EP4345202B1 - Tricot à renforcement des bords ainsi que dispositif et procédé de fabrication d'un tel tricot - Google Patents
Tricot à renforcement des bords ainsi que dispositif et procédé de fabrication d'un tel tricot Download PDFInfo
- Publication number
- EP4345202B1 EP4345202B1 EP22199075.7A EP22199075A EP4345202B1 EP 4345202 B1 EP4345202 B1 EP 4345202B1 EP 22199075 A EP22199075 A EP 22199075A EP 4345202 B1 EP4345202 B1 EP 4345202B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- knitted fabric
- stitch
- weft
- weft threads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/12—Flat warp knitting machines with provision for incorporating unlooped wefts extending from selvedge to selvedge
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/22—Flat warp knitting machines with special thread-guiding means
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/024—Fabric incorporating additional compounds
- D10B2403/0241—Fabric incorporating additional compounds enhancing mechanical properties
- D10B2403/02412—Fabric incorporating additional compounds enhancing mechanical properties including several arrays of unbent yarn, e.g. multiaxial fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/20—Industrial for civil engineering, e.g. geotextiles
- D10B2505/204—Geotextiles
Definitions
- the invention relates to a knitted fabric with edge reinforcement, a device, and a method for its production.
- Knitted fabrics with a weft thread system are known.
- a knitted fabric also referred to as a warp-knitted fabric, is produced using a loop-forming warp thread system.
- a knitted fabric is stable enough even without a weft thread and has a corresponding cohesion because the loops are connected to one another not only in the longitudinal but also in the transverse direction of a web.
- weft threads can also be incorporated into knitted fabrics that have an even distribution of loops across the entire width. These weft threads are tied off in the loops by loop-forming elements.
- Knitted fabrics are also frequently used as a lattice structure.
- the warp threads forming the loops are used in the direction of fabric production to create strips consisting of multiple, widthwise and interwoven loops. These strips are interconnected in the widthwise direction by weft threads integrated into the loops. Weft threads are essential for this lattice fabric.
- the lattice structure underlying the invention requires three types of thread: loop-forming warp threads, stay threads, and weft threads. In contrast to a knitted fabric, weft threads that undulate with the warp threads are always required for woven fabrics.
- CH 688 382 A5 A process for sharply defined inset selvedges, particularly for Arab headscarves, is described.
- the fabric edge is also used as an aesthetic feature; the weft threads are undulated in the usual way in a crisscrossing manner, depending on the weave with the warp threads. This means they are tied off. An end of the respective weft thread that extends beyond the fabric width is folded over 180° and woven into the edges. This, too, is not edge reinforcement, but a purely aesthetic feature.
- the known knitted fabrics stabilized with reinforcements are limited to the use of reinforcements for the knitted fabric, either across the surface or on the inside; reinforcements in the edge area, on the other hand, are not described.
- the tucked-in edges described for woven fabrics have nothing to do with knitted fabrics and can only be achieved by folding over protruding weft threads by 180°, since the weaving technique, due to the beating of the weft threads at the binding point, leaves no other options. With tucked-in edges of woven fabrics, there is therefore only one defined orientation of the tucked-in weft thread end, regardless of whether the weft threads are multifilament or monofilament.
- the object of the invention is therefore to create a textile grid which consists of weft threads, standing threads and loop-forming warp threads, wherein the weft threads are finite weft threads and whose ends projecting beyond the width of the knitted fabric are preferably woven in an uncontrolled manner, i.e. in any angular arrangement, diagonally opposite to the direction of fabric production.
- This object includes the use of not only monofilament but also multifilament yarns as weft threads, in which a fanning out of the individual filaments means that the weft thread ends are not laid back into the knitted fabric at one angle, but at a variety of different angles for individual filaments of the multifilament yarn of the weft thread as inlaid edges and are integrated and fixed into the stitches there.
- the knitted fabric according to the invention has a loop-forming warp thread system into which finite weft threads are incorporated, i.e., knitted in.
- the knitted fabric is formed as a web of material with a defined width, with a standing thread arranged at its edges, which delimits the web of material at the edges.
- the knitted-in finite weft threads have a length which is greater than the width of the web of material, so that they have an overhang with respect to the respective standing thread.
- a tucked-in edge of the knitted fabric is formed by deflecting the overhang of the weft thread relative to the web width at a defined angle opposite to the web production direction.
