EP4041694A1 - Système de résine de réaction à composants multiples stable en stockage et utilisation associée - Google Patents

Système de résine de réaction à composants multiples stable en stockage et utilisation associée

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Publication number
EP4041694A1
EP4041694A1 EP20781579.6A EP20781579A EP4041694A1 EP 4041694 A1 EP4041694 A1 EP 4041694A1 EP 20781579 A EP20781579 A EP 20781579A EP 4041694 A1 EP4041694 A1 EP 4041694A1
Authority
EP
European Patent Office
Prior art keywords
meth
acrylate
reaction resin
resin system
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20781579.6A
Other languages
German (de)
English (en)
Inventor
Memet-Emin Kumru
Thomas Bürgel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hilti AG
Original Assignee
Hilti AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hilti AG filed Critical Hilti AG
Publication of EP4041694A1 publication Critical patent/EP4041694A1/fr
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/06Acrylates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/06Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers ; Inhibiting the action of active ingredients
    • C04B40/0666Chemical plugs based on hydraulic hardening materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/343Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate in the form of urethane links
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/102Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/02Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • C08L101/06Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
    • C08L101/08Carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D135/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least another carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D135/02Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B25/00Screws that cut thread in the body into which they are screwed, e.g. wood screws
    • F16B25/001Screws that cut thread in the body into which they are screwed, e.g. wood screws characterised by the material of the body into which the screw is screwed
    • F16B25/0026Screws that cut thread in the body into which they are screwed, e.g. wood screws characterised by the material of the body into which the screw is screwed the material being a hard non-organic material, e.g. stone, concrete or drywall
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00637Uses not provided for elsewhere in C04B2111/00 as glue or binder for uniting building or structural materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00715Uses not provided for elsewhere in C04B2111/00 for fixing bolts or the like
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2800/00Copolymer characterised by the proportions of the comonomers expressed
    • C08F2800/20Copolymer characterised by the proportions of the comonomers expressed as weight or mass percentages

Definitions

  • the invention relates to a multicomponent reaction resin system for use with thread-forming screws, which contains a curable compound which, in particular, contains a free-radically curable compound and an inorganic filler in a first component and a curing agent for the at least one free-radically curable reactive resin and water in a further second component .
  • reaction resin systems are used for fastening fastening elements in boreholes.
  • fasteners for hard substrates such as concrete, masonry and the like
  • fasteners for hard substrates such as concrete, masonry and the like
  • Such fastening elements are set rotating and / or striking, depending on the configuration.
  • a thread-forming screw for screwing into hard surfaces is known from EP 0 623 759 B1, which has a shaft as a base body and a screw head as an engagement means for a setting tool at one end of the shaft.
  • the size of the annular gap between the outer surface of the base body and the borehole wall can vary greatly from fastening point to fastening point.
  • high loads can act on the undercuts created by the thread in the subsurface, which lead to a partial or - in the most extreme case - to a complete failure of the fastening point created.
  • fastening elements have a relatively large length of thread in the subsurface, which, however, requires a great deal of effort to set the corresponding fastening element.
  • Suitable curable compounds such as. B. the two-component mortar based on epoxy known from DE 10002605 A1 or the two-component mortar known from DE 3514031 A1 based on radically hardenable compounds, which are also known to the person skilled in the art as universal mortar, for example, have a high filler content, which results in high viscosity and low shrinkage behavior guaranteed with sufficient internal strength of the hardened mass.
  • Another disadvantage of the solution according to DE 198 20 671 A1 is that the annular gap between the outer surface of the base body and the borehole wall has to be of sufficient size so that curable masses with fillers can also be used in addition to low-viscosity masses. In order to completely fill this annular gap, a large amount of the hardenable compound is required.
  • the cartridge systems known for anchor rods such as those known from EP 0431 302 A2, EP 0432 087 A1, EP 0 312 776 A1 or EP 0638 705 A1, are not suitable for use with self-tapping screws due to the very small annular gap suitable because they either contain too coarse-grained fillers or the cartridges cannot be crushed with conventional thread-forming screws or the cartridges produce particles that are too large even when crushed. Since in this application only a few turns of the screw are possible before the screw is set, rapid mixing of the hardenable mass must be ensured so that it hardens reliably, which has not been possible with the known masses up to now.
  • the inventors have found in the course of development that it is possible, through the use of inorganic fillers which have hydrophilic properties, to provide a system that allows rapid and reliable mixing when using thread-forming screws and clean and safe handling when using With thread-forming screws, the separate individual components have a very low viscosity, but the mass is stable immediately after mixing, i.e. has a correspondingly high viscosity.
  • problems with the storage stability of the component containing the free-radically curable compound occur when the free-radically curable compound has hydrophilic properties, which is the case in particular when the free-radically curable compound has free hydroxyl groups.
  • a multi-component reaction resin system for use with thread-forming screws which contains a free-radically curable compound and an inorganic filler in a first component (resin component) and a curing agent for the at least one free-radically curable reactive resin and water in a further second component (hardener component), which is characterized in that the inorganic filler has hydrophilic properties and that the proportion of free-radically curable compounds which carry hydroxyl groups is at most 10% by weight of the total amount of free-radically curable compounds.
  • reaction resin mixture a mixture of at least one reaction resin and / or at least one reactive thinner, wherein the mixture can optionally contain an accelerator and / or an inhibitor;
  • reaction resin based on a radically curable compound also called “Reaction resin” or “base resin” for short, a usually solid or highly viscous "radically curable”, i.e. radically polymerizable compound, which hardens through polymerization and forms a resin matrix;
  • the reaction resin is the reaction product of a bulk reaction per se; this also includes the reaction batch for producing the base resin after the reaction has ended, which is present without isolation of the product and therefore, in addition to the free-radically curable compound, can contain the reaction resin, a reactive diluent, a stabilizer and a catalyst, if used;
  • Reactive thinners liquid or low-viscosity monomers and oligomers, which dilute the reaction resin and thereby give it the viscosity necessary for its application, contain one or more functional groups capable of reacting with the reaction resin and, during polymerization (curing), are predominantly part of the hardened ones Mass (resin matrix) become;
  • Inhibitor a compound capable of inhibiting the polymerisation reaction (hardening), which serves to avoid the polymerisation reaction and thus an undesired premature polymerisation of the reaction resin during storage (in this function often also referred to as a stabilizer) and / or the start of the Delaying the polymerization reaction immediately after the addition of the curing agent; the task of the inhibitor depends on the quantities in which it is used; - “Hardeners” substances that cause or initiate the polymerization (hardening) of the radical hardenable compound, such as the reaction resin;
  • Accelelerator a compound capable of accelerating the polymerization reaction (hardening), which serves to accelerate the formation of radicals, in particular from the hardening agent;
  • Resin component a mixture of the reaction resin and inorganic and / or organic additives (fillers and / or additives), such as an inhibitor and / or an accelerator;
  • Hardener component a mixture of the hardener and inorganic and / or organic additives (fillers and / or additives), such as a phlegmatizer, i.e. stabilizer for the hardener;
  • Fill an organic or inorganic, in particular inorganic compound, which can be passive and / or reactive and / or functional;
  • Passive means that the connection is surrounded unchanged by the hardening resin matrix;
  • Reactive means that the compound polymerizes into the resin matrix and forms an expanded network with the resin components;
  • Finctionat means that the compound is not polymerized into the resin matrix but fulfills a certain function in the formulation;
  • Tro-component reaction resin system a reaction resin system which comprises two components stored separately from one another, generally a resin component and a hardener component, so that the reaction resin does not harden until the two components have been mixed;
  • Multi-component reaction resin system a reaction resin system that comprises several components stored separately from one another, so that the reaction resin does not harden until all components have been mixed; - ,, (Meth) acrylic ... / ... (meth) acrylic ... "that both the” Methacryl ... / ... methacryl ... "and the” Acryl ... / ... acrylic ... “compounds are to be included; "Methacryl ... / ... methacryl " compounds are preferred in the present invention;
  • a first subject of the invention is the multicomponent reaction resin system according to claim 1.
