EP4409631A1 - Refroidisseur pour l'électronique de puissance de refroidissement - Google Patents

Refroidisseur pour l'électronique de puissance de refroidissement

Info

Publication number
EP4409631A1
EP4409631A1 EP22765070.2A EP22765070A EP4409631A1 EP 4409631 A1 EP4409631 A1 EP 4409631A1 EP 22765070 A EP22765070 A EP 22765070A EP 4409631 A1 EP4409631 A1 EP 4409631A1
Authority
EP
European Patent Office
Prior art keywords
cooling
cooler
cooling fin
arrangement
ribs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP22765070.2A
Other languages
German (de)
English (en)
Other versions
EP4409631B1 (fr
Inventor
Max Florian BECK
Maik Paehrisch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP4409631A1 publication Critical patent/EP4409631A1/fr
Application granted granted Critical
Publication of EP4409631B1 publication Critical patent/EP4409631B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
    • H05K7/20254Cold plates transferring heat from heat source to coolant
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W40/00Arrangements for thermal protection or thermal control
    • H10W40/40Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids
    • H10W40/47Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids by flowing liquids, e.g. forced water cooling
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20927Liquid coolant without phase change

Definitions

  • the present invention relates to a cooler for cooling power electronics. Furthermore, the invention shows an arrangement comprising the cooler together with the power electronics.
  • Power semiconductors in power electronics carry high electrical currents. Together with switching losses, the resulting conduction losses are the cause of a high heat loss, which has to be dissipated on a relatively small area.
  • the maximum permissible semiconductor temperature is critical to failure, which is why minimizing the thermal resistance between the semiconductor and the coolant is of central importance.
  • the power electronics considered here are applied to coolers through which fluid flows. These coolers usually have cooling fin assemblies through which the fluid flows.
  • the cooler according to the invention enables quick and easy production, with the cooling fin arrangement in particular being able to be produced quickly and inserted without errors due to its one-piece design. Furthermore, the cooler according to the invention enables very efficient cooling of the power electronics.
  • the cooler according to the invention is designed in particular for cooling power electronics.
  • This power electronics has one or more power semiconductors, which are usually arranged in a substrate.
  • the cooler includes a housing that is designed for mounting the power electronics.
  • the housing is preferably designed in the form of a plate, for example with two cooling plates which between them define a cooling channel through which cooling fluid can flow.
  • the Cooling channel forms a cavity.
  • a cooling fin arrangement with a large number of cooling fins is located in this cavity.
  • the cooling rib arrangement is in particular an insert that is inserted between the two cooling plates.
  • the cooling channel and the arrangement of cooling ribs are designed for the passage of the cooling fluid. It is cooled in particular with a fluid in the liquid state.
  • the cooling fin arrangement is designed in such a way that the fluid can flow through it along a longitudinal axis.
  • a transverse axis is defined perpendicularly to the longitudinal axis and thus also perpendicularly to the direction of flow.
  • a vertical axis is defined perpendicular to the transverse axis and perpendicular to the longitudinal axis.
  • the cooling fin arrangement extends significantly further in the direction of the longitudinal axis and in the direction of the transverse axis than in the direction of the vertical axis.
  • the power electronics are positioned along the vertical axis above or below the arrangement of cooling fins.
  • the cooling fin arrangement has a plurality of cooling fin sections. In particular, there are two to ten different cooling fin sections. Each two adjacent cooling rib sections have different geometries of the ribs. As will be explained in detail below, the cooling fin arrangement can comprise an intermediate section between two cooling fin sections. The intermediate section can also have cooling fins. The entire cooling fin assembly is a single component that is laid in. Accordingly, all of the cooling fin sections of the cooling fin arrangement are firmly connected to one another. Adjacent cooling rib sections can be directly connected to one another or fixed to one another via the intermediate sections mentioned.
  • further cooling rib arrangements are inserted in addition to the cooling rib arrangement described here with the multiple cooling rib sections.
