EP4304392B1 - Consommable électriquement conducteur - Google Patents
Consommable électriquement conducteur Download PDFInfo
- Publication number
- EP4304392B1 EP4304392B1 EP22707786.4A EP22707786A EP4304392B1 EP 4304392 B1 EP4304392 B1 EP 4304392B1 EP 22707786 A EP22707786 A EP 22707786A EP 4304392 B1 EP4304392 B1 EP 4304392B1
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- EP
- European Patent Office
- Prior art keywords
- consumable
- layer
- electrodes
- conductive material
- aerosol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/20—Cigarettes specially adapted for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
- A24B15/14—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
- A24B15/32—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances by acyclic compounds
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/01—Making cigarettes for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/60—Final treatment of cigarettes, e.g. marking, printing, branding, decorating
- A24C5/603—Final drying of cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/60—Final treatment of cigarettes, e.g. marking, printing, branding, decorating
- A24C5/605—Pressing of cigarettes, e.g. for obtaining an oval form
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/002—Cigars; Cigarettes with additives, e.g. for flavouring
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
Definitions
- the present invention relates to electrically conductive tobacco with a heating layer as a consumable for an aerosol generating device. Furthermore, the invention relates to a method for manufacturing such conductive consumable, to a device aerosol generating device and to a method for production of aerosol from the mentioned consumable.
- the objective of the invention to provide a conductive consumable for an aerosol generating device, which enables operating an aerosol generating device with a rechargeable, e.g. lithium-ion, battery without requiring a heating system or lighter to be part of the device. Furthermore, the objective of the invention is to provide a method for manufacturing the mentioned conductive consumable, the aerosol generating device for use with the consumable and a method for production of aerosol.
- GB 2 586 255 A discloses a conductive consumable, however conductivity is not used for heating.
- a consumable for an aerosol generating device comprises a heating element and especially a heating layer of an aerosol substrate formed to be positioned in sandwich between two electrodes of the device.
- the heating layer of aerosol substrate comprises a flavorant material and an aerosol forming agent.
- the consumable is characterized in that the layer further comprises electrically conductive material in particulate form embedded in the layer, wherein the electrically conductive material is arranged in the heating layer to conduct electrical current between the two electrodes and/or to heat the aerosol substrate to a temperature sufficient to aerosolize the aerosol forming agent.
- the flavorant material comprised in the heating layer comprises natural and/or synthetic components which enhance and modify the taste of the generated aerosol.
- the flavorant material comprises tobacco material which preferably can be manufactured from different types of tobacco plants. However, it is not essential to add the tobacco material to the flavorant material.
- the consumable is arranged between two electrodes, more preferred the consumable is pressed between the electrodes.
- the two electrodes preferably represent common electrodes for use as a heater in the aerosol generating device.
- the consumable, in particular the heating layer is formed as a paste or dough. It is advantageous to provide the consumable in this shape at least because of the various storage possibilities.
- the consumable in form of the dough is preferably provided or stored as a layer which is rolled up on itself similar to a spiral or a hyperbolic spiral. It is also possible to provide the consumable rolled on a bobbin.
- the whole consumable and especially the heating layer of an aerosol substrate is stored in a cartridge which is preferably intended for keeping the consumables fresh.
- the cartridge is preferably provided with a mechanism to open and close the cartridge. Various closures are available for this purpose. Due to this it is conceivable that the cartridge is refillable with the consumable in particular the heating layer.
- the consumable provided as a paste comprises a viscosity of up to 10 2 mPas (at 20°C).
- the - preferably dynamic - viscosity of the consumable preferably decreases with increasing temperature of the electrodes. It is conceivable that the consumable is a non-Newtonian fluid and comprises solid particles. Depending on the composition of used materials of the consumable, an amount of the solid particles varies. Due to this the viscosity and in particular dynamic viscosity of the consumable preferably depends on the ingredients and the amount of the comprised solid particles in the consumable.
- the two electrodes of the aerosol generating device are connected to a voltage source.
- the voltage source supplies the whole aerosol generating device with electrical energy providing a voltage in range of 1 V and 5 V.
- the voltage source is a lithium-ion battery delivering a value of 3.7 V.
- Such a voltage source is particularly advantageous for a modern aerosol generating device in view of rechargeability.
- the heating layer according to the invention appears as a conductor between the electrodes and provides a direct aerosolization of the consumable.
- the two electrodes and the heating layer reach a temperature in range of 90 to 230°C for a sufficient aerosolization of an aerosol forming agent comprised in the consumable.
- the consumable is characterized in that the electrically conductive material has an electrical conductivity of at least 3. 10 2 S/m (at 20°C). A value of electrical conductivity may vary depending on the selected electrically conductive material.
- the electrically conductive material comprised in the consumable or in the heating layer has the electrical conductivity of 100*10 6 S/m.
- the electrically conductive material is preferably a nontoxic approved additive for use in the tobacco industry.
- the electrically conductive material comprised in the consumable or in the heating layer has the electrical conductivity in range of 3*10 2 S/m and 3*10 6 S/m.
- the electrically conductive material preferably allows the electric current to flow from the first electrode to the second electrode. Preferably the current flows in a transverse direction perpendicular to a thickness of the consumable.
- the thickness of the consumable means the thickness of the consumable which is arranged between the first and second electrode.
