EP3293219A1 - Masse de mortier bicomposant et son utilisation - Google Patents
Masse de mortier bicomposant et son utilisation Download PDFInfo
- Publication number
- EP3293219A1 EP3293219A1 EP16188281.6A EP16188281A EP3293219A1 EP 3293219 A1 EP3293219 A1 EP 3293219A1 EP 16188281 A EP16188281 A EP 16188281A EP 3293219 A1 EP3293219 A1 EP 3293219A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- mortar composition
- composition according
- resin
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 78
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 67
- 230000009977 dual effect Effects 0.000 title 1
- 229920005989 resin Polymers 0.000 claims abstract description 47
- 239000011347 resin Substances 0.000 claims abstract description 47
- 239000000654 additive Substances 0.000 claims abstract description 38
- 230000000996 additive effect Effects 0.000 claims abstract description 21
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 16
- 239000004593 Epoxy Substances 0.000 claims abstract description 15
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 7
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 6
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 6
- 239000010936 titanium Substances 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 5
- 239000003446 ligand Substances 0.000 claims abstract description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 4
- 125000004104 aryloxy group Chemical group 0.000 claims abstract description 4
- 229910052796 boron Inorganic materials 0.000 claims abstract description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 4
- 239000011574 phosphorus Substances 0.000 claims abstract description 4
- 239000004848 polyfunctional curative Substances 0.000 claims description 26
- -1 pentamethylcyclopentyl Chemical group 0.000 claims description 13
- 239000000126 substance Substances 0.000 claims description 12
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 10
- 239000011707 mineral Substances 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 239000013008 thixotropic agent Substances 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 239000000470 constituent Substances 0.000 claims description 4
- 239000011256 inorganic filler Substances 0.000 claims description 4
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 claims description 4
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 claims description 4
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 claims description 4
- NHDIQVFFNDKAQU-UHFFFAOYSA-N tripropan-2-yl borate Chemical compound CC(C)OB(OC(C)C)OC(C)C NHDIQVFFNDKAQU-UHFFFAOYSA-N 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 3
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 claims description 3
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 3
- LGQXXHMEBUOXRP-UHFFFAOYSA-N tributyl borate Chemical compound CCCCOB(OCCCC)OCCCC LGQXXHMEBUOXRP-UHFFFAOYSA-N 0.000 claims description 3
- WDJHALXBUFZDSR-UHFFFAOYSA-M acetoacetate Chemical compound CC(=O)CC([O-])=O WDJHALXBUFZDSR-UHFFFAOYSA-M 0.000 claims description 2
- BSDOQSMQCZQLDV-UHFFFAOYSA-N butan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] BSDOQSMQCZQLDV-UHFFFAOYSA-N 0.000 claims description 2
- 239000011888 foil Substances 0.000 claims description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 claims 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 claims 1
- 229910021653 sulphate ion Inorganic materials 0.000 claims 1
- 239000004567 concrete Substances 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 7
- 150000002118 epoxides Chemical class 0.000 description 7
- 239000003822 epoxy resin Substances 0.000 description 7
- 229920000647 polyepoxide Polymers 0.000 description 7
- 239000000945 filler Substances 0.000 description 6
- 150000004756 silanes Chemical class 0.000 description 6
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000004873 anchoring Methods 0.000 description 4
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- VTIXMGZYGRZMAW-UHFFFAOYSA-N ditridecyl hydrogen phosphite Chemical compound CCCCCCCCCCCCCOP(O)OCCCCCCCCCCCCC VTIXMGZYGRZMAW-UHFFFAOYSA-N 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 229910021485 fumed silica Inorganic materials 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- RLJWTAURUFQFJP-UHFFFAOYSA-N propan-2-ol;titanium Chemical compound [Ti].CC(C)O.CC(C)O.CC(C)O.CC(C)O RLJWTAURUFQFJP-UHFFFAOYSA-N 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 229910000077 silane Inorganic materials 0.000 description 3
