be solved by the present disclosure is how to provide a heat-not-burn tobacco substrate having a nicotine and tobacco characteristic aroma while substantially reducing the amount of tar and harmful substances in the smoke gases, i.e., providing a method for preparing heat-not-burn tobacco substrate containing activated carbon.
- the present disclosure provides a method for preparing heat-not-burn tobacco substrate containing activated carbon, which comprises the following steps (all materials are commercially available):
- Step 1 Preparation of activated carbon slurry
- Activated carbon is weighed, mixed with water, deflaked and pulped, to make an activated carbon slurry with a concentration of 1 ⁇ 5%.
- Step 2 Preparation of tobacco slurry
- Tobacco raw material is weighed and put into water for soaking. Filtration is carried out after soaking, and the filtered tobacco is mechanically pulped to obtain a tobacco slurry.
- Step 5 Coating Tobacco Substrates
- the coating liquid obtained in Step 4 is weighed according to the weight of 25 ⁇ 40% of the tobacco substrate obtained in Step 3, and sprayed onto the tobacco substrate.
- the tobacco substrate is allowed to stand for 40 ⁇ 48 hours under constant temperature and humidity conditions to obtain a heat-not-burn tobacco substrate containing activated carbon.
- the activated carbon particles are activated carbon particles and/or activated carbon fibers; the activated carbon particles have a particle size of 80 ⁇ 100 meshes; and the activated carbon fibers have a fiber length of 0.5 ⁇ 8mm, preferably 0.5 ⁇ 5mm, more preferably 1mm.
- the above-mentioned activated carbon is preferably a wooden activated carbon or a fruite-shell activated carbon.
- Pretreatment method of the activated carbon particles 40 ⁇ 200 meshes plant source activated carbon is added to 60 ⁇ 100°C hot water, sonicated under a frequency of 20 ⁇ 60KHz for 30 ⁇ 60min, followed by filtration, washing and drying in a high temperature of 100 ⁇ 200°C with ventilation.
- activated carbon fibers are added to hot water and boiled for 30 ⁇ 60 min, followed by filtration, washing and drying at a high temperature of 100 ⁇ 200°C with ventilation.
- the tobacco material comprises one or more of tobacco stem, tobacco powder, crumbled tobacco leaf and tobacco shred.
- the wood pulp is one or more of spruce bleached kraft pulp, poplar bleached kraft pulp, needle leave wood bleached kraft pulp and eucalyptus bleached kraft pulp;
- the binder is one or more of xanthate gun, arabic gum and guar gum.
- the obtained tobacco substrate has a moisture content of 10 ⁇ 15%, a thickness of 10 ⁇ 300 ⁇ m and a thickness/weight (g) of 20 ⁇ 200 g/m 2 .
- the tobacco essential oil is prepared by the following method:
- Tobacco leaf or tobacco shred is pulverized by a pulverizer and passed through a 40 ⁇ 100 meshe sieve; a certain ratio of solvent water, ethanol or ethyl ether is added for ultrasonic extraction at a certain temperature for 2 ⁇ 10h. After sedimentation, filtration and concentration under reduced pressure, tobacco primary extract is obtained and subjected to molecular distillation for fine extraction to obtain tobacco essential oil. Conditions for the molecular distillation are as following: feed rate 2 ⁇ 10mL/min, vacuum degree 15 ⁇ 20Pa, injection temperature 80°C, heating temperature 60 ⁇ 80°C, cooling temperature 10 ⁇ 20°C, rotation speed 300 ⁇ 400r/min.
- the tobacco leaf or tobacco shred is one or more of flue-cured tobacco, aired-cured tobacco or sun-cured tobacco; the aired-cured tobacco is selected from one or more of beuley tobacco or Maryland tobacco; the sun-cured tobacco is selected from one or more of aromatic tobacco, sun-cured red tobacco, sun-cured yellow tobacco or rustica tobacco.
- the tobacco flavor is one or more of vanillin, benzoic acid, phenylacetic acid, 10% Peru extractum, 5% tree moss extractum, 90% clove oil, anisaldehyde, 10% pineapple ketone, benzyl alcohol, phenylethyl alcohol, acetyltoluene, ethyl phenylacetate, plum extractum, phenylacetaldehyde, acetophenone, angelica lactone, farnesyl ketone, dodecanoic acid, isovaleric acid, benzyl butyrate, octanol, tetramethylpyrazine, citric acid, ethyl maltol, sclareol, sclareolide, ambergris ether, davana oil, orange leaf oil, valerian oil, vetiver oil, labdanum extractum, storax extractum, angelica root tincture, extractum tamarind liquidum,
- vanillin 1% By mass percentage, the following combination is preferred: vanillin 1%, benzoic acid 0.2%, phenylacetic acid 0.5%, Peru extractum 1.0%, tree moss extractum 5%, clove oil 0.5%, anisaldehyde 0.5%, pineapple aldehyde 0.5%, phenylethanol 0.4%, acetyltoluene 0.2%, ethyl phenylacetate 0.2%, ethanol 25% and propylene glycol 65%.
