EP3295772B1 - Procédé d'équilibrage des courants dans des branches connectées en parallèle d'un dispositif d'éclairage pour véhicules - Google Patents

Procédé d'équilibrage des courants dans des branches connectées en parallèle d'un dispositif d'éclairage pour véhicules Download PDF

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Publication number
EP3295772B1
EP3295772B1 EP16736755.6A EP16736755A EP3295772B1 EP 3295772 B1 EP3295772 B1 EP 3295772B1 EP 16736755 A EP16736755 A EP 16736755A EP 3295772 B1 EP3295772 B1 EP 3295772B1
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EP
European Patent Office
Prior art keywords
led
branch
parallel
series
printed circuit
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EP16736755.6A
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German (de)
English (en)
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EP3295772A1 (fr
Inventor
Emanuel WEBER
Dietmar KIESLINGER
Martin BIESENBERGER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZKW Group GmbH
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ZKW Group GmbH
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Publication of EP3295772A1 publication Critical patent/EP3295772A1/fr
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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00—Conversion of DC power input into DC power output
    • H02M3/02—Conversion of DC power input into DC power output without intermediate conversion into AC
    • H02M3/04—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters
    • H02M3/10—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M3/145—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M3/155—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/156—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
    • H02M3/158—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
    • H02M3/1582—Buck-boost converters
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B47/00—Circuit arrangements for operating light sources in general, i.e. where the type of light source is not relevant
    • H05B47/10—Controlling the light source
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/40—Details of LED load circuits
    • H05B45/44—Details of LED load circuits with an active control inside an LED matrix
    • H05B45/46—Details of LED load circuits with an active control inside an LED matrix having LEDs disposed in parallel lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/0088—Details of electrical connections
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/10—Controlling the intensity of the light
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30—Driver circuits
    • H05B45/37—Converter circuits
    • H05B45/3725—Switched mode power supply [SMPS]
    • H05B45/375—Switched mode power supply [SMPS] using buck topology
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/40—Details of LED load circuits
    • H05B45/44—Details of LED load circuits with an active control inside an LED matrix
    • H05B45/48—Details of LED load circuits with an active control inside an LED matrix having LEDs organised in strings and incorporating parallel shunting devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141—Light emitting diodes [LED]
    • F21S41/143—Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/0286—Programmable, customizable or modifiable circuits
    • H05K1/0293—Individual printed conductors which are adapted for modification, e.g. fusable or breakable conductors, printed switches
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/30—Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Definitions

