EP3622042A1 - Composition de lubrifiant - Google Patents

Composition de lubrifiant

Info

Publication number
EP3622042A1
EP3622042A1 EP18725407.3A EP18725407A EP3622042A1 EP 3622042 A1 EP3622042 A1 EP 3622042A1 EP 18725407 A EP18725407 A EP 18725407A EP 3622042 A1 EP3622042 A1 EP 3622042A1
Authority
EP
European Patent Office
Prior art keywords
weight
lubricant composition
composition according
silsesquioxane
base oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP18725407.3A
Other languages
German (de)
English (en)
Other versions
EP3622042B1 (fr
Inventor
Stefan Seemeyer
Stefan Grundei
Carla KRUTZSCH
Philipp ALTMANN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Klueber Lubrication Muenchen GmbH and Co KG
Original Assignee
Klueber Lubrication Muenchen SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Klueber Lubrication Muenchen SE and Co KG filed Critical Klueber Lubrication Muenchen SE and Co KG
Priority to EP23161458.7A priority Critical patent/EP4219668A1/fr
Publication of EP3622042A1 publication Critical patent/EP3622042A1/fr
Application granted granted Critical
Publication of EP3622042B1 publication Critical patent/EP3622042B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • C10M107/34Polyoxyalkylenes
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M139/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing atoms of elements not provided for in groups C10M127/00 - C10M137/00
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M101/00Lubricating compositions characterised by the base-material being a mineral or fatty oil
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/14Water
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    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/26Compounds containing silicon or boron, e.g. silica, sand
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M155/00Lubricating compositions characterised by the additive being a macromolecular compound containing atoms of elements not provided for in groups C10M143/00 - C10M153/00
    • C10M155/02Monomer containing silicon
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    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/10Compounds containing silicon
    • C10M2201/102Silicates
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/10Compounds containing silicon
    • C10M2201/105Silica
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/2805Esters used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/102Polyesters
    • C10M2209/1023Polyesters used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/1033Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
    • C10M2209/1075Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106 used as base material
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    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/04Siloxanes with specific structure
    • C10M2229/041Siloxanes with specific structure containing aliphatic substituents
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    • C10M2229/04Siloxanes with specific structure
    • C10M2229/043Siloxanes with specific structure containing carbon-to-carbon double bonds
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    • C10M2229/04Siloxanes with specific structure
    • C10M2229/045Siloxanes with specific structure containing silicon-to-hydroxyl bonds
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    • C10M2229/04Siloxanes with specific structure
    • C10M2229/046Siloxanes with specific structure containing silicon-oxygen-carbon bonds
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    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/04Siloxanes with specific structure
    • C10M2229/047Siloxanes with specific structure containing alkylene oxide groups
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    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/04Siloxanes with specific structure
    • C10M2229/048Siloxanes with specific structure containing carboxyl groups
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    • C10M2229/04Siloxanes with specific structure
    • C10M2229/05Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
    • C10M2229/051Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing halogen
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    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/04Siloxanes with specific structure
    • C10M2229/05Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
    • C10M2229/052Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing nitrogen
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    • C10M2229/04Siloxanes with specific structure
    • C10M2229/05Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
    • C10M2229/053Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing sulfur
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    • C10M2229/04Siloxanes with specific structure
    • C10M2229/05Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
    • C10M2229/054Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing phosphorus
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/055Particles related characteristics
    • C10N2020/06Particles of special shape or size
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/055Particles related characteristics
    • C10N2020/061Coated particles
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/18Anti-foaming property
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/02Bearings
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives

Definitions

  • the present invention relates to a lubricant composition for application to the surface of drive elements, such as rolling bearings, gears, plain bearings and chains.
  • the composition is suitable for fatigue in the material of driving elements, such as
  • Another object of the present invention is the use of the lubricant composition for
  • Additives and solid lubricants that are well known and widely used. To prevent fatigue damage very few effective measures are known. One measure is the increase of the lubricating film thickness.
