EP3687720A4 - Poudres sphériques de haute qualité pour procédés de fabrication additive ainsi que leurs procédés de formation - Google Patents

Poudres sphériques de haute qualité pour procédés de fabrication additive ainsi que leurs procédés de formation Download PDF

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Publication number
EP3687720A4
EP3687720A4 EP18849902.4A EP18849902A EP3687720A4 EP 3687720 A4 EP3687720 A4 EP 3687720A4 EP 18849902 A EP18849902 A EP 18849902A EP 3687720 A4 EP3687720 A4 EP 3687720A4
Authority
EP
European Patent Office
Prior art keywords
formation
methods
high quality
additive manufacturing
manufacturing processes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP18849902.4A
Other languages
German (de)
English (en)
Other versions
EP3687720A1 (fr
Inventor
Rajendra Madhukar KELKAR
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of EP3687720A1 publication Critical patent/EP3687720A1/fr
Publication of EP3687720A4 publication Critical patent/EP3687720A4/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/05—Metallic powder characterised by the size or surface area of the particles
    • B22F1/052—Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06—Metallic powder characterised by the shape of the particles
    • B22F1/065—Spherical particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14—Treatment of metallic powder
    • B22F1/142—Thermal or thermo-mechanical treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14—Treatment of metallic powder
    • B22F1/145—Chemical treatment, e.g. passivation or decarburisation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/12—Making metallic powder or suspensions thereof using physical processes starting from gaseous material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0824—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
    • B22F2009/0828—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid with water
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/084—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid combination of methods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2202/00—Treatment under specific physical conditions
    • B22F2202/13—Use of plasma
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00—Metallic composition of the powder or its coating
    • B22F2301/05—Light metals
    • B22F2301/052—Aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00—Metallic composition of the powder or its coating
    • B22F2301/15—Nickel or cobalt
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00—Metallic composition of the powder or its coating
    • B22F2301/35—Iron
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2304/00—Physical aspects of the powder
    • B22F2304/10—Micron size particles, i.e. above 1 micrometer up to 500 micrometer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10—Processes characterised by the sequence of their steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Composite Materials (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Nanotechnology (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Glanulating (AREA)
EP18849902.4A 2017-08-30 2018-07-27 Poudres sphériques de haute qualité pour procédés de fabrication additive ainsi que leurs procédés de formation Pending EP3687720A4 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201762551981P 2017-08-30 2017-08-30
US15/962,216 US20190061005A1 (en) 2017-08-30 2018-04-25 High Quality Spherical Powders for Additive Manufacturing Processes Along With Methods of Their Formation
PCT/US2018/044089 WO2019045923A1 (fr) 2017-08-30 2018-07-27 Poudres sphériques de haute qualité pour procédés de fabrication additive ainsi que leurs procédés de formation

Publications (2)

Publication Number Publication Date
EP3687720A1 EP3687720A1 (fr) 2020-08-05
EP3687720A4 true EP3687720A4 (fr) 2021-08-04

Family

ID=65436265

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18849902.4A Pending EP3687720A4 (fr) 2017-08-30 2018-07-27 Poudres sphériques de haute qualité pour procédés de fabrication additive ainsi que leurs procédés de formation

Country Status (6)

Country Link
US (1) US20190061005A1 (fr)
EP (1) EP3687720A4 (fr)
JP (3) JP2020532650A (fr)
CN (1) CN111093866A (fr)
CA (1) CA3071833A1 (fr)
WO (1) WO2019045923A1 (fr)