- an electrically conductive material in an amount of at least 2.5%, and preferably less than 50%, more preferably between 2.5% and 25% of a weight of the consumable.
- the required electrical conductivity can be effected by a modulation of the contact surfaces of the electrodes. It is conceivable that the smaller electrodes contact surfaces effect a greater resistance.
- the smaller electrode contact surfaces preferably comprise a contact surface area in range of 150 mm 2 and 200 mm 2 . In this case it is possible to increase the quantity of the electrically conductive material in the heating layer. Due to this the electrodes with the large electrode contact surface should be used preferably with a heating layer comprising a lower quantity of the electrically conductive material.
- the large electrode contact surfaces comprise a contact surface area in range of 250 mm 2 and 320 mm 2 . In the preferred embodiment the electrode contact surfaces area are in range of 200 mm 2 to 250 mm 2 , more preferred comprise 215 mm 2 .
- the consumable is characterized in that the thickness of the heating layer is comprised between 0.5 and 3 mm, preferably between 0.5 and 2 mm and most preferably 0.75 mm.
- the minimum thickness of the consumable is preferably determined by the heating layer.
- the electrical resistance of the consumable is proportional to the thickness of the used heating layer. The thinner the layer, the lower the electrical resistance.
- the thickness of the heating layer corresponds to the thickness of the whole consumable.
- the heating layer is preferably not formed as a separated layer but is distributed in the whole consumable. Due to this, the whole consumable comprising electrically conductive material is a heating layer.
- the maximum thickness of the consumable is preferably determined by a design of the aerosol generating device. There is often little space available in the small aerosol generating devices, so the thickness of the consumable is particularly important. Due to this the preferred thickness of the consumable is particularly advantageous for storage in the cartridge.
- the narrow thickness of the consumable enables a greater capacity of the cartridge comprising the consumable. At the same time, less electrical voltage and less heating time is preferably needed to heat the consumable. This allows a user to use a single cartridge with the consumable for a longer period of time. A further advantage for a preferred thickness of the consumable or the heating layer would be a compact winding in the cartridge. This helps to avoid wasteful voids in the cartridge with the consumable.
- the consumable is characterized in that the electrically conductive material is distributed in and on the layer in an amount to allow electricity to flow from one electrode through the thickness of the layer to the other electrode. It is conceivable to coat the consumable or the heating layer with the electrically conductive material to provide the electrical conduction between two electrodes. In some embodiments of the invention, the consumable comprises two heating layers comprising the electrically conductive material.
- the heating layers are preferably arrangeable as an upper and lower layer of the consumable thereby creating a layered consumable comprising at least three layers.
- the heating layers are in contact to the electrodes.
- the consumable comprises electrically conductive material in an intermediate layer thereby ensuring a current flow from one electrode to the other electrode.
- the electrically conductive material is distributed in the heating layer particularly homogeneously to allow current to flow from one electrode through the thickness of the heating layer to the other electrode.
- the whole consumable is the heating layer.
- additional highly enriched layers comprising electrically conductive material.
- the electrically conductive material is randomly distributed inside the heating layer and on a surface area of the heating layer.
- the electrically conductive material is randomly distributed inside the consumable and on a surface are of the consumable.
- the distribution of the conductive material in the consumable or heating layer is preferably described with a Fick's law of diffusion.
- the conductive material or the heating layer is a solid material, preferably provided in form of the dough, the conductive material is preferably anisotropically distributed inside the heating layer of the consumable. This leads to the formation of areas with a higher and a lower concentration of conductive material inside the heating layer or the consumable.
- the electrically conductive material inside the heating layer of the consumable is dispersed to the extent that the current flow is ensured.
- the distribution of the conductive material inside a more liquid consumable, preferably in form of a paste, can advantageously be better compared to the distribution inside the solid consumable.
- the conductive material is evenly dispersed inside the liquid consumable. This can be achieved through a liquid electrically conductive material or conductive particles dispersed in a carrier liquid.
- the electrically conductive material is graphite or charcoal particles.
- the material may take the form of powder, loose or agglomerated particles. It is also conceivable to use other conductive materials which are approved in particular at least in the tobacco industry or food industry.
- the electrically conductive material comprises an amount of 2.5 to 50% wt., preferably between 2.5 and 25 wt.% regarding the heating layer.
- the electrically conductive material comprises the amount of 2.5 to 59 % wt. regarding to the consumable.
- the amount of present carbon or charcoal particles in the consumable or the heating layer depends at least on the thickness of the consumable or the heating layer. It is also conceivable that the amount of present carbon or charcoal particles in the consumable depends on provided pressure between the first and the second electrodes during the heating process. It is possible that the consumable comprises both the carbon and the charcoal particles.
- the amount of both materials in the heating layer or the consumable is preferably present in range of 5% and 40% wt., also preferred 2.5% and 60% regarding to the consumable. In general, it is conceivable to use a greater amount than 50% wt. of the carbon and/or the charcoal particles in the consumable or the heating layer.
- the electrically conductive material may have a hollow structure.
- the hollow structure can be formed by pores or tubes or another capillary or spongy structure. The advantage of such structure is that it can provide a reserve for aerosol forming agent without softening the consumable.
