EP3323680A1 - Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles - Google Patents

Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles Download PDF

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Publication number
EP3323680A1
EP3323680A1 EP17001848.5A EP17001848A EP3323680A1 EP 3323680 A1 EP3323680 A1 EP 3323680A1 EP 17001848 A EP17001848 A EP 17001848A EP 3323680 A1 EP3323680 A1 EP 3323680A1
Authority
EP
European Patent Office
Prior art keywords
sub
line
lines
mounting
line set
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP17001848.5A
Other languages
German (de)
English (en)
Other versions
EP3323680B1 (fr
Inventor
Ole Mende
Florian Ahr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Audi AG
Original Assignee
Audi AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Audi AG filed Critical Audi AG
Publication of EP3323680A1 publication Critical patent/EP3323680A1/fr
Application granted granted Critical
Publication of EP3323680B1 publication Critical patent/EP3323680B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04—Kinds or types
    • B65H75/16—Cans or receptacles, e.g. sliver cans
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/34—Handled filamentary material electric cords or electric power cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

Definitions

  • the invention relates to a method for providing prefabricated lines for the automatic fabrication of a line set and a sub-line set.
  • Creating a wiring harness for a motor vehicle is an almost completely manual process. For all confectioners to create the power set lines provided with plug contacts are laid by hand on a form board. A laying of the wiring harness should be able to be carried out mechanically and fully automatically in the future.
  • a cable set usually comprises several, for example, a few hundred, about 1200 different lines that can vary in terms of different contact parts, cross-sections or insulation colors and in terms of a used performance material.
  • the Schleuniger company offers an additional unit for bundling plug-in cables and an AutoCoiling system for their crimping centers.
  • this AutoCoiling system can only handle a single wire applications, bundle and bind them.
  • the publication DE 42 08 724 C2 describes a drum winder for winding stranded wire which may be surface coated or insulated.
  • the drum winding device comprises a cylindrical vertically arranged winding core and a laying device which hangs wire windings on this winding core.
  • the winding core is designed so that the respective lowest wire turns fall into a winding drum arranged below the winding core, as soon as a number of wire windings laid on the winding core exceeds a predetermined number.
  • the publication DE 197 06 449 A1 relates to a device for the production of sub-line sets for further processing from cut-to-length lines, which are already taken over by a line assembly machine through the device.
  • the device consists of individual partial processing modules for bundling and shaping of the completed sub-line sets.
  • the part processing modules are provided either with a replaceable functional unit or with a plurality of exchangeable functional units, the adaptation of the overall device to different requirements for the sub-line sets with respect to the length and diameter of the lines, an execution of welding nodes and the formation of the finished sub-sets of lines for fully automated further processing serve.
  • the task is to automate the production of a wiring harness.
  • the method according to the invention is provided for the automatic provision of prefabricated lines for the automatic assembly of a wiring harness for a motor vehicle from at least one sub-line set, generally comprising a plurality of sub-line sets.
  • the at least one partial line set is provided for mounting at a workstation provided for this purpose.
  • the at least one or each sub-line set comprises a plurality of individual lines.
  • the individual lines or individual lines are automatically connected to one another sequentially or sequentially according to a predetermined and / or intended for mounting or assembly.
  • each line which follow one another directly and / or adjacent according to the order for mounting or a sequence of mounting, are connected to each other sequentially via at least one connecting element, wherein the interconnected lines of the sub-line set are automatically wound onto a roll.
  • the method can be carried out at least partially by a robot.
  • the line set mounted from the lines can also be designed and / or designated as a cable harness.
  • the lines are automatically wound according to an intended for winding order or a winding order on the roll, which is reversed to the intended for mounting the lines order or the mounting order.
  • a single line or single line according to the Lastly, to assemble or order to manufacture is to first assemble, first, and a single wire to be mounted first according to the order for mounting, last wound on the reel.
  • a respective line has two ends.
  • a prefabricated line has a contact part or contact element at at least one of its two ends. Two prefabricated lines are via contact parts, wherein in each case at one end of one of the two prefabricated lines, such a contact part is arranged, and the connecting element connectable to each other.
  • At least one roll on which a sub-line set has been rolled is transported to a laying board.
  • At least one partial line set is laid in the laying board and the cable set is mounted.
  • the interconnected leads of each sub-lead set are unwound from a respective reel in accordance with the order for mounting and mounted in the laying board.
  • the laying board can also be designed and / or designated as a laying board for a cable harness as an example of a cable set.
  • the laying board usually comprises a flat plate on which a manual for laying the lines can be printed and / or displayed.
  • Bolts, pins and / or forks have, along which the lines are arranged during mounting and further the cable harness is mounted.
  • the wiring harness is made of at least two sub-wiring harnesses, first mounting first and then a second sub-wiring harness according to the order for mounting, the first sub-wiring harness provided first according to the order of mounting is mounted to the laying board.
  • the wiring harness can also be assembled from several sub-pipe sets. In this case, an order for mounting or for producing the wiring harness is provided for the plurality of sub-line sets.