  • the fixed connection of all cooling rib sections of the cooling rib arrangement has the advantage that only one component has to be inserted.
  • the distance between the cooling rib sections is also fixed and can no longer be incorrectly changed during assembly.
  • the individual cooling fin sections can no longer be mixed up or twisted during assembly, since their mutual alignment is determined by the fixed connection to one another.
  • Aluminum or another material with a correspondingly high thermal conductivity or a corresponding coating is preferably used as the material for the cooling fin arrangement.
  • the cooling fin arrangement is made from one part.
  • the cooling fin arrangement is manufactured by forming a metal sheet into a turbulence metal sheet. All the cooling rib sections and, if necessary, the intermediate sections of the cooling rib arrangement are produced from the one metal sheet, so that after the metal sheet has been formed, there is a cooling rib arrangement which is made of one part, namely one metal sheet, and in which all the cooling rib sections are firmly connected to one another, either directly are connected to one another or are connected to one another via the intermediate sections.
  • the turbulence plate has a large number of rows of ribs.
  • the single row of ribs extends perpendicular to the longitudinal axis along the transverse axis.
  • the single row of ribs has a large number of ribs.
  • the row of ribs has a wavy shape. Due to this waveform, two adjacent ribs are connected to each other via a crest or valley section of the waveform.
  • the crest or valley section of the waveform or the row of ribs extends in particular essentially in a plane spanned by the longitudinal axis and the transverse axis.
  • the intermediate sections preferably extend in the longitudinal direction much shorter than the cooling fin sections.
  • the individual intermediate section can preferably be formed by a row of ribs. It is preferably provided that in at least one cooling rib section, the ribs have a first length, measured parallel to the longitudinal axis, and the adjacent intermediate section has a second length, also measured parallel to the longitudinal axis. The second length is greater than the first length; the The entire intermediate section is thus longer than a single fin of the adjacent cooling fin section.
  • the geometry of the individual cooling fin sections is preferably taken into account for the production of the cooling fin arrangement, in particular by forming a metal sheet into a turbulence metal sheet. It is thus advantageous if the cooling fin arrangement has a constant material thickness and/or a constant fin height and/or a constant period length across all cooling fin sections and intermediate sections.
  • the material thickness is given by the strength of the processed sheet metal.
  • the rib height is measured along the vertical axis.
  • the period length is measured along the transverse axis within a row of ribs.
  • the various cooling rib sections are preferably arranged one behind the other along the longitudinal direction and thus along the flow direction, so that the geometries of the ribs change along the flow direction. This allows the heat transfer coefficient between fins and coolant to be adjusted.
  • the ribs are set at an angle of attack to the longitudinal axis and the angle of attack differs in at least two adjacent cooling rib sections.
  • the angle of attack increases from one cooling rib section to the next cooling rib section along the direction of flow.
  • the respective cooling rib section preferably has a plurality of rows of ribs arranged one behind the other. As described in the context of the turbulence plate, the rows of ribs extend along the transverse axis and lie along the longitudinal axis directly to each other.
  • the ribs in adjacent rows of ribs are preferably set at different directions against the longitudinal axis, so that, for example, the ribs of one row are set at 10° and the ribs of the next row at -10° with respect to the longitudinal axis. This alternating positioning of the ribs deliberately increases the flow resistance in order to achieve the highest possible heat transfer coefficient.
  • the flow resistance can also be increased by reducing the length of the individual ribs, measured along the longitudinal axis. This is of particular interest in combination with the above-described changing direction of attachment of the individual rows of ribs, since the flow resistance is correspondingly high with this changing direction of attachment and correspondingly short ribs (measured parallel to the longitudinal axis).
  • the invention also includes an arrangement.
  • the arrangement in turn combines the cooler described and the associated power electronics with at least one power semiconductor. As described, the power electronics are arranged on the cooler.
  • FIG. 1 shows a schematic sectional view of a device according to the invention
  • FIG. 2 shows a schematic top view of the cooler according to the invention according to the exemplary embodiment
  • FIG. 3 shows a top view of a cooling fin arrangement of the cooler according to the invention according to the exemplary embodiment
  • Figure 4 is a partial view of the cooling fin assembly of Figure 3 and
  • FIG. 5 shows a multi-part configuration of a cooling fin arrangement.
  • the power electronics 101 includes one or more power semiconductors 102, which are considered here as primary heat sources.
  • a longitudinal axis 30, a transverse axis 31 and a vertical axis 32 are defined on the cooler 1.
  • the three axes 30, 31 and 32 are perpendicular to each other.
  • FIG. 1 also shows that the cooler 1 is plate-shaped, with two cooling plates 3, 5 connected to one another and arranged in parallel, which together form a housing 2 of the cooler 1.
  • a cooling channel 6 is located between the cooling plates 3 , 4 .
  • the two cooling plates 3 , 4 are connected to one another via a solder layer 5 .
  • a cooling fin arrangement 7 is located as an insert in the cooling channel 6 and can also be connected to the housing 2 via the solder layer.
  • FIG. 2 shows a plan view of the cooler 1.
  • the upper cooling plate 3 is hidden for the sake of clarity, so that the lower cooling plate 4 with the cooling fin arrangement 7 accommodated therein can be seen.
  • the housing 2 is designed to conduct a cooling fluid along a flow direction 34 .
  • the flow direction 34 which extends parallel to the longitudinal axis 30, is the main flow direction from the housing-side inlet to the housing-side outlet of the fluid.
  • the fluid can also flow within the cooling fin arrangement 7 with a directional component parallel to the transverse axis 31 .
  • FIG. 3 shows the cooling rib arrangement 7, which is composed of a first cooling rib section 71, a second cooling rib section 72 and a third cooling rib section 73 along the longitudinal axis 30 or along the direction of flow 34. Adjacent cooling fin sections 71 to 73 are firmly connected to one another via an intermediate section 74 . The two intermediate sections 74 are also part of the cooling fin arrangement 7.
  • FIG. 5 shows a multi-part configuration of the cooling fin arrangement 7.
  • the individual turbulence plates must be inserted into the cooling plate 3 with a gap 50 relative to one another. It must be ensured that the individual turbulence plates are not mixed up or twisted. Furthermore, the gap 50 must be maintained.
  • the cooling rib arrangement 7 is composed of a large number of rows 8 of ribs.
  • Each row of ribs 8 extends along the transverse axis 31.
  • the plurality of rows of ribs 8 are arranged directly adjacent to one another in a row along the longitudinal axis 30.
  • FIG. 4 shows three of these rows of ribs 8 in a detailed view.
  • the individual row of ribs 8 is wavy, with two adjacent ribs 9 being connected to one another by a crest or valley section 10 of the wavy shape.
  • a period length 16 is measured in the same direction.
  • the individual rib 9 extends parallel to the longitudinal axis 30 over a first length 12.
  • a height 15 of the ribs 9 or the rows of ribs 8 is defined along the vertical axis 32. This height 15 also corresponds to the entire height of the cooling fin arrangement 7.
  • the sheet metal used results in a material thickness of 17.
  • Figure 3 shows the three cooling fin sections 71, 72 and 73 in detail.
  • An angle of attack 14 of the individual ribs 9 relative to the longitudinal axis 30 is shown in each case.
  • the direction of the angle of attack 14 changes from one row of fins 8 to the adjacent next row of fins 8 within a cooling fin section 71, 72, 73.
  • the angle of attack 14 increases from the first cooling rib section 71 to the second cooling rib section 72 and from the second cooling rib section 72 to the third cooling rib section 73 .
  • the first length 12 which describes the extent of the ribs 9 parallel to the longitudinal axis 30, decreases from the first cooling rib section 71 to the second cooling rib section 72 and from the second cooling rib section 72 to the third cooling rib section 73.
  • the individual cooling rib sections 71, 72, 73 preferably extend along the longitudinal axis 30 much longer than the two intermediate sections 74.
  • the respective intermediate section 74 is preferably formed by only one row 8 of ribs.
  • a second length 13, which describes the extension of the intermediate section 74 along the longitudinal axis 30, is preferably longer than the first length 12 in the adjacent cooling fin sections 71, 72, 73.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