- the atomizing agent is one or more of propylene glycol, triethylene glycol, 1,3-butanediol, glycerol, dipropylene glycol and polyethylene glycol; glycerol is preferred.
- the present disclosure also provides a tobacco substrate prepared by the above method for preparing heat-not-burn tobacco substrate containing activated carbon.
- the present disclosure also provides use of the tobacco substrate prepared by the method for preparing heat-not-burn tobacco substrate containing activated carbon in heating non-combustible cigarette utensils, i.e., the tobacco substrate is rolled and made into cigarettes, and placed in the cigarette utensils.
- the heating temperature is set to 200 ⁇ 500°C and the heating time is 10 ⁇ 30s. After the heating time is reached, the cigarette is ready for smoking.
- adding activated carbon to the substrate can increase the content of atomizing agent in the substrate, thus significantly improving the amount of smog in the smoking process when using a heating non-combustible cigarette utensil.
- Adding activated carbon to the substrate can also improve the ability of the substrate to load tobacco flavor and tobacco essential oil, significantly increasing the amount of aroma and tobacco fragrance when using a heating non-combustible cigarette utensil.
- Pretreatment of activated carbon can minimize the effect of activated carbon on tobacco aroma.
- Coconut shell activated carbon of 80 ⁇ 100 meshes was added to 80°C hot water, sonicated under a frequency of 40KHz for 60min, followed by filtration, washing and drying at a high temperature of 150°C with ventilation.
- tobacco pulp 65.5%, wood pulp 14.5%, coconut shell activated carbon slurry 15% and xanthate gum 5% were mixed well and fed directly into a twin-wire papermachine for shaping.
- the tobacco substrate was obtained by drying with a hot-air dryer, and the resulting tobacco substrate had a thickness of 100 ⁇ m, and a thickness weight (g) of 50 g/m 2 .
- Coating liquid comprising, by mass percentage, flue-cured tobacco essential oil 20%, tobacco flavor 6%, glycerol 74% was prepared. 25% of the coating liquid based on the mass percentage of the tobacco substrate was sprayed onto the tobacco substrate, and balanced in a constant temperature and humidity incubator at an ambient temperature (22 ⁇ 1) °C and relative humidity (60 ⁇ 2)% for 48h to obtain tobacco substrate sample 1#.
- the above substrate was rolled and made into a tobacco roll, compounded with a hollow filter rod to form a cigarette and inserted into a cigarette utensil for use.
- the heating temperature for the cigarette utensil was set to 250°C, and smoking can be started after heating for 20s.
- Fiber activated carbon having a fiber length of 1mm was added to 100°C hot water and boiled for 60min, followed by filtration, washing and drying at a high temperature of 150°C with ventilation.
- tobacco pulp 50%, wood pulp 17%, fiber-activated carbon slurry 25% and Arabic gum 8% were mixed well and fed directly into the folder net paper machine for shaping.
- the tobacco substrate was obtained by drying with a hot-air dryer, and the resulting tobacco substrate had a thickness of 150 ⁇ m and thickness weight (g) of 80 g/m 2 .
- Coating liquid comprising, by mass percentage, flue-cured tobacco essential oil 10%, tobacco flavor 20% and glycerol 70% was prepared. 35% of the coating liquid based on the mass percentage of the tobacco substrate was sprayed onto the tobacco substrate, then balanced in a constant temperature and humidity incubator at an ambient temperature (22 ⁇ 1) °C and relative humidity (60 ⁇ 2)% for 48h to obtain tobacco substrate sample 2#.
- the above substrate was rolled and made into a tobacco roll, compounded with a hollow filter rod to form a cigarette and inserted into a cigarette utensil for use.
- the heating temperature for the cigarette utensil was set to 350°C, and smoking can be started after heating for 10s.
- Activated carbon fiber having a fiber length of 5mm was added to 100°C hot water and boiled for 60min, followed by filtration, washing and drying at a high temperature of 150°C with ventilation.
- tobacco pulp 76.5%, wood pulp 9.5%, activated carbon fiber slurry 10% and guar gum 4% were mixed well and fed directly into the folder net paper machine for shaping.
- the tobacco substrate was obtained by drying with a hot-air dryer, and the resulting tobacco substrate had a thickness of 150 ⁇ m and thickness weight (g) of 80 g/m 2 .
- Coating liquid comprising, by mass percentage, flue-cured tobacco essential oil 5%, tobacco flavor 15%, propylene glycol 20% and glycerol 60% was prepared. 40% of the coating liquid based on the mass percentage of the tobacco substrate was sprayed onto the tobacco substrate, then balanced in a constant temperature and humidity incubator at an ambient temperature (22 ⁇ 1) °C and relative humidity (60 ⁇ 2)% for 48h to obtain tobacco substrate sample 3#.