  • Fatigue wear is caused by local overload of the material due to periodic compressive stress.
  • the fatigue of the material becomes visible through gray staining, surface fatigue, micro-pitting or pits on the surface of the material.
  • the small microscopically visible eruptions on the tooth flank referred to as micro-pittings or pitting, can be recognized macroscopically as dull gray areas.
  • gray spots on tooth flanks can generally be observed in virtually all speed ranges. Even in rolling bearings very shallow eruptions occur in the area of the sliding contact as gray patches on the track.
  • WEG White etching cracks
  • Loading parameters is expected. Metailographically, white cracks in the depth of the microstructure can be detected. The white discoloration is based on the fact that the appearing as white cracks are not subject to the etching required in the sample preparation. These cracks can lead to outbreaks in the material and failure of the component with further tribological stress. As a cause, several factors such as slippage, harmful currents and diffused hydrogen are discussed. As is known, such damage occurs in particular in warehouses of
  • False brinelling is a form of damage that occurs in seemingly stationary bearings. Vibrations (for example in machines but also during transport by motor vehicles, rail vehicles or ships) or elastic deformations micro-movements are introduced into the contact surfaces, which can lead to damage after a few load changes. This can lead to restless running behavior and to immediate or early component failure.
  • Lubricants used different additives to avoid or at least minimize the above-mentioned damage in rolling bearings, gears, gears and the like.
  • various studies have been made to avoid fatigue, including an attempt to improve the lubricity of lubricants by adding various additives.
  • additives have been investigated which can reduce the friction between the components or which have an improved viscosity.
  • DE-OS 1 644 934 describes organophosphates as additives in
  • EP 1 642 957 A1 relates to the use of MoS2 and
  • Molybdenum dithiocarbamate which are used as additives in urea fats for cardan shafts.
  • organophosphates and thiazoles are not thermally stable as organic substances. In addition, they can evaporate under the operating conditions or can be used as classic anti-wear additives especially with the
  • Metal surfaces react, d. H. They react predominantly on the touching roughness peaks, since there by the occurring
  • Solid lubricants such as Molybdenum disulphide, on the other hand, tends to settle out of oil formulations due to their density and can also be corrosive. Since the solid particles are used with particle sizes in the micrometer range, there is a strong influence on the flow behavior and an increase in viscosity and a deviation from the Newtonian
  • Solid lubricant particles with sizes in the micrometer range not accessible Solid lubricant particles with sizes in the micrometer range not accessible.
  • DE 10201 1 103215 A1 describes the use of a composition comprising surface-modified nanoparticles and a carrier material which is applied to the surfaces of drive elements for the purpose of preventing or preventing the onset of wear
  • JP 2006144827 A mentions compositions with silica nanoparticles for the suppression of WEC damage.
  • the subject of the present invention is a
  • the lubricant composition contains a base oil and a silsesquioxane.
  • the composition is suitable for
  • Lubricant composition is surprising, since silsesquioxanes significantly smaller than those in the publications DE 10201 1 103215 A1 and
  • JP2006144827A described nanoparticles are and therefore could not be assumed that they can cause a reduction in the fatigue phenomena analogous to these particles via a surface smoothing.
  • Composition can be homogeneously mixed with base oils of different polarities, since, for example, the choice of the substituents of Siiasesquioxans the polarity of the composition can be easily adjusted. In addition, due to its manufacturing process, sufficient saturation of the OH groups of the Siiasesquioxans can be ensured. Furthermore, it was found that the use of
  • Siiasesquioxan allows a high storage stability, as well as that it does not contribute to any Impairment of the foam behavior or the filterability comes. In practical experiments it has also been found that silsesquioxanes which are liquid at room temperature (20 ° C) and / or low melting points
  • Silasesquioxanes are organosilicon compounds and form cage-like structures with Si-O-Si bonds and tetrahedral Si corners.