  • the subclaims 2 to 16 relate to preferred embodiments of this subject of the invention.
  • a second subject matter of the invention is the use according to claim 17.
  • Sub-claim 18 relates to a preferred embodiment of this subject matter of the invention.
  • a first object of the invention is therefore a multi-component reaction resin system for use with thread-forming screws, which in a first component contains at least one free-radically curable compound and an inorganic filler and in a further second component a curing agent for the free-radically curable compound and water, the inorganic filler having hydrophilic properties, the reaction resin system being characterized in that the proportion of free-radically curable Compound which carries hydroxyl groups is at most 10% by weight of the total amount of the free-radically curable compound.
  • the multicomponent reaction resin system comprises a resin component and a hardener component.
  • the resin component contains at least one free-radically curable compound.
  • the free-radically curable compound can be a reaction resin.
  • the one compound that can be cured by free radicals can be a reactive diluent.
  • the free-radically curable compound can also comprise a mixture of at least one reaction resin and at least one reactive diluent, a reaction resin mixture.
  • Suitable free-radically curable compounds are ethylenically unsaturated compounds, compounds with carbon-carbon triple bonds and thiol-Yn / ene resins, as are known to the person skilled in the art.
  • the free-radically curable compound, the reaction resin, an unsaturated compound based on urethane (meth) acrylate, epoxy (meth) acrylate, a (meth) acrylate of an alkoxylated bisphenol or a compound based on further ethylenically unsaturated compounds is particularly preferred.
  • the group of ethylenically unsaturated compounds is preferred, which includes styrene and derivatives thereof, (meth) acrylates, vinyl esters, unsaturated polyesters, vinyl ethers, allyl ethers, itaconates, dicyclopentadiene compounds and unsaturated fats, of which unsaturated polyester resins and vinyl ester resins are particularly suitable are described, for example, in the applications EP 1 935 860 A1, DE 195 31 649 A1, WO 02/051903 A1 and WO 10/108939 A1.
  • Vinyl ester resins (synonymous: (meth) acrylate resins) are the strongest because of their hydrolytic resistance and excellent mechanical properties prefers.
  • Vinyl ester urethane resins in particular urethane methacrylates, are very particularly preferred. These include, as preferred resins, the urethane methacrylate resins described in DE 102011 017 626 B4. In this regard, DE 10 2011 017 626 B4, and above all its description of the composition of these resins, in particular in the examples of DE 10 2011 017 626 B4, is incorporated herein by reference.
  • Ortho resins are based on phthalic anhydride, maleic anhydride or fumaric acid and glycols, such as 1,2-propylene glycol, ethylene glycol, diethylene glycol, triethylene glycol, 1,3-propylene glycol, dipropylene glycol, tripropylene glycol, neopentyl glycol or hydrogenated bisphenyl glycol;
  • Iso-resins these are made from isophthalic acid, maleic anhydride or fumaric acid and glycols. These resins can contain higher proportions of reactive thinners than the ortho resins;
  • HET acid resins are resins obtained from anhydrides or phenols containing chlorine / bromine in the production of unsaturated polyester resins.
  • DCPD resins can also be distinguished as unsaturated polyester resins.
  • the class of DCPD resins is obtained either by modifying one of the above resin types by Diels-Alder reaction with cyclopentadiene, or alternatively they are obtained by a first reaction of a dicarboxylic acid, e.g. maleic acid, with dicyclopentadienyl, and then by a second reaction, the ordinary Obtained production of an unsaturated polyester resin, the latter being referred to as a DCPD maleate resin.
  • a dicarboxylic acid e.g. maleic acid
  • the unsaturated polyester resin preferably has a molecular weight Mn in the range from 500 to 10,000 Dalton, more preferably in the range from 500 to 5000 and even more preferably in the range from 750 to 4000 (according to ISO 13885-1).
  • the unsaturated polyester resin has an acid value in the range from 0 to 80 mg KOH / g resin, preferably in the range from 5 to 70 mg KOH / g resin (according to ISO 2114-2000). If a DCPD resin is used as the unsaturated polyester resin, the acid value is preferably 0 to 50 mg KOH / g resin.
  • vinyl ester resins are oligomers, prepolymers or polymers with at least one (meth) acrylate end group, so-called (meth) acrylate-functionalized resins, which also include urethane (meth) acrylate resins and epoxy (meth) acrylates.
  • Vinyl ester resins which only have unsaturated groups in the terminal position are, for example, by reacting epoxy oligomers or polymers (e.g. bisphenol A digylcidyl ether, epoxides of the phenol novolak type or epoxy oligomers based on tetrabromobisphenol A) with, for example (Meth) acrylic acid or (meth) acrylamide obtained.
  • Preferred vinyl ester resins are (meth) acrylate-functionalized resins and resins obtained by reacting an epoxy oligomer or polymer with methacrylic acid or methacrylamide, preferably with methacrylic acid, and optionally with a chain extender such as diethylene glycol or dipropylene glycol. Examples of such compounds are known from the applications US 3297 745 A, US 3 772 404 A, US 4618 658 A, GB 2 217 722 A1, DE 3744 390 A1 and DE 41 31 457 A1.
  • Particularly suitable and preferred vinyl ester resins are (meth) acrylate-functionalized resins, which are produced, for example, by reacting di- and / or higher-functional isocyanates with suitable acrylic compounds, optionally with the help of hydroxy compounds that contain at least two hydroxyl groups, as described, for example, in DE 3940309 A1 can be obtained.