- 125000003396 thiol group Chemical group [H]S* 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- HSDVRWZKEDRBAG-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical class C1OC1COC(CCCCC)OCC1CO1 HSDVRWZKEDRBAG-UHFFFAOYSA-N 0.000 description 2
- 229920003319 Araldite® Polymers 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- KNXNFEMPRRJNKP-UHFFFAOYSA-N dioctyl phosphono phosphate propan-2-ol titanium Chemical compound [Ti].CC(C)O.CCCCCCCCOP(=O)(OP(O)(O)=O)OCCCCCCCC.CCCCCCCCOP(=O)(OP(O)(O)=O)OCCCCCCCC.CCCCCCCCOP(=O)(OP(O)(O)=O)OCCCCCCCC KNXNFEMPRRJNKP-UHFFFAOYSA-N 0.000 description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 2
- 235000011180 diphosphates Nutrition 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- KSCKTBJJRVPGKM-UHFFFAOYSA-N octan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-] KSCKTBJJRVPGKM-UHFFFAOYSA-N 0.000 description 2
- 238000000518 rheometry Methods 0.000 description 2
- SXYRTDICSOVQNZ-UHFFFAOYSA-N 1-(2-methoxyethoxy)ethanol Chemical compound COCCOC(C)O SXYRTDICSOVQNZ-UHFFFAOYSA-N 0.000 description 1
- AULAUSXNRYJKBP-UHFFFAOYSA-N 2-(2-aminoethylamino)ethanol;propan-2-ol;titanium Chemical compound [Ti].CC(C)O.NCCNCCO.NCCNCCO.NCCNCCO AULAUSXNRYJKBP-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical group NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 description 1
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- VOHBOJRGQTYFON-UHFFFAOYSA-N C(C)(C)O.C(CCCCCCCCCCC)C1=C(C=CC=C1)S(=O)(=O)O.C(CCCCCCCCCCC)C1=C(C=CC=C1)S(=O)(=O)O.C(CCCCCCCCCCC)C1=C(C=CC=C1)S(=O)(=O)O Chemical compound C(C)(C)O.C(CCCCCCCCCCC)C1=C(C=CC=C1)S(=O)(=O)O.C(CCCCCCCCCCC)C1=C(C=CC=C1)S(=O)(=O)O.C(CCCCCCCCCCC)C1=C(C=CC=C1)S(=O)(=O)O VOHBOJRGQTYFON-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- 239000002879 Lewis base Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- UMHKOAYRTRADAT-UHFFFAOYSA-N [hydroxy(octoxy)phosphoryl] octyl hydrogen phosphate Chemical compound CCCCCCCCOP(O)(=O)OP(O)(=O)OCCCCCCCC UMHKOAYRTRADAT-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000004423 acyloxy group Chemical group 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 125000005365 aminothiol group Chemical group 0.000 description 1
- 125000002102 aryl alkyloxo group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- VELFFNYFZHVFNA-UHFFFAOYSA-N dioctyl phosphono phosphate Chemical compound CCCCCCCCOP(=O)(OP(O)(O)=O)OCCCCCCCC VELFFNYFZHVFNA-UHFFFAOYSA-N 0.000 description 1
- XHWQYYPUYFYELO-UHFFFAOYSA-N ditridecyl phosphite Chemical compound CCCCCCCCCCCCCOP([O-])OCCCCCCCCCCCCC XHWQYYPUYFYELO-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- XGZNHFPFJRZBBT-UHFFFAOYSA-N ethanol;titanium Chemical compound [Ti].CCO.CCO.CCO.CCO XGZNHFPFJRZBBT-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 125000003253 isopropoxy group Chemical group [H]C([H])([H])C([H])(O*)C([H])([H])[H] 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000007527 lewis bases Chemical class 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 125000002097 pentamethylcyclopentadienyl group Chemical group 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920006295 polythiol Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- CDXVCKABMXIAEO-UHFFFAOYSA-N propan-2-ol;prop-2-enoic acid;titanium Chemical compound [Ti].CC(C)O.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C CDXVCKABMXIAEO-UHFFFAOYSA-N 0.000 description 1
- 238000007585 pull-off test Methods 0.000 description 1
- 238000007586 pull-out test Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229910052572 stoneware Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/14—Polyepoxides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00715—Uses not provided for elsewhere in C04B2111/00 for fixing bolts or the like
Definitions
- the present invention relates to a two-component mortar composition having at least one resin component (A) containing at least one addition-reaction-polymerizable epoxy-based resin as the curable component and a curing agent component (B) containing a curing agent for the resin of the resin component (A).
