EP4417341A1 - Procédé de fabrication de produits longs métalliques ainsi qu'installation de laminage de coulée continue pour la mise en oeuvre du procédé - Google Patents
Procédé de fabrication de produits longs métalliques ainsi qu'installation de laminage de coulée continue pour la mise en oeuvre du procédé Download PDFInfo
- Publication number
- EP4417341A1 EP4417341A1 EP23156467.5A EP23156467A EP4417341A1 EP 4417341 A1 EP4417341 A1 EP 4417341A1 EP 23156467 A EP23156467 A EP 23156467A EP 4417341 A1 EP4417341 A1 EP 4417341A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strand
- rolling
- casting
- cross
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 83
- 238000005266 casting Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 238000000034 method Methods 0.000 title claims description 23
- 238000009434 installation Methods 0.000 title 1
- 238000009749 continuous casting Methods 0.000 claims abstract description 16
- 239000002184 metal Substances 0.000 claims abstract description 3
- 238000007711 solidification Methods 0.000 claims description 14
- 230000008023 solidification Effects 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000004088 simulation Methods 0.000 claims description 4
- 230000003247 decreasing effect Effects 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000004904 shortening Methods 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000005499 meniscus Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 235000019988 mead Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 230000003234 polygenic effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1206—Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/142—Plants for continuous casting for curved casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
- B22D11/207—Controlling or regulating processes or operations for removing cast stock responsive to thickness of solidified shell
Definitions
- the invention relates to a method for producing long metallic products, as well as a casting and rolling plant for carrying out the method, according to the preamble of claim 1 and claim 7 respectively.
- the invention is based on the object of creating a method for producing metallurgical long products or a casting and rolling plant, by means of which the above disadvantages are eliminated and the construction of the casting and rolling plant is associated with lower investment costs, but the performance or productivity of the plant can be maintained.
- the cast strand is preferably reduced in cross-section after the arcuate removal and before the rolling mill in the sump area near the sump tip.
- the method according to the invention therefore essentially consists of an overlap of the conventional casting and rolling processes, which results in a shortening of the metallurgical length of the cast strand and thus a shorter design of the plant with correspondingly lower investment costs for the buildings including cranes, crane tracks and similar equipment. Very high casting speeds can be achieved, which improves the overall productivity of the casting and rolling plant.
- the quality of the products produced according to the invention can be improved, which offers the possibility of applying the process also to steels with higher C contents or higher quality requirements.
- the invention also provides for the at least one device for reducing the strand cross-section to be placed in the area of the final solidification of the cast strand with a residual melt core, preferably of 5 to 0 percent of the total cross-section of the cast strand.
- the invention further provides that the rolling mill following the continuous casting machine is placed at a short distance from the at least one device for reducing the strand cross-section.
- This measure also contributes to shortening the metallurgical length of the cast strand and minimizing the overall length of the plant.
- the rolling mill can be placed at a distance from the casting plant that corresponds to the original (natural) metallurgical length with sufficient space for necessary cutting and discharge systems or even at a distance that is due to the shortening of the metallurgical length as a result of the reduction of the cross-sectional area shortened compared to the natural metallurgical length.
- a greater reduction in the strand cross-section and thus a greater shortening of the metallurgical length can be achieved if the cast strand is guided through two or a large number of, for example up to twelve, devices arranged one behind the other to reduce the strand cross-section.
- the devices or their rollers are advantageously arranged close to one another so that they are located within the sump area.
- these devices are designed as modular units with a housing structure and a pair of rolling rollers mounted therein, which can be driven by a gear motor mounted next to the housing structure or by a gear motor connected via a cardan shaft and can be pressed against each other by an adjusting element arranged vertically in the housing structure.
- the devices can be used in particular when products with a round, four-round, polygonal or octagonal cross-section are cast. These formats help to reduce roller wear compared to a rectangular cross-section and also require less effort, as well as better deformation of the strand core of the cast strand.