  • All Particularly suitable and preferred are the urethane methacrylate resins described in DE 10 2011 017 626 B4 (which are also referred to as vinyl ester urethane resins).
  • Aliphatic (cyclic or linear) and / or aromatic di- or higher-functional isocyanates or prepolymers thereof can be used as isocyanates.
  • the use of such compounds serves to increase the wettability and thus to improve the adhesive properties.
  • TDI Toluylene diisocyanate
  • MDI diisocyanatodiphenylmethane
  • pMDl polymeric diisocyanatodiphenylmethane
  • HDI hexane diisocyanate
  • IPDI isophorone diisocyanate
  • Acrylic compounds are acrylic acid and acrylic acids substituted on the hydrocarbon radical, such as methacrylic acid, hydroxyl-containing esters of acrylic or methacrylic acid with polyhydric alcohols, pentaerythritol tri (meth) acrylate, glycerol di (meth) acrylate, such as trimethylolpropane di (meth) acrylate, neopentyl glycol mono (meth) acrylate suitable.
  • methacrylic acid hydroxyl-containing esters of acrylic or methacrylic acid with polyhydric alcohols
  • pentaerythritol tri (meth) acrylate glycerol di (meth) acrylate
  • trimethylolpropane di (meth) acrylate such as trimethylolpropane di (meth) acrylate
  • neopentyl glycol mono (meth) acrylate suitable.
  • Acrylic or methacrylic acid hydroxyalkyl esters such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, polyoxyethylene (meth) acrylate, polyoxypropylene (meth) acrylate, are preferred, especially since such compounds serve to sterically prevent the saponification reaction. Because of its lower alkali stability, acrylic acid is less preferred than acrylic acids substituted on the hydrocarbon radical.
  • dihydric or higher alcohols are suitable, for example secondary products of ethylene or propylene oxide, such as ethanediol, di- or triethylene glycol, propanediol, dipropylene glycol, other diols, such as 1,4-butanediol, 1,6-hexanediol, Neopentyl glycol, diethanolamine, further bisphenol A or F or their ethox / propoxylation and / or hydrogenation or halogenation products, higher alcohols such as glycerol, trimethylolpropane, hexanetriol and pentaerythritol, hydroxyl-containing polyethers, for example Oligomeric aliphatic or aromatic oxiranes and / or higher cyclic ethers, such as ethylene oxide, propylene oxide, styrene oxide and furan, polyethers which contain aromatic structural units in the main chain, such as those of bisphenol A or F
  • hydroxy compounds with aromatic structural units to reinforce the chain of the resin hydroxy compounds that contain unsaturated structural units, such as fumaric acid, to increase the crosslinking density
  • hydroxy compounds that contain unsaturated structural units, such as fumaric acid to increase the crosslinking density
  • branched or star-shaped hydroxy compounds in particular trihydric or higher-valent alcohols and / or polyethers or polyesters
  • the Structural units contain branched or star-shaped urethane (meth) acrylates to achieve lower viscosity of the resins or their solutions in reactive diluents and higher reactivity and crosslinking density.
  • the vinyl ester resin preferably has a molecular weight Mn in the range from 500 to 3000 Dalton, more preferably from 500 to 1500 Dalton (according to ISO 13885-1).
  • the vinyl ester resin has an acid value in the range from 0 to 50 mg KOH / g resin, preferably in the range from 0 to 30 mg KOH / g resin (according to ISO 2114-2000).
  • All of these resins can be modified according to methods known to the person skilled in the art, for example to achieve lower acid numbers, hydroxide numbers or anhydride numbers, or they can be made more flexible by introducing flexible units into the basic structure, and the like.
  • the resin may contain other reactive groups which can be polymerized with a radical initiator such as peroxides, for example reactive groups derived from itaconic acid, citraconic acid and allylic groups and the like.
  • a radical initiator such as peroxides, for example reactive groups derived from itaconic acid, citraconic acid and allylic groups and the like.
  • the resin component of the reaction resin system contains, in addition to the reaction resin, at least one further low-viscosity, free-radically polymerizable compound as a reactive diluent. This is expediently added to the reaction resin and is therefore contained in the resin component.
  • the reactive resin system preferably contains a (meth) acrylic acid ester as reactive diluent, the following (meth) acrylic acid esters being particularly preferably used: hydroxyalkyl (meth) acrylates such as hydroxypropyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate; Alkanediol (meth) acrylates such as ethanediol-1, 2-di (meth) acrylate, propanediol-1, 3-di (meth) acrylate, butanediol-1, 2- di (meth) acrylate, butanediol-1, 3-di ( meth) acrylate, butanediol 1, 4-di (meth) acrylate, hexanediol 1, 6-di
  • Tetrahydrofurfuryl (meth) acrylate Trimethylolpropane tri (meth) acrylate;
  • Ethyl triglycol (meth) acrylate N, N-dimethylaminoethyl (meth) acrylate; N, N-
  • Alkylene (meth) acrylates such as ethylene and diethylene glycol di (meth) acrylate; Oligo- and polyalkylene glycol di (meth) acrylates such as PEG200 di (meth) acrylate; Methoxypolyethylene glycol mono (meth) acrylate; Trimethylcyclohexyl (meth) acrylate;
  • Novolak epoxidi (meth) acrylate Di - [(meth) acryloyl-maleoyl] -tricyclo-decane 5.2.1 0. 26; 3- (meth) acryloyl-oxymethyl-tricylo-5.2.1.0. 26 decane; 3- (meth) cyclopentadienyl (meth) acrylate; isobornyl (meth) acrylate; Decalyl 2- (meth) acrylate; Tetrahydrofurfuryl (meth) acrylate; and alkoxylated tri-, tetra- and pentamethyl acrylates.
  • the reactive diluent can be used alone or as a mixture of two or more reactive diluents.
  • the reactive resin system preferably contains a (meth) acrylic acid ester, which does not carry a hydroxyl group, and from the group consisting of 2-ethylhexyl (meth) acrylate, phenylethyl (meth) acrylate, Tetrahydrofurfuryl (meth) acrylate, ethyltriglycol (meth) acrylate, N, N-
  • Trimethylolpropane tri (meth) acrylate and dicyclopentenyloxyethyl crotonate Trimethylolpropane tri (meth) acrylate and dicyclopentenyloxyethyl crotonate.
  • vinyl or allyl compounds examples include ethylene glycol divinyl ether, 1,4-butanediol divinyl ether, trimethylolpropane divinyl ether, trimethylolpropane trivinyl ether, mono-, di-, tri-, tetra- and polyalkylene glycol vinyl ethers, mono-, di-, tri-, tetra- and polyalkylene glycol allyl ethers, Divinyl adipate, trimethylolpropane diallyl ether and trimethylolpropane triallyl ether.
  • the free-radically curable compound can be contained in the reaction resin system in an amount of 10 to 99.99% by weight, preferably 15 to 97% by weight, particularly preferably 30 to 95% by weight, based on the resin component.
  • the free-radically curable compound can be either a reaction resin based on a free-radically curable compound or a reactive diluent or a mixture of a reaction resin with two or more reactive diluents.
  • the amount of the mixture that can be contained in the reaction resin system corresponds to the amount of the free-radically curable compound, namely from 10 to 99.99 % By weight, preferably 15 to 97% by weight, particularly preferably 30 to 95% by weight, based on the resin component, whereby, based on the reaction resin mixture, the proportion of the reaction resin is 0 to 100% by weight, preferably 30 up to 65% by weight and the proportion of the reactive diluent or a mixture of several reactive diluents is 0 to 100% by weight, preferably 35 to 70% by weight.
  • the proportion of free-radically curable compounds which carry hydroxyl groups in the total amount of free-radically curable compounds is at most 10% by weight, preferably at most 5% by weight and particularly preferably at most 1% by weight. It is particularly preferred not to contain any free-radically curable compounds which carry hydroxyl groups.
  • the proportion of free-radically curable compound which bears hydroxyl groups is to be reduced accordingly by adding at least one compound which bears no hydroxyl groups.
  • the total amount of the free-radically curable compound depends on the degree of filling, i.e. the amount of inorganic fillers, including the fillers listed below, in particular the hydrophilic fillers, the other inorganic additives and the hydraulically setting or polycondensable compounds.
  • hydrophilic properties mean that the fillers interact with water or can react with water. This ensures that immediately after mixing the resin component and the water-containing hardener component, the resulting mass becomes so viscous that it becomes stable and thus no longer runs out of the borehole, which is particularly advantageous for overhead fixings or wall fixings.
  • the viscosity is so high that even if the screw is unscrewed immediately after the screw is set, if the mass has not yet hardened or has not hardened completely, the mass will not be sprayed by the turning movement of the screw.
  • the surfaces but also the inner areas can have hydrophilic properties.
  • the surfaces of the inorganic fillers can be modified by hydrophilic coatings, primers or seals.
  • inorganic fillers having hydrophilic properties include those whose surface is treated with a hydrophilic surface treating agent.
  • hydrophilic surface treatment agents include, among others, silane surface treatment agents, titanate surface treatment agents, aluminum surface treatment agents, zirconium aluminate surface treatment agents, Al2O3, PO2, ZrÜ 2 , silicone and aluminum stearate, among which a silane surface treatment agent is preferred.
  • the inorganic filler comprises minerals selected from a group consisting of alkaline earth metals and their salts, bentonite, carbonates, silicas, silica gel, salts of alkaline earth metals with silicic acid and silicates, in particular silicas.
  • the inorganic filler can be produced by a dry method such as vapor deposition or incineration, or by a wet method such as precipitation. A commercially available product can also be used.
  • the hydrophilic inorganic filler is preferably a fine filler with a surface area of more than 80 m 2 / g, preferably more than 150 m 2 / g and more preferably between 150 and 400 m 2 / g.
  • the inorganic filler comprises a silicon oxide-based filler. According to a further particularly preferred embodiment of the multicomponent reaction resin system according to the invention, the inorganic filler comprises a silica.
  • the silica is not limited to any particular type or its manufacture.
  • the silica can be a natural or a synthetic silica.
  • the silica is preferably an amorphous silica, which is selected from the group consisting of colloidal silica, wet-chemically produced silicas such as precipitated silicas, silica gels, silica sols, pyrogenic or thermally produced silicas, which are produced, for example, in an electric arc, plasma or by flame hydrolysis, silica smoke, silica glass ( Quartz glass), kieselgut (quartz material) and skeletons of radiolarians and diatoms in the form of kieselguhr is selected.
  • colloidal silica wet-chemically produced silicas such as precipitated silicas, silica gels, silica sols, pyrogenic or thermally produced silicas, which are produced, for example, in an electric arc, plasma or by flame hydrolysis, silica smoke, silica glass ( Quartz glass), kieselgut (quartz material) and skeletons of radiolarians and diatoms in the form of kieselguhr is selected.
  • the proportion of the hydrophilic inorganic filler depends on the desired properties of the multi-component reaction resin system.
  • the hydrophilic inorganic filler is preferably used in an amount of 0.01 to 15% by weight, more preferably 0.1 to 10% by weight and particularly preferably in the range of 1 to 7% by weight, based in each case on the resin component , used.
  • the reaction resin system preferably does not contain any further fillers.
  • reaction resin system may contain other fillers. This is particularly the case when the properties of the reaction resin system have to be adapted.
  • the resin component therefore contains further, other inorganic additives, such as fillers and / or further additives.
  • Customary fillers preferably mineral or mineral-like fillers, such as quartz, glass, sand, quartz sand, quartz powder, porcelain, corundum, ceramics, talc, silica (e.g. fumed silica), silicates, clay, titanium dioxide, chalk, barite, are used as fillers , Feldspar, basalt, aluminum hydroxide, granite or sandstone, polymers Fillers such as thermosetting plastics, hydraulically hardenable fillers such as gypsum, quicklime or cement (e.g.
  • alumina or Portland cement alumina or Portland cement
  • metals such as aluminum, carbon black, also wood, mineral or organic fibers, or the like, or mixtures of two or more thereof, which can be added as a powder, in granular form or in the form of shaped bodies, use.
  • the fillers can be in any form, for example as powder or flour or as shaped bodies, e.g. B. in cylinder, ring, ball, plate, rod, saddle or crystal form, or also in fiber form (fibrillar fillers), and the corresponding base particles preferably have a maximum diameter of 10 mm.
  • the globular, inert substances spherical shape
  • the further fillers are preferably present in the resin component in such an amount that the total amount of the fillers, i.e. the total amount of the hydrophilic filler and the further fillers, is from 0.01 to 90, in particular 0.01 to 60, especially 0.01 to 50% by weight, based in each case on the resin component.
  • additives are also rheology additives, such as, if necessary, organically aftertreated pyrogenic silica, bentonites, alkyl and methyl celluloses, castor oil derivatives or the like, plasticizers, such as phthalic or sebacic esters, stabilizers, antistatic agents, thickeners, flexibilizers, curing catalysts, rheological additives, wetting agents, such as dyes or, in particular, pigments, for example for differently coloring the components for better control of their mixing, or the like, or mixtures of two or more thereof.
  • plasticizers such as phthalic or sebacic esters, stabilizers, antistatic agents, thickeners, flexibilizers, curing catalysts, rheological additives, wetting agents, such as dyes or, in particular, pigments, for example for differently coloring the components for better control of their mixing, or the like, or mixtures of two or more thereof.
  • Non-reactive diluents can also be present, preferably in an amount of up to 30% by weight, based on the respective component (resin component, hardener component), for example from 1 to 20% by weight, such as lower alkyl ketones, e.g. B. acetone, di-lower alkyl-lower alkanoylamides such as dimethylacetamide, lower alkylbenzenes such as xylenes or toluene, phthalic acid esters or paraffins, or water.
  • lower alkyl ketones e.g. B. acetone
  • di-lower alkyl-lower alkanoylamides such as dimethylacetamide
  • lower alkylbenzenes such as xylenes or toluene
  • phthalic acid esters or paraffins phthalic acid esters or paraffins
  • the resin component in addition to the free-radically curable compound, also contains a hydraulically setting or polycondensable inorganic compound, in particular cement.
  • a hydraulically setting or polycondensable inorganic compound for example Portland cement or aluminate cement, cements free of transition metal oxides or low in transition metal being particularly preferred.
  • gypsum can also be used as such or mixed with the cement.
  • the resin component can also comprise silicate, polycondensable compounds, in particular substances containing soluble, dissolved and / or amorphous silicon dioxide, such as, for example, pyrogenic silica.
  • the hydraulically setting or polycondensable compound can be present in the reaction resin system in an amount of 0 to 30% by weight, preferably 1 to 25% by weight, particularly preferably 5 to 20% by weight, based on the resin component.
  • reaction resin system also contains at least one accelerator. This accelerates the hardening reaction.
  • Suitable accelerators are known to the person skilled in the art. These are conveniently amines.
  • Suitable amines are selected from the following compounds, which are described, for example, in application US 2011071234 A1: dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, n-propylamine, di-n-propylamine, tri-n-propylamine, isopropylamine, diisopropylamine, triisopropylamine , n-butylamine, isobutylamine, tert-butylamine, di-n-butylamine, diisobutylamine, tri-isobutylamine, pentylamine, isopentylamine, diisopentylamine, hexylamine, octylamine, dodecylamine, laurylamine, stearylamine, aminoethanol, diethanolamine, triethanolamine - (2-chloroethyl) amine, 2-ethylhexylamine, bis- (2-chloro
  • Diethylaminoethoxy) ethanol bis (2-hydroxyethyl) oleylamine, tris [2- (2-hydroxyethoxy) ethyl] amine, 3-amino-1-propanol, methyl (3-aminopropyl) ether, ethyl - (3-aminopropyl) ether, 1,4-butanediol bis (3-aminopropyl ether), 3-dimethylamino-1-propanol, 1-amino-2-propanol, 1-diethylamino-2-propanol, diisopropanolamine, methyl bis - (2-hydroxypropyl) amine, tris (2-hydroxypropyl) amine, 4-amino-2-butanol, 2-amino-2-methylpropanol, 2-amino-2-methyl-propanediol, 2-amino-2- hydroxymethylpropanediol, 5-diethylamino-2-p
  • Preferred amines are aniline and toluidine derivatives and N, N-bisalkylarylamines, such as N, N, -dimethylaniline, N, N-diethylaniline, N, N-dimethyl-p-toluidine, N, N-
  • Bis (hydroxyalkyl) arylamines N, N-bis (2-hydroxyethyl) aniline, N, N-bis (2-hydroxyethyl) toluidine, N, N-bis (2-hydroxypropyl) aniline, N, N-bis (2- hydroxypropyl) toluidine, N, N-bis (3-methacryloyl-2-hydroxypropyl) -p-toluidine, N, N-dibutoxyhydroxypropyl-p-toluidine and 4,4'-bis (dimethylamino) diphenylmethane.
  • Polymeric amines such as those obtained by polycondensation of N, N-bis (hydroxyalkyl) aniline with dicarboxylic acids or by polyaddition of ethylene oxide and these amines, are also suitable as accelerators.
  • Preferred accelerators are N, N-bis (2-hydroxypropyl) toluidine, N, N-bis (2-hydroxyethyl) toluidine and para-toluidine ethoxylate (Bisomer ® PTE).
  • the accelerator can be contained in the reaction resin system in an amount of 0 to 10% by weight, preferably 0.01 to 5% by weight, particularly preferably 0.5 to 3% by weight, based on the resin component. If several accelerators are included, the amount just mentioned corresponds to the total amount of accelerators.
  • the resin component also contains an inhibitor both for the storage stability of the reaction resin and the resin component and for setting the gel time.
  • the inhibitor can be contained in the reaction resin system alone or together with the accelerator.
  • a correspondingly coordinated accelerator-inhibitor combination is preferably used to set the processing time or gel time.
  • the inhibitors usually used for free-radically polymerizable compounds are suitable as inhibitors.
  • the inhibitors are preferably selected from phenolic compounds and non-phenolic compounds, such as stable radicals and / or phenothiazines.
  • Phenolic inhibitors include phenols such as 2-methoxyphenol, 4-methoxyphenol, 2,6-di-tert-butyl-4-methylphenol, 2,4-di-tert-butylphenol, 2,6-di-tert-butylphenol, 2 , 4,6-tri-methylphenol, 2,4,6-tris (dimethylaminomethyl) phenol, 4,4'-thio-bis (3-methyl-6-tert-butylphenol), 4,4'-isopropylidenediphenol, 6, 6'-di-tert-butyl-4,4'-bis (2,6-di-tert-butylphenol), 1,3,5-trimethyl-2,4,6-tris (3,5-di- tert-butyl-4-hydroxybenzyl) benzene, 2,2'-methylene-di-p-cresol, pyrocatechol and butylpyrocatechols, such as 4-tert- Butylpyrocatechol, 4,6-di
  • Phenothiazines such as phenothiazine and / or derivatives or combinations thereof, or stable organic radicals, such as galvinoxyl and N-oxyl radicals, are preferred as non-phenolic or anaerobic inhibitors, i.e. in contrast to the phenolic inhibitors also effective without oxygen.
  • N-oxyl radicals that can be used are those described in DE 199 56 509. Suitable stable N-oxyl radicals (nitroxyl radicals) can be selected from 1-oxyl-2,2,6,6-tetramethylpiperidine, 1-oxyl-2,2,6,6-tetramethylpiperidin-4-ol (also referred to as TEMPOL), 1-oxyl-2,2,6,6-tetramethylpiperidin-4-one (also referred to as TEMPON), 1-oxyl-2,2,6,6-tetramethyl-4-carboxyl-piperidine (also known as 4-carboxy- TEMPO), 1-oxyl-2,2,5,5-tetramethylpyrrolidine, 1-oxyl-2, 2,5,5-tetramethyl-3-carboxylpyrrolidine (also referred to as 3-carboxy-PROXYL), aluminum-N- nitrosophenylhydroxylamine, diethylhydroxylamine can be selected.
