EP4025531A1 - Procédé de remplissage et de fermeture de récipients - Google Patents

Procédé de remplissage et de fermeture de récipients

Info

Publication number
EP4025531A1
EP4025531A1 EP20761795.2A EP20761795A EP4025531A1 EP 4025531 A1 EP4025531 A1 EP 4025531A1 EP 20761795 A EP20761795 A EP 20761795A EP 4025531 A1 EP4025531 A1 EP 4025531A1
Authority
EP
European Patent Office
Prior art keywords
filling
phase
pressure
container
closing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20761795.2A
Other languages
German (de)
English (en)
Inventor
Dieter-Rudolf Krulitsch
Bernd Bruch
Ludwig Clüsserath
Jonathan Lorenz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Publication of EP4025531A1 publication Critical patent/EP4025531A1/fr
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/12Pressure-control devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/10Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure preliminary filling with inert gases, e.g. carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2614Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2634Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for vacuum or suction filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2642Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for sterilising prior to filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/28Flow-control devices, e.g. using valves
    • B67C3/282Flow-control devices, e.g. using valves related to filling level control
    • B67C3/283Flow-control devices, e.g. using valves related to filling level control using pressure sensing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073Sterilising, aseptic filling and closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C2003/228Aseptic features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2688Means for filling containers in defined atmospheric conditions
    • B67C2003/2697Means for filling containers in defined atmospheric conditions by enclosing the container partly in a chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006Conveying; Synchronising
    • B67C2007/0066Devices particularly adapted for container closing

Definitions

  • Filling machines of the type mentioned have a large number of treatment stations or positions which can also be understood as filling stations or filling positions.
  • a filling element or filling element with a filling valve or liquid valve is provided, via the discharge opening of which the liquid filling material is discharged into the container.
  • the filling material is dispensed into the container by means of what is known as “free-jet filling”.
  • a calming phase is carried out on the filling and closing element of the treatment station, during which the process chamber is adjusted to a pressure, especially above the mouth of the container, by steam and / or a steam-containing gas, which is equal to a C02 saturation pressure of the filled container Filling good or above.
  • the vapor pressure in the container is increased to atmospheric pressure or a pressure above it in the rinsing phase. If the filling valve then opens in the subsequent filling phase under these conditions, sudden condensation of at least part of the volume of the vapor located in the container occurs when the cold liquid filling material flows in. This causes a sudden filling of the container. If such an atmosphere is filled with high turbulence, there is initially a strong CO2 release and thus a transition of CO2 from the liquid to the gas phase. Caused by this effect and the residual gas atmosphere compressed by the cold filling material flowing in, the pressure in the container 2 rises again.
  • the flow rate of the product into the bottle can be regulated using a combination of flow meter and control valve.
  • a liquid channel is formed in the slide element, which can be connected to a product tank with the interposition of the filling valve via a product line.
  • FIG. 11 shows an embodiment variant of a filling and closing element in an enlarged view.
  • the container treatment system for filling and closing containers 2 is set up to carry out the method according to the invention and, in the example shown in FIG is understood in particular as a filling and closing machine 1, that is to say is designed for filling and closing containers 2.
  • the container treatment system 1, designed as a rotating filling and sealing machine has several treatment stations S, S 'arranged around a vertical central axis MA, which each extend along a respective vertical axis VA and are provided on the circumference of a motorized rotating machine carousel 9. For the sake of clarity, only two of the multiple treatment stations S, S 'are shown in FIG. However, the present invention is not limited to such embodiments.
  • the container treatment system 1 designed as a filling and closing machine, in particular with the filling and closing organs 4 provided at each treatment station S, S ', there are also a filling material feed (shown in FIG. 2 or 3) for feeding the liquid filling material and a sealing lid feed 15 for Supply of the closure cover 6 designed as crown corks in connection.
  • a filling material feed shown in FIG. 2 or 3
  • the cap feed 15 for feeding the individual crown caps 6, which can be fed in in a manner known per se is only indicated schematically and in sections in FIG.
  • the process chamber 17 can be fluidically connected to the CO 2 source 30 via a second supply line 29.2 and with the interposition of a second control valve SV2 or the third control valve SV3.
  • the controlled relative movement (indicated in FIG. 10 by the double arrow drawn in dashed lines) of the carrier element 3 and the closing element 5 relative to one another changes the distance between the carrier element 3 and the closing element 5 in a controlled manner.
  • the closing element 5 can also hold the closing cover 6 by the force of negative pressure.
  • At least the interior of the container 2, which is arranged in a sealed position on the filling and closing element 4 can be evacuated initially evacuated at least once to a negative pressure of preferably 0.05 to 0.15 residual pressure and then flushed in a flushing phase with a steam and / or steam-containing flushing gas in such a way that before opening the filling valve 4.1 to fill the container 2 with the liquid Filling material, the flushing gas pressure in the container 2 is increased to at least atmospheric pressure, that is to say increases.
  • the filling valve 4.1 is then opened in the actual filling phase, so that the liquid filling material flows into the container 2, which is still arranged in the sealing position on the filling and closing element 4.
  • a calming phase is also carried out on the filling and closing element 4 of the treatment station S, in which the process chamber 17 is set to a pressure which is at a pressure, in particular above the mouth of the container 2, by means of a steam and / or steam-containing gas C02 saturation pressure of the filled product is or above.
  • the container 2 is closed at the filling and closing element 4 of the treatment station S by pressing on a cap 6 at the pressure conditions set during the calming phase, before the internal pressure of the process chamber 17 is relieved to atmospheric pressure.
  • the at least one pressure sensor DS together with the filling valve 4.1 and at least one of the first to fifth control valves SV1 ... SV5, forms a control circuit RK, in particular a pressure control circuit, by means of which at least the evacuation phase and / or the flushing phase and / or the calming phase can be controlled and / or regulated as a function of recorded actual pressure values, the filling valve 4.1 and / or at least one of the first to fifth control valves SV1 ... SV5 being provided as an actuator in the control circuit RK, in particular in the pressure control circuit.
  • the ACTUAL pressure values recorded by the pressure sensor DS are preferably transmitted to the machine control for the control circuit RK and compared with the target pressure values stored there and, based on this, the filling valve 4.1 and / or at least one of the first to fifth control valves SV1 ... SV5 as an actuator controlled.
  • the pressure sensor DS supplies the control parameters of the controlled variable for the control circuit RK.
  • setpoint pressure values are set that correspond to the respective ACTUAL pressure values of the currently performed evacuation phase and / or the flushing phase and / or the calming phase can be compared and when the target pressure values are reached, there is an immediate switchover from the currently performed evacuation phase to the currently performed, downstream evacuation phase and / or the flushing phase and / or the calming phase.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