L'invention concerne un refroidisseur (1) pour le refroidissement de l'électronique de puissance (101), comprenant un boîtier (2) pour installer l'électronique de puissance (101) et un ensemble nervure de refroidissement (7) avec une pluralité de nervures (9) dans un canal de refroidissement (6) du boîtier (2), le fluide pouvant s'écouler à travers l'ensemble nervure de refroidissement (7) le long d'un axe longitudinal (30), l'ensemble de nervures de refroidissement (7) présente de multiples sections de nervures de refroidissement (71,72, 73), des sections de nervures de refroidissement adjacentes ont des géométries différentes des nervures, et les sections de nervures de refroidissement (71,72, 72) sont reliées rigidement l'une à l'autre.
EP22765070.2A 2021-09-30 2022-08-11 Refroidisseur pour l'électronique de puissance Active EP4409631B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102021210934.9A DE102021210934A1 (de) 2021-09-30 2021-09-30 Kühler zum Kühlen einer Leistungselektronik
PCT/EP2022/072563 WO2023051989A1 (fr) 2021-09-30 2022-08-11 Refroidisseur pour l'électronique de puissance de refroidissement

Publications (2)

Publication Number Publication Date
EP4409631A1 true EP4409631A1 (fr) 2024-08-07
EP4409631B1 EP4409631B1 (fr) 2025-10-08

Family

ID=83193629

Family Applications (1)

Application Number Title Priority Date Filing Date
EP22765070.2A Active EP4409631B1 (fr) 2021-09-30 2022-08-11 Refroidisseur pour l'électronique de puissance

Country Status (5)

Country Link
US (1) US20240381567A1 (fr)
EP (1) EP4409631B1 (fr)
CN (1) CN118043963A (fr)
DE (1) DE102021210934A1 (fr)
WO (1) WO2023051989A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021209504A1 (de) * 2021-08-30 2023-03-02 Robert Bosch Gesellschaft mit beschränkter Haftung Kühlrippenanordnung eines fluiddurchströmbaren Kühlers zum Kühlen einer Leistungselektronik
DE102024210348A1 (de) 2024-10-28 2026-04-30 Robert Bosch Gesellschaft mit beschränkter Haftung Poka Yoke Design für eine Leistungselektronik
DE102024210392A1 (de) 2024-10-29 2026-04-30 Robert Bosch Gesellschaft mit beschränkter Haftung Poka Yoke Design für eine Leistungselektronik

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010203694A (ja) * 2009-03-04 2010-09-16 Showa Denko Kk 液冷式冷却装置
JP6247090B2 (ja) * 2013-12-26 2017-12-13 昭和電工株式会社 液冷式冷却装置および液冷式冷却装置用放熱器の製造方法
EP3330657B1 (fr) * 2016-12-01 2020-10-28 Modine Manufacturing Company Lamelle d'évacuation de l'air d'un échangeur de chaleur et son procédé de fabrication
JP6462737B2 (ja) * 2017-01-24 2019-01-30 三菱電機株式会社 ヒートシンク
JP2021106176A (ja) * 2018-03-30 2021-07-26 日本軽金属株式会社 ヒートシンク
CN216790965U (zh) * 2018-05-01 2022-06-21 达纳加拿大公司 热交换器和传热表面

Also Published As

Publication number Publication date
WO2023051989A1 (fr) 2023-04-06
US20240381567A1 (en) 2024-11-14
CN118043963A (zh) 2024-05-14
DE102021210934A1 (de) 2023-03-30
EP4409631B1 (fr) 2025-10-08

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