  • the sub-line sets are provided prior to assembly of the wiring harness with the laying board on rollers, wherein a roller is used for each sub-line set.
  • the rollers with the sub-line sets are provided in an order, usually transported to the laying board, which is reversed to the order provided for mounting the sub-line sets.
  • the leads of the sub-lead sets, which are connected to each other via connecting members, are wound on a respective reel in an order reverse to the order intended for mounting.
  • the lines are connected by the at least one connecting element and wound onto the reel, whereby in each case two lines are connected to a connecting element.
  • the sub-line set according to the invention can be used for mounting a line set for a motor vehicle and has a plurality Lines on.
  • the lines are sequentially connected to each other according to a predetermined and / or intended for mounting order, each two lines that follow each other in sequence and / or adjacent, are connected to each other sequentially via at least one connecting element, wherein the interconnected lines of the sub-circuit set are automatically wound on a reel.
  • a sub-circuit set is provided to a workstation, for example a laying board, with which the wiring harness is mounted.
  • Each individual line or individual line of the sub-line sentence is defined or characterized by at least one parameter.
  • the at least one parameter is dependent on a length of the individual line, on a cross-sectional area of the individual line, on a color of the individual line and / or on a material from which the individual line is formed.
  • At least one end of at least one line, usually each line, a contact part is arranged.
  • the line is pre-assembled.
  • a contact element can be arranged at each end of such a prefabricated line.
  • Two prefabricated cables can be connected to one another via a connecting element.
  • prefabricated sub-line sets are made available to the laying board or the form board, for example fed and connected to the line set.
  • the individual lines of the sub-line set are at least partially, d. H. partially or completely, produced in sequences and rolled up on the roll. Lines that may vary in length are connected to a connector in consideration of the order and subsequently rolled up and unrolled seamlessly onto the roll. This role is used in a follow-up process, eg. When laying on the laying board or in an auto-routing, for supplying the lines and thus for the supply of material. With the existing of the lines and wound on the roll sub-set the fully automatic production of the wiring set is favored, otherwise conventional hangers or racks can be avoided for depositing raw material.
  • the sub-line set for the production of the wiring harness which is provided, for example, as a wiring harness for installation in the motor vehicle, comprises a plurality of lines.
  • the lines of the sub-line set are or are sequentially connected to each other by means of respective connecting elements in a predetermined order for the subsequent production of the wiring harness assembly order.
  • the subcircuit set formed from the interconnected lines is rolled onto the reel.
  • the individual lines may vary at least partially with regard to different parameters, for example with regard to their length, their cross sections, their line material, their line colors and / or their contact parts.
  • at least one end of such a line or single line is a contact part, for example.
  • a cable lug, a plug or a Socket arranged, wherein such a line may be formed as a pre-assembled line and / or can be designated.
  • the wiring harness which is intended for installation in the motor vehicle, at least one of individual lines or individual lines assembled and rolled up on at least one subset of sub-sets prior to assembly intended for installation Provided workplace, which is usually provided per sub-circuit set a role.
  • the lines of the at least one sub-line set are sequentially mounted in the predetermined assembly order. In this case, the assembly of the lines can be performed at least partially with a robot.
  • At least one sub-line set is provided, which has a plurality of lines which are sequentially connected to each other according to the later assembly sequence or a Verbau Herbertngol.
  • the lines are wound on the reel in accordance with one of the reverse order of the order of winding on the reel.
  • the method according to the invention is provided for mounting a wiring harness designed for a motor vehicle, for example as a wiring harness.
  • the wiring harness is formed from at least one sub-pipe set.
  • the at least one sub-line set comprises a plurality of individual lines 2, 4, wherein FIG. 1 Ends of two such individual lines 2, 4 schematically shows.
  • a first contact socket 6 is arranged as a contact part and at one end of a second individual line 4 or single line, a second contact socket 8 as a contact part at one end of a first single line.
  • the lines 2, 4 provided with at least one contact part at one end may also be designated as pre-assembled lines 2, 4 and / or formed.
  • prefabricated lines 2, 4 are sequentially connected to one another according to a predetermined and / or mounting order, wherein in each case two lines 2, 4, which follow one another immediately and / or adjacent, in each case via at least one connecting element 10th be sequentially connected to each other.
  • each roller 12, 14 here comprises a cylindrical container 16, 18 and a lid 20, 22 arranged thereon with a plurality of openings.
  • a shaft not shown here is arranged, to which the composed of respective lines 2, 4 according to the assembly sequence sub-line sets 24, 26 are wound in a winding order, which is reversed to the mounting order ,
  • the sub-line sets 24, 26 are removed for subsequent mounting of the wiring harness via a respective opening of a lid 20, 22 of a roller 12, 14 and unwound from a shaft of the respective roller 12, 14 and / or unrolled.
  • each sub-line set 24, 26 installed in the motor vehicle.
  • each sub-line set 24, 26 at least one component, for example.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
EP17001848.5A 2016-11-16 2017-11-10 Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles partielle pour l'installation d'un ensemble de câbles Active EP3323680B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102016013681.2A DE102016013681A1 (de) 2016-11-16 2016-11-16 Verfahren zum Bereitstellen von vorkonfektionierten Leitungen für die automatische Konfektion eines Leitungssatzes