  • the silsesquioxane may have in molecular form 6 to 12 Si corners and / or be present as oligomer and / or polymer. Preferred according to the invention are molecular ones
  • Silsesquioxanes more preferably molecular silsesquioxanes of 6 to 12, more preferably 7 to 10, especially 7 or 8 Si corners.
  • each Si center is bonded to three oxo groups, which in turn connect to other Si centers.
  • the Si centers are only partially attached to three oxo groups attached to other Si centers, and preferably three, Si centers are attached to only two oxo groups attached to other Si centers.
  • the third group is here preferably a substituent, more preferably a hydroxy substituent.
  • the fourth group on Si is also preferably a substituent, whereby a surface-modified silsesquioxane can be obtained, which is preferred according to the invention.
  • Suitable substituents are, for example, alkyl (C1-C20), cycloalkyl (C3-C20), alkenyl (C2-C20), cycloalkenyl (C5-C20), alkynyl (C2-C20), cycloalkynyl (C5-C20) -, aryl (C6-C18) - or
  • Preferred substituents are hydroxy, alkyl (C4-C10), aryl (C6-C12), in particular phenyl and tolyl, alkoxyl (C4-C10), alkenyl (C2-C10), oxirane polymer, in particular polyethylene glycol, polypropylene glycol, polybutylene glycol and / or their copolymers (degree of polymerization 4 to 20, in particular 10 to 15 repeating units), epoxy (C 2 -C 10), and / or cycloalkyl (C 5 -C 10), in each case substituted or unsubstituted.
  • substituents are hydroxy, alkyl (C4-C10), phenyl, tolyl, alkoxyl (C4-C10), alkenyl (C2-C10) and / or oxirane polymer,
  • polyethylene glycol in particular polyethylene glycol, polypropylene glycol and / or their
  • Copolymers (degree of polymerization 4 to 20, especially 10 to 15
  • R can additionally contain functional groups, in particular thio groups, phosphate groups individually or in groups
  • Phosphate groups can additionally undergo a reaction with the metal surface to be protected.
  • the silsesquioxane can also be mixtures of structurally different silsesquioxanes.
  • Organotrichlorosilanes are synthesized (idealized: 8 RSiCl 3 ; + 12 H 2 0 [RSi0 3/2] 8 + 24 HCl).
  • R substituent
  • the exterior of the cage can be further modified.
  • Bridged poly-silsesquioxanes are most easily prepared from clusters containing two or more trifunctional silyl groups attached to non-hydrolyzable silicon-carbon bonds. Vinyl-substituted
  • Silasesquioxanes can be linked by alkene metathesis.
  • radicals R may be the same or different.
  • Polybutylene glycol and / or copolymers thereof degree of polymerization 4 to 20, in particular 10 to 15 repeat units
  • epoxy C2-C10
  • Cylcoalkyl C5-C10
  • Copolymers (degree of polymerization 4 to 20, especially 10 to 15
  • R can additionally contain functional groups, in particular thio groups, phosphate groups individually or in groups
  • Phosphate groups can additionally undergo a reaction with the metal surface to be protected.
  • the silsesquioxane has a structure which is derived from the chemical formula [RSiO 3/2] n in which one or more, preferably one unit RSi silicon is replaced by other units.
  • This silsesquioxane preferably has the formula
  • the silsesquioxane is a silasesquioxane according to the formula (I):
  • R independently of one another oxirane polymer, preferably
  • silsesquioxane is optionally in the form of a mixture with other silsesquioxanes.
  • silasesquioxane is in the form of a mixture with other silsesquioxanes, for example, available under the trade name: PEG POSS ® from Hybrid Plastics Gage Mixture.
  • silsesquioxanes present. Such silasesquioxane is in the form of a mixture with other silsesquioxanes, for example, available under the trade names: isooctyl POSS ® Gage Mixture and Octalsobutyl POSS ® from Hybrid Plastics.
  • the silsesquioxane is a silsesquioxane according to the formula (II):
  • R independently of one another alkyl (C4-C10), preferably iso-octyl.
  • R independently of one another alkyl (C4-C10), preferably iso-octyl.