- the heating layer further comprises a binder, preferably carboxymethyl cellulose (CMC), in an amount between 0.5 and 2.5 wt.% regarding to the consumable or the heating layer.
- CMC carboxymethyl cellulose
- the consumable preferably comprises a binder as CMC in an amount between 0.5 and 2.5 wt.% regarding to the consumable.
- the binder is comprised in an amount of about 1.74 wt. % of the total weight of the consumable. It is conceivable to use other binders, for example a mixture of cellulose gum, water and glycerine. Water enables to activate the binder and its amount can vary according the binder selected.
- the aerosol forming agent comprises an amount of less than 25 % wt. regarding to the consumable or the heating layer.
- the aerosol forming agent is glycerin and/or propylene glycol. Due to this, it is possible not to add the aerosol forming agent to the consumable or the heating layer.
- the comprised conductive material preferably charcoal, needs a higher temperature for aerosolization of the flavorings comprised in the consumable.
- the aerosol forming agent is particularly advantageous for elasticity of the consumable.
- the use of aerosol forming agent in the consumable can at least avoid its brittleness. This allows optimal shape of the consumable or heating layer for heating between the two electrodes of the aerosol generating device.
- the aerosol forming agent comprises an amount of at least 5 wt. % and less than 25 wt. % regarding the consumable.
- the aerosol forming agent is glycerin in an amount of about 12.50 wt. %
- the layer further comprises water in an amount comprised between 10 and 49.5 wt. %, preferably between 22.5 and 49.5 wt.% regarding to the consumable.
- the layer comprises about 36 wt. % of water.
- the tobacco material comprises tobacco in an amount up to 47.5 wt. % regarding to the consumable.
- the tobacco material comprises tobacco in an amount between 25 wt.% and 47.5 wt. % of the total weight of the consumable.
- Tobacco may be tobacco powder and/or shredded tobacco such as flue-cured tobacco (FCT).
- FCT flue-cured tobacco
- a consumer can use the consumable according to the invention which does not comprise a tobacco powder.
- the consumable comprising a humectant without tobacco powder is aerosolisable between the electrodes of the aerosol generating device.
- the humectant preferably comprises flavorings for enhancing the generated aerosol with different flavors.
- the tobacco powder provides a special enlarged tobacco taste of the generated aerosol. It is conceivable that the tobacco powder comprised in the consumable or the heating layer sticks to the conductive material, preferably charcoal, thereby providing nicotine to the generated aerosol.
- the tobacco powder has a particle size lower than 1000 microns.
- the tobacco particles may originate from any part of the tobacco plant, e.g. leaves, stems or roots.
- the particle size of the tobacco powder is crucial in view of the delivered tobacco taste. It has been found that grinding of the tobacco particles to a smaller particle size could affect the odor. It is believed that some of the odorizing molecules decompose due to the high shear energy.
- the particle size of the tobacco powder used in the heating layer or the consumable is lower than 600 microns or less.
- the tobacco particles having such a small average particle size are providing a high surface area from which odorizing molecules could leave the particle. Due to this, the small tobacco particles have been found to be important since they provide a full tobacco flavor over a long period.
- the flavored material comprises flue cured tobacco (FCT) in an amount comprised between 1 and 47.5 wt. %. regarding to the consumable.
- the flavored material comprises flue cured tobacco (FCT) in an amount of about 25 wt.% of total weight of the consumable.
- Flue cured tobacco may comprise a blend of tobacco strands and tobacco dust.
- shredded tobacco may comprise tobacco strands (e.g. tobacco cut filler) of up to about 5-mm long.
- the flavored material comprises tobacco material which contain of different types of tobacco. Due to this, it is possible to enhance the consumable with different tobacco tastes using at least fire-cured tobacco and/or flue cured tobacco and/or other plant additives.
- the ratio of solid-to-liquid ingredients content of the consumable is comprised between 70:30 and 30:70, preferably 60:40 to 40:60, more preferably between 55:45 and 50:50, most preferably 52:48. Due to this, the consumable contains enough aerosol forming agent, may be formed into a sheet without being too brittle while having enough conductive material for conductivity.
- the dough or the paste comprising the tobacco material or the tobacco paste preferably delivers a strong tobacco taste.
- the flavorant material further comprises natural or synthetic flavorings which could enhance the consumable or heating layer or generated aerosol with flavorings such as chocolate, vanilla or menthol.
- mixing means in this context that the ingredients of the consumable or the heating layer are diffusionable or distributionable. It is conceivable that some ingredients are provided in solid form and other in liquid form. It is also conceivable to soak the solid ingredients with the liquid ingredients to manufacture the consumable or the heating layer. After that it is advantageous to knead the paste or the dough for in particular even distribution of the ingredients.
- the electrically conductive material, the flavorant material and at least CFT are provided as solid ingredients of the consumable or the heating layer.
- the aerosol forming agent, the water and at least a binder are provided as liquid ingredients of the consumable.
- an optimal proportion of the ingredients for the consumable or the heating layer comprises at least 52% wt. of solid ingredients and at least 48% wt. of liquid ingredients.
- the dough or the paste are pressed into a layer with a thickness of at least 0.5 mm. But it is also possible to press a layer with a thickness of 2 mm or less. However, the electrical resistance of the consumable or the heating layer arranged between two electrodes arises with greater thickness of the layer.
- the consumable provided as a paste or dough
- the paste or the dough could be pressed to a supporting layer and/or rolled between two porous wrapping layers.
- Such wrapping layers could be advantageous for forming and keeping the layered form of the pressed ingredients.
- the supporting layer and/or the wrapping layers preferably comprise paper or silicon. Thus, a particularly stable form of the heating layer can be achieved.
- a device for delivering a tobacco aerosol comprising a consumable according to the invention characterized by a pair of electrodes and a source of electrical energy to supply the electrodes, wherein the electrodes comprising a contact surface are configured to press the layer of the consumable in sandwich along at least a portion of a surface area of the layer.
- the device for delivering a tobacco aerosol is preferably useable as an aerosol generating device for the consumable according to the invention. It is conceivable that such a device comprises further mechanical, electrical and/or electronical part as common electrical aerosol delivering devices. Due to this, it is possible that the device further comprises a cartridge for storage the consumable. Preferably the cartridge is refillable or replenishable with the consumable.
- the device is characterized in that the portion in contact with the layer is comprised between 10 and 80 %, preferably 20-50% of the surface area between the electrodes.
- the electrodes are pressed on the layer with a pressure comprised between 0.5 and 10 bar, preferably 5 bar.
- the device comprises means for pressure generation.
- the means comprise springs for generating a pressure between 0.5 and 10 bar.
- the means for pressure generation generate a pressure of 5 bar between two electrodes.
- the pressure acts on the electrodes with the surface area of 150-300 mm 2 , for example 215 mm 2 . But it is also possible to generate pressure of at least 5 bar on a larger surface area of the electrodes. However, the surface area of the electrodes depends on the size of the whole device.
- the electrodes may comprise holes or channels to facilitate the aerosol to flow out of the consumable.
- each electrode comprises a corrugated and/or apertured contact surface.
- the heating of the heating layer or the consumable is provided through the electrical current which flows from electrode to another electrode of the aerosol generating device.
- the conductive material comprised in the consumable or the heating layer preferably allows the current flow. Due to this the consumable or the heating layer incinerates between two electrodes of the device thereby creating the inhalable aerosol.
- the method further comprises guiding the tobacco aerosol through a conduit or an aerosol channel to a mouthpiece outlet.
- the conduit or the aerosol channel is connected to the mouthpiece and a heating section of the device.
- the heating section of the device comprises the two electrodes and the heating layer arrangement.
- the particle size refers to the mean diameter D90 determined by laser diffraction with a particle size analyzer Malvern 3000 using a dry dispersion method and software v3.62.
- FIGs 1a and 1b schematic cross-sectional views of a consumable 1 comprising conductive material 7 between two electrodes 4a, b are shown.
- the shown consumable 1 comprises at least flavorant material 5, electrically conductive material 7 and optionally aerosol forming agent 6. It is conceivable that the consumable 1 further comprises ingredients which form an aerosol substrate (not shown).
- the flavorant material 5 may be a tobacco material for enhancing the aerosol substrate with an individual tobacco taste and/or may be another flavoring substance which is added additionally or alternatively to the tobacco material.
- the ingredients, especially the electrically conductive material 7 is provided in particulate form. In particular, the ingredient may be provided as a solid powder comprising particles of the conductive material.
- Such particulate ingredients are preferably embedded in the heating layer 3 or the consumable 1.
- the consumable 1 is formed as a layer, in particular being or comprising a heating layer 3.
- the layer 3 or the consumable 1 is arranged between two electrodes 4a, b in an aerosol generating device 2 (shown in fig. 2 ).
- the two electrodes 4a, b are spaced to each other being connected with the consumable 1 or the heating layer 3.
- a distance between the electrodes 4a, b is considered as a thickness 8 of the consumable 1.
- the thickness 8 of the consumable 1 or the heating layer 3 could preferably be in range of 0.5 mm and 5 mm, preferably in the range of 0.5 and 2 mm.
- the thickness 8 is dependent on the size of the aerosol generating device 2 (shown in fig. 2 ) and a size of the electrodes 4a, b.
- the handy devices 2 preferably comprise electrodes 4a, b with small average contact surfaces 11.
- the contact surfaces 11 comprise an area of 215 mm 2 .
- the contact surfaces 11 comprise the area in range of 150 mm 2 and 300 mm 2 .
- the contact surfaces 11 of the electrodes 4a, b are in direct contact to the consumable 1 or the heating layer 3. In an example, 70 % to 95 % of the contact surfaces 11 touch the consumable 1 or the heating layer 3.
- the electrodes 4a, b apply pressure to the consumable 1 or the heating layer 3 to reduce the contact resistance between the electrodes and the conductive particles.
- the first 4a and the second 4b electrode are supplied with a voltage source 19.
- the electrical current flows from the one electrode 4b through the consumable 1 to the other electrode 4a.
- the voltage source 19 is supplied by a rechargeable battery, such as lithium-ion, with a voltage value of 3.7 V.
- other electrical energy sources 10 shown in fig. 2 ) for supplying the electrodes 4a, b with energy.
- the consumable 1 as shown in fig. 1a preferably comprises a thickness 8, after compression equal to or lower than the largest dimensions of conductive particles.
- the conductive material 7 is shown as a particle. It is conceivable that the consumable 1 comprises more than one particle of the conductive material 7. Preferably, the consumable comprises a plurality of particles randomly dispersed in the consumable.
- the electrically conductive material 7 comprises particles of particle size of about 780 microns.
- the electrically conductive material 7 was activated carbon particles under reference Jacobi EcoSorb MB3-10H. It is conceivable that the resistance between the electrodes depends on the size of the particles of the conductive material 7.
- the electrically conductive material 7 preferably may comprise two contact points 7a with the electrodes 4a, b which are preferably arranged parallel to each other. Preferably the current flows from the one contact point 7a to the other thereby electrically connecting the electrodes 4a, b.
- the electrical conductive material 7 comprising at least two particles preferably comprises at least three contact points 7a. Preferably two contact points 7a touch the electrodes 4a, b and the third contact point 7a is a contact point between the particles of the conductive material 7.
- an electrically conductive material 7 with both arrangements of figures 1a, 1b in the consumable is also possible.
- the thickness 8 of the consumable is substantially equal to the particle size to ensure contacts points 7a with the electrodes for a plurality of particles.
- the thickness of the consumable may be 0 to 20% larger than the particle size to ensure contact points after compression of the consumable between the electrodes.
- the figures 1a and b show in particular preferred embodiments, wherein the resistance at the thickness 8 of the consumable 1 decreases.
- the current flows better with a thickness 8 of the consumable which allows as few as possible contact points 7a to the electrodes 4a, b. Due to this, the transition resistance is preferably proportional to the thickness 8 and/or to a number of contact points 7a.
- Fig. 1c shows a schematic top view of a consumable 1 comprising conductive material 7 between two electrodes 4a, b.
- the consumable 1 is arranged between the electrodes 4a, b (4b not shown).
- the consumable 1 or the heating layer 3 comprises at least one surface area 3a which touches the contact surfaces 11 (not shown) of the electrodes 4a, b. Due to the fact that the consumable 1 is pressed between the electrodes 4a, b, it is conceivable that only a portion of the surface 3b of the consumable 1 is heatable..
- Fig. 2 shows a schematic view of a device 2 for delivering aerosol with two electrodes 4a, b and consumable 1 arranged between the electrodes 4a, b.
- the device 2 further comprises an electrical energy supply 10, a mouthpiece 12, an aerosol channel 13 and a cartridge 14.
- the device 2 comprises further mechanical, electrical and/or electric components.
- the electrodes 4a, b are supplied with energy comprised in the electrical energy 10 supply. Due to this, the electrodes 4a, b preferably does not need an external voltage source 19 (not shown). But it is also possible that another embodiment of the device 2 comprises a voltage source 19 which supplies only the electrodes with energy (not shown).
- the cartridge 14 comprises the consumable 1.
- the cartridge 14 is used for storage of the consumable 1.
- the stored consumable 1 in the cartridge 14 is advantageously placed in a space saving way.
- the cartridge 14 is preferably connected to the electrodes 4a, b for supplying the electrodes 4a, b with fresh, in particular not burned consumable 1. It is conceivable that the cartridge comprises means for pushing the stored consumable 1 forwards to the electrodes 4a, b (not shown). This means could be a manual or electrical propulsion.
- the heated consumable 1 which is arranged between two electrodes 4a, b preferably segregates inhalable aerosol 9.
- the aerosol 9 is guided through the aerosol channel 13 to the mouthpiece 12 of the device 2. Due to this, it is conceivable that the aerosol channel 13 is connected to the electrodes 4a, b. It is also possible that the electrodes 4a, b are arranged in the aerosol channel 13. In such a case, the aerosol channel 14 might be connected to the cartridge 13.
- Fig. 3 shows a flow chart of a method for manufacturing a consumable1 comprising a conductive material 7.
- First step of the method for manufacturing the consumable 1 could preferably be mixing 100 the ingredients of an aerosol substrate to provide a smooth mixture.
- the ingredients comprise solid and liquid.
- the flavorant material 5, such as a tobacco material or other flavorant substance, and the conductive material 7 are provided in particulate form, preferably as powder. It is advantageous to mix the solid materials before adding liquid ingredients to the solid ingredients.
- An aerosol forming agent 6 and water are preferably provided as liquid ingredients. It is also conceivable to use binder for a smoother aerosol substrate mixture. It is also conceivable to soak porous conductive particles such as charcoal in a liquid forming agent before mixing with the other ingredients.
- an aerosol substrate is obtained in form of dough or paste.
- the next step of the method for manufacturing is preferably the pressing step 101.
- the pressing step 101 comprises mechanical compression of the aerosol substrate for forming a consumable 1 to a layer.
- the pressed consumable 1 is arranged between two wrappings after pressing step 101.
- Such wrappings are preferably useful for rolling or layering the consumable 1.
- the consumable 1 can be rolled or layered without using the wrappings.
- the wrapping layers can be paper layers. However, it is advantageous to bring the consumable 1 in a rolled shape for further storage in a cartridge 14.
- the solidifying step 102 As a last step of the method for manufacturing the consumable could be the solidifying step 102.
- the pressed and/or rolled consumable 1 is dried and/or cured during the step 102. It is conceivable to arrange the consumable 1 in the cartridge 14 for further use in the device 2.
- the consumable 1 should comprise a certain amount of moisture for being elastic enough for further use.
- the consumable 1 is gradually rolled out in the further use in the device 2.
- Fig. 4 shows a flow chart of a method for aerosol production with a device 2 comprising two electrodes 4a, b and a consumable 1 arranged between the electrodes 4a, b.
- the first step of the method for aerosol production is preferably arranging 200 the consumable 1 or the heating layer 3 between the electrodes 4a, b of the device 2. It is also conceivable that the consumable 1 is rolled out and guided to the electrodes 4a, b out of the cartridge 14 of the device 2 before arranging 200.
- the method for aerosol production further comprises a pressing step 201, wherein the electrodes 4a, b are pressed with a pressure amount to the consumable 1.
- the electrodes 4a, b are arranged parallel to each other (shown in fig.
- the method further comprises a supplying step 202.
- the supplying step 202 comprises supplying the electrodes 4a, b with electrical current.
- Preferably the heating layer 3 or the consumable 1 conducts the current between the two electrodes 4a, b. Due to this, the method comprises a heating step 203.
- a temperature of the electrodes 4a, b preferably increases thereby heating the consumable 1 or heating layer 3.
- the inhalable aerosol 9 is generated from the consumable 1 or the heating layer 3 during the heating step 203.
- Fig. 5a shows a schematic view of a cartridge 14 comprising consumable 1 arranged as a spiral.
- the consumable 1 or the heating layer 3 runs around a curve which emanates from a point (not shown), moving farther away as the consumable 1 revolves around the point.
- the consumable 1 is preferably arranged or stored in the cartridge 14. It is conceivable that the cartridge 14 is a storage box or another container which keeps the consumable fresh.
- the cartridge further comprises a leading channel 17 which is connected to the electrodes 4a, b of the device 2. It is also conceivable that the leading channel 17 is connected to the aerosol channel 13 of the device 2, wherein the electrodes 4a, b are arranged at least in part inside the aerosol channel 13.
- the cartridge 14 is preferably detachably connected to the electrodes 4a, b via connecting means 18. This could be useful in case of refill of the cartridge 14 with fresh consumable 1.
- the device 2 further comprises a container 15 for used consumable 16.
- the used consumable 16 is preferably heated at a temperature up to 350C°, wherein the used consumable 16 comprises a very small or no amount of liquids. If the amount of liquid forming agent is too low, a higher temperature, e.g. 350 °C (close to the combustion of tobacco) may be required to generate aerosol. If a sufficient amount of forming agent is contained in the consumable, the temperature to vaporize enough aerosol can be lowered e.g. below 300°C.
- the used consumable 16 preferably falls into the container 15 after the fresh consumable 1 is forwarded from the cartridge 14 to the electrodes 4a, b. It is also conceivable to arrange other constructions for storage of used consumable 16 in the device 2.
- Fig. 5b shows a schematic view of a cartridge 14 comprising consumable 1 arranged as a hyperbolic spiral.
- the consumable 1 is preferably arranged in the cartridge 14 as shown in fig. 5a .
- the consumable 1 is wrapped on a wrapper or a fixture (not shown) for a better support of the consumable 1 inside the cartridge 14.
- the consumable 1 or the heating layer 3 it is important to arrange the consumable 1 very compact inside the cartridge 14 to provide a long uptime of the cartridge 14 inside the device 2.
- the consumable can be stored in alternative forms to the ones of figures 5a, 5b such as a stack of a continuous accordion consumable or separate layers arranged in stack.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Manufacture Of Tobacco Products (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
Claims (15)
- Consommable (1) pour un dispositif de génération d'aérosol (2) comprenant une couche chauffante (3) d'un substrat d'aérosol formée pour être positionnée en sandwich entre deux électrodes (4a, b) du dispositif (2), dans lequel la couche chauffante (3) de substrat d'aérosol comprend une matière aromatisante (5) et un agent de formation d'aérosol (6),
caractérisé en ce que
la couche (3) comprend en outre une matière conductrice électriquement (7) sous forme particulaire incorporée dans la couche (3), dans lequel la matière conductrice électriquement (7) est agencée dans la couche chauffante (3) pour conduire un courant électrique entre les deux électrodes (4a, b) et pour chauffer le substrat d' aérosol jusqu' à une température suffisante pour transformer en aérosol l'agent de formation d'aérosol (6). - Consommable (1) selon la revendication 1,