- the invention further relates to the use of the mortar composition for chemical attachment of components such as anchoring threaded rods, reinforcing rods, threaded sleeves and screws in boreholes, which are introduced into a mineral substrate.
- the boreholes are first drilled for receiving the components to be fastened with the appropriate dimensions in the mineral substrate.
- the boreholes are then freed from drilling dust and the bicomponent grout is introduced into the borehole after mixing the resin component with the hardener component.
- the component to be fastened is introduced and adjusted in the hole filled with the mortar mass. After curing of the mortar composition by reacting the resin component with the hardener component a firm grip of the component is achieved in the mineral substrate.
- the load-bearing behavior of the components thus fastened depends on several influencing factors, which are usually classified as internal and external variables.
- Internal factors include the chemical composition of the mortar composition, its manufacturing process and the packaging of the mortar composition, which typically comprises components present in two separate containers.
- the external influencing factors include, among other things, the type of drill hole cleaning, the quality of the mineral substrate, for example the concrete, its moisture and its temperature and the type of well production.
- the WO 2011/113533 A1 relates to a fastener mortar system for grouting anchorages based on one or more epoxy-based curing reactive resins in holes or columns containing one or more silanes, the reactive groups capable of participating in the polymerization with the epoxy-based reactive resin and, in any case, silicon-bonded having hydrolyzable groups.
- silicon-bonded hydrolyzable groups in the one or more silanes halogen, ketoximate, amino, aminoxy, mercapto, acyloxy, aryloxy, aralkyloxy and in particular alkyloxy groups are used.
- the DE 10 2015 109 125 A1 relates to a curing agent composition for an addition polymerization curable synthetic mortar system for grouting anchoring agents in holes or columns, wherein the hardener composition includes oligomeric siloxanes having on average at least one organic residue per molecule.
- the organic radical bears one or more secondary and / or primary amino and / or thiol groups which are reactive in the addition reaction with isocyanate or epoxy groups.
- the siloxanes still contain one or more hydrolyzable, silicon-bonded groups.
- the Hardener composition may also include one or more other common additives.
- the invention further relates to the use of the composition for chemical attachment of components such as anchoring threaded rods, reinforcing rods, threaded sleeves and screws in boreholes, which are present in mineral substrate, preferably concrete.
- the additives according to the invention make the use of silanes or siloxanes with silicon-bonded hydrolyzable radicals superfluous or can completely or partially replace the known hydrolyzable silanes and siloxane oligomers. This surprisingly leads to a good and rapid curing of the chemical mortar also at the interface, despite the absence of silicon-bonded substituted radicals.
- the two-component mortar compositions according to the invention contain no silane or siloxane compound having hydrolyzable groups.
- the ligand L may be selected from the group consisting of acetoacetate, alkyl, halide, phosphate, pyrophosphate, phosphite, sulfate, sulfite, CN, cyclopentadienyl and pentamethylcyclopentadienyl, ethers such as tetrahydrofuran, pyridine and morpholine.
- phosphate, pyrophosphate, phosphite, sulfate and sulfite also include their esters and half-esters with alcohols, in particular alkoxy compounds having 1 to 24 carbon atoms.