- the at least one device can, instead of or in addition to the rollers rotating about a horizontal axis, also have rollers with vertical Rotary axes should be in rolling contact with the cast strand in order to generate a compressive force across the strand. This can result in a higher percentage reduction in the strand cross-section.
- the method according to the invention can also be used without any problem in continuous casting machines in which the casting takes place with the aid of a rigid cold strand which, for example, is introduced into the mold through the curved strand guide before the casting and is then removed from the mold again after the casting.
- the invention provides that the cold strand is moved towards and away from the mold by means of a swivel device provided in a frame directly above or in front of the at least one device for reducing the strand cross-section.
- the casting and rolling plant 1 shown is used to produce metallurgical long products 2, in particular made of steel.
- the casting and rolling plant 1 comprises a continuous casting machine 3 and a subsequent indicated rolling plant 4 with a number of rolling stands arranged horizontally one behind the other with pairs of rollers, by means of which the cast strand 9 is rolled into a long product, such as a bar, profile, wire and/or the like.
- the first rolling stand of the rolling plant 4 is shown.
- the cast strand 9 is formed by the continuous casting machine 3 into a rectangular, square, polygonal, round, four-round, polygonal, octagonal or similar cross-sectional profile depending on the cross-section of its mold 13.
- the continuous casting machine 1 is constructed in a conventional manner such that it essentially comprises a metallurgical vessel 10 with a spout and an adjoining control element 11, preferably a slide valve or a plug, as well as a Pouring jet protection 12, such as a fireproof pouring pipe.
- a water-cooled mold 13 is arranged below the control element 11 and the pouring jet protection 12, which forms a cavity whose cross-section corresponds to that of the format to be cast.
- This format of the strand can be square, rectangular, polygonal, round or similar.
- a cutting device 35 for emergency cutting of the strands is arranged between the device 21 and the rolling mill 4, for example if an unforeseen process interruption should occur in the latter and the respective advancing strand 9 would have to be cut and conveyed to the side.
- a discharge device (not shown in detail) can also be arranged downstream of the cutting device 35, e.g. by transversely dragging the cut cast strand section.
- This cutting device 35 could also be arranged in such a way that it could be placed ready for use in place of the devices 20, 21, the devices then being displaced along the strand so that no additional space would be required between the device 21 and the rolling mill 4 and the mill could therefore be shortened even further overall.
- a first cutting device 35 can also be arranged in front of the devices 20, 21 in the casting direction, so that no further space would be required between the device 21 and the rolling mill 4. In this case, the strand would have to be cut at a reduced casting speed.
- two cutting devices 35 could also be provided, one before and one after the devices 20, 21.
- the cast strand 9 emerging from the mold 13 has in its interior a progressively decreasing liquid and mixing region with a sump region 18 which ends in a sump tip 19, the residual melt core of which can generally amount to approximately 5 to 0 percent by volume of the corresponding strand section.
- two devices 20, 21 for reducing the strand cross-section are arranged close together in the horizontal direction in this area between the continuous casting machine 1 and the rolling mill 4.
- the devices 20, 21 are each designed as a modular construction unit, which essentially consists of a multi-part housing structure 22 and two rolling rollers 23, 24 rotatably mounted therein, at least one of which can be driven by a gear motor 25 mounted next to the housing structure 22 and can be pressed against one another by an adjusting element 26 arranged vertically in the housing structure 22 with a pressure force running perpendicular to the longitudinal extension of the strand 9. In this way, they can gradually reduce the strand cross-section of the strand 9 surrounded by them during casting.
- both rolling rolls of a device can be driven by one motor each and more than one pair of rolls can also be arranged in a device.
- the rolls can be driven by external motors via connections, such as cardan shafts.
- the number of devices per strand can be increased from billet and bloom plants to the number required for metallurgical purposes in order to ensure a reduction in the cross-section of the cast strand without cracking.
- the gear motor 25 is driven by a rotary drive 32 and is connected to the upper roller 23 for rotation, which is not shown in detail.
- the roller 23 is rotated at a speed adapted to the casting speed.
