EP3533927A1 - Procédé de production de toile fibreuse, de papier ou de carton et produit de papier ou de carton - Google Patents
Procédé de production de toile fibreuse, de papier ou de carton et produit de papier ou de carton Download PDFInfo
- Publication number
- EP3533927A1 EP3533927A1 EP18159525.7A EP18159525A EP3533927A1 EP 3533927 A1 EP3533927 A1 EP 3533927A1 EP 18159525 A EP18159525 A EP 18159525A EP 3533927 A1 EP3533927 A1 EP 3533927A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bdt
- furnish
- paper
- pulp
- broke
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000123 paper Substances 0.000 title claims abstract description 60
- 239000011087 paperboard Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000004094 surface-active agent Substances 0.000 claims abstract description 63
- 229920001131 Pulp (paper) Polymers 0.000 claims abstract description 32
- 238000002156 mixing Methods 0.000 claims abstract description 25
- 238000004806 packaging method and process Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 58
- 125000000129 anionic group Chemical group 0.000 claims description 18
- 239000003945 anionic surfactant Substances 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 13
- 239000000126 substance Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 239000011122 softwood Substances 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 229920002678 cellulose Polymers 0.000 claims description 10
- 239000001913 cellulose Substances 0.000 claims description 10
- 229920001046 Nanocellulose Polymers 0.000 claims description 9
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical group [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 9
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 9
- 239000000440 bentonite Substances 0.000 claims description 8
- 229910000278 bentonite Inorganic materials 0.000 claims description 8
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 8
- 239000011121 hardwood Substances 0.000 claims description 8
- 238000004513 sizing Methods 0.000 claims description 8
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 6
- 229920002472 Starch Polymers 0.000 claims description 6
- 239000008107 starch Substances 0.000 claims description 6
- 235000019698 starch Nutrition 0.000 claims description 6
- 229940037003 alum Drugs 0.000 claims description 5
- 125000002091 cationic group Chemical group 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- CMCBDXRRFKYBDG-UHFFFAOYSA-N 1-dodecoxydodecane Chemical compound CCCCCCCCCCCCOCCCCCCCCCCCC CMCBDXRRFKYBDG-UHFFFAOYSA-N 0.000 claims description 4
- 229920000867 polyelectrolyte Polymers 0.000 claims description 4
- 239000003792 electrolyte Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 44
- 239000006260 foam Substances 0.000 description 31
- 230000008901 benefit Effects 0.000 description 18
- 230000008569 process Effects 0.000 description 9
- 239000002736 nonionic surfactant Substances 0.000 description 8
- 239000002280 amphoteric surfactant Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000002655 kraft paper Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004150 EU approved colour Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006081 fluorescent whitening agent Substances 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 229910052622 kaolinite Inorganic materials 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229940006093 opthalmologic coloring agent diagnostic Drugs 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 229940080313 sodium starch Drugs 0.000 description 2
- 229940032147 starch Drugs 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- 102100031260 Acyl-coenzyme A thioesterase THEM4 Human genes 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 101000638510 Homo sapiens Acyl-coenzyme A thioesterase THEM4 Proteins 0.000 description 1
- 229920001213 Polysorbate 20 Polymers 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/50—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
- D21H21/56—Foam
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/14—Carboxylic acids; Derivatives thereof
- D21H17/15—Polycarboxylic acids, e.g. maleic acid
- D21H17/16—Addition products thereof with hydrocarbons
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/17—Ketenes, e.g. ketene dimers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/66—Salts, e.g. alums
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/16—Sizing or water-repelling agents
Definitions
- the present invention is related to a method for producing a fibrous web according to claim 1 and a paper or paper board product according to claim 16. It is also related to a paper or paper board product and also a packaging box product.
- a problem with foam in paper or paper board production is that thickness of the fiberweb will vary more than compared with a water formed paper or paper board product.
- a further problem is that the density of the product may vary.
- a further problem is that formation may be slower and speed of the paper machine may need to be reduced.
- a further problem is that the fibre mat that is formed into a paper or paper board may break more easily. One reason for this is that the tensile strength of the paper or paper board is in general reduced if foam occurs on the paper machine.
- a further problem is that with if foam occurs in the furnish it is difficult to achieve a higher surface weight paper.