- X is an alkoxy or acyloxy radical selected from the group consisting of -O-CH 3 , -OC 2 H 5 , -OC 3 H 7 , -OC 4 H 9 , -OC 5 H 11 , -O- (CO ) -CH 3 , -O- (CO) -C 2 H 5 , -O- (CO) -C 3 H 7 , -O- (CO) -C 4 H 9, and -O- (CO) -C 5 H 11 existing group, preferably from the group consisting of -O-CH 3 , -OC 2 H 5 , -OC 3 H 7 and -OC 4 H 9 , existing group.
- the radical X may be the same or different. In a preferred embodiment of the invention, X is the same.
- n p.
- the additive is selected from trimethyl phosphate, triethyl phosphate, triethyl borate, triisopropyl borate, tributyl borate, triethylaluminate, tetraethyl titanate, tetraisopropyl titanate, tetraethyl zirconate, tetrabutyl zirconate, tris (isooctadecanoato-o) (propane-2-olato) titanate (CAS No .: 61417-49-0), isopropyl dimethacryloyl isostearyoyl titanate (CAS No .: 61548-33-2), tris (dodecylbenzenesulfonate) isopropoxide titanate (CAS No .: 61417-55-8), isopropyl tri (dioctylphosphato) titanate (CAS No.
- trimethacrylate methoxyethoxyethoxide titanate (CAS No .: 61436-48-4), isopropyltritanium tri (dioctylpyrophosphate) (CAS No .: 68585-78-4), isopropyl triacryloyl titanate (CAS No .: 61436 -49-5), bis (2 - ((2-aminoethyl) amino) ethanolato) (2 - ((2-aminoethyl) amino) ethanolato-O) (propan-2-olato) titanate (CAS No .: 65380- 84-9), tetraisopropoxytitanium (CAS No .: 68585-67-1), tetraoctyl-di (ditridecylphosphite) titanate (CAS No .: 68585-68-2), tetra (2,2-diallyloxymethyl-1-butyl) to (
- Such as complex additives are isopropyl tri (dioctyl pyrophosphate) titanate or tetraoctyl titanate bis (di-tridecyl phosphite), which are obtainable inter alia from Kenrich-Chemicals Inc.
- a "two-component mortar composition” is understood to mean a mortar composition which consists of a curable resin component and a Hardener component for the resin component, wherein the resin component and the hardener component are stored separately, so that during storage, no reaction of the hardener component takes place with the resin component.
- the hardener component By mixing the hardener component with the reactive resin immediately prior to the application of the mortar composition, the curing of the reactive resin is started.
- the additive is present in the resin component.
- the quantities given below for the two-component mortar composition are by weight relative to 100 percent by weight of the sum of the individual components (total weight of the mortar composition), but without the additive.
- the two-component mortar composition without the additive thus gives 100 wt .-%.
- the additive according to the invention can be present individually or else as a mixture of additives.
- the at least one additive of the formula I is present in a proportion of 0.01 to 10 wt .-%, more preferably in a proportion of 0.01 to 5 wt .-%, even more preferably in a proportion of 0.1 to 5 wt .-% and particularly preferably in a proportion of 0.1 to 3 wt .-%, based on the total weight of the mortar composition of the components (A) and (B).
- the epoxy-based resin component contained in the two-component mortar systems according to the invention comprises at least one epoxide component, preferably based on glycidyl compounds, for example those having an average glycidyl group functionality of 1.5 or greater, in particular 2 or greater, eg 2 to 10.
- the epoxy component may optionally further Glycidyl ethers as reactive diluents include.
- the epoxy resins of the epoxy component are preferably polyglycidyl ethers of a at least dihydric alcohol or phenol, such as novolak, bisphenol F or bisphenol A, or mixtures of such epoxides, which may be obtained, for example, by reacting the corresponding polyhydric alcohols with epichlorohydrin.
- Suitable examples are hexanediol diglycidyl ethers, trimethylolpropane triglycidyl ethers, novolak epoxy resins, bisphenol A-epichlorohydrin resins and / or bisphenol F-epichlorohydrin resins, for example having an average molecular weight of M n ⁇ 2000 g / mol.
- the epoxy resins may, for example, have an epoxide equivalent of 120 to 2000, preferably 150 to 400, in particular 155 to 195, for example 165 to 185.