  • silsesquioxane is available, for example, from
  • the lubricant composition can also contain mixtures of structurally different silsesquioxanes.
  • the silsesquioxane is present on nanoparticulate carrier materials, preferably on oxidic nanoparticles, in particular on amorphous silicon dioxide nanoparticles.
  • Silasesquioxanes are available, for example, under the trade name
  • the silsesquioxane can be mixed directly with the base oil of the lubricant or in the form of a premix.
  • PAO Polyalphaolefins
  • m-PAO metallocene-catalyzed PAO
  • PFPE perfluoropolyethers
  • silicone oils native oils
  • the base oil of the lubricant composition is preferably selected from the group consisting of polyglycols, silicone oils, PFPE, mineral oils, esters, synthetic hydrocarbons, most preferably including PAO, m-PAO, aromatic containing oils such as phenyl ethers
  • base oil Derivatives of native oils, and the mixtures of the above-mentioned base oils.
  • base oil are polyglycols, esters and / or synthetic hydrocarbons, among which particularly preferred
  • PAO Poiyaiphaolefine
  • m-PAO metallocene catalyzed PAO
  • esters are selected from an ester of a
  • aliphatic or aromatic di-, tri- or tetracarboxylic acid (preferably C 6 - to C 6 cr) with one or in mixture C 7 - to C 2 2 alcohols, from an ester of trimethylolpropane, pentaerythritol or dipentaerythritol with aliphatic C 7 - to C22 carboxylic acids, from cis-dimer acid esters with C 7 - to C 22 alcohols, complex esters, as individual components or in any mixture.
  • the lubricant composition may also contain other conventional additives, e.g. Thickeners (metal soaps, metal complex soaps, bentonites,
  • PTFE metal oxides, graphite, boron nitride, molybdenum disulfide, etc.
  • additives phosphates, thiophosphates, aromatic amines, phenols, sulfates, etc.
  • Preferred thickeners are lithium soaps, lithium complex soaps, ureas, calcium complex soaps, calcium sulfonate thickeners, bentonites, AluminiumkompSexseifen.
  • Particularly preferred thickeners are lithium soaps, lithium complex soaps, aluminum complex soaps, bentonites and ureas.
  • the additives mentioned may be soluble additives, in particular as
  • Corrosion inhibitor as a friction reducing agent, as a means of protection against metal influences and as UV stabilizers.
  • the lubricant composition has a viscosity of ISO VG 68-680, particularly preferably ISO VG 220-460.
  • the base oils used are preferably polyglycols on the one hand and on the other hand mixtures of synthetic hydrocarbons, including more preferably mixtures of PAO with m-PAO, mixtures of esters or compositions containing mixtures of synthetic hydrocarbons and esters as base oils. Also suitable are medicinal white oils.
  • the lubricant composition has a NLGI class according to DIN 51818 of 0 to 3, preferably 1 or 2.
  • the base oil preferably has a viscosity in the range 50 to 460 mm 2 / sec.
  • base oils are PAO, m-PAO, esters and mixtures thereof.
  • Preferred thickeners are lithium soaps, lithium complex soaps and ureas.
  • the lubricant composition has a NLGI grade according to DIN 51818 of 1 to 3.
  • Preferably used base oils are mineral oils, PAO, m-PAO, esters and mixtures thereof.
  • Preferred thickeners are
  • the base oil preferably has a viscosity in the range 30-300 mm 2 / sec, preferably in the range 50-200 mm 2 / sec.
  • the lubricant composition preferably contains the silsesquioxane in an amount of from 0.01 to 40% by weight, more preferably from 0.05 to 20% by weight, still more preferably in an amount of from 0.07 to 15% by weight, and especially from 0, 1 to 10 wt.%, Based on the total weight of
  • Lubricant composition In a further preferred
  • the lubricant composition contains the
  • Silasesquioxane in an amount of 0.05 to 5 wt.%.