  • TEMPOL 1-oxyl-2,2,6,6-tetra
  • N-oxyl compounds are oximes, such as acetaldoxime, acetone oxime, methyl ethyl ketoxime, salicyloxime, benzoxime, glyoximes, dimethylglyoxime, acetone-O- (benzyloxycarbonyl) oxime and the like.
  • UV stability and, in particular, the storage stability can be increased considerably in this way.
  • pyrimidinol or pyridinol compounds substituted in the para position to the hydroxyl group can be used as inhibitors.
  • Preferred inhibitors are 1-oxyl-2,2,6,6-tetramethylpiperidine (TEMPO) and 1-oxyl-2,2,6,6-tetramethylpiperidin-4-ol (TEMPOL), catechols, particularly preferably te / f-butyl - Pyrocatechol and pyrocatechol through the functional group the desired properties are achieved (compared to the reactive thinners otherwise used), BHT and phenothiazine.
  • the inhibitors can, depending on the desired properties of the reaction resin system, be used either alone or as a combination of two or more thereof.
  • the combination of the phenolic and the non-phenolic inhibitors enables a synergistic effect, as is also shown by the setting of an essentially drift-free setting of the gel time of the reaction resin composition.
  • the inhibitor can be contained in the reaction resin system in an amount of 0 to 5% by weight, preferably 0.001 to 3% by weight, particularly preferably 0.01 to 1% by weight, based on the resin component. If several inhibitors are contained, the amount just mentioned corresponds to the total amount of inhibitors.
  • the hardening of the free-radically hardenable compound is expediently initiated with a peroxide as hardening agent.
  • a peroxide as hardening agent.
  • an accelerator can also be used in addition to the peroxide.
  • All peroxides known to the person skilled in the art and used for curing methacrylate resins can be used.
  • Such peroxides include organic and inorganic peroxides, either liquid or solid, and hydrogen peroxide can also be used.
  • Suitable peroxides are peroxycarbonates (of the formula -OC (O) OO-), peroxyesters (of the formula -C (O) OO-), diacyl peroxides (of the formula -C (0) 00C (0) -), dialkyl peroxides (of the formula -00-) and the like. These can be present as oligomers or polymers. A comprehensive series of examples of suitable peroxides is described, for example, in the application US 2002/0091214 A1, paragraph [0018].
  • the peroxides are preferably selected from the group of organic peroxides.
  • Suitable organic peroxides are: tertiary alkyl hydroperoxides, such as tert-butyl hydroperoxide, and other hydroperoxides, such as cumene hydroperoxide, peroxyesters or peracids such as tert-butyl perester (eg tert-butyl peroxybenzoate), benzoyl peroxide, peracetates and perbenzoates, lauroyl peroxide, including (di) peroxyesters, perethers such as peroxydiethyl ether, perketones such as methyl ethyl ketone peroxide.
  • the organic peroxides used as hardeners are often tertiary peresters or tertiary hydroperoxides, ie peroxide compounds with tertiary carbon atoms which are bonded directly to an -OO-acyl or -OOH group.
  • tertiary peresters or tertiary hydroperoxides ie peroxide compounds with tertiary carbon atoms which are bonded directly to an -OO-acyl or -OOH group.
  • mixtures of these peroxides with other peroxides can also be used according to the invention.
  • the peroxides can also be mixed peroxides, ie peroxides which have two different peroxide-carrying units in one molecule.
  • Benzoyl peroxide (BPO) or tert-butyl peroxybenzoate is preferably used for curing.
  • the hardener component according to the invention also contains water as a phlegmatizer.
  • the hardener component can also contain other phlegmatizers, water being preferred as the sole phlegmatizer in order not to introduce any compounds which have a softening effect.
  • the peroxide is preferably present as a hardening agent together with the water as a suspension.
  • Corresponding suspensions are commercially available in different concentrations, such as, for example, the aqueous dibenzoyl peroxide suspensions from United Initiators (BP40SAQ or BP20SAQ).
  • Perkadox 40L-W from Nouryon
  • Luperox® EZ-FLO from Arkema
  • Peroxan BP40W from Pergan.
  • the peroxide can be contained in the reaction resin system in an amount of 2 to 50% by weight, preferably 5 to 45% by weight, particularly preferably 10 to 40% by weight, based on the hardener component.
  • commercial peroxide dispersions contain emulsifiers, antifreeze agents, buffers and rheological additives in unpublished types and amounts.
  • the hardener component can also contain other additives, namely emulsifiers, antifreeze agents, buffers and / or rheological additives, and / or fillers.
  • Suitable emulsifiers are: ionic, nonionic or amphoteric surfactants; Soaps, wetting agents, detergents; Polyalkylene glycol ethers; Salts of fatty acids, mono- or diglycerides of fatty acids, sugar glycerides, lecithin; Alkanesulfonates, alkylbenzenesulfonates, fatty alcohol sulfates, fatty alcohol polyglycol ethers,
  • Suitable antifreeze agents are: organic or inorganic, water-soluble additives that lower the freezing temperature of the water; Mono-, bi- or higher-functional alcohols, such as ethanol, n- or iso-propanol, n-, iso- or tert-butanol, etc .; Ethylene glycol, 1,2- or 1,3-propylene glycol, glycerol, trimethylolpropane, etc.
  • oligo- or polyglycols such as dialkylene glycols, trialkylene glycols, etc .
  • Sugars especially mono- or disaccharides
  • Suitable buffers are organic or inorganic acid / base pairs that stabilize the pH value of the hardener component, such as acetic acid / alkali acetate, citric acid / monoalkali citrate, monoalkali / dialkali citrate, dialkali / trialkali citrate,
  • ETC. The flow properties are adjusted by adding thickening substances, also known as rheological additives.
  • Suitable rheological additives are: sheet silicates such as laponites, bentones or montmorillonite, Neuburg Siliceous Earth, pyrogenic silicas, polysaccharides; Polyacrylate, polyurethane or polyurea thickeners and cellulose esters. Wetting and dispersing agents, surface additives, defoamers & deaerators, wax additives, adhesion promoters, viscosity reducers or process additives can also be added for optimization.
  • Customary fillers preferably mineral or mineral-like fillers, such as quartz, glass, sand, quartz sand, quartz powder, porcelain, corundum, ceramics, talc, silica (e.g. fumed silica), silicates, clay, titanium dioxide, chalk, barite, are used as fillers , Feldspar, basalt, aluminum hydroxide, granite or sandstone, polymeric fillers such as thermosets, hydraulically hardenable fillers such as gypsum, quicklime or cement (e.g.