- epoxy compounds such as trimethylolpropane triglycidyl ether or hexanediol diglycidyl ether, which have lower viscosity than epoxides containing aromatic groups can also be used as reactive thinners.
- the proportion of the epoxy component in the total mass of the two-component system is preferably 5 to 90 wt .-%, in particular 20 to 80 wt .-%, 30 to 70 wt .-% or 40 to 60 wt .-%. Also possible are mixtures of two or more epoxy components. Suitable epoxy resins, reactive diluents and hardeners are also in the standard work of Michael Dornbusch, Ulrich Christ and Rob Rasing, "Epoxy Resins", Vincentz Network GmbH & Co KG (2015), ISBN 13: 9783866308770 , to find. These compounds are incorporated herein by reference.
- Examples of other constituents of the resin component (A) are accelerators, thixotropic agents, fillers and other additives and mixtures thereof.
- accelerators for example, tertiary amines, imidazoles or tertiary aminophenols such as tris-2,4,6-dimethylaminomethylphenol, organophosphines, Lewis bases or acids such as phosphoric acid esters, or mixtures of two or more thereof may be used.
- the accelerators may be included in one or both components, preferably in the hardener component (B).
- the accelerators are preferably contained in the hardener component in a proportion by weight of 0.001 to 15% by weight.
- the two-component mortar composition in the resin component (A) and / or in the hardener component (B) contains at least one thixotropic agent.
- Thixotropic agents which can be used are customary rheology aids, such as precipitated or fumed silica, bentonites, celluloses and / or kaolin.
- the thixotropic agents may e.g. in a proportion by weight of 0.5 to 30 wt .-% are added, preferably from 2 to 20 wt .-%, based on the total weight of the mortar composition.
- the two-component mortar composition according to the invention in the resin component (A) and / or in the hardener component (B) may contain at least one inorganic filler.
- Cements such as Portland cement or alumina cement and other hydraulically setting inorganic substances, quartz, glass, corundum, porcelain, stoneware, barite,chtspat, gypsum, talc and / or chalk and mixtures thereof serve as fillers in particular.
- the inorganic fillers may be added in the form of sands, flours or shaped articles, preferably in the form of fibers or spheres.
- the fillers may be present in one or both components of the two-component system.
- the proportion of fillers is preferably 0 to 90 wt .-%, for example 10 to 90 wt .-%, preferably 15 to 75 wt .-% and more preferably 20 to 50 wt .-%, based on the total weight of the mortar composition.
- additives may also be added, such as plasticizers, non-reactive diluents, flexibilizers, stabilizers, rheology aids, wetting agents, coloring additives, such as dyes or pigments, for example, for different coloration of the components to better control the mixing, and mixtures of said additives.
- Such other additives may preferably be added in proportions by weight of a total of 0 to 40%, based on the total weight of the mortar composition.
- the curing agent of the hardener component (B) comprises at least one compound customary for epoxy curing.
- the epoxy-curing compounds which serve as polyaddition reactants are, in particular, compounds having two or more functional groups selected from the group consisting of amino, imino, and mercapto and combinations thereof are selected. Suitable examples are amines, thiols, aminothiols and mixtures thereof, for example as mentioned in Michael Dornbusch, Ulrich Christ and Rob Rasing, "Epoxidharze”, Vincentz Network GmbH & Co. KG (2015), which is incorporated herein by reference.
- Particularly preferred curing agents are the di- or polyamines and / or di- or polythiols mentioned therein. It is also possible to use or include mixtures of two or more of the compounds known for epoxy curing.
- the compounds customary for epoxy curing are preferably present in amounts of up to 50% by weight, preferably from 5 to 30% by weight, in particular 10 to 20% by weight, based on the total mass of the two-component mortar system.
- the proportion of the curing agent can be from 1 to 100% by weight, for example from 3 to 95% by weight, preferably from 4 to 95% by weight, more preferably from 5 to 90% by weight. -%, and more preferably 10 to 80 wt .-%.