  • the lubricant composition preferably contains the base oil in an amount of 99.99 to 50% by weight, more preferably 99 to 60% by weight, and more preferably in an amount of 98 to 65% by weight, based on
  • Polymer in particular polyethylene glycol, polypropylene glycol and / or copolymers thereof (degree of polymerization 4 to 20, in particular 10 to 15
  • Particularly preferred is the combination of polyglycol as a base oil with PEGPOSS ® Cage Mixture.
  • esters, hydrocarbons, alkylated diphenyl ethers as the base oil with IsooctylPOSS ® Cage Mixture, PhenylPOSS ®, ® is OctalsobutylPoss.
  • composition of the invention generally contains
  • Silasesquioxane in an amount of 0.01 to 40% by weight, more preferably from 0.05 to 20% by weight, still more preferably in an amount of 0.07 to 15% by weight, and especially from 0.1 to 10% by weight. %;
  • Base oil in an amount of 99.99 to 50% by weight, more preferably in an amount of 99 to 50% by weight, still more preferably in an amount of 99 to 60% by weight, especially in an amount of 98 to 65% by weight. %;
  • Thickener in an amount of 3 to 40 wt.%, More preferably in an amount of 5 to 40 wt.% And in particular in an amount of 7 to 25 wt.% And solid lubricants in an amount of 0 wt.% To 30 wt.
  • Polyalkylene glycol preferably selected from the group consisting of randomly distributed polyoxyethylene and / or
  • Carboxylic acid ester as a base oil and / or
  • Lubricant composition are related. Because of its water content, this lubricant composition can be considered as a water-based lubricant composition.
  • Lubricant composition as a water-based gear oil formulation, with which when performing a FZG test according to DIN ISO 14635-3 the
  • Power level 12 with total wear on the wheel and pinion of ⁇ 150 mg is passed and preferably no significant additional wear is generated at subsequent extended test of 50 hours at power level 10.
  • Preferred base oils for the water-based lubricant composition are water-soluble polyalkylene glycols, water-soluble carboxylic acid esters and / or water-soluble fatty alcohol ethoxylates.
  • water-soluble according to the invention to understand that after mixing the base oils with water (stirring for 1 hour) in a concentration ratio of at least 5 wt.% Base oil in water at room temperature (25 ° C) is a transparent liquid.
  • carboxylic ester base oils for the water-based lubricant composition are selected from the group consisting of ethoxylated mono- or dicarboxylic acids having a chain length of C 4 to C 40 and degrees of ethoxylation of 2-15.
  • Preferred fatty alcohol ethoxylates consist of fatty alcohols with chain lengths of C 6 to C 22 and a degree of ethoxylation of greater than 3.
  • Preferred additives for the water-based lubricant composition are selected from the group consisting of: 0.5 to 20 wt.%, Preferably from 0.5 to 10 wt.%, Foaming or non-foaming emulsifiers from the class of anionic, nonionic or cationic surfactants, preferably selected from the group consisting of aliphatic or aromatic ethoxylates, carboxylates, sulfonates , Sulphates or ammonium salts,
  • antifreeze selected from the group consisting of alkylene glycol, glycerol or ionic liquids,
  • Corrosion additives selected from the group consisting of
  • anti-foaming additives selected from the group
  • biocides selected from the group consisting of substituted
  • the water-based lubricant composition contains 0.5 to 40% by weight.
  • Lubricant thickener selected from the group consisting of metal soaps from mono- and / or dicarboxylic acids, ureas, phyllosilicates,
  • Lubricant composition as gear oil formulation with which, when performing a FZG Graufleckentests C / 8.3 / 60 according to FVA information sheet 54/7 with injection lubrication the profile deviation in the step run 7.5 pm and / or in the endurance 20 pm does not exceed.
  • the profile deviation in the step run 7.5 pm and / or in the endurance 20 pm does not exceed.
  • Lubricant composition characterized in that when performing a false brinell test using SNR FEB 2 tester at room temperature, 8000 N load, swivel angle 3 ° and 24 Hz oscillation frequency has a running time of at least 50 h, and the wear of the drive element is preferably below 100 mg, especially below 20 mg.
  • the lubricant composition is characterized in that a mass loss of the drive element due to vibrations by at least 50%,
  • Another object of the present invention is the use of the lubricant composition according to the invention for the treatment of surfaces of drive elements, preferably of rolling bearings, gearboxes, plain bearings and / or chains, in particular rolling bearings and gearboxes.
  • lubricant composition according to the invention for lubricating seals on rotating shafts.
  • rolling bearings which are used as wheel bearings and / or gears that are exposed to vibration.
  • main bearings, blade bearings, pitch bearings, generator bearings of wind turbines are particularly advantageous.
  • rolling bearings which are used in electric motors of electrically powered vehicles.
  • rolling bearings in clutches especially at
  • Hybrid vehicles Also particularly advantageous is the use in bearings in ancillary equipment both in industrial plants and in automobiles. Bearings in ancillary units are characterized by the fact that the ancillaries are generally not operated continuously but only temporarily switched on and thus act vibrations on the stationary bearings. Auxiliary units in automobiles are also frequently driven by Pulley. Also particularly advantageous is the use in joints in automotive applications such as constant velocity joints, Azipod
  • the abovementioned drive elements are particularly susceptible to the damage mechanisms described above, so that the use of silsesquioxanes with their advantageous influence on them is particularly efficient.
  • Lubricant composition is required (USDA or NSF, Kosher, Halal).
  • Another object of the present invention is the use of drive elements, preferably rolling bearings, gears, plain bearings and / or chains whose surfaces with the inventive
  • the SNR-FEB 2 (False-Brinelling test rig of the rolling bearing company SNR) determines the wear behavior of lubricant compositions in rolling bearings with small oscillating rolling and sliding movements with a constant load.
  • the Abschaitkriterium the SNR is the wear path. If the value exceeds 30 mm for a bearing, the run is automatically ended or the specified runtime is reached.
  • the bearing type FAG 51206 is used as a test bearing.
  • the resulting wear is not determined by the wear path but by weighing the cleaned bearing rings before and after the test.
  • the grooves of the bearing rings are filled completely with the lubricant composition to be tested, excess grease is scraped off. This results in an amount of lubricant composition of about 1 g per bearing ring depending on the density.
  • the test device consists of a closed gear housing with lens. There are two equal gears (outer diameter 54 mm) mounted centrally above vertical shafts that dip into the test oil so that part of the gears are not covered by oil. At a speed of 1450 rpm, the gear pair is driven for 5 min. As it were air is mixed into the oil. The change / increase in volume can be documented via a scale placed in the viewing window. Limits of the standard are: after 1 min style after the operation of the gear pair ⁇ 15% and after 5 min style ⁇ 10% total. Foam volumes must not be exceeded. viscosity
  • Viscosity measurement (DIN 51562) using a Stabinger viscometer SVM 3000 (Anton Paar).
  • air is foamed at room temperature, then at 94 ° C and then again at room temperature for 1 min at a constant volume flow through a submerged sintered ball. It is measured a) how much foam in ml is formed and b) how long it takes until the foam has degraded again after the completion of the introduction of air. Indication is (a, b). Limit value: (maximum 75 ml / 10 min) for all 3 temperature sequences must not
  • b is given in the form x: y min. This means the foam has dissolved after x minutes and y seconds.
  • Limit values of the standard are: The profile deviation may not exceed 7.5 ⁇ during the step run and 20 ⁇ during the endurance run. In some cases the test was carried out differently at 90 ° C and splash lubrication. FZG test method A / 2,8 / 50 for the determination of relative creep resistance and wear behavior of gear fluid greases
  • Achieved power level sum of the damage (width of all grooves and eaters) on the active tooth flanks of the 16 pinion teeth is more than one tooth width or 20 mm. Additionally evaluation of wear on wheel and pinion.
