EP3551445B1 - Tête de pressage, dispositif de pressage d'un produit à presser et procédé de pressage d'un produit à presser - Google Patents
Tête de pressage, dispositif de pressage d'un produit à presser et procédé de pressage d'un produit à presserInfo
- Publication number
- EP3551445B1 EP3551445B1 EP16809381.3A EP16809381A EP3551445B1 EP 3551445 B1 EP3551445 B1 EP 3551445B1 EP 16809381 A EP16809381 A EP 16809381A EP 3551445 B1 EP3551445 B1 EP 3551445B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressing
- press
- channels
- channel
- press head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/224—Extrusion chambers
- B30B11/225—Extrusion chambers with adjustable outlet opening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/26—Extrusion presses; Dies therefor using press rams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
Definitions
- the present invention relates to a press head, a device for pressing material and a method for pressing material according to the preambles of the independent claims.
- waste materials in the form of shavings are produced. Depending on the material being machined, these shavings represent an important link in the value chain. On the one hand, raw materials should not be wasted; on the other hand, the raw materials, and in this case the shavings, should or can be reused.
- DE1627914 The figure shows a press head with a press channel and a press element movably arranged within the press channel.
- the movable press element exerts a force on the material to be pressed, which can be adjusted using a screw spindle.
- the device from the DE1627914 proves unsuitable for pressing materials with high inhomogeneity. exhibits the characteristics present in wood chips. Clover or grass chips, for which the press head according to DE1627914 Chips that are designed for this purpose are uniformly chopped and exhibit a homogeneous size distribution. Pressed material, which is produced, for example, during the mechanical processing of workpieces, exhibits a high degree of inhomogeneity. This is due, for example, to machining the workpiece with different tools. Thus, very large as well as very small chips can be produced simultaneously.
- the press head from the DE1627914 It is equipped with a spring that exerts a constant static preload force on the pressing element. This preload force can be preset using an adjusting screw, but then remains unchanged. Another disadvantage of this known device concerns the limited amount of material that can be processed or pressed per stroke.
- DE260831C Disclosing a press head for a device for pressing material according to the preamble of claim 1, in particular a briquette extrusion press for briquetting lignite or peat. It has a pressure piece for distributing the pressure.
- the purpose of the invention is to eliminate these and other disadvantages of the prior art.
- a press head according to the invention for a device for pressing material and in particular for pressing chips, preferably an extrusion press, comprises the features of claim 1.
- the press head has a die positioned in front of the entry opening of the press channel.
- the entry opening of the press channel then coincides with an entry opening of the die. That is, the press channel encompasses the die or its opening.
- the die has one opening for each press channel.
- the change in the cross-section of the press channel at its outlet relative to the cross-section at its inlet allows for a more or less pronounced clamping of a briquette within the press channel. While the briquette naturally has a cross-section during the pressing process that essentially corresponds to the cross-section of the press channel at its inlet, the inhomogeneity of the material being pressed into a briquette means that the briquette's cross-section is more or less elastic; that is, individual briquettes exhibit different degrees of elasticity.
- the cross-section of the press channels is essentially constant. This ensures that a second briquette, subsequently pressed in the press channel, encounters sufficient resistance from the first briquette. This improves the quality of the subsequent briquette.
- the cross-section of the press channels is individually adjustable for each channel. The quality of the briquettes remains essentially constant and at a high level, regardless of the nature of the material being pressed.
- the press channels are formed in their cross-section essentially half by the support element and half by the press element. It is conceivable that a gap forms between the support element and the press element, which need not be completely closed even if the cross-section at the outlet opening is reduced.
- the press element only corresponds approximately to the diameter of the press channel and is designed as an insertion element on the press head, which completes the cross-section of the press channel.
- the press channel has a longitudinal axis between its inlet and outlet openings and is open along this axis at a right angle to it. This means that the inlet and outlet openings are connected by an open channel.