- a further problem when foam occurs is that the furnish will split in terms of hydrophobic and hydrophilic particles and the formation of the fibre layer will not be homogenous. If adding a surfactant on purpose despite the above discussed disadvantages with foam, a disadvantage is that other components of the furnish, such as sizing agents will have its effect on for example retention on the paper machine to be affected as the surfactant risk to impede sizing properties.
- a further problem with active foaming is that the dewatering on the paper machine can deteriorate.
- the present invention is related to an improved method for producing a fibrous web. It is may also be a method for producing a paper or a paper board.
- the method comprising the step of providing a furnish comprising pulp.
- the method also comprising to provide a surfactant to said furnish.
- the method also comprising to mix the furnish with the surfactant in order to achieve a foamed furnish.
- the method also comprising the step to provide the foamed furnish to a wire that dewaters the foamed furnish in order to achieve the fibrous web, paper or paper board.
- the pulp of the furnish comprises a chemical pulp preferably of a content of 25-100 % BDT the total pulp content in BDT. It is also preferred that the chemical pulp content is 50-100 % BDT the total pulp content in BDT.
- the amount of chemical pulp may be 70-100 % BDT in the method.
- the amount of chemical pulp may be 85-100 % the total pulp content in BDT.
- the amount of chemical pulp may be essentially 100
- the effect of the method is that foaming can unexpectedly be used with good results in providing a fibrous layer, paper or paper board, despite the given disadvantages above.
- the bulk of products made from the chemical pulp can be increased.
- a further advantage is that the produced product achieves 10% added thickness compared with a water sample. Bulk can also be increased by over 100% if no wet pressing is performed. But in general at least 10 % or even 13 % can be achieved in increased bulk. And further by using surfactant floc size of hand sheets can be reduced by 20%, see also figure 3 .
- the first bar on left refers to a hand sheet made from a furnish with only water and the second bar refers to a foamed furnish using an anionic surfactant, and the third bar refers to a hand sheet made from a furnish mixed with a non-ionic surfactant. It is also possible to achieve a modulus of elasticity that is same as a water formed sample. By increasing the amount of chemical pulp in the method the advantages is further increased that was already seen above.
- the advantage of adding a sizing agent is that the foamed furnish will have better mechanical properties when formed to a fibrous web, a paper or paper board, despite the known disadvantages with a foamed furnish.
- a chemical pulp is actually often considered to give strong paper products as the fibres are long and can add strength by their own mechanical properties.
- adding a cationic polyelectrolyte is often considered not necessary in this context.
- improvement of the mechanical properties given is despite this context, adding a cationic polyelectrolyte gives a better paper product in particular in terms of z-strength, i.e. cross sheet strength in thickness direction.
- a hardwood pulp will in general be less performant than a soft wood pulp when considering mechanical properties. Thus it is not a straight forward operation to use foam on a furnish that is mainly made from hard wood.
- a soft wood pulp will be a stronger pulp in general. However as soft wood is in general chosen when a stronger paper or paper board is desired in respect of mechanical properties, it will not be a straight forward operation to make a foamed furnish from with soft wood fibres. In particular it has been found advantageous to mix the pulp with broke. It surprisingly gives better foaming properties for some particular surfactants.
- the fibre content of the broke will generally follow the fibre content of the fibre web or paper or paper board product produced in the mill.
- an anionic surfactant is better formation of foam in general in the method as described.
- sodium dodecyl sulphate only requires very low dosage for same amount of foam, compared with other surfactants.
- Anionic surfactants can also have higher air content than other surfactants.
- the time to reach a predetermined air content of the foam is not sensitive to higher amount of broke than for a pure virgin chemical pulp, with an anionic surfactant.
- Glycolic acid ethoxylate lauryl ether gives the advantage of reaching a predetermined air content of the foam at almost same time at high amounts of broke as with no broke added at all.
- anionic and multi charged surfactant is that it is not sensitive to a pulp with higher amount of broke than furnish based on pure virgin chemical pulp.
- the advantage of an anionic surfactant with an ethoxylate chain is that the time to reach a predetermined air content of the foam is faster in a furnish having a high amount of broke than a furnish based on pure virgin chemical pulp.
- non-ionic surfactant gives a higher bulk than an anionic surfactant.
- amphoteric surfactant is a very good stability of produced foam.
- a middle ply it is possible to use the reduced mechanical properties of the foamed furnish and letting other plies of the furnish add strength to the finished product.
- ad bulk it is possible to a middle layer.
- same pulp is used for all layers but only a middle layer has foamed furnish of this pulp.