- constituents of the hardener component (B) of the two-component system according to the invention may comprise organic solvents such as benzyl alcohol, fillers such as the fillers mentioned above for the resin component (A) and further of the abovementioned additives.
- the two-component mortar composition according to the invention is preferably in cartridges, cartridges or foil bags, which are characterized in that they comprise two or more separate chambers, in which the resin component (A) and the hardener component (B) of the mortar composition reaction-inhibiting separated from each other ,
- the at least one additive of the formula I is preferably added in an amount of from 0.1 to 10% by weight, based on 100% by weight, of the sum of the components A + B.
- the resin component (A) and the hardener component (B) are emptied from the separate chambers and mixed in a suitable device, for example a static mixer or a dissolver.
- a suitable device for example a static mixer or a dissolver.
- the mixture of resin component (A) and hardener component (B) is then introduced by means of a known injection device into the previously cleaned wellbore. Subsequently, the component to be fixed is inserted and adjusted in the mortar composition.
- the curing agent of the hardener component (B) reacts with the epoxides of the resin component (A) with polyaddition, so that the mortar composition cures under ambient conditions within a few hours.
- the two-component mortar composition according to the invention exhibits improved adhesion, in particular to moist concrete.
- high load values are achieved even in damp boreholes and / or poorly cleaned wells drilled into the mineral subsoil. It has surprisingly been found that the improved adhesion and increased load values can also be achieved without the use of hydrolyzable silanes or siloxane oligomers.
- the invention is therefore also the use of the two-component mortar composition according to the invention for the chemical attachment of components, in particular Ankergewindestangen, rebar, threaded sleeves and screws, in boreholes, which are present in a mineral substrate, preferably concrete.
- epoxy resin a composition commercially available under the name Araldite BY 20157 (Huntsman Advanced Materials) was used in Examples 1 to 30.
- the amine curing agent is available under the name Aradur 30446 from Huntsman Advanced Materials.
- the resin component (A) is first prepared by mixing the ingredients mentioned above, the ingredients are first pre-agitated by hand and then in a speed mixer for 10 seconds at 1000 rev / min, then for 20 seconds at 2500 rev / min and then 15 seconds long at 1500rpm.
- the above ingredients are mixed together, stirred by hand and then blended in the speed mixer for 10 seconds at 1000 rpm, then for 20 seconds at 2500 rpm and then for 15 seconds at 1500 rpm.
- the resin component (A) and the hardener component (B) are combined in the calculated ratio, stirred by hand and then mixed in the speed mixer for 10 seconds at 1500 rpm.
- the mixing ratio of the components (A) and (B) in Examples 1 to 30 was about 3: 1 (w / w).
- the additive according to formula I is added to the resin component (A) in an amount such that the mass fraction mentioned in the following tables results, based on the total weight of the mixed components (A) and (B).
- the substrate used was diamond-sawn concrete C20 / 25, wet and dry. Round metal plates with a ring of double-sided adhesive tape as spacers are mounted on the substrate to be bonded and filled with the mortar composition. After curing at room temperature (20 ° C), 1 day) the adhesion strength is measured with an adhesion tester (DYNA Z, manufacturer proceq).
- Table 1 Peel Adhesion Test (Pull Off) example additive Diamond-sawn dry concrete [N / mm 2 ] Diamond-sawn wet concrete [N / mm 2 ] comparison - 3.90 0.90 1 0.3% KR 38S 3.53 2.25 2 0.3% KR 46B 3.41 2.16 3 0.8% TEP 4.28 1.17 4 0.8% TIB 4.20 2.28 5 0.8% TEB 3.89 2.83 6 0.8% Zr (OBu) 4 4.27 1.38 7 0.8% Zr (OEt) 4 3.89 2.01 8th 1.6% Al (OEt) 3 3.47 0.97 9 1.6% Ti (OEt) 4 4.28 1.01 10 1.6% Ti (OiPr) 4 3.93 1.24
- the use of the additives according to formula I above improves the adhesive strength of the mortar compositions according to the invention on both dry and, in particular, water-saturated concrete.