- the overhang is deflected at least far enough that it is tied off as a tucked-in edge in the loop-forming warp thread system in at least one stitch of the stitches following in the direction of fabric production.
- Weft threads used for the knitted fabric are monofilament threads or multifilament threads.
- the advantage over all the known tucked-in edges in woven fabrics is that the overhang does not have to be folded over at a defined angle against the direction of fabric production. Rather, it is sufficient if the overhang of the weft thread is folded over in any direction, preferably between 90° and 180°. Edge strengthening already occurs when the overhang has been knitted in again by folding it over against the direction of fabric production, i.e. in the direction of the standing threads.
- multifilament weft yarns Compared to monofilament weft yarns, multifilament weft yarns have the problem that the folding can cause the individual filaments of the thread to fan out to a certain extent. If such overhangs made from multifilament yarns are folded over in a fanned out manner, the individual filaments or groups of filaments are each knitted in and thus integrated in different stitches. This integration of individual filaments or individual groups of filaments has the advantage that individual filaments do not protrude from the knitted fabric and, on the other hand, a fairly good edge reinforcement of the knitted fabric can be achieved.
- the excess material folded against the direction of fabric production it is sufficient for the excess material folded against the direction of fabric production to be tied off in at least one of the stitches following the actual weft thread. However, it is preferable for the excess material to be tied off multiple times, i.e., in several stitches. If multiple binding is implemented, better edge reinforcement of the knitted fabric can generally be achieved than if the excess material is tied off in only a single stitch.
- the knitted fabric is preferably a textile grid.
- a textile grid consists of three thread systems: the standing threads, which run continuously in the production direction without changing direction, i.e., in a so-called 0° direction; the weft threads, which run transversely to the production direction of the fabric web, i.e., in a 90° direction.
- the weft threads and the standing threads alone cross but do not yet form a fabric web in which the two threads are connected; and the warp threads, by means of which the stitches are formed.
- These stitches are shaped and arranged in such a way that they fix the standing threads and the weft threads relative to one another, particularly at their intersection points.
- the standing threads are also fixed; the standing threads and the weft threads can preferably be fixed relative to one another in groups. If one of these thread systems were missing, the fabric webs would disintegrate into individual pieces, which would then no longer constitute a functioning textile grid.
- the system known as the loop-forming warp thread system comprises the warp threads which are simultaneously drawn off from a respective warp beam and, with loop-forming needle systems, produce the interconnected loops and thus the knitted fabric.
- a significant advantage of the present invention is that when integrating the excess weft threads into the knitted fabric edge, i.e., the stitches present there, the excess can be incorporated without particular consideration of the exact position of the excess with respect to the fabric production direction or the stitch formation direction.
- the excess length of the weft threads is folded over in such a way that the fabric edge is initially aligned at approximately 0°, i.e. in the direction of the respective lateral standing thread, at least over the length of a stitch, so that for the knitting or When tying in this one stitch remains virtually free and only then is the excess length swung back into the subsequent stitch, so that only then is the excess length aligned against the direction of web production at any desired, uncontrolled angle and thus acted upon.
- the knitted fabric has a grid structure in which the rows of stitches running in the direction of fabric production across the fabric width have regions between such rows of stitches in which only weft threads are present, connecting the individual rows of stitches to one another, thus creating an overall grid structure.
- the excess weft threads are then expediently knitted into at least one stitch in each of the rows of stitches present at the edges of the knitted fabric.
- the device for producing knitted fabric according to the above-mentioned features of the knitted fabric according to the invention is constructed such that corresponding knitting tools are provided for a loop-forming warp thread system and a weft thread insertion system for inserting weft threads into the loop-forming warp thread system, so that the weft threads in the loop-forming warp thread system are correspondingly tied off in respective loops thereof.
- the weft threads which have a length which extends beyond the width of the knitted fabric web, form an overhang compared to the width of the knitted fabric. According to the device according to the invention, this overhang is reinserted from the outside, i.e.
- the edge-strengthening tucked-in edge is formed by the reinsertion of the overhang into the corresponding loops formed by the warp thread system.
- the orientation of the overhang in the tucked-in edge is arbitrary or uncontrolled.
- the deflection element is designed as an air jet arrangement, i.e., a pneumatic arrangement.
- air jet arrangement i.e., a pneumatic arrangement.
- mechanical deflection elements such as mechanical guides, a sliding shoe or strip arrangement, or a brush, comb, or rake arrangement.