  • the invention relates to a method for balancing branch currents in parallel-connected branches of a lighting device for vehicles during manufacture.
  • LEDs as a light source for vehicle lighting devices with different lighting functions also offers new design options for the design of the individual lighting functions.
  • a key parameter here is the number of LEDs used for each light function. Due to the different designs of headlights, for example, the number of LEDs also varies greatly. Typical numbers are normally one to ten LEDs operated in series for each light function. The design of the current driver for such LED series branches depends heavily on the number of LEDs.
  • a buck converter, a boost converter or a buck-boost converter must be used.
  • this variety of necessary converter topologies prevents the use of cost-optimized standard solutions. For example, a buck converter can be designed much more cost-effectively than a buck-boost converter.
  • LED branches in parallel One approach to standardize or reduce the LED voltage is to connect LED branches in parallel, which means that the converters can be used with low output voltages, with the advantage that simple step-down converters can be used.
  • the problem with the parallel connection of LEDs or LED branches lies in the balancing of the LED currents, which is almost always necessary.
  • LED binning class and also depending on the placement of the LEDs and thus on the circuit board layout, different currents appear through the individual LED branches. (Binning means classifying an LED production, e.g.
  • the document DE 10 2013 111510 A1 shows the parallel connection of LED branches with series resistors that can be bridged by switches, in particular to mitigate or compensate for the negative effect of manufacturing tolerances.
  • these switches can also be switched electronically by a control unit.
  • a switch must be actuated either mechanically or electronically, which is certainly not easy to do automatically when assembling a printed circuit board.
  • the US 6,172,480 B1 relates to a battery charger wherein, according to the prior art mentioned, a network of isolating resistors 13 is used to set the precise battery voltage. By drilling out a connection considered in the layout, trimming elements are switched on or off. This can also be done during a no closer explained PCB test phase are carried out. However, nothing is said about what this PCB test phase is.
  • This document D2 has nothing in common with energizing LEDs.
  • the WO 2014/023742 A2 deals with the parallel connection of LED branches, each containing a trimmable resistor element. These resistive elements can be thin or thick film resistors that can be trimmed with a laser. The solution described is relatively complicated, since on the one hand special resistors are required and on the other hand a laser tool for trimming.
  • the EP0942474A2 describes the coding of an LED using three contact points that can be opened or closed in a manner not described so that this LED can be connected to one of three external series resistors.
  • One object of the invention is to specify a balancing method for a lighting device that enables simple balancing during production, in order to be able to work with comparatively low supply voltages and thus with inexpensive voltage converters or power supplies. This object is achieved with a method according to claim 1.
  • each Branch in the present case contains a series resistor R1, R2 ... Rn, which is connected in series with the present case with two light-emitting diodes D11, D12; D21, D22 ... Dn1, Dn2.
  • the parallel connection of these branches ZW1 The power supply 1 is set up together with the differential amplifier 2 to regulate to a predetermined constant current and the power supply 1 contains, not shown here, a voltage source, for example a motor vehicle battery.
  • the power supply together with the regulation mentioned is known and also not the subject of the present invention.
  • each of the series resistors R1, R2 ... Rn is bridged by a conductor section LA1, LA2 ... LAn, this conductor section LA1 ... LAn being provided on any conductor support of any shape.
  • the conductor section is designed as a conductor run or conductor track on a printed circuit board, which can also carry other components, in particular the light-emitting diodes and the controller or part of the controller for the total current Ig.
  • Each conductor section LA1 R2 takes effect.
  • LED branches are connected in parallel in group sizes, with the prerequisite for this being that the LED voltage that occurs in each branch is smaller than the lowest input voltage in every operating state.
  • the input voltage range is typically specified from 9 to 16 volts. With a typical maximum voltage of an LED of 3.5 volts, only a maximum of two LEDs can be operated in one string in this case, as shown in Figures 1 and 2 is shown.
  • the problem with connecting LEDs in parallel is to balance the currents of the individual branches, while controlling the total current Ig of the entire LED array.
  • the actual current flowing through each LED branch is due to the LED forward voltages.
  • this can mean large differences in the LED brightness.
  • the series resistors LA1 . . . LAn with the conductor sections which bridge them and which can be severed have values which are selected depending on the LED specification at hand.
  • the power supply or control now regulates to a total current Ig of the LED arrangement, which results from the addition of the individual LED branch currents I1, I2 ... In, with the series resistances R1 ... Rn initially via the conductor sections LA1 .. .LAN are short-circuited.
  • these series resistors are located on the printed circuit board layout together with the conductor sections designed as conductor tracks.
  • a parameter test is carried out on the LEDs.
  • a current Ig is applied to the entire arrangement, e.g. via a needle adapter, and the individual LED branch currents I1 ... In are measured. This can be done either via an additional resistor in the LED branch or via a brightness measurement directly on the individual LEDs, with the brightness measurement having the advantage of lower component complexity, since an additional measuring resistor does not have to be provided for each branch.
  • the LED current in the LED branches with a too high branch current or too high brightness is reduced as a result that in the case of the initially bridged series resistor R1...Rn, the bridging conductor section is severed and the corresponding series resistor is thereby "released".
  • the severing can be done, for example, in a panel separator, which is designed as a milling cutter and can, for example, mill a hole or blind hole in the printed circuit board in order to thereby sever the conductor run or conductor section.
  • the execution after 3 is basically the same as the one after the 1 and 2 , but it is intended to show that more than one series resistor can be provided in each branch.
  • two series resistors R11, R12 . . . Rn1, Rn2 are provided in each branch. It is clear that a higher number of series resistors allows more precise balancing. In the present example 3 If the resistance values of the series resistors in each branch are different, a total of four different currents can be set.
  • each branch there are four series resistors with graded resistance values R, 2R, 4R and 8R, so that a large number of combinations is possible by cutting through the conductor sections LA11 ... LA14 etc. that are parallel to the series resistors and short-circuit them which result in corresponding series resistor values for each branch.
  • a series resistance here the resistance R
  • a shunt resistance here and is denoted by RN.
  • a conductor section LN which can be severed, is also assigned to this shunt in series, as a result of which the parallel connection of the shunt RN to the previous one resistance R is eliminated. It is clear that an even finer gradation is possible in this way.
  • resistors RN in 4 or R SE in figure 5 are only intended to indicate that, in principle, more complex resistance networks should also be understood by the term "at least one series resistor", with preference being given in practice, understandably, to simpler configurations.
  • each branch contains two LEDs in series connection, this is not meant to preclude other LED configurations in each branch. Above all, it is also possible with higher on-board voltages in vehicles, e.g. 24 or 48 volts, to use more than two LEDs in one branch, despite the use of cheap step-down converters. In principle, combinations of series and parallel circuits of LEDs are also possible in each branch.
  • Conductor tracks can of course also be severed separately from the cutting of a panel, with the separation advantageously being able to be carried out by means of a laser tool, especially in the case of a structure on printed circuit boards.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Led Devices (AREA)
  • Circuit Arrangement For Electric Light Sources In General (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangements Of Lighting Devices For Vehicle Interiors, Mounting And Supporting Thereof, Circuits Therefore (AREA)