caractérisé en ce que
la matière conductrice électriquement (7) possède une conductivité électrique d'au moins 3. 102 S/m (à 20 °C). - Consommable (1) selon les revendications 1 ou 2,
caractérisé en ce que
l'épaisseur (8) de la couche (3) est comprise entre 0,5 et 3 mm, de préférence entre 0,5 et 2 mm. - Consommable (1) selon les revendications 1 à 3,
caractérisé en ce que
la matière conductrice électriquement (7) est répartie dans et sur la couche (3) en une quantité qui permet à de l'électricité de circuler à partir d'une électrode (4a) à travers l'épaisseur (8) de la couche (3) jusqu'à l'autre électrode (4b). - Consommable (1) selon une revendication précédente quelconque,
caractérisé en ce que
la matière conductrice électriquement (7) est répartie aléatoirement à l'intérieur de la couche chauffante (3) et sur une aire surfacique de la couche (3a). - Consommable (1) selon une revendication précédente quelconque,
caractérisé en ce que
la matière conductrice électriquement (7) comprend du graphite et/ou des particules de charbon. - Consommable (1) selon une revendication précédente quelconque,
caractérisé en ce que
la matière conductrice électriquement (7) comprend une quantité de 2,5 à 50 % en poids, de préférence entre 2,5 et 25 % en poids par rapport à la couche (3). - Consommable (1) selon une revendication précédente quelconque,
caractérisé en ce que
la couche (3) comprend en outre un liant, de préférence de la carboxyméthylcellulose, CMC, en une quantité entre 0,5 et 2,5 % en poids par rapport au consommable. - Consommable (1) selon une revendication précédente quelconque,
caractérisé en ce que
l'agent de formation d'aérosol (6), de préférence la glycérine et/ou le propylène glycol, comprend une quantité de moins de 25 % en poids par rapport au consommable. - Consommable (1) selon une revendication précédente quelconque,
caractérisé en ce que
la couche (3) comprend en outre de l'eau en une quantité comprise entre 10 et 49,5 % en poids. - Consommable selon les revendications 1 à 10,
caractérisé en ce que
la matière aromatisante comprend du tabac en une quantité allant jusqu'à 47,5 % en poids par rapport au consommable. - Consommable (1) selon la revendication 11,
caractérisé en ce que
le tabac comprend de la poudre de tabac ayant une taille particulaire inférieure à 1000 microns. - Consommable (1) selon les revendications 11 ou 12,
caractérisé en ce que
la matière de tabac (5) comprend du tabac blond (FCT) en une quantité comprise entre 1 et 47,5 %. - Procédé pour la fabrication d'un consommable (1) selon l'une quelconque des revendications précédentes, comprenant les étapes suivantes :- le mélange (100) de la matière aromatisante (5) avec la matière conductrice électriquement (7) sous forme particulaire, l'agent de formation d'aérosol (6) et de l'eau pour former une pâte ou une purée,- le pressage (101) de la pâte ou de la purée en une couche (3),- et la solidification (102) de la couche chauffante (3) telle que par durcissement et/ou séchage.
- Dispositif (2) pour délivrer un aérosol de tabac (9) comprenant un consommable (1) selon l'une quelconque des revendications précédentes
caractérisé par
une paire d'électrodes (4a, b) et une source d'énergie électrique (10) pour alimenter les électrodes (4a, b), dans lequel les électrodes (4a, b) comprenant une surface de contact (11) sont configurées pour presser la couche (3) du consommable (1) en sandwich le long d'au moins une portion (3b) d'une aire surfacique (3a) de la couche (3).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP21161783 | 2021-03-10 | ||
| PCT/EP2022/055935 WO2022189452A1 (fr) | 2021-03-10 | 2022-03-08 | Consommable électroconducteur |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4304392A1 EP4304392A1 (fr) | 2024-01-17 |
| EP4304392B1 true EP4304392B1 (fr) | 2025-05-07 |
Family
ID=74870717
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22707786.4A Active EP4304392B1 (fr) | 2021-03-10 | 2022-03-08 | Consommable électriquement conducteur |
| EP22711977.3A Pending EP4304393A1 (fr) | 2021-03-10 | 2022-03-10 | Consommable pour un vaporisateur |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22711977.3A Pending EP4304393A1 (fr) | 2021-03-10 | 2022-03-10 | Consommable pour un vaporisateur |
Country Status (7)
| Country | Link |
|---|---|
| US (2) | US20240138471A1 (fr) |
| EP (2) | EP4304392B1 (fr) |
| JP (2) | JP7834109B2 (fr) |
| KR (2) | KR20230155485A (fr) |
| CN (1) | CN117042636A (fr) |
| TW (1) | TW202235014A (fr) |
| WO (2) | WO2022189452A1 (fr) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN217509906U (zh) * | 2021-12-28 | 2022-09-30 | 海南摩尔兄弟科技有限公司 | 气溶胶生成基质带、气溶胶生成基质盒及雾化装置 |