Publications (2)

Publication Number Publication Date
EP3323680A1 true EP3323680A1 (fr) 2018-05-23
EP3323680B1 EP3323680B1 (fr) 2021-04-14

Family

ID=60381995

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17001848.5A Active EP3323680B1 (fr) 2016-11-16 2017-11-10 Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles partielle pour l'installation d'un ensemble de câbles

Country Status (3)

Country Link
EP (1) EP3323680B1 (fr)
DE (1) DE102016013681A1 (fr)
ES (1) ES2871773T3 (fr)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3327583A1 (de) * 1983-07-30 1985-02-07 Bach Gmbh + Co, 7100 Heilbronn Verfahren und vorrichtung zur herstellung von kabelbaeumen aus einzelleitern
EP0059060B1 (fr) 1981-02-19 1986-04-09 Burndy Corporation Méthode et appareil pour produire un peigne de câbles
DE4321007A1 (de) * 1993-06-24 1995-01-05 Kloeckner Moeller Gmbh Konfektioniertes Kabel, insbesondere für den Schaltschrank- und Steuerungsbau, Verfahren zu seiner Bearbeitung und Bearbeitungsvorrichtung hierfür
DE19706449A1 (de) 1997-02-19 1998-08-20 Fraunhofer Ges Forschung Vorrichtung zur Herstellung von Teilleitungssätzen zur Weiterverarbeitung
DE29721028U1 (de) * 1997-11-27 1998-12-24 Siemens AG, 80333 München Anordnung von Kabelsegmenten
DE4208724C2 (de) 1992-03-18 1999-01-28 Niehoff Kg Maschf Verfahren und Vorrichtung zum Ablegen von Drahtschlingen in ein Faß
DE19929176A1 (de) * 1999-06-25 2001-01-11 Siemens Ag Verfahren zum Bereitstellen und Verbindungsbauteil zum Verbinden konfektionierter Leiterstücke, insbesondere Lichtwellenleiterstücke sowie Lichtwellenleitertrommel

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0059060B1 (fr) 1981-02-19 1986-04-09 Burndy Corporation Méthode et appareil pour produire un peigne de câbles
DE3327583A1 (de) * 1983-07-30 1985-02-07 Bach Gmbh + Co, 7100 Heilbronn Verfahren und vorrichtung zur herstellung von kabelbaeumen aus einzelleitern
DE4208724C2 (de) 1992-03-18 1999-01-28 Niehoff Kg Maschf Verfahren und Vorrichtung zum Ablegen von Drahtschlingen in ein Faß
DE4321007A1 (de) * 1993-06-24 1995-01-05 Kloeckner Moeller Gmbh Konfektioniertes Kabel, insbesondere für den Schaltschrank- und Steuerungsbau, Verfahren zu seiner Bearbeitung und Bearbeitungsvorrichtung hierfür
DE19706449A1 (de) 1997-02-19 1998-08-20 Fraunhofer Ges Forschung Vorrichtung zur Herstellung von Teilleitungssätzen zur Weiterverarbeitung
DE29721028U1 (de) * 1997-11-27 1998-12-24 Siemens AG, 80333 München Anordnung von Kabelsegmenten
DE19929176A1 (de) * 1999-06-25 2001-01-11 Siemens Ag Verfahren zum Bereitstellen und Verbindungsbauteil zum Verbinden konfektionierter Leiterstücke, insbesondere Lichtwellenleiterstücke sowie Lichtwellenleitertrommel

Also Published As

Publication number Publication date
ES2871773T3 (es) 2021-11-02
EP3323680B1 (fr) 2021-04-14
DE102016013681A1 (de) 2018-05-17

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