L'invention concerne un procédé de remplissage et de fermeture de récipients (2) sur un appareil de remplissage et de fermeture (4) d'un poste de traitement (S), dans lequel une chambre de traitement pouvant être fermée hermétiquement (17), comportant au moins un capteur de pression (DS) pour détecter les valeurs réelles de pression régnant dans la chambre de traitement, est disposée sur l'appareil de remplissage et de fermeture. Avant la phase de remplissage, au moins l'espace intérieur du récipient est mis sous vide au moins une fois à une pression négative de préférence une pression résiduelle de 0,05 à 0,15 et est ensuite rincé avec de la vapeur et/ou avec un gaz de rinçage contenant de la vapeur de sorte que, avant l'ouverture d'une soupape de remplissage (4.1) pour remplir le récipient, la pression de gaz de rinçage dans le récipient soit augmentée au moins à la pression atmosphérique. Par la suite, la soupape de remplissage est ouverte, de telle sorte que le matériau de remplissage liquide s'écoule dans le récipient disposé dans la position d'étanchéité sur l'appareil de remplissage et de fermeture. Après la phase de remplissage, toujours sur l'appareil de remplissage et de fermeture, une phase de sédimentation est mise en œuvre, dans laquelle, en particulier au-dessus de l'embouchure du récipient, la chambre de traitement est réglée au moyen de vapeur et/ou de gaz contenant de la vapeur à une pression égale ou supérieure à la pression de saturation du CO2 du matériau de remplissage introduit. Puis, après la phase de sédimentation, toujours sur l'appareil de remplissage et de fermeture du poste de traitement, le récipient est fermé par pression sur un capuchon de fermeture dans les conditions de pression réglées pendant la phase de sédimentation, avant que la pression interne dans la chambre de traitement ne soit ramenée à la pression atmosphérique, au moins la phase de génération de dépression et/ou la phase de rinçage et/ou la phase de sédimentation étant commandées et/ou régulées en fonction des valeurs réelles de pression détectées du capteur de pression.
EP20761795.2A 2019-09-02 2020-08-25 Procédé de remplissage et de fermeture de récipients Pending EP4025531A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102019123460.3A DE102019123460A1 (de) 2019-09-02 2019-09-02 Verfahren zum Befüllen und Verschließen von Behältern
PCT/EP2020/073690 WO2021043621A1 (fr) 2019-09-02 2020-08-25 Procédé de remplissage et de fermeture de récipients

Publications (1)

Publication Number Publication Date
EP4025531A1 true EP4025531A1 (fr) 2022-07-13

Family

ID=72243109

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20761795.2A Pending EP4025531A1 (fr) 2019-09-02 2020-08-25 Procédé de remplissage et de fermeture de récipients

Country Status (5)

Country Link
US (1) US11795045B2 (fr)
EP (1) EP4025531A1 (fr)
CN (1) CN114423705A (fr)
DE (1) DE102019123460A1 (fr)
WO (1) WO2021043621A1 (fr)

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CN215945041U (zh) * 2021-07-29 2022-03-04 深圳市皓宇诚汽车电子有限公司 一种水乳液注入设备
CN115402551B (zh) * 2022-06-20 2023-07-25 常州威斯敦粘合材料有限责任公司 用于pur热熔胶灌装的抽气组件和灌装机构、灌装方法
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DE102024115548A1 (de) * 2024-06-04 2025-12-04 Krones Aktiengesellschaft Vorrichtung und Verfahren zum Befüllen und Verschließen eines Behälters

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Also Published As

Publication number Publication date
CN114423705A (zh) 2022-04-29
US20220289546A1 (en) 2022-09-15
WO2021043621A1 (fr) 2021-03-11
DE102019123460A1 (de) 2021-03-04
US11795045B2 (en) 2023-10-24

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