- the use of a particular deflection element also depends on the type of material of the weft threads used.
- An air jet arrangement as a pneumatic arrangement is preferred.
- a previously described edge-bonded knitted fabric is produced using a previously described device.
- finite weft threads are inserted into a loop-forming warp thread system forming a fabric web.
- the fabric web is delimited at its fabric edges by stay threads.
- the ends of the weft threads which extend beyond the width of the fabric web, serve to strengthen the edge of the knitted fabric, so that the weft threads are longer than the width of the fabric web.
- the excess length is inserted into at least one stitch of the stitch rows located at the fabric edges at an angle to the weft thread direction to form an edge-bonding tucked-in edge.
- the method is principally directed at monofilament weft threads as well as multifilament weft threads.
- the excess length of the weft threads is inserted into the loop-forming warp thread system in an uncontrolled manner with respect to their insertion direction. This means that when using monofilament weft threads, the direction of the ends of the weft threads, i.e., their excess length, can be incorporated into the knitted fabric in any direction within an angle range of 90° to 180°.
- the excess is tied off several times from the outset into the stitches of the stitch-forming warp thread systems in the stitch rows following the weft thread in the direction of fabric production.
- the knitted fabric 1 shown represents a grid structure 11.
- This grid structure is formed by a loop-forming warp thread system 2, standing threads 6 running in the direction of the loop-forming warp thread system and transverse to the loop-forming warp thread rows, which form the Figure 1 vertical structures shown, and weft threads 3 connecting the stitch-forming warp thread rows.
- the weft threads 3 and the Figure 1 The standing threads 6 anchored vertically within the stitch-forming warp thread rows 2 are not connected to one another, i.e., they are not fixed in position.
- the warp thread system 2 forming the warp thread rows with the stitches 9
- the weft threads 3 and the standing threads 6 are fixed in the stitches 9. Only in this way is a position-fixed and durable lattice structure 11 created.
- the horizontally drawn weft threads 3 are weft threads 3 which are longer than the width of the knitted fabric 1 or the material web 4. This creates an overhang 7 compared to the standing threads 6 located directly at the edge on each side of the material web 4.
- This overhang 7 is formed by the weft threads 3 being fixed after laying and integrating them into the stitches 9 of the stitch rows 12, so that the grid structure 11 can be used, for example, as a geotextile.
- the weft threads 3 can be pulled out of the grid structure 11 again if a corresponding tension is applied. This can cause the grid structure 11 to distort in its basic form of forming rectangular fields and sections.
- the textile grid structure 11 When the textile grid structure 11 is used, for example, as a geotextile in sloped terrain sections, which is the actual function of such If the purpose of geotextiles is to prevent the geological layers from slipping or to reduce the tendency for this to happen, this function cannot be fully guaranteed.
- the overhangs 7 of the respective weft threads 3 are therefore guided back in an uncontrolled manner with respect to the angle against the direction of product production 8 at an angle between 90° and 180° and are also tied off by subsequent stitches which have incorporated the weft threads.
- the overhangs 7 are tied off by two adjacent rows of stitches 12 with the respective stay threads 6, which offers even better hold, even better fixation and even better edge reinforcement.
- the overhang 7 is tied off at least over the length of a stitch 9 tying off the outer edge stay thread 6 with a 90° deflection with respect to the weft thread direction, ie alignment in the direction of the stay thread 6, and then inserted into the row of stitches 12 or into the rows of stitches with its immediate end in the inserted edge 10.
- the deflection of the overhang 7 from the in Figure 1 shown horizontal direction which means an alignment to the web production direction 8, i.e.
- an edge-fixed knitted fabric 1 is produced by simple means, which maintains the position of the individual thread structures relative to one another even under difficult geological conditions of use.
- Three weft threads 3 are laid in groups, each running at a 90° angle to the fabric web production direction 8.
- the loop-forming warp threads which are shown in the loop-forming warp thread rows or in the loop-forming warp thread system 2, bind the weft threads 3 and the standing threads 6 running at a 0° angle to the fabric production direction 8.
- This is shown in the form of a fringe arrangement.
- the warp thread rows or stitch rows 12 are connected to each other via a weft thread system running diagonally in the plane of the fabric web.
- the overhang 7 of the weft threads 3 is in the example according to Figure 1 After being laid back and inserted into the stitch rows 12, the third stitch row following the weft fixation is tied off several times, in the example shown here three times in the corresponding stitches. It is understood that the edge reinforcement takes place on both edges 5 of the fabric web.
- FIG. 2 The illustrated embodiment corresponds to the basic structure of the Figure 1 , so only a specific detail is shown here.
- Figure 2 only one standing thread 6 is shown, located at the outermost edge of the web 5, along which its projection 7 is aligned in the 0° direction to the web production direction 8, ie parallel to the outermost standing thread 6, and is captured and bound by the stitches 9 formed there in the stitch-forming warp thread system 2.
- This is a counter-layered tricot lay.
- deflection elements which are preferably an air nozzle arrangement, ie the projections 7 are blown into the respective type to be bound in the insertion edge 10.
- Mechanical deflection elements such as corresponding mechanical guides for the projections 7, sliding shoes or
- the basic design of slide bar arrangements or brush, comb, or rake arrangements is familiar to the average person skilled in the art and will therefore not be explained further here. It is understood that, depending on the application, the appropriate selection of an appropriate deflection device is required.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Claims (11)
- Tissu tricoté (1) avec un système de fils de chaîne (2) formant des mailles, dans lequel sont intégrés des fils de trame (3) finis, lequel tissu tricoté (1) est réalisé sous forme de bande de tissu (4) d'une largeur définie, sur les bords (5) de laquelle est agencé respectivement un fil montant (6) délimitant la bande de tissu (4), les fils de trame (3) présentant une longueur qui est supérieure à la largeur de la bande de tissu (4), et un dépassement (7) par rapport au fil montant (6) respectif,
caractérisé en ce que
le dépassement (7) est dévié avec un angle à l'encontre de la direction de production de la bande de tissu (8) au moins jusqu'à ce que celui-ci soit lié dans le système de fils de chaîne (2) formant des mailles dans au moins une maille (9) des mailles (9) suivantes par rapport à la direction de production de la bande de tissu (8) en tant que lisière d'insertion (10). - Tissu tricoté (1) selon la revendication 1, caractérisé en ce que le dépassement (7) dans le système de fils de chaîne (2) formant des mailles est lié plusieurs fois en tant que lisière d'insertion (10) dans les mailles (9) suivantes par rapport à la direction de production de la bande de tissu (8).
- Tissu tricoté (1) selon la revendication 1 ou 2, caractérisé en ce que le dépassement (7) est rabattu selon un angle de 90° à 180°.
- Tissu tricoté (1) selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le dépassement (7) est rabattu de manière coudée de telle sorte qu'au moins une maille (9) est libre entre le fil de trame (3) et son dépassement (7) inséré dans la direction de production de la bande de tissu (8).
- Tissu tricoté (1) selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les dépassements (7) rabattus des fils de trame (3) respectifs sont insérés de manière non contrôlée dans le système de fils de chaîne (2) formant des mailles en ce qui concerne leur direction d'insertion respective.
- Tissu tricoté (1) selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le tissu tricoté (1) est une structure en grille (11).
- Dispositif pour la fabrication de tissus tricotés selon les revendications 1 à 6, qui présente des outils de tricotage pour un système de fils de chaîne (2) formant des mailles et un système d'introduction de fils de trame pour introduire des fils de trame (3) dans le système de fils de chaîne (2) formant des mailles,
caractérisé en ce que
un élément de déviation est prévu pour réintroduire un fil de trame (3) présentant un dépassement (7) au-dessus d'un fil montant (6), lequel forme, après l'insertion, une lisière d'insertion (10) consolidant les bords. - Dispositif selon la revendication 7, caractérisé en ce que l'élément de déviation est réalisé sous la forme d'un agencement de buses d'air, d'un guide, d'un agencement de patins ou de barres ou d'un agencement de brosses, de peignes ou de râteaux.
- Procédé de fabrication d'un tissu tricoté (1) à bords consolidés selon les revendications 1 à 6 au moyen d'un dispositif selon les revendications 7 ou 8, dans lequel des fils de trame (3) finis sont introduits dans un système de fils de chaîne (2) formant des mailles et formant une bande de tissu (4), laquelle bande de tissu (4) est délimitée sur les bords (5) du tissu par des fils montants (6), les fils de trame (3) étant plus longs que la largeur de la bande de tissu (4), et étant insérés et liés, avec leur dépassement (7) présent par rapport aux bords (5) du tissu, en tant que lisière d'insertion (10), dans au moins une maille (9) suivante dans la direction de production du tissu, des rangées de mailles (12), se trouvant sur les bords (5) du tissu, du système de fils de chaîne (2) formant des mailles, sous un angle par rapport à la direction des fils de trame, pour former une lisière d'insertion (10) consolidant les bords.
- Procédé selon la revendication 9, caractérisé en ce que le dépassement (7) des fils de trame (3) dépassant de la largeur de la bande de tissu (4) est inséré de manière non contrôlée dans le système de fils de chaîne (2) formant des mailles en ce qui concerne leur direction d'insertion.
- Procédé selon la revendication 9 ou 10, caractérisé en ce que le dépassement (7) du fil de trame (3) respectif est lié, notamment plusieurs fois, dans des rangées de mailles (12) suivant le fil de trame (3) dans la direction de production du tissu (8).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP22199075.7A EP4345202B1 (fr) | 2022-09-30 | 2022-09-30 | Tricot à renforcement des bords ainsi que dispositif et procédé de fabrication d'un tel tricot |
| CN202211545400.1A CN117802685A (zh) | 2022-09-30 | 2022-12-01 | 带边缘加强部的针织品及制造这种针织品的设备和方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP22199075.7A EP4345202B1 (fr) | 2022-09-30 | 2022-09-30 | Tricot à renforcement des bords ainsi que dispositif et procédé de fabrication d'un tel tricot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4345202A1 EP4345202A1 (fr) | 2024-04-03 |
| EP4345202B1 true EP4345202B1 (fr) | 2025-05-21 |
Family
ID=83546954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22199075.7A Active EP4345202B1 (fr) | 2022-09-30 | 2022-09-30 | Tricot à renforcement des bords ainsi que dispositif et procédé de fabrication d'un tel tricot |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP4345202B1 (fr) |
| CN (1) | CN117802685A (fr) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119800591B (zh) * | 2025-02-28 | 2026-01-23 | 信泰(福建)科技有限公司 | 一种交织镂空透孔编织方法及交织镂空织物 |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL301512A (fr) * | 1962-12-08 | |||
| US3874201A (en) * | 1973-12-10 | 1975-04-01 | Schlafhorst & Co W | Knit fabric incorporating a fancy warp stitch weave |
| US5246306A (en) | 1987-11-04 | 1993-09-21 | Bay Mills Limited | Reinforcements for asphaltic paving, processes for making such reinforcements, and reinforced pavings |
| DE9108299U1 (de) * | 1991-07-05 | 1991-08-29 | Demmer, Claudia, 5100 Aachen | Elastisches textiles Trägerband, insbesondere für Miederwaren |
| DE4222076A1 (de) | 1992-07-04 | 1994-01-05 | Spinnerei & Weberei Dietfurt A | Gewebe |
| CH688382A5 (de) | 1995-05-16 | 1997-08-29 | Alpex Ag | Verfahren fuer scharf abgegrenzte Einlege-Webkanten sogenannte Lisieren bei Geweben fuer Araber-Kopftuecher der Tucharten Ghutra und Yashmagh. |
| DE19607182C2 (de) * | 1996-02-27 | 1999-11-11 | Wilhelm Langendorf Gmbh I K | Elastisches Band |
| DE10021341A1 (de) | 2000-05-02 | 2001-11-15 | Fraunhofer Ges Forschung | Verfahren und Vorrichtung zur Bildung von, insbesondere mehrschichtigen Schußfäden-Verlegungen multiaxial orientierter Fadengelege und Fadenleger hierfür, sowie mehrschichtiges Schußfädengelege |
| DE10163730C1 (de) | 2001-12-21 | 2003-10-09 | Mayer Malimo Textilmaschf | Verfahren und Kettenwirkmaschine zur Herstellung eines Kettengewirkes mit eingelegten Verstärkungselementen |
| DE102006003413B3 (de) | 2006-01-24 | 2007-08-30 | Lindauer Dornier Gmbh | Gewebe mit einer durch eingelegte Schussfadenendabschnitte gebildeten Einlegekante und Verwendung desselben |
| DE102017131197B3 (de) | 2017-12-22 | 2019-06-19 | Icopal Danmark ApS | Dichtungsbahn |
-
2022
- 2022-09-30 EP EP22199075.7A patent/EP4345202B1/fr active Active
- 2022-12-01 CN CN202211545400.1A patent/CN117802685A/zh active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| CN117802685A (zh) | 2024-04-02 |
| EP4345202A1 (fr) | 2024-04-03 |
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