- the substrate was rolled and made into a tobacco roll, compounded with a hollow filter rod to form a cigarette and inserted into a cigarette utensil for use.
- the heating temperature for the cigarette utensil was set to 200°C, and smoking can be started after heating for 30s.
- the coating liquid was sprayed onto a conventional substrate, and the coating liquid composition and mass percentage were the same as in Example 1.
- the resulting substrate was rolled and made into a tobacco roll, compounded with a hollow filter rod to form a cigarette and inserted into a cigarette utensil for use.
- the heating temperature was set to 250°C, and smoking can be started after heating for 20s.
- the tobacco substrate to which activated carbon is added can better adsorb the coating liquid, while for the ordinary substrate, it was found that the coating liquid penetrates to the cigarette paper.
- the tobacco substrate added with activated carbon can releases a larger amount of smog and more abundant tobacco aroma during the suction process. Therefore, adding activated carbon in the substrate can enhance the quality of heat-not-burn tobacco substrate, having a better application prospect.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Tobacco Products (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610247577.1A CN105747264B (zh) | 2016-04-20 | 2016-04-20 | 一种含活性炭加热不燃烧的烟草基底及其制备方法与应用 |
| PCT/CN2016/108256 WO2017181685A1 (zh) | 2016-04-20 | 2016-12-01 | 一种含活性炭加热不燃烧的烟草基底的制备方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3263276A1 true EP3263276A1 (de) | 2018-01-03 |
| EP3263276A4 EP3263276A4 (de) | 2018-12-05 |
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ID=56325315
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16876978.4A Withdrawn EP3263276A4 (de) | 2016-04-20 | 2016-12-01 | Verfahren zur herstellung eines tabaksubstrat zur erwärmung ohne brennen mit aktivkohle |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3263276A4 (de) |
| CN (1) | CN105747264B (de) |
| WO (1) | WO2017181685A1 (de) |
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| ES2898232R1 (es) * | 2019-01-28 | 2022-03-09 | Broadfar Shanghai Man Consulting Co Ltd | Cigarrillo de calentado sin combustion y metodo de fabricacion del mismo |
| EP3873250B1 (de) | 2018-10-29 | 2022-11-23 | Nerudia Limited | Rauchersatzverbrauchsstoff |
| WO2023280991A1 (en) * | 2021-07-07 | 2023-01-12 | Philip Morris Products S.A. | Aerosol-forming substrate with improved thermal conductivity |
| WO2023281012A1 (en) * | 2021-07-07 | 2023-01-12 | Philip Morris Products S.A. | Thermally enhanced aerosol-forming substrate |
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-
2016
- 2016-04-20 CN CN201610247577.1A patent/CN105747264B/zh active Active
- 2016-12-01 WO PCT/CN2016/108256 patent/WO2017181685A1/zh not_active Ceased
- 2016-12-01 EP EP16876978.4A patent/EP3263276A4/de not_active Withdrawn
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020089089A1 (en) * | 2018-10-29 | 2020-05-07 | Nerudia Limited | Smoking substitute consumable |
| EP3873250B1 (de) | 2018-10-29 | 2022-11-23 | Nerudia Limited | Rauchersatzverbrauchsstoff |
| EP4190176B1 (de) | 2018-10-29 | 2025-05-21 | Imperial Tobacco Limited | Rauchersatzverbrauchsmaterial |
| ES2898232R1 (es) * | 2019-01-28 | 2022-03-09 | Broadfar Shanghai Man Consulting Co Ltd | Cigarrillo de calentado sin combustion y metodo de fabricacion del mismo |
| WO2021163962A1 (zh) * | 2020-02-20 | 2021-08-26 | 昂纳自动化技术(深圳)有限公司 | 电子烟雾化组件的制造方法 |
| WO2023280991A1 (en) * | 2021-07-07 | 2023-01-12 | Philip Morris Products S.A. | Aerosol-forming substrate with improved thermal conductivity |
| WO2023281012A1 (en) * | 2021-07-07 | 2023-01-12 | Philip Morris Products S.A. | Thermally enhanced aerosol-forming substrate |
| EP4366558A1 (de) * | 2021-07-07 | 2024-05-15 | Philip Morris Products S.A. | Verbessertes aerosolbildendes substrat |
| EP4366558B1 (de) * | 2021-07-07 | 2025-11-05 | Philip Morris Products S.A. | Verbessertes aerosolbildendes substrat |
| EP4635311A3 (de) * | 2021-07-07 | 2025-12-24 | Philip Morris Products S.A. | Aerosolbildendes substrat mit verbesserter wärmeleitfähigkeit |
| EP4706410A1 (de) * | 2021-07-07 | 2026-03-11 | Philip Morris Products S.A. | Verbessertes aerosolbildendes substrat |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017181685A1 (zh) | 2017-10-26 |
| EP3263276A4 (de) | 2018-12-05 |
| CN105747264B (zh) | 2020-11-20 |
| CN105747264A (zh) | 2016-07-13 |
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