  • alumina or Portland cement alumina or Portland cement
  • metals such as aluminum, carbon black, and also wood, mineral or organic fibers, or the like, or mixtures of two or more thereof, which can be added as a powder, in granular form or in the form of shaped bodies, use.
  • the fillers can be in any form, for example as powder or flour or as shaped bodies, e.g. B. in cylinder, ring, ball, plate, rod, saddle or crystal form, or also in fiber form (fibrillar fillers), and the corresponding base particles preferably have a maximum diameter of 10 mm.
  • the globular, inert substances spherical shape
  • the fillers are preferably present in the respective component in an amount of up to 80, in particular 0 to 60, in particular 0 to 50% by weight.
  • the total of the additives not already contained in the commercial products can be from 0 to 30, preferably from 0 to 25, particularly preferably from 0 to 20% by weight, based in each case on the hardener component.
  • the hardener component also contains a rheology additive based on a sheet silicate, in particular one activated or swellable sheet silicate.
  • the swellable sheet silicate is particularly preferably a magnesium aluminum silicate or a sodium aluminum silicate.
  • the rheology additive consists of the swellable sheet silicate or contains this as the main component.
  • “Main component” here means that the swellable sheet silicate makes up more than half of the rheology additive, that is to say more than 50% by weight, in particular 60 to 80% by weight.
  • the rheological additive montmorillonite is particularly preferred or contains this as the main component, for example bentonite.
  • the amount of the rheological additive to be used depends essentially on the amount of water, the skilled person being able to select the correct ratio of these components and any components to be used such that the hardener component has the required viscosity and flowability.
  • the hardener component preferably contains the rheological additive in an amount of 0.15 to 5% by weight, based on the total weight of the hardener component.
  • the rheology additive can contain further thickeners based on silicic acids, such as, for example, a hydrophilic fumed silica, and / or based on polysaccharides, such as, for example, xanthan gum.
  • silicic acids such as, for example, a hydrophilic fumed silica
  • polysaccharides such as, for example, xanthan gum.
  • the water is contained in such an amount that, depending on the constituents of the hardener component, the weight percent adds up to 100.
  • the multi-component reaction resin system according to the invention which is made up in particular as a two-component system, is particularly suitable for use with thread-forming screws. Accordingly, another object of the invention is the use of the reaction resin system with thread-forming screws in holes.
  • the holes can be depressions of natural or non-natural origin, that is to say cracks, crevices, boreholes and the like. They are typically boreholes, in particular boreholes in various substrates, in particular mineral substrates, such as those based on concrete, aerated concrete, brickwork, sand-lime brick, sandstone, natural stone, glass and the like, and metallic substrates such as those made of steel.
  • the multicomponent reaction resin system according to the invention is characterized by a low viscosity of the component containing this additive and an increased storage stability of the component compared to embodiments in which the proportion of free-radically curable compound bearing hydroxyl groups is more than 10% by weight , based on the total amount of the free-radically curable compound.
  • the quantities relate in each case to the individual components, that is to say the resin component and the hardener component, unless otherwise stated.
  • the actual amounts are such that the% by weight of the respective component adds up to 100.
  • the resin component contains: at least one free-radically curable compound, the proportion of free-radically curable compound bearing hydroxyl groups in the total amount of free-radically curable compound being at most 10% by weight, preferably at most 5% by weight. -%, particularly preferably at most 1% by weight, and at least one inorganic filler which has hydrophilic properties and the hardener component contains: at least one hardener which is a solid peroxide;
  • the solid peroxide is suspended in the water.
  • the peroxide is dissolved or particularly preferably suspended in the water.
  • the resin component contains:
  • the proportion of free-radically curable compound bearing hydroxyl groups of the total amount of the free-radically curable compound is not more than 10% by weight, preferably not more than 5% by weight, particularly preferably not more than 1% by weight, and
  • the hardener component contains:
  • the resin component contains:
  • a reaction resin mixture of at least one reaction resin and a reactive diluent the proportion of free-radically curable compound that carries hydroxyl groups in the mixture (i.e. total amount of the free-radically curable compound) at most 10% by weight, preferably at most 5% by weight. -%, particularly preferably at most 1% by weight;
  • the peroxide is dissolved or particularly preferably suspended in the water.
  • the resin component contains:
  • the hardener component contains:
  • the resin component contains:
  • a reaction resin mixture of at least one reaction resin and a reactive diluent the proportion of free-radically curable compound that carries hydroxyl groups in the total amount of the free-radically curable compound at most 10% by weight, preferably at most 5% by weight, especially is preferably at most 1% by weight,
  • the hardener component contains:
  • the peroxide is dissolved or particularly preferably suspended in the water.
  • the resin component contains:
  • the hardener component contains:
  • the resin component contains: - As a free-radically curable compound, a reaction resin mixture of at least one reaction resin, which is based on compounds
  • (Meth) acrylate of an alkoxylated bisphenol is selected, and at least one reactive diluent based on (meth) acrylate, the proportion of free-radically curable compound bearing hydroxyl groups being at most 10% by weight, preferably at most 5% by weight, particularly preferably at most 1% by weight,
  • inorganic filler with hydrophilic properties in particular a silica
  • the hardener component contains:
  • At least one rheological additive based on a sheet silicate At least one rheological additive based on a sheet silicate.
  • the peroxide is dissolved or particularly preferably suspended in the water.
  • the reaction resin system contains the constituents in the amounts specified in the third aspect.
  • the resin component contains:
  • a reaction resin mixture of at least one reaction resin based on urethane (meth) acrylate and at least one reactive diluent based on (meth) acrylate with the proviso that the (meth) acrylic ester is not a hydroxyalkyl (meth) acrylic ester, the proportion of radical curable compound which carries hydroxyl groups is at most 10% by weight, preferably at most 5% by weight, particularly preferably at most 1% by weight,
  • At least one inorganic filler with hydrophilic properties in particular hydrophilic fumed silica, - at least one accelerator and
  • the hardener component contains:
  • At least one rheology additive based on a swellable sheet silicate At least one rheology additive based on a swellable sheet silicate.
  • the resin component contains:
  • a reaction resin mixture of at least one reaction resin based on urethane (meth) acrylate and at least one reactive diluent based on (meth) acrylate with the proviso that the (meth) acrylic ester is not a hydroxyalkyl (meth) acrylic ester, the proportion of radical curable compound which carries hydroxyl groups is at most 10% by weight, preferably at most 5% by weight, particularly preferably at most 1% by weight,
  • the hardener component contains:
  • At least one rheology additive based on a swellable sheet silicate At least one rheology additive based on a swellable sheet silicate.
  • the peroxide is dissolved or particularly preferably suspended in the water.
  • the reaction resin system contains the constituents in the amounts specified in the third aspect.