- the adjusting element 26 can be a piston/cylinder unit that is pneumatically, hydraulically or electromechanically adjustable in height and, for example, with its piston rod is coupled to the upper roller 23 and can exert the contact pressure on the strand 9.
- each of these devices 20, 21 is assigned a base 33 on which they are positioned in an alignable manner.
- the distance between the roller pairs 23, 24 is preferably selected such that the rear roller pair of the device 21 engages at the height of the determined sump tip 19 before the solidification 9' of the strand 9 and the other roller pair of the device 20 engages at the height of the sump area 18, with the devices 20, 21 advantageously being placed directly next to one another. Due to their modular design, their positions can of course be changed along the cast strand as required in order to achieve an optimal reduction of the cast strand without any cracks or other weakening changes occurring in its internal structure.
- pairs of rollers would be in rolling contact with the cast strand at the side and generate a compressive force across the strand in a horizontal direction in order to bring about this reduction in the strand cross-section according to the invention.
- the device can have rollers with vertical axes of rotation that are in rolling contact with the cast strand at the side and generate a compressive force across the strand.
- the rolling rollers 23, 24 are designed in such a way that the gap 27 formed between them can have either a square, rectangular, polygonal or round or oval cross-section, depending on the format of the cast strand 9. The latter is particularly advantageous if the cast strand coming from the continuous casting machine is itself also produced with a round or polygonal cross-section.
- these rolling rollers 23, 24 are shaped in such a way that they rest flat on the outer surface of the strand 9 due to the pressing force and thus at least partially cause a uniform deformation across the width of the strand.
- a so-called upright format of the strand cross-section could be reduced by the devices to a square or a polygenic or elliptical format of the strand cross-section could be reduced to an approximately circular format.
- the plant 1 is equipped with two such devices 20, 21. However, it can also work with just one or more than two such devices as required. They cause a significant reduction in the metallurgical length of the cast strand from the meniscus in the mold 13 to the sump tip 19, which in turn results in significant savings in construction and equipment costs.
- the rolling mill 4 is placed as close as possible behind the devices 20, 21 located before the solidification 9' of the cast strand. A space is provided between the rear side 21' of the second device 21 and the Rolling mill 4, at its entrance side 4', a distance L preferably of 1 to 25 meters is provided.
- simulations of the solidification behavior of the strands can also be used, by means of which the sump sections or sump tips and solidifications 9' and thus the determination of the positions of the devices 20, 21 can be determined.
- These computer-aided Simulation programs can be used to precisely specify or calculate the roller positions of the devices 20, 21 online or offline using a control loop or corresponding controls.
- the setting of the rollers 23, 24 of the at least one device 20, 21 and the cross-sectional reduction by the at least one device 20, 21 are controlled dynamically depending on the process parameters, or dynamically depending on the process parameters and based on a numerical solidification simulation and depending on the rolling parameters.
- the number of rolling stands required depends on the product to be produced and the reduced strand cross-section in front of the inlet side 4' of the rolling mill 4, which is therefore sometimes dependent on this reduction by the at least one device 20.
- a reduction in the metallurgical length from 52 m to 37 m was achieved for a strand product with a cross-sectional format of 165x165 mm 2 by reducing the strand cross-section at 2% of the still liquid, partially liquid and/or pasty cross-sectional area.
- the overall reduction in the length of the casting and rolling plant 1 depends greatly on the casting speed and the cross-sectional size of the format to be produced.
- the method according to the invention is therefore particularly advantageous in the production of smaller, but also larger formats and in particular at higher casting speeds.
- a rigid cold strand 28 is arranged on a frame 30 by a pivoting device 29 with a holder 31.
- the frame 30 is placed behind the curved guide of the strand above the devices 20, 21.
- the cold strand 28 can be operated with this pivoting device 29, which is held on the frame 30 directly above the devices 20, 21.
- the holder 31 of the cold strand is shown in the standby position retracted to the rear and pivoted upwards. By folding down this holder 31 at the front, the cold strand 28 can be brought into the operating position at the front by the pivoting device 29 before casting and pushed up through the curved strand guide and introduced into the mold 13.