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CA3009630C (fr) 2015-12-16 2023-08-01 Amastan Technologies Llc Metaux deshydrogenes spheroidaux et particules d'alliage metallique
US10987735B2 (en) 2015-12-16 2021-04-27 6K Inc. Spheroidal titanium metallic powders with custom microstructures
US20190061005A1 (en) * 2017-08-30 2019-02-28 General Electric Company High Quality Spherical Powders for Additive Manufacturing Processes Along With Methods of Their Formation
CN112654444A (zh) * 2018-06-19 2021-04-13 6K有限公司 由原材料制造球化粉末的方法
CA3134579A1 (fr) 2019-04-30 2020-11-05 Gregory Wrobel Poudre d'oxyde de lithium, de lanthane et de zirconium (llzo)
SG11202111576QA (en) 2019-04-30 2021-11-29 6K Inc Mechanically alloyed powder feedstock
CN114641462A (zh) * 2019-11-18 2022-06-17 6K有限公司 用于球形粉末的独特原料及制造方法
US11590568B2 (en) 2019-12-19 2023-02-28 6K Inc. Process for producing spheroidized powder from feedstock materials
CA3180426A1 (fr) 2020-06-25 2021-12-30 Richard K. Holman Structure d'alliage microcomposite
AU2021349358A1 (en) 2020-09-24 2023-02-09 6K Inc. Systems, devices, and methods for starting plasma
CA3196653A1 (fr) 2020-10-30 2022-05-05 Sunil Bhalchandra BADWE Systemes et procedes de synthese de poudres metalliques spheroidales
AU2022206483A1 (en) 2021-01-11 2023-08-31 6K Inc. Methods and systems for reclamation of li-ion cathode materials using microwave plasma processing
WO2022212291A1 (fr) 2021-03-31 2022-10-06 6K Inc. Systèmes et procédés de fabrication additive de céramiques de nitrure métallique
CN113134605B (zh) * 2021-04-19 2023-01-17 山东理工大学 等离子球化脱氧3d打印金属粉体制备方法
CN113134617B (zh) * 2021-04-19 2023-01-17 山东理工大学 等离子球化脱氧3d打印金属粉体制备装置
WO2023229928A1 (fr) 2022-05-23 2023-11-30 6K Inc. Appareil à plasma à micro-ondes et procédés de traitement de matériaux à l'aide d'un revêtement intérieur
US12040162B2 (en) 2022-06-09 2024-07-16 6K Inc. Plasma apparatus and methods for processing feed material utilizing an upstream swirl module and composite gas flows
CN115007851B (zh) * 2022-06-20 2024-02-06 华材(山东)新材料有限公司 一种一步法生产3d打印用超细球形钌粉的装置及方法
WO2024044498A1 (fr) 2022-08-25 2024-02-29 6K Inc. Appareil à plasma et procédés de traitement de matériau d'alimentation à l'aide d'un dispositif de prévention d'entrée de poudre (pip)
US12195338B2 (en) 2022-12-15 2025-01-14 6K Inc. Systems, methods, and device for pyrolysis of methane in a microwave plasma for hydrogen and structured carbon powder production
WO2025004997A1 (fr) * 2023-06-30 2025-01-02 三菱電機株式会社 Appareil de modélisation de dépôt métallique
CN117001004B (zh) * 2023-09-28 2023-12-05 西安赛隆增材技术股份有限公司 一种微波等离子制粉装置及制粉方法
CN118751922B (zh) * 2024-09-03 2024-11-29 广东省科学院新材料研究所 一种球形医用钽合金粉末及其制备方法和应用

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US4808217A (en) * 1988-05-23 1989-02-28 Gte Products Corporation Process for producing fine spherical particles having a low oxygen content
US6689192B1 (en) * 2001-12-13 2004-02-10 The Regents Of The University Of California Method for producing metallic nanoparticles
WO2015174949A1 (fr) * 2014-05-14 2015-11-19 Amastan Technologies Llc Procédé pour la densification et la sphéroïdisation de gouttelettes de précurseur solide et de solution de matériaux à l'aide d'un plasma
CN105689728A (zh) * 2016-02-16 2016-06-22 连云港倍特超微粉有限公司 一种生产3d打印用金属合金球形粉体的装置及其方法
US20170165791A1 (en) * 2015-12-10 2017-06-15 Canon Kabushiki Kaisha Method for treating raw-material powder, apparatus for treating raw-material powder, and method for producing object

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US20100314788A1 (en) * 2006-08-18 2010-12-16 Cheng-Hung Hung Production of Ultrafine Particles in a Plasma System Having Controlled Pressure Zones
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EP3408047B8 (fr) * 2016-01-27 2022-08-17 H.C. Starck Inc. Fabrication de fil d'alliage à entropie élevée et de fil d'alliage de multiples éléments principaux pour fabrication 3d
US20190061005A1 (en) 2017-08-30 2019-02-28 General Electric Company High Quality Spherical Powders for Additive Manufacturing Processes Along With Methods of Their Formation

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4808217A (en) * 1988-05-23 1989-02-28 Gte Products Corporation Process for producing fine spherical particles having a low oxygen content
US6689192B1 (en) * 2001-12-13 2004-02-10 The Regents Of The University Of California Method for producing metallic nanoparticles
WO2015174949A1 (fr) * 2014-05-14 2015-11-19 Amastan Technologies Llc Procédé pour la densification et la sphéroïdisation de gouttelettes de précurseur solide et de solution de matériaux à l'aide d'un plasma
US20170165791A1 (en) * 2015-12-10 2017-06-15 Canon Kabushiki Kaisha Method for treating raw-material powder, apparatus for treating raw-material powder, and method for producing object
CN105689728A (zh) * 2016-02-16 2016-06-22 连云港倍特超微粉有限公司 一种生产3d打印用金属合金球形粉体的装置及其方法

Also Published As

Publication number Publication date
JP2022023873A (ja) 2022-02-08
US20190061005A1 (en) 2019-02-28
JP2023082045A (ja) 2023-06-13
WO2019045923A1 (fr) 2019-03-07
EP3687720A1 (fr) 2020-08-05
CA3071833A1 (fr) 2019-03-07
CN111093866A (zh) 2020-05-01
JP2020532650A (ja) 2020-11-12
JP7571181B2 (ja) 2024-10-22

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