Claims (4)

  1. Procédé de symétrisation de courants de branche dans des branches montées en parallèle d'un dispositif d'éclairage pour véhicules en cours de fabrication, comprenant un agencement présentant au moins deux branches de DEL montées en parallèle (ZW1, ZW2 ... ZWn), chaque branche de DEL montée en parallèle comprenant, en montage en série, au moins une résistance série (R1 ... Rn) et au moins une DEL (D11 ... Rn), l'au moins une résistance série (R1 ... Rn) de chaque branche de LED disposée sur une carte de circuit imprimé des branches de LED montées en parallèle étant pontée par un conducteur (LA1 ... LAn) prévu sur la carte de circuit imprimé, chacun de ces conducteurs (LA1 ... LAn) étant accessible à un outil et pouvant être sectionné à l'aide de celui-ci, l'outil étant un séparateur utile pour cartes de circuit imprimé,
    dans lequel, après l'équipement de la carte de circuit imprimé, mais avant une séparation de la carte de circuit imprimé dans le séparateur utile, un test de paramètre est effectué sur les DEL (D11 ... Dn2) en délivrant un courant total (Ig) à l'agencement et en mesurant le courant de branche respectif (11, 12, In) à travers chacune des branches de DEL connectées en parallèle ou la luminosité d'au moins une DEL (D11 ... Dn2) dans chaque branche de DEL connectée en parallèle,
    et dans lequel, dans chacune des branches LED de la/des branche(s) LED connectée(s) en parallèle, dans laquelle le courant mesuré ou la luminosité mesurée dépasse une valeur limite pouvant être fixée, le conducteur de pontage respectif (LA1 ... Lan) de l'au moins une résistance série est sectionné à l'aide de l'outil.
  2. Procédé selon la revendication 1, caractérisé en ce qu'un montage en série de la ligne conductrice séparable respective (LA1 ... Lan) disposée sur le circuit imprimé et d'une résistance auxiliaire respective (RN) est monté en parallèle avec la résistance série respective (R).
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que chaque branche de LED des branches de LED connectées en parallèle (ZW1 ... ZWn) présente au moins deux résistances série (R11, R12 ... Rn1, Rn2), au moins l'une des au moins deux résistances série de chaque branche de LED connectée en parallèle étant pontée par un conducteur séparable respectif (LA11 ... LAn2) prévu sur une carte de circuit imprimé.
  4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que l'on utilise comme séparateur utile une fraise pour circuits imprimés.
EP16736755.6A 2015-05-08 2016-05-03 Procédé d'équilibrage des courants dans des branches connectées en parallèle d'un dispositif d'éclairage pour véhicules Active EP3295772B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA50379/2015A AT517122B1 (de) 2015-05-08 2015-05-08 Verfahren zum Symmetrieren der Zweige einer Beleuchtungseinrichtung für Fahrzeuge
PCT/AT2016/050122 WO2016179617A1 (fr) 2015-05-08 2016-05-03 Dispositif d'éclairage pour véhicules

Publications (2)

Publication Number Publication Date
EP3295772A1 EP3295772A1 (fr) 2018-03-21
EP3295772B1 true EP3295772B1 (fr) 2023-08-23

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EP16736755.6A Active EP3295772B1 (fr) 2015-05-08 2016-05-03 Procédé d'équilibrage des courants dans des branches connectées en parallèle d'un dispositif d'éclairage pour véhicules

Country Status (6)

Country Link
US (1) US20180063920A1 (fr)
EP (1) EP3295772B1 (fr)
JP (1) JP6382458B2 (fr)
CN (1) CN107926097A (fr)
AT (1) AT517122B1 (fr)
WO (1) WO2016179617A1 (fr)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110944433A (zh) * 2019-12-16 2020-03-31 华帝股份有限公司 用于矩阵led灯的电流平衡性控制电路及控制方法
JP2022147293A (ja) * 2021-03-23 2022-10-06 東芝ライテック株式会社 車両用照明装置、および車両用灯具
EP4395463A1 (fr) * 2023-01-02 2024-07-03 Valeo Vision Dispositif lumineux automobile

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DE102011078620A1 (de) * 2011-07-04 2013-01-10 Osram Ag Hochvolt-LED-Multichip-Modul und Verfahren zur Einstellung eines LED-Multichip-Moduls

Also Published As

Publication number Publication date
JP6382458B2 (ja) 2018-08-29
EP3295772A1 (fr) 2018-03-21
AT517122A1 (de) 2016-11-15
US20180063920A1 (en) 2018-03-01
CN107926097A (zh) 2018-04-17
JP2018518016A (ja) 2018-07-05
WO2016179617A1 (fr) 2016-11-17
AT517122B1 (de) 2018-12-15

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