| EP4368049A1 (fr) | 2022-11-14 | 2024-05-15 | JT International SA | Procédé de commande d'un dispositif de génération d'aérosol, et système de commande et système de génération d'aérosol associés |
| EP4385346A1 (fr) * | 2022-12-14 | 2024-06-19 | JT International SA | Un dispositif de chauffage pour dispositif de génération d'aérosol conçu pour fonctionner avec un article consommable électroconducteur |
| WO2024146900A1 (fr) * | 2023-01-06 | 2024-07-11 | Jt International Sa | Dispositif de génération d'aérosol |
| EP4648638A1 (fr) | 2023-01-12 | 2025-11-19 | N2B Limited | Dispositif à fumer à fonction d'aplatissement |
| US20240237721A1 (en) | 2023-01-12 | 2024-07-18 | N2B Limited | Cylindrical collapse-prevention elements for smoking capsule |
| WO2024150033A1 (fr) * | 2023-01-12 | 2024-07-18 | N2B Limited | Capsule à fumer à profil aplati |
| EP4648627A1 (fr) | 2023-01-12 | 2025-11-19 | N2B Limited | Capsule à fumer à élément chauffant résistif |
| WO2024180122A1 (fr) | 2023-03-01 | 2024-09-06 | Jt International Sa | Dispositif de génération d'aérosol |
| CN121620307A (zh) | 2023-08-09 | 2026-03-06 | 日本烟草国际股份公司 | 气溶胶产生装置、设备及方法 |
| EP4716483A1 (fr) | 2023-08-09 | 2026-04-01 | JT International SA | Procédé, appareil et dispositif de génération d'aérosol |
| WO2025093427A1 (fr) * | 2023-10-31 | 2025-05-08 | Philip Morris Products S.A. | Dispositif de génération d'aérosol pourvu d'un élément de serrage |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130255702A1 (en) * | 2012-03-28 | 2013-10-03 | R.J. Reynolds Tobacco Company | Smoking article incorporating a conductive substrate |
| GB201217067D0 (en) * | 2012-09-25 | 2012-11-07 | British American Tobacco Co | Heating smokable material |
| GB201314917D0 (en) * | 2013-08-21 | 2013-10-02 | British American Tobacco Co | Treated Tobacco and processes for preparing the same, Devices including the same and uses thereof |
| TWI664918B (zh) * | 2014-05-21 | 2019-07-11 | 瑞士商菲利浦莫里斯製品股份有限公司 | 可感應加熱的菸草產品 |
| US20170119049A1 (en) * | 2015-10-30 | 2017-05-04 | British American Tobacco (Investments) Limited | Article for Use with Apparatus for Heating Smokable Material |
| WO2017143515A1 (fr) * | 2016-02-23 | 2017-08-31 | Fontem Holdings 1 B.V. | Générateur d'aérosol à polarisation haute fréquence |
| CN106213586B (zh) * | 2016-08-25 | 2023-06-16 | 上海烟草集团有限责任公司 | 气溶胶生成装置及气溶胶生成方法 |
| JP6842265B2 (ja) * | 2016-09-20 | 2021-03-17 | イビデン株式会社 | 加熱装置の製造方法 |
| US10667554B2 (en) * | 2017-09-18 | 2020-06-02 | Rai Strategic Holdings, Inc. | Smoking articles |
| US11191298B2 (en) * | 2018-06-22 | 2021-12-07 | Rai Strategic Holdings, Inc. | Aerosol source member having combined susceptor and aerosol precursor material |
| CN110652037A (zh) * | 2018-06-29 | 2020-01-07 | 河南中烟工业有限责任公司 | 气溶胶生成制品和系统 |
| CN110720667B (zh) * | 2018-06-29 | 2025-08-22 | 深圳御烟实业有限公司 | 气溶胶生成制品、装置和系统 |
| CN208446624U (zh) * | 2018-07-11 | 2019-02-01 | 云南中烟再造烟叶有限责任公司 | 一种便于卷烟推进的加热非燃烧烟具 |
| GB201812492D0 (en) * | 2018-07-31 | 2018-09-12 | Nicoventures Trading Ltd | Consumable for use with apparatus for heating aerosolisable material |
| JP6861902B2 (ja) * | 2018-10-18 | 2021-04-21 | 三菱電機株式会社 | 誘電加熱装置 |
| GB2586255A (en) * | 2019-08-14 | 2021-02-17 | E Breathe Ltd | Improvements relating to aerosol generating systems |
-
2022
- 2022-03-08 CN CN202280020332.9A patent/CN117042636A/zh active Pending
- 2022-03-08 EP EP22707786.4A patent/EP4304392B1/fr active Active
- 2022-03-08 KR KR1020237032975A patent/KR20230155485A/ko active Pending
- 2022-03-08 TW TW111108404A patent/TW202235014A/zh unknown
- 2022-03-08 US US18/281,172 patent/US20240138471A1/en active Pending
- 2022-03-08 WO PCT/EP2022/055935 patent/WO2022189452A1/fr not_active Ceased
- 2022-03-08 JP JP2023551995A patent/JP7834109B2/ja active Active
- 2022-03-10 JP JP2023554319A patent/JP2024509232A/ja active Pending
- 2022-03-10 US US18/280,721 patent/US20240298699A1/en active Pending
- 2022-03-10 WO PCT/EP2022/056143 patent/WO2022189551A1/fr not_active Ceased
- 2022-03-10 KR KR1020237031524A patent/KR20230167353A/ko active Pending
- 2022-03-10 EP EP22711977.3A patent/EP4304393A1/fr active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| KR20230167353A (ko) | 2023-12-08 |
| JP2024508462A (ja) | 2024-02-27 |
| WO2022189452A1 (fr) | 2022-09-15 |
| JP7834109B2 (ja) | 2026-03-23 |
| JP2024509232A (ja) | 2024-02-29 |
| EP4304392A1 (fr) | 2024-01-17 |
| WO2022189551A9 (fr) | 2023-06-22 |
| US20240298699A1 (en) | 2024-09-12 |
| EP4304393A1 (fr) | 2024-01-17 |
| CN117042636A (zh) | 2023-11-10 |
| TW202235014A (zh) | 2022-09-16 |
| KR20230155485A (ko) | 2023-11-10 |
| US20240138471A1 (en) | 2024-05-02 |
| WO2022189551A1 (fr) | 2022-09-15 |
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