- the press element can be located within this open channel and is, in particular, movably arranged within it.
- the press channels have a common support element.
- This support element is preferably one-piece, in particular formed in one piece.
- the common support element also positions the press channels relative to each other in a fixed position.
- each press channel has a separate pressing element, uneven wear of the parts or areas of the respective press channels located in the support element is not a problem.
- the holding force can be adjusted independently for each press channel.
- the press channels can be arranged side by side in the press head.
- the press channels are arranged opposite each other. This means that the press channels lie in a common plane, have a common pressing direction, but the pressing elements are arranged opposite each other or diametrically.
- press channels lie in a first plane, and the press elements in a second plane parallel to it.
- the support element would, in principle, be in a force-neutral position. While such an ideal force distribution naturally does not occur in practice, the forces on the support element can at least be reduced when the press elements are actuated simultaneously.
- the press head is designed such that each pressing element is pivotably mounted about a rotational axis, preferably fixed relative to the support element.
- This axis is located, in particular, in the area of the inlet opening of the press channel.
- the rotational axis is arranged essentially perpendicular to the press channel. That is, the rotational axis lies in a plane parallel to a plane through the longitudinal axis of the press channel and has a direction perpendicular to the longitudinal axis of the press channel. In the case of multiple press channels, the plane is defined by the multiple longitudinal axes of the respective press channels.
- each pressing element is assigned an adjusting element for adjusting the pressing element. This enables the pressing or holding force to be adjusted at each pressing element.
- each actuating element is independently adjustable and, in particular, can be controlled independently.
- the pressing force in each press channel can therefore be adjusted independently. This allows for control over the briquette during the pressing process.
- the actuating elements can be designed, for example, as hydraulic or pneumatic components.
- a spring can also be used. Electrical or mechanical actuating elements are also conceivable.
- three press channels are arranged side by side.
- more than three press channels side by side are also conceivable.
- This can be advantageous, for example, if the material to be pressed is known during the design phase and has a specific distribution or size, or is a mixture of materials, such as large and small chips. If, for instance, the press channels are arranged opposite each other in the direction the material falls, it can be assumed that smaller chips will collect in a lower section of the device and larger chips in an upper section. In this case, it can be advantageous to have, for example, two press channels in the lower section and three in the upper section. This allows the desired compression to be achieved.
- Another aspect of the invention therefore also relates to a device for pressing material, in particular for pressing chips and in particular an extrusion press, wherein the device for pressing material comprises at least one press head as described above.
- the device comprises a press head as described herein, wherein each press element is assigned an adjusting element for adjusting the press element.
- the device includes a control device for adjusting the adjusting element.
- each press channel is assigned a press piston for pressing the material being pressed.
- the press pistons can be moved by means of a common cylinder.
- the device as described herein may have a pre-collection chamber for receiving and/or pre-compacting the material to be pressed.
- the pre-collection chamber is preferably assigned to all pressing channels simultaneously.
- a device for pressing material has a filling device, which is typically designed as a funnel.
- the material to be pressed is collected in the hopper and guided to the press head. The material may then be transported to the press head solely by gravity. The material to be pressed is conveyed. Alternatively or additionally, other elements are conceivable that convey the material, such as screw conveyors or the like. Typically, at least one mechanical conveying element is located within the hopper in connection with the press head, which ensures that there is always enough material available for pressing.
- such a screw conveyor leads into a pre-collection chamber that receives the material to be pressed before pressing.
- the forced conveying action of the screw conveyor can result in a pre-compaction of the material.
- the material is pressed from the pre-collection chamber into briquettes and collected for further processing, for example in a trough.
- the device can be designed as an integral component of another machine, such as a machining center. A separate version is also conceivable. In this case, the device can include additional elements for setup, such as a machine frame.
- Another aspect of the invention relates to a method for pressing material, in particular with a device as described herein and preferably with a press head as described herein.