  • a heatable oil reservoir (60 ° C) is filled with approx. 10L of oil, controlled by a controllable pump (Vogel Fluidtec GmbH / Flow Sensor), the oil in a circle (6L / min) through a filter with a well-defined pore size (Mahle PI 2105 PS 3 ⁇ / Mahle PI 3105 PS 10 ⁇ ) pumped. Before and after the filter, the pressure is measured by sensors. The system switches off when the pressure difference exceeds 2.2 bar. The test duration is up to 840 h.
  • Example 1 Testing to improve false brinell protection
  • a lithium soap grease of NLGI grade 2 with polyglycol base oil with about 46 mm 2 / sec viscosity at 40 ° C and additive package (corrosion, oxidation stability, load carrying capacity, wear) was mixed with 5.85% PEGPOSS ® Cage Mixture and mixed with a Speedmixer (Fa House shield, type DAC 700.1 FVZ) homogenized (example fat 1).
  • PEGPOSS ® Cage Mixture has a viscosity of approx. 80 mmVsec at 40 ° C.
  • a comparison fat 1 was prepared in which the fat 5.85% of a polyglycol based on EO: PO about 1: 1 with comparable viscosity was diluted and homogenized in the same way. Both greases were exposed to the SNR FEB 2 test rig at 8000 N load, a swivel angle of 3 °, a vibration frequency of 24 Herz at 20 ° C.
  • the example fat 1 reaches the intended
  • Comparative grease 1 reaches the maximum permissible wear after approx. 19 h, the run must be stopped.
  • Example 2 Effect of silsesquioxane to suppress the formation of pitting in an ester oil for transmissions
  • Reference Oil 3 Gear Oil Polyglycol, Reference Oil 3 + 5.8% Additive Package (Corrosion, PEGPOSS® Cage Oxidation Stability, Load Capacity, Mixture
  • Reference oil 4 Transmission oil Reference oil 4 +1, 3 Reference oil 4 + 0.5%
  • the reference oil 4 can be easily filtered at 3 ⁇ .
  • the addition of IsooctylPOSS ® Cage Mixture has no effect on viscosity and good filtration and foaming behavior.
  • SiO 2 nanoparticles which can also be used to reduce the gray stain, high pressures are required for effective filtration.
  • the proportion of inorganic SiO x is approximately the same for the two oils with the silicon-containing aggregates.
  • Example 5 Effect of silsesquioxane to reduce wear in water-based gear oil
  • Reference oil 5 water-based reference oil 5 + 1

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  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Lubricants (AREA)

Abstract

La présente invention concerne une composition de lubrifiant à appliquer à la surface d'éléments d'entraînement, la composition de lubrifiant contenant une huile de base et un silasesquioxane. La composition convient pour empêcher, réduire ou éviter les manifestations de fatigues dans le matériau constitutif des éléments d'entraînement, telles que la formations de taches grises, le faux effet Brinell, et l'usure de type « White Etching Cracks ».
EP18725407.3A 2017-05-11 2018-04-19 Composition de lubrifiant Active EP3622042B1 (fr)

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FR3100816B1 (fr) * 2019-09-12 2022-02-18 Total Marketing Services Desaeration d’une composition lubrifiante
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EP3991919A1 (fr) 2020-10-28 2022-05-04 Hilti Aktiengesellschaft Machine-outil mobile comprenant un lubrifiant à base d'eau ainsi qu'utilisation de la machine-outil mobile
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US11427778B2 (en) 2022-08-30
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DE102017004541A1 (de) 2018-11-15
JP2021046563A (ja) 2021-03-25
US20200157454A1 (en) 2020-05-21
EP4219668A1 (fr) 2023-08-02
EP3622042B1 (fr) 2023-04-26
CN110651028A (zh) 2020-01-03
JP6869372B2 (ja) 2021-05-12
BR112019019218A2 (pt) 2020-04-14
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MX2019013354A (es) 2020-01-13
KR20190114014A (ko) 2019-10-08

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