  • the resin component contains:
  • the hardener component contains:
  • the peroxide is dissolved or particularly preferably suspended in the water.
  • the reaction resin system contains the constituents specified in more detail in the fourth and / or fifth aspect in the amounts specified in the third aspect.
  • both the resin component and the hardener component can each independently contain 0 to 30% by weight, preferably 0.5 to 25% by weight, particularly preferably 2 to 20% by weight of additives such as emulsifiers, Contains antifreeze, buffers and / or rheological additives, etc.
  • the reaction resin system in which the rheology additive with hydrophilic properties is used according to the invention is used according to the invention with thread-forming screws in holes.
  • the holes can be depressions of natural or non-natural origin, that is to say cracks, crevices, boreholes and the like. They are typically boreholes, in particular boreholes in various substrates, in particular mineral substrates, such as those based on concrete, aerated concrete, brickwork, sand-lime brick, sandstone, natural stone, glass and the like, and metallic substrates such as those made of steel.
  • the reaction resin system in which a rheology additive with hydrophilic properties is used according to the invention, is characterized by a low viscosity of the resin component containing this additive but a high viscosity of the Mixture of the resin component and the hardener component, in comparison to embodiments without the rheology additive used or to embodiments with other rheology additives which have no hydrophilic properties.
  • Optigel CK activated sheet silicate (bentonite); BYK-Chemie GmbH (specific density 2.6 g / cm 3 , bulk density 550-750 kg / m 3 , moisture content 10% ⁇ 2%)
  • the following resin components were prepared in the amounts given in Table 1 and their viscosity was measured after preparation and after storage.
  • the urethane methacrylate-HPMA mixture or the urethane methacrylate-BDDMA mixture, the HPMA or the BDDMA, DIPPT, tBBK and Aerosil® 200 were stirred in a dissolver at 2000 rpm and a pressure of 80 mbar for 8 minutes.
  • the viscosity measurements were carried out on a Haake RS 600 rheometer from Thermo Fisher Scientific Inc. at a shear rate of 150 / s.
  • the resin components were heated to the specified temperature of 23 ° C. in advance.
  • the sample was removed using a disposable Pasteur pipette and applied to the plate of the rheometer. After the gap has been set, the temperature is again controlled for 30 seconds and the measurement is started.
  • the Viscosity at the shear rate of 150 / s. The results of the measurements are shown in Table 1.
  • Table 1 Composition of the example formulations 1 to 4
  • Example 1 the comparative example, showed the desired flowability at the beginning of storage and the mixture was stable immediately after mixing the two components. After storage of the example formulation 1, however, a mixture of this with a hardener formulation was no longer stable.
  • Example 2 each with only 1% by weight of HPMA, were used to determine the optimal Aerosil content.
  • Example 2 was identified as the optimum.
  • Example formulations 3 and 4 had lost some of their flowability, they could be mixed well with a liquid hardener formulation and the mixtures were stable.
  • samples of the formulations were filled and stored for 1 day, 1 week, 3 weeks, 6 weeks, 8 weeks, 10 weeks, 12 weeks, 14 weeks and 16 weeks. After the storage, the condition of the resin components was determined.
  • the dynamic viscosity of the respective stored resin components was also determined.
  • the viscosity measurements were carried out on a Haake RS 600 rheometer from Thermo Fisher Scientific Inc. at a shear rate of 150 / s.
  • the resin components were heated to the specified temperature of 23 ° C. in advance.
  • the sample was removed using a disposable Pasteur pipette and applied to the plate of the rheometer. After the gap has been set, the temperature is again controlled for 30 seconds and the measurement is started.
  • the Viscosity at the shear rate of 150 / s. The results are shown in Table 3.
  • Table 2 Composition of example formulations 5 to 8, with increasing HPMA content
  • Table 4 Composition of example formulations 9 and 10
  • Samples each of the example formulation 9 and the example formulation 10 were filled and stored for 1 week, 3 weeks, 6 weeks, 8 weeks, 10 weeks, 12 weeks, 14 weeks and 16 weeks. After storage, the condition of the formulations was determined. For this purpose, 15 g of resin component were placed in a Speedmixer jar (150 ml), 6 g of hardener component were added and the jar was sealed. Then the two components were shaken within 2 seconds mixed. The stability of the mixture was then assessed visually by means of a mouth stack, by observing how easily the compound flows from the spatula when it is held at an angle of about 45 °. Furthermore, the stored formulations were each mixed with a hardener formulation composed of 98% by weight of BP 20 SAQ and 2% by weight of Optigel CK in order to determine the curing properties after storage.
  • Table 5 Results of the storage tests on the resin components with 10% by weight of HPMA (Example 9) and with 20% by weight of HPMA (Example 10)

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polymerisation Methods In General (AREA)

Abstract

L'invention concerne un système de résine de réaction à composants multiples destinée à être utilisée avec des vis formant des filets, qui contient un composé durcissable, qui contient en particulier dans un premier composant au moins un composé durcissable par voie radicalaire et une charge inorganique et qui contient dans un autre second composant un agent de durcissement pour la ou les résines réactives durcissables par voie radicalaire et de l'eau, la charge inorganique ayant des propriétés hydrophiles, le système de résine de réaction étant caractérisé par une faible teneur en composés durcissables par voie radicalaire portant des groupes hydroxyle. En outre, l'invention concerne l'utilisation du système de résine de réaction à composants multiples avec des vis formant des filets.
EP20781579.6A 2019-10-10 2020-10-06 Système de résine de réaction à composants multiples stable en stockage et utilisation associée Withdrawn EP4041694A1 (fr)

Applications Claiming Priority (2)

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EP19202355.4A EP3805178A1 (fr) 2019-10-10 2019-10-10 Système multicomposant de résine réactive et son utilisation
PCT/EP2020/077988 WO2021069437A1 (fr) 2019-10-10 2020-10-06 Système de résine de réaction à composants multiples stable en stockage et utilisation associée

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EP4041694A1 true EP4041694A1 (fr) 2022-08-17

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EP (2) EP3805178A1 (fr)
JP (1) JP2022550516A (fr)
KR (1) KR20220079870A (fr)
CN (1) CN114502517A (fr)
AU (1) AU2020362259A1 (fr)
CA (1) CA3148352A1 (fr)
WO (1) WO2021069437A1 (fr)

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Publication number Publication date
JP2022550516A (ja) 2022-12-02
EP3805178A1 (fr) 2021-04-14
KR20220079870A (ko) 2022-06-14
WO2021069437A1 (fr) 2021-04-15
AU2020362259A1 (en) 2022-04-07
CN114502517A (zh) 2022-05-13
US20230151221A1 (en) 2023-05-18
CA3148352A1 (fr) 2021-04-15

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