- this cold strand 28 is pulled out of the mold and the curved guide at the initial casting speed and, after being separated from the strand, is reinserted into the Fig.1 shown standby position. With this placement of the stand 30 and the cold strand 28 above the devices 20, 21, there is no need to increase the length of the casting strand 9 up to the inlet side 4' of the rolling mill.
- cold strands can also be used, such as chain cold strands, which are inserted into the mold from above before pouring. Instead of The cold strand is then also conveyed downwards during casting by the pivoting device 29 and removed by a pickup similar to this device 29.
- the rolling rollers of the rolling mill are advantageously designed in such a way that they can cause either a rectangular or a round or oval deformation of the cast strand cross-section.
- the invention is sufficiently illustrated by the above embodiment. However, it could also be illustrated by other variants. These devices could also be constructed differently than with geared motors and with a different adjusting device.
- the equipment in order to standardize the system, can also be designed as roll stands or rolling mills with pairs of rolls as in the rolling mill.
- the rolling stands arranged one behind the other with the respective pairs of rollers could be arranged directly behind this at least one device 20. There would then be no cutting device, discharge device or the like arranged between this device and the first rolling stand. This would allow a further reduction in the length of the entire system and thus in the investment costs thereof.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23156467.5A EP4417341A1 (fr) | 2023-02-14 | 2023-02-14 | Procédé de fabrication de produits longs métalliques ainsi qu'installation de laminage de coulée continue pour la mise en oeuvre du procédé |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23156467.5A EP4417341A1 (fr) | 2023-02-14 | 2023-02-14 | Procédé de fabrication de produits longs métalliques ainsi qu'installation de laminage de coulée continue pour la mise en oeuvre du procédé |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4417341A1 true EP4417341A1 (fr) | 2024-08-21 |
Family
ID=85239077
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23156467.5A Pending EP4417341A1 (fr) | 2023-02-14 | 2023-02-14 | Procédé de fabrication de produits longs métalliques ainsi qu'installation de laminage de coulée continue pour la mise en oeuvre du procédé |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP4417341A1 (fr) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0625388A1 (fr) * | 1993-05-17 | 1994-11-23 | DANIELI & C. OFFICINE MECCANICHE S.p.A. | Procédé et dispositif pour le prélaminage de brames minces sortant d'une installation de coulée continue |
| WO2000037200A1 (fr) * | 1998-12-22 | 2000-06-29 | Sms Demag Ag | Procede de production de billettes rondes |
| JP3289132B2 (ja) * | 1996-12-25 | 2002-06-04 | 新日本製鐵株式会社 | 条鋼用鋼片の製造方法 |
| US20090056906A1 (en) * | 2005-07-19 | 2009-03-05 | Giovanni Arvedi | Process and Related Plant for Manufacturing Steel Long Products Without Interruption |
| CN109500371A (zh) * | 2018-12-20 | 2019-03-22 | 南京钢铁股份有限公司 | 一种板坯动态二冷和轻压下控制系统 |
| EP3623074A1 (fr) | 2018-09-13 | 2020-03-18 | SMS Concast AG | Procédé de fabrication au voisinage des dimensions définitives de produits oblongs ainsi qu'installation de laminage de coulée continue destinée à la mise en uvre dudit procédé |
-
2023
- 2023-02-14 EP EP23156467.5A patent/EP4417341A1/fr active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0625388A1 (fr) * | 1993-05-17 | 1994-11-23 | DANIELI & C. OFFICINE MECCANICHE S.p.A. | Procédé et dispositif pour le prélaminage de brames minces sortant d'une installation de coulée continue |
| JP3289132B2 (ja) * | 1996-12-25 | 2002-06-04 | 新日本製鐵株式会社 | 条鋼用鋼片の製造方法 |
| WO2000037200A1 (fr) * | 1998-12-22 | 2000-06-29 | Sms Demag Ag | Procede de production de billettes rondes |
| US20090056906A1 (en) * | 2005-07-19 | 2009-03-05 | Giovanni Arvedi | Process and Related Plant for Manufacturing Steel Long Products Without Interruption |
| EP3623074A1 (fr) | 2018-09-13 | 2020-03-18 | SMS Concast AG | Procédé de fabrication au voisinage des dimensions définitives de produits oblongs ainsi qu'installation de laminage de coulée continue destinée à la mise en uvre dudit procédé |
| CN109500371A (zh) * | 2018-12-20 | 2019-03-22 | 南京钢铁股份有限公司 | 一种板坯动态二冷和轻压下控制系统 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE69529513T2 (de) | Verfahren zum kontinuierlichen giessen für dünnes gussstück | |
| EP2885091B1 (fr) | Procédé et dispositif pour une installation de coulée et laminage combinés | |
| AT506603A1 (de) | Verfahren und vorrichtung für eine giess-walz-verbundanlage | |
| EP1519798B1 (fr) | Procede et installation de laminage de coulee continue pour le laminage semi-continu ou continu par coulee d'une barre de metal, en particulier d'acier, separee transversalement selon le besoin apres solidification | |
| AT513298B1 (de) | Zwischenstraßenbereich einer Gieß-Walz-Verbundanlage | |
| WO2018115324A1 (fr) | Procédé servant à fabriquer en continu un feuillard à chaud enroulé dans une installation mixte de coulée-laminage, procédé servant à démarrer une installation mixte de coulée-laminage et installation mixte de coulée-laminage | |
| EP2788133B1 (fr) | Mesures d'amélioration du processus dans une machine de coulée continue au démarrage de la coulée, à la fin de la coulée et lors de la production d'un élément de jonction | |
| EP1113888B1 (fr) | Procede et installation de production d'une bande d'acier laminee a chaud a partir d'une masse d'acier en fusion | |
| EP1144144B1 (fr) | Procede et dispositif de production de billettes rondes | |
| EP3016762B1 (fr) | Installation de laminage de coulée continue et procédé de fabrication de produit laminé métallique | |
| AT509895A1 (de) | Stranggiesseinrichtung | |
| DE1558220C3 (de) | Lagerung von Walzen für die Formänderung eines aus einer Stranggießkokille kommenden metallischen Stranges | |
| EP1474252B1 (fr) | Procede de laminage continu d'un boyau de metal, notamment d'un boyau d'acier, produit a une vitesse de coulee et dont la section est celle d'une fine brame, et machine de coulee continue correspondante | |
| WO2015014865A1 (fr) | Installation de laminage de coulée continue de bandes métalliques | |
| EP1463591B1 (fr) | Procede et installation de laminage permettant de produire du fil metallique, des barres ou des tuyaux sans soudure | |
| EP3256276B1 (fr) | Installation de coulage | |
| EP3705202B1 (fr) | Transformation d'une installation de coulée continue pour billettes et blooms | |
| DE1934302C3 (de) | Verfahren und Vorrichtung zum Warmwalzen von Metallbrammen | |
| EP1585605A1 (fr) | Procede et dispositif pour produire des brames d'acier par coulee continue | |
| DE4338805A1 (de) | Verfahren und Vorrichtung zum Betreiben einer Stranggießanlage | |
| DE4234135C2 (de) | Verfahren und Vorrichtung für das Horizontal-Stranggießen | |
| WO2012139968A1 (fr) | Procédé et installation de coulée continue verticale permettant de produire des brames épaisses à partir d'une masse de métal fondu | |
| AT524538B1 (de) | Überbrückung einer Produktionsunterbrechung in einer Gieß-Walz-Verbundanlage | |
| EP3623074A1 (fr) | Procédé de fabrication au voisinage des dimensions définitives de produits oblongs ainsi qu'installation de laminage de coulée continue destinée à la mise en uvre dudit procédé | |
| EP1412110B1 (fr) | Procede et dispositif de coulee continue verticale d'un feuillard d'acier |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN PUBLISHED |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC ME MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20250108 |