- Any number of plies is possible to add to a paper or paper board product. It is thus possible to make a five ply product. In this case on or two or three of the inner plies can be provided with the foamed furnish.
- the provided furnish can be a bleached furnish.
- the provided furnish can be a non-bleached furnish.
- a bleached furnish will have better optical properties and better whiteness.
- a non-bleached furnish will have a higher yield and thus cost less.
- a further development is disclosed as a paper or paper board product in claim 16.
- a paper or paper board product made according to the disclosed method is lighter for the same volume compared with same product made with same pulp without foamed furnish. In a several ply product it will also be both lighter and have a higher bending stiffness compared with a homogenous paper or paperboard product if added to a middle layer of the product.
- Chemical fibres in particular in combination with broke gives advantages in terms of time to reach a predetermined air content of the foam.
- a packaging box product is made from the paper or paper board product it will be lighter and possibly stronger than a product made without foamed furnish. This is a clear advantage as a better economy on natural fibres can be achieved and less weight is needed when transporting and distributing the packaging box.
- the present invention in related to a method for producing a fibrous web or paper board product.
- the paper can be any type of paper and the paper board product can be any paper board product. Preferred is a paper board product.
- the method involves the step of providing a furnish.
- the furnish comprises a pulp.
- the pulp could be any pulp but it is preferred that the furnish comprises a chemical pulp. That is a pulp that has been produced by an essentially chemical process, such as the Kraft pulp process or a sulphite process.
- a surfactant the furnish.
- the surfactant has the ability to provide a foam if the furnish is mixed in a subsequent step.
- the furnish as produced is then provided to a wire for dewatering and producing a paper or paper board product.
- the amount of chemical pulp can vary in a preferred way of performing the method there is an amount for 25%-100 % BDT of chemical pulp in the furnish. But more preferred there is a higher amount of chemical pulp such as 50 -100 % or 70-100 % chemical pulp. There can also be at least 85 % chemical pulp BDT in the furnish.
- the other pulps that can be mixed in are for example CTMP or CMP pulp or TMP.
- Chemical pulp can also be broke that is prepared from chemical pulp.
- the meaning is that the fibre content of the furnish has its origin from a process involving chemicals as an essential part of the preparation of the fibres to be used in the furnish.
- One such process is the KRAFT process.
- Other processes involve Sulphite cooking.
- the amount of chemical pulp is 100 % or essentially 100 % BDT, i.e. the fibres of the furnish comes from a previous chemical process.
- the furnish may be bleached or unbleached.
- the method can be further developed by adding a sizing agent.
- sizing agent it is proposed to use AKD or ASA or starch or even mixtures of these.
- the method can also involve a step of adding starch as a cationic polyelectrolyte. This will indeed augment the strength properties of the paper or board product.
- step of adding of alum, and/or PVAM and/or Bentonite and/or PAM, and/or Silica can be performed.
- a filler such as bentonite will help to make the product more cost effective and will also augment the opacity.
- the type of fibres used in the method is preferred to be a mixture of softwood and hardwood fibres. However both pure soft wood or hardwood pulps can be used.
- the preferred surfactant used may be an anionic surfactant.
- the type of anionic surfactant can be anionic and multi charged or anionic with an ethoxylate chain.
- One preferred surfactant is an anionic surfactant with a hydrophobic alkane section comprising at least 10 carbon atoms, preferably comprising a hydrophilic end comprising sulphur and oxygen, most preferred Sodium Dodecyl Sulphate also known as SDS.
- SDS Sodium Dodecyl Sulphate
- One particular advantage of this surfactant is that is particularly fast to reach 50 % air content. As can be seen figure 10 , where it as a consistent performance from below 5 seconds up to near 7 seconds to achieve this. On the X-axis is disclosed the broke content which will be discussed further below.
- the surfactant used can also be an anionic and multicharged surfactant, such as described below in example 2. Generally it can be called Polyoxyethylene (20) sorbitan monolaurate.
- the fastest time to reach 50 % air content increases from 30 % broke content and upwards. This is much unexpected.
- the values for reaching 66 % air content with same furnish as for figure 8 As can be seen in figure 16 the time to reach 66 % air content with same furnish is very linear for the anionic multicharged surfactant. Fastest time is reached at 50 % broke content.
- the surfactant used can also be an anionic with an ethoxylate chain as seen in example 1 below.
- the time to reach 50 % air content of the foamed furnish As can be seen the time is lowest for higher amounts of broke from 30 % of broke an onwards. This is as mentioned previously unexpected.
- the time to reach 66 % aircontent is even more clear on that the more broke that is a great advantage in reaching faster times to 66 % air content.
- the surfactant can also be a non-ionic, preferably a surfactant comprising multiple EO groups.
- a fast time to reach 50 % air content in the foamed furnish is archived and also as with previous surfactant 50 % broke content discloses the fastest time.
- times to reach 66 % air content it can be seen in figure 14 that the time for any content of broke is very linear and also for this surfactant the time to reach 66% air content is faster for 75 % broke content compared with 0 % broke content. See also example 5 below.
- the surfactant can also be an amphoteric surfactant, such as a surfactant is described in Example 4.
- a best value of mixing time is reached at 25 % broke content. Also it can be seen that a broke content over 50 % gives lower values of mixing times to 50 % air content.
- Figure 15 discloses the times for mixing to 66 % air content for an amphoteric surfactant as seen in example 4. The time for mixing with larger amounts of broke flats out for higher amounts of broke and the derivative of the curve approaches 0.
- the method is performed by providing the furnish to a wire. This is made with conventional technology on a paper or paper board machine. It is preferred to provide a foamed furnish to a middle layer of the paper or paper board. This gives as seen higher bulk and a thicker paper or paper board.
- the layers are provided by three or more head boxes that are installed on the paper machine. The outer layers of such a product are preferably not foamed. Thus a sandwiched product is given that has higher bulk in middle layer, see also figure 1, 2 .
- the first bar on left is refers to a hand sheet made from a furnish with only water and the second bar refers to a hand sheet made from a foamed furnish using an anionic surfactant, and the third bar refers to a hand sheet made from a furnish mixed with a non-ionic surfactant.
- Example 1 discloses this.
- the amounts that are advantageous are broke in the amount of 20-90 % BDT more preferred 25-90 % BDT, even more preferred 50 %-90 % BDT, or most preferred 50-75 % BDT.
- the broke should be defined as being a recycled fibre source that has not been in use for the end product such as a packaging box a paper product or the like. Instead it is a recycled fibre from the production within a paper mill itself. It should also be understood that the broke used has its origin from a pure chemical fibre, if the paper mill is producing products with a pure chemical pulp. Chemical in this context means that it has its origin from for example the KRAFT process in a paper mill or the like. Broke does not mean a recycled fibre that has its origin from for example old prints such as newspapers or the like. In the context of this disclosure the broke comprises, up to 10 % filler. The filler is mainly to be understood to be ground calcium carbonate or kaolinite.
- binders such as latex, and/or bentonite, and/or colouring agents, and/or carriers of whitening agents, and/or hardeners, and/or fluorescent whitening agent, and/or optical whitening agent, and/or thickeners, and/or viscosity agents, and/or sodium hydroxide, starch, and/or poly vinyl amines, and/or PAM, and/or crosslink agents, and/or silica, and/or alum, and/or PVAM, and/or sizing agents such as AKD or ASA.
- binders such as latex, and/or bentonite, and/or colouring agents, and/or carriers of whitening agents, and/or hardeners, and/or fluorescent whitening agent, and/or optical whitening agent, and/or thickeners, and/or viscosity agents, and/or sodium hydroxide, starch, and/or poly vinyl amines, and/or PAM, and/or crosslink agents, and/or silica, and
- Broke is a recycled product with in a paper mill. If the paper mill is using a mixture of other pulps, such as mechanical pulps in its production the amount of chemical fibre in the fibre content of the broke will vary.
- the chemical fibre content, i.e. pulp content of chemical fibres of the broke may be 25-100 % BDT, preferably 50-100 % BDT, more preferred 70-100 % BDT, more preferred 85-100 % of the pulp, most preferred essentially 100 % BDT of the pulp in the broke.
- Nanocellulose is defined as a nano-structured cellulose. This may be either cellulose nano fibres (CNF) also called microfibrillated cellulose (MFC), nanocrystalline cellulose (NCC or CNC), or even a bacterial nanocellulose, which refers to nano-structured cellulose produced by bacteria.
- CNF cellulose nano fibres
- MFC microfibrillated cellulose
- NCC nanocrystalline cellulose
- CNC CNC
- bacterial nanocellulose which refers to nano-structured cellulose produced by bacteria.
- CNF is a material composed of nanosized cellulose fibrils with a high aspect ratio (length to width ratio). Typical fibril widths are 5-20 nanometers with a wide range of lengths, typically several micrometers. It is pseudo-plastic and exhibits thixotropy, the property of certain gels or fluids that are thick (viscous) under normal conditions, but become less viscous when shaken or agitated. When the shearing forces are removed the gel regains much of its original state.
- the fibrils are isolated from any cellulose containing source including wood-based fibres (pulp fibres) through highpressure, high temperature and high velocity impact homogenization, grinding or microfluidization (see manufacture below).
- Nanocellulose can also be obtained from native fibres by an acid hydrolysis, giving rise to highly crystalline and rigid nanoparticles (often referred to as CNC or nanowhiskers) which are shorter (100s to 1000 nanometers) than the nanofibrils obtained through homogenization, microfluiodization or grinding routes.
- the resulting material is known as nanocrystalline cellulose (NCC or CNC).
- the pulps are a pure chemical KRAFT pulp that is a fresh never dried pulp, or a dried pulp and broke from a pure chemical pulp.
- Figure 5 discloses the amount of broke in relation to the mixing time to reach 50 % air content.
- the used surfactant was glycolic acid ethoxylate lauryl ether, which is an anionic ethoxylate chain, with the general formula:
- Table 1 discloses different pulps in a furnish where SW is soft wood and HW is hard wood.
- the finished product will be ideal for making a packaging box product, with a generally lower density than a conventional paper or paper board.
- the broke was standard broke from the production of board from chemical pulp. Thus it is broke that is the result of internally recycled paper or paper board products which have been milled gently and water has been added such that a broke furnish has been achieved that then has been mixed with virgin pulp.
- the broke comprised in addition to fibres from a KRAFT process cooking, fillers, mainly GCC and kaolinite, and/or binders such as latex, and/or bentonite, and/or colouring agents, and/or carriers of whitening agents, and/or hardeners, and/or fluorescent whitening agent, and/or optical whitening agent, and/or thickeners, and/or viscosity agents, and/or sodium hydroxide, starch, and/or poly vinyl amines, and/or PAM, and/or crosslink agents, and/or silica, and/or alum, and/or PVAM, and/or sizing agents such as AKD or ASA.
- fillers mainly GCC and kaolinite, and/or
- Figure 7 discloses the improved half time of fibre-foam mixture when considering the same broke amounts. As can be seen for higher amounts of broke the halftime is considerably increased.
- Figure 8 discloses the amount of broke in relation to the mixing time to reach 50 % air content.
- the used surfactant was commercially available an anionic multi charged surfactant. With the general formula:
- the finished product will be ideal for making a packaging box product, with a generally lower density than a conventional paper or paper board.
- the broke was standard broke from the production of board from chemical pulp.
- Figure 9 discloses the improved half time of fibre-foam mixture when considering the same broke amounts. As can be seen for higher amounts of broke the halftime is considerably increased.
- Figure 16 discloses the time for achieving 66 % air content with the chosen surfactant.
- Example 3 Same furnish and broke was used as in Example 1. Also in example 3 that follows there are an advantage disclosed that is related to what has been discussed regarding SDS and the amount needed in a foam forming process.
- a furnish comprising 25 % soft wood never dried pulp and 75 % broke pulp was used for adding surfactants. Mixing was performed and surfactant was added until the Vortex closed. The consistency was 1,1 %.
- Anionic multi charged surfactant required 2,0 g/l of added surfactant.
- SDS has the general formula:
- SDS needed very small amounts in order to achieve a good very fast time to 50 % air content as seen in figure 10 . Also as seen in figure 10 the fastest times is achieved around 50 % broke content. Also figure 13 discloses time to reach 66 % air content for the above surfactant. In figure 17 the halftimes of the fain using SDS is disclosed in relation to broke content and the above surfactant.
- Figure 15 discloses the time to reach 66 % air content for the surfactant above to broke content. As can be seen the lowest times is reached around 50 % broke content. Half times for foamed furnish using the above surfactant in general goes up with higher broke content, see figure 19 for the surfactant of example 4.
- Example 2 Same furnish and broke was used as in Example 1.
- An non-ionic surfactant was tested with different amounts of broke in the furnish, this can be seen in figure 11 .
- the tested broke content gave a fast time to 50 % air content of the foamed furnish when mixing and for 50 % broke content the fastest time was noted.
- For 66 % aircontent as disclosed in figure 14 a very stable time for achieving 66 % air content was achieved. No large differences are observed. But still for 75 % broke content the fastest time to reach 66 % air content was observed.
- Halftimes for the foam made to broke content are disclosed in figure 18 for the surfactant of Example 5. As can be seen half time has a local maximum around 50 % broke content.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP18159525.7A EP3533927A1 (fr) | 2018-03-01 | 2018-03-01 | Procédé de production de toile fibreuse, de papier ou de carton et produit de papier ou de carton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP18159525.7A EP3533927A1 (fr) | 2018-03-01 | 2018-03-01 | Procédé de production de toile fibreuse, de papier ou de carton et produit de papier ou de carton |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3533927A1 true EP3533927A1 (fr) | 2019-09-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP18159525.7A Withdrawn EP3533927A1 (fr) | 2018-03-01 | 2018-03-01 | Procédé de production de toile fibreuse, de papier ou de carton et produit de papier ou de carton |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP3533927A1 (fr) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4571360A (en) * | 1985-03-22 | 1986-02-18 | Union Carbide Corporation | Foam composition used in paper treatment |
| WO2012006714A1 (fr) * | 2010-07-13 | 2012-01-19 | Fpinnovations | Procédé de fabrication d'un composite à densité ultrafaible à l'aide de fibres naturelles |
| WO2013160553A1 (fr) * | 2012-04-26 | 2013-10-31 | Stora Enso Oyj | Bande continue fibreuse de papier ou de carton et son procédé de fabrication |
| WO2013160564A1 (fr) * | 2012-04-26 | 2013-10-31 | Stora Enso Oyj | Nappe fibreuse collée de manière hydrophobe et procédé de préparation d'une couche de nappe collée |
| WO2014202841A1 (fr) * | 2013-06-20 | 2014-12-24 | Metsä Board Oyj | Produit fibreux et procédé de production de voile fibreux |
| WO2015036930A1 (fr) * | 2013-09-13 | 2015-03-19 | Stora Enso Oyj | Carton multicouche |
| WO2015173474A1 (fr) * | 2014-05-15 | 2015-11-19 | Metsä Board Oyj | Procédé de production de plaques |
| WO2017006216A1 (fr) * | 2015-07-07 | 2017-01-12 | Stora Enso Oyj | Plateau ou plaque façonné en matière fibreuse et son procédé de fabrication |
| WO2018011667A1 (fr) * | 2016-07-11 | 2018-01-18 | Stora Enso Oyj | Procédé de création d'une mousse à l'aide d'un amidon antimicrobien dans un procédé de fabrication d'un produit en papier ou en carton |
-
2018
- 2018-03-01 EP EP18159525.7A patent/EP3533927A1/fr not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4571360A (en) * | 1985-03-22 | 1986-02-18 | Union Carbide Corporation | Foam composition used in paper treatment |
| WO2012006714A1 (fr) * | 2010-07-13 | 2012-01-19 | Fpinnovations | Procédé de fabrication d'un composite à densité ultrafaible à l'aide de fibres naturelles |
| WO2013160553A1 (fr) * | 2012-04-26 | 2013-10-31 | Stora Enso Oyj | Bande continue fibreuse de papier ou de carton et son procédé de fabrication |
| WO2013160564A1 (fr) * | 2012-04-26 | 2013-10-31 | Stora Enso Oyj | Nappe fibreuse collée de manière hydrophobe et procédé de préparation d'une couche de nappe collée |
| WO2014202841A1 (fr) * | 2013-06-20 | 2014-12-24 | Metsä Board Oyj | Produit fibreux et procédé de production de voile fibreux |
| WO2015036930A1 (fr) * | 2013-09-13 | 2015-03-19 | Stora Enso Oyj | Carton multicouche |
| WO2015173474A1 (fr) * | 2014-05-15 | 2015-11-19 | Metsä Board Oyj | Procédé de production de plaques |
| WO2017006216A1 (fr) * | 2015-07-07 | 2017-01-12 | Stora Enso Oyj | Plateau ou plaque façonné en matière fibreuse et son procédé de fabrication |
| WO2018011667A1 (fr) * | 2016-07-11 | 2018-01-18 | Stora Enso Oyj | Procédé de création d'une mousse à l'aide d'un amidon antimicrobien dans un procédé de fabrication d'un produit en papier ou en carton |
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