- the investigated drill holes were prepared using a diamond drill and the well was cleaned twice with compressed air (6 bar), brushed and then blown out twice with compressed air.
- the wells were filled with water, after which the water was allowed to act for a day. Thereafter, the water was sucked off and the anchor rod was set using the mortar composition. The mortar composition was cured at room temperature (21 ⁇ 2 ° C) for 24 hours.
- Table 2 Failure load in the pull-out test example additive C20 / 25-dry [N / mm2] C20 / 25-moist [N / mm2] C50 / 60-damp [N / mm2] comparison - 38.21 32.86 27.89 11 0.3% KR 38S 34.79 34.09 31.11 12 0.1% KR 38S 32.31 30.63 35.29 13 1.0% KR 38S 34.74 34.58 34.41 14 0.8% TEB 35.17 35,95 30.63 15 1.6% TEB 36.49 35.92 33.89 16 0.8% Zr (OEt) 4 32.16 34.77 32.17 example additive C50-damp ⁇ [N / mm2] comparison - 26.13 17 0.1% TBB 27.47 18 0.5% TBB 27.23 19 1.0% TBB 26.14 20 0.1% KR 38S 27.62 21 0.3% KR 38S 28.23 22 0.5% KR 38S 28
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP16188281.6A EP3293219A1 (fr) | 2016-09-12 | 2016-09-12 | Masse de mortier bicomposant et son utilisation |
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| Application Number | Priority Date | Filing Date | Title |
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| EP16188281.6A EP3293219A1 (fr) | 2016-09-12 | 2016-09-12 | Masse de mortier bicomposant et son utilisation |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112638840A (zh) * | 2018-10-10 | 2021-04-09 | 喜利得股份公司 | 基于铝水泥的多组分无机锚固系统 |
| CN115124959A (zh) * | 2022-07-01 | 2022-09-30 | 可慧(河南)新材料科技有限公司 | 一种环氧树脂植筋胶 |
| US11728768B2 (en) | 2006-12-06 | 2023-08-15 | Solaredge Technologies Ltd. | Pairing of components in a direct current distributed power generation system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2364961A2 (fr) * | 2010-02-24 | 2011-09-14 | HILTI Aktiengesellschaft | Masse de mortier à deux composants et son utilisation |
| WO2011113533A1 (fr) | 2010-03-16 | 2011-09-22 | Fischerwerke Gmbh & Co. Kg | Mortier de scellement à base d'époxy contenant des additifs silane |
| DE102015109125A1 (de) | 2014-07-04 | 2016-01-07 | Fischerwerke Gmbh & Co. Kg | Epoxidbasiertes Befestigungskunstmörtelsystem mit Siloxanoligomeren |
-
2016
- 2016-09-12 EP EP16188281.6A patent/EP3293219A1/fr not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2364961A2 (fr) * | 2010-02-24 | 2011-09-14 | HILTI Aktiengesellschaft | Masse de mortier à deux composants et son utilisation |
| WO2011113533A1 (fr) | 2010-03-16 | 2011-09-22 | Fischerwerke Gmbh & Co. Kg | Mortier de scellement à base d'époxy contenant des additifs silane |
| DE102015109125A1 (de) | 2014-07-04 | 2016-01-07 | Fischerwerke Gmbh & Co. Kg | Epoxidbasiertes Befestigungskunstmörtelsystem mit Siloxanoligomeren |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11728768B2 (en) | 2006-12-06 | 2023-08-15 | Solaredge Technologies Ltd. | Pairing of components in a direct current distributed power generation system |
| CN112638840A (zh) * | 2018-10-10 | 2021-04-09 | 喜利得股份公司 | 基于铝水泥的多组分无机锚固系统 |
| CN115124959A (zh) * | 2022-07-01 | 2022-09-30 | 可慧(河南)新材料科技有限公司 | 一种环氧树脂植筋胶 |
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