- the method comprises the steps listed in claim 14.
- the pressing force on the second portion of the material being pressed is adjusted by the movable pressing element, in particular by a holding force of the first portion of the material being pressed in the pressing channel.
- the material to be pressed is pressed simultaneously through two or more pressing channels.
- the starting position corresponds to the position of the press piston in its retracted state, when the press piston releases the pre-collection chamber or is in its position furthest possible from the inlet opening of the press channel.
- the final position of the press piston can be defined, on the one hand, by when a certain distance has been traveled, which is determined, for example, by a measurement on the cylinder or press piston. It would also be conceivable to link the final position to reaching a specific force.
- the process can then be repeated, with the portion that was previously second becoming the first.
- this equilibrium between the first and second portions is only established after several iterations of the process.
- the first few of these cycles can therefore be described as the start-up phase, until a stable state is reached.
- This process makes it possible to achieve a correspondingly equivalent quality of briquettes for each press channel when several press channels are arranged next to or above each other.
- an adjusting element for setting the holding force as a function of an adjusting variable on the press cylinder or on the press piston is set independently for each press element.
- control variable is defined as a function of the force applied to the press piston.
- the force applied to the press piston is a direct indicator of the briquette's properties and allows for a clear statement about the pressing process.
- force measuring strips or similar devices can be attached to the piston, providing a value for defining the manipulated variable.
- the press pistons are hydraulically operated.
- the actuating variable can be defined as a function of the hydraulic pressure.
- Figure 1 Figure 200 shows a device 200 for pressing material S.
- the device 200 has a funnel 202 for receiving the material. of the material to be pressed.
- the hopper 202 is connected to a pressing unit which includes a pressing head 100.
- the device 200 stands on a machine frame 201.
- FIG 2 shows part of the device 200 Figure 1
- a press head 100 is located inside the press unit.
- the press unit begins here with a nozzle 101, to which the filling funnel 202 ( Figure 1 ) is connected. Inside this nozzle 101 and the filling hopper 202 is a screw conveyor 203 ( Figure 3 In the figure, an adjusting device 30, 30' is arranged above and below the press head 100.
- the press head 100 comprises a common support element 2 and six pressing elements 3. Six pressing elements 3 are shown, but for clarity, only one is labeled and described at any given time.
- the pressing element 3, together with the support element 2, forms the pressing channel 1. In this case, three pressing channels 1 are arranged opposite each other and three further pressing channels 1. Three of the pressing channels are arranged side by side.
- the adjusting devices 30, 30' interact with the pressing elements 3.
- the press head 100 is formed from two side plates, between which the support element (2) is arranged.
- the pressing elements 3, which together with the support element 2 form six pressing channels 1, also belong to the press head 100.
- Figure 3 shows a cross-section along the longitudinal axis of the in Figure 2 drawn press channel. This shows Figure 3 further details of the device according to the Figure 1 , which in Figure 2 are not shown.
- the machine frame 201 is visible, on which the press unit with the press head 100 is arranged.
- the conveying direction of the material being pressed is defined by the auger 203 and the press head 100. This means the conveying direction is from the conveying slot 202 towards the press head 100 with the outlet openings 12.
- the filling hopper into which the screw conveyor 203 extends The material to be pressed is fed into the filling hopper 202 (see Figure 1 ). The material is fed into the pre-collection chamber 204 by the screw conveyor 203. The material is collected in the pre-collection chamber 204 and pressed in the press head 100 by means of the press pistons 4, 4'. For this purpose, the press pistons 4, 4' move in the conveying direction into the die 6 and force the material to be pressed through the die 6.
- the press head 100 is located downstream of the die 6.
- the pressing elements 3 and 3' of the press head 100 are mounted on the pivot axes 5 and 5'.
- the pressing elements 3 and 3' are mounted on the pivot axes 5 and 5' in such a way that they can move towards and away from the respective adjusting devices 30, 30'. After several pressing operations, an accumulation of individual briquettes, becoming increasingly dense, forms within the press channel 1, 1'. These briquettes are held in their position in the press channel 1, 1' by the pressing elements 3, 3'. By adjusting the holding force by the adjusting elements 31, 31' on the respective pressing elements 3, 3', the reaction force to the force of the press pistons is also adjusted, and thus directly the pressing of the briquette in the die 6.
- FIG 4 shows the cross-section according to Figure 3 in an orthogonal view.
- the press channel 1 has an inlet opening 11 and an outlet opening 12.
- the inlet channel 1 has a cross-section QA
- the press channel 1 has a cross-section QE.
- the press channel 1 is formed by the actuating element 2 and the pressing element 3.
- the pressing element 3 is rotatably mounted on the axis of rotation 5. This results in a regular cross-section Q of the press channel 1 in the area of the axis of rotation 5.
- the briquette which is formed by the press pistons 4 in the die 6, essentially has a diameter that corresponds to the cross-section of the die 6. However, due to the different properties of the briquettes, their elasticity varies in the cross-sectional direction. The briquette that has been pressed is conveyed into the press channel 1 by the following briquette. This briquette must be held in the press channel 1.
- Figure 5a Figure 1 shows a press head with two adjacent press channels 1.
- the support element 2 is formed integrally with a side wall of the press head.
- Press channels 1 are visible inside the press head, which are connected to the Pressing element 3 are closed.
- two pressing elements 3 side by side form the closure of the upwardly open pressing channel 1.
- Figure 5b shows an arrangement according to Figure 5a , wherein two pairs of press channels 1 are located opposite each other. It is conceivable that both pairs of press channels 1 are arranged as in the Figure 5a are designed as described. Alternatively, it would be conceivable to design the press channels 1 and the press element 3 as described in the Figure 5c The design shown below is to be implemented as follows. It would be conceivable for the support element 2 to have an additional web 21 that divides the press channels from each other. The press elements 3 can then be designed with a width equal to the diameter of the press channel 1, so that the press elements 3 form an insertion element for the press channel 1.
- the Figure 5c shows a further development of the press head, whereby this is essentially the same as the development according to Figure 5b This corresponds to the design, with the difference that three press channels 1 are arranged opposite each other, and three press channels 1 are arranged side by side.
- the support element 2 is also formed in one piece with the side walls of the press head.
- the press elements 3 each correspond to the design as described above. Figure 5a described.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Claims (16)
- Tête de pressage (100) pour un dispositif de pressage de matière à presser, en particulier pour le pressage de copeaux, en particulier une presse d'extrusion, comprenant au moins deux canaux de pressage (1, 1') avec chacun une ouverture d'entrée (11, 11') et une ouverture de sortie (12, 12')
chaque canal de pressage (1, 1') présentant un élément de support (2, 2'), en particulier fixe, et un élément de pressage (3, 3') mobile, l'élément de pressage (3, 3') étant mobile d'un côté, de préférence par rapport à l'élément de support (2, 2'), en particulier dans la zone de l'ouverture de sortie (12, 12'), de telle sorte qu'une section transversale (QA) du canal de pressage à son ouverture de sortie soit variable par rapport à la section transversale (QE) du canal de pressage à son ouverture d'entrée, caractérisé en ce qu'à chaque élément de pressage (3, 3') est associé un élément de réglage (31, 31') pour le réglage de l'élément de pressage (3, 3'), chaque élément de réglage (31, 31') pouvant être réglé indépendamment, en particulier pouvant être commandé indépendamment, de sorte qu'une force de pressage ou de maintien peut être réglée indépendamment sur chaque élément de pressage. - Tête de pressage (100) selon la revendication 1, caractérisé en ce que
les canaux de pressage (1, 1') sont formés dans leur section transversale (Q) essentiellement pour moitié par l'élément de support (2, 2') et par l'élément de pressage (3, 3'). - Tête de pressage (100) selon la revendication 1 ou 2,
caractérisé en ce que
les canaux de pressage (1, 1') présentent un élément de support commun (2, 2'), les éléments de support (2, 2') étant de préférence réalisés d'une seule pièce, en particulier intégralement. - Tête de pressage (100) selon l'une quelconque des revendications 1 à 3,
caractérisé en ce que
les canaux de pressage (1, 1') sont disposés les uns à côté des autres. - Tête de pressage (100) selon l'une quelconque des revendications 1 à 3,
caractérisé en ce que
les canaux de pressage (1, 1') sont disposés en face l'un de l'autre. - Tête de pressage (100) selon l'une quelconque des revendications 1 à 5,
caractérisé en ce que
l'élément de pressage (3, 3') est logé de manière à pouvoir pivoter autour d'un axe de rotation, de préférence fixé par rapport à l'élément de support (2, 2'), en particulier dans la zone de l'ouverture d'entrée (11, 11'), l'axe de rotation étant disposé essentiellement à angle droit par rapport au canal de pressage. - Tête de pressage (100) selon l'une quelconque des revendications 1 à 6,
caractérisé en ce que
trois canaux de pressage (1, 1') sont disposés les uns à côté des autres. - Tête de pressage (100) selon l'une quelconque des revendications 1 à 7,
caractérisé en ce que
trois canaux de pressage (1, 1') sont disposés en face l'un de l'autre. - Dispositif (200) pour le pressage de matières à presser, en particulier pour le pressage de copeaux, notamment une extrudeuse, comprenant au moins une tête de pressage (100) selon l'une des revendications 1 à 8.
- Dispositif (200) selon la revendication 9 avec une tête de pressage selon la revendication 7, comprenant un dispositif de commande pour le réglage de l'élément de réglage (31, 31').
- Dispositif (200) selon la revendication 9 ou 10, caractérisé en ce qu'à chaque canal de pressage (1, 1') est associé un piston de pressage (4, 4') pour presser le produit à presser.
- Dispositif (200) selon la revendication 11, caractérisé en ce que les pistons de compression (4, 4') sont mobiles au moyen d'un cylindre commun.
- Dispositif (200) selon l'une des revendications 9 à 12, caractérisé en ce que le dispositif comporte un espace de pré-collecte (204) destiné à recevoir et/ou à pré-compacter des produits à presser.
- Procédé de pressage de matière à presser avec un dispositif (200) de pressage de matière à presser avec au moins deux canaux de pressage, en particulier un dispositif (200) selon l'une des revendications 10 à 13 ou une tête de pressage selon l'une des revendications 1 à 8, chaque canal de pressage présentant une ouverture d'entrée et une ouverture de sortie, un élément de support fixe et respectivement un élément de pressage mobile unilatéralement, comprenant les étapes suivantes- Alimentation de la matière à presser, de préférence dans une chambre de pré-collecte- pressage d'une première portion du produit à presser à travers au moins un premier des au moins deux canaux de pressage (1, 1') avec une première course de pressage à partir d'une position initiale par un mouvement vers l'avant dans la direction d'un axe longitudinal du canal de pressage (1, 1') d'un piston de pressage (4, 4'), de préférence jusqu'à une position finale du piston de pressage (4, 4' )- maintien de la première portion pressée du produit à presser dans le premier canal de pressage (1, 1') par un élément de pressage mobile (3, 3')- retour du piston de pressage (4, 4') dans sa position initiale- Alimentation d'une deuxième portion de matière à presser- presser la deuxième portion du produit à presser avec une deuxième course de pressage du piston de pressage (4, 4'), oùla force de pressage sur la deuxième portion du produit à presser est réglée par l'élément de pressage mobile (3, 3'), en particulier par une force de maintien de la première portion du produit à presser dans le canal de pressage (1, 1'), caractérisé en ce qu'un élément de réglage (31, 31') pour le réglage de la force de maintien est réglé de manière indépendante pour chaque élément de pressage (3, 3') en fonction d'une grandeur de réglage sur le cylindre de pressage.
- Procédé selon la revendication 14, caractérisé en ce que la grandeur de réglage est définie en fonction d'une force sur le piston de pressage (4, 4').
- Procédé selon la revendication 14, caractérisé en ce que le piston de compression (4, 4') est actionné hydrauliquement et que la grandeur de réglage est définie en fonction de la pression.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| HRP20260213TT HRP20260213T1 (hr) | 2016-12-09 | 2016-12-09 | Pritisna glava, uređaj za prešanje proizvoda za prešanje te postupak prešanja proizvoda za prešanje |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2016/080432 WO2018103860A1 (fr) | 2016-12-09 | 2016-12-09 | Tête de pressage, dispositif de pressage d'un produit à presser et procédé de pressage d'un produit à presser |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3551445A1 EP3551445A1 (fr) | 2019-10-16 |
| EP3551445C0 EP3551445C0 (fr) | 2026-01-21 |
| EP3551445B1 true EP3551445B1 (fr) | 2026-01-21 |
Family
ID=57539256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16809381.3A Active EP3551445B1 (fr) | 2016-12-09 | 2016-12-09 | Tête de pressage, dispositif de pressage d'un produit à presser et procédé de pressage d'un produit à presser |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US11059250B2 (fr) |
| EP (1) | EP3551445B1 (fr) |
| HR (1) | HRP20260213T1 (fr) |
| RU (1) | RU2732538C1 (fr) |
| WO (1) | WO2018103860A1 (fr) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE260831C (fr) | 1912-02-20 | 1913-06-10 | ||
| US3090182A (en) * | 1959-03-23 | 1963-05-21 | Cal Cube Inc | Machine and method for pelletizing field cured hay |
| US3304592A (en) | 1964-02-12 | 1967-02-21 | Fattirolli Mario | Machine with mold-section-varying means for manufacture of concrete articles through subsequent compression states |
| DE1627914A1 (de) | 1967-03-21 | 1971-01-28 | Hummel Soehne H | Presskopf fuer Trockenhaecksel-Brikettierpressen |
| SU582101A1 (ru) * | 1975-10-17 | 1977-11-30 | Московский Филиал Всесоюзного Научно-Исследовательского Института Торфяной Промышленности | Пресс брикетный штемпельный |
| SU1181878A1 (ru) * | 1983-10-10 | 1985-09-30 | Белорусский Ордена Трудового Красного Знамени Политехнический Институт | Штемпельный пресс дл прессовани брикетов |
| WO1994014596A1 (fr) * | 1992-12-22 | 1994-07-07 | Wk Worek Kunststofftechnik Gmbh | Extrudeuse a piston |
| RU10370U1 (ru) * | 1998-12-15 | 1999-07-16 | Научно-производственный центр "Брикет" | Пресс штемпельный "брикет" |
-
2016
- 2016-12-09 EP EP16809381.3A patent/EP3551445B1/fr active Active
- 2016-12-09 RU RU2019120559A patent/RU2732538C1/ru active
- 2016-12-09 US US16/467,237 patent/US11059250B2/en active Active
- 2016-12-09 HR HRP20260213TT patent/HRP20260213T1/hr unknown
- 2016-12-09 WO PCT/EP2016/080432 patent/WO2018103860A1/fr not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| US20190299555A1 (en) | 2019-10-03 |
| EP3551445A1 (fr) | 2019-10-16 |
| HRP20260213T1 (hr) | 2026-03-27 |
| EP3551445C0 (fr) | 2026-01-21 |
| WO2018103860A1 (fr) | 2018-06-14 |
| RU2732538C1 (ru) | 2020-09-21 |
| US11059250B2 (en) | 2021-07-13 |
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