EP4441010A1 - Verfahren zur herstellung von in wasser redispergierbaren polymerpulvern - Google Patents
Verfahren zur herstellung von in wasser redispergierbaren polymerpulvernInfo
- Publication number
- EP4441010A1 EP4441010A1 EP21819467.8A EP21819467A EP4441010A1 EP 4441010 A1 EP4441010 A1 EP 4441010A1 EP 21819467 A EP21819467 A EP 21819467A EP 4441010 A1 EP4441010 A1 EP 4441010A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ethylenically unsaturated
- polymers
- unsaturated monomers
- water
- salts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000642 polymer Polymers 0.000 title claims abstract description 86
- 239000000843 powder Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title description 10
- 238000001035 drying Methods 0.000 claims abstract description 53
- 239000000178 monomer Substances 0.000 claims abstract description 41
- 150000003839 salts Chemical class 0.000 claims abstract description 33
- 239000006185 dispersion Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 25
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 24
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 14
- -1 alkali metal salts Chemical class 0.000 claims description 25
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 239000004570 mortar (masonry) Substances 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 10
- 229920001567 vinyl ester resin Polymers 0.000 claims description 10
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 10
- 229910052783 alkali metal Inorganic materials 0.000 claims description 8
- 229920002554 vinyl polymer Polymers 0.000 claims description 8
- 150000001732 carboxylic acid derivatives Chemical group 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 5
- 125000000524 functional group Chemical group 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 150000004675 formic acid derivatives Chemical class 0.000 claims description 4
- 239000004753 textile Substances 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical class OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 3
- 150000001242 acetic acid derivatives Chemical class 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 150000007942 carboxylates Chemical class 0.000 claims description 3
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical class [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 claims description 3
- 125000001487 glyoxylate group Chemical class O=C([O-])C(=O)[*] 0.000 claims description 3
- 150000002688 maleic acid derivatives Chemical class 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical group OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 2
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- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
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- 150000004648 butanoic acid derivatives Chemical class 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 2
- 239000004815 dispersion polymer Substances 0.000 claims description 2
- RBNPOMFGQQGHHO-UHFFFAOYSA-N glyceric acid Chemical class OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 claims description 2
- 150000003893 lactate salts Chemical class 0.000 claims description 2
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- 239000000123 paper Substances 0.000 claims description 2
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical group O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 2
- 150000004728 pyruvic acid derivatives Chemical class 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
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- 150000003890 succinate salts Chemical class 0.000 claims description 2
- 150000003892 tartrate salts Chemical class 0.000 claims description 2
- AFENDNXGAFYKQO-UHFFFAOYSA-N 2-hydroxybutyric acid Chemical class CCC(O)C(O)=O AFENDNXGAFYKQO-UHFFFAOYSA-N 0.000 claims 1
- 239000008199 coating composition Substances 0.000 claims 1
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical class CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 16
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- 238000006116 polymerization reaction Methods 0.000 description 14
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 13
- 239000000084 colloidal system Substances 0.000 description 13
- 239000005977 Ethylene Substances 0.000 description 12
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 12
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 8
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 8
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 8
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- 239000007787 solid Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 7
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- 238000006460 hydrolysis reaction Methods 0.000 description 7
- 238000009472 formulation Methods 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical group ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 230000009477 glass transition Effects 0.000 description 5
- 238000001694 spray drying Methods 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- 238000007720 emulsion polymerization reaction Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 4
- 150000002763 monocarboxylic acids Chemical class 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical class C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 235000012211 aluminium silicate Nutrition 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 150000004676 glycans Chemical class 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- 229920001282 polysaccharide Polymers 0.000 description 3
- 239000005017 polysaccharide Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 3
- 235000018102 proteins Nutrition 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- DTCCVIYSGXONHU-CJHDCQNGSA-N (z)-2-(2-phenylethenyl)but-2-enedioic acid Chemical compound OC(=O)\C=C(C(O)=O)\C=CC1=CC=CC=C1 DTCCVIYSGXONHU-CJHDCQNGSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NEYTXADIGVEHQD-UHFFFAOYSA-N 2-hydroxy-2-(prop-2-enoylamino)acetic acid Chemical compound OC(=O)C(O)NC(=O)C=C NEYTXADIGVEHQD-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
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- 229920000945 Amylopectin Polymers 0.000 description 2
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- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical class OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
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- FEIQOMCWGDNMHM-UHFFFAOYSA-N 5-phenylpenta-2,4-dienoic acid Chemical compound OC(=O)C=CC=CC1=CC=CC=C1 FEIQOMCWGDNMHM-UHFFFAOYSA-N 0.000 description 1
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
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- BUUPQKDIAURBJP-UHFFFAOYSA-N sulfinic acid Chemical compound OS=O BUUPQKDIAURBJP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0025—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability obtaining colloidal mortar
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
- C04B40/0042—Powdery mixtures
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/12—Powdering or granulating
- C08J3/122—Pulverisation by spraying
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/12—Powdering or granulating
- C08J3/16—Powdering or granulating by coagulating dispersions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0045—Polymers chosen for their physico-chemical characteristics
- C04B2103/0057—Polymers chosen for their physico-chemical characteristics added as redispersable powders
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00517—Coating or impregnation materials for masonry
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00637—Uses not provided for elsewhere in C04B2111/00 as glue or binder for uniting building or structural materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00663—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
- C04B2111/00672—Pointing or jointing materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
- C04B2111/62—Self-levelling compositions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/70—Grouts, e.g. injection mixtures for cables for prestressed concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/72—Repairing or restoring existing buildings or building materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2331/00—Characterised by the use of copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, or carbonic acid, or of a haloformic acid
- C08J2331/02—Characterised by the use of omopolymers or copolymers of esters of monocarboxylic acids
- C08J2331/04—Homopolymers or copolymers of vinyl acetate
Definitions
- the invention relates to processes for the production of polymers of ethylenically unsaturated monomers in the form of water-redispersible powders, the water-redispersible polymer powders obtainable in this way and their use, for example in adhesives or coating materials, in particular in paints, or for the production of textile fabrics, or preferably as a (co)binder for construction adhesives, such as tile adhesives or full heat protection adhesives or other dry mortar applications.
- Polymers in the form of water-redispersible powders are known to refer to powder compositions which are obtainable by drying the corresponding aqueous polymer dispersions in the presence of drying aids. Because of this manufacturing process, the finely divided polymer resin of the dispersion is usually coated with polymeric drying aids. During drying, the drying aid acts like a coat which prevents the particles from sticking together irreversibly. When the polymer powder is redispersed in water, the drying aid dissolves and an aqueous redispersion is formed in which the original polymer particles (primary polymer particles) are present again if possible (Schulze J. in TI Z, No. 9, 1985).
- Established drying aids are, for example, polyvinyl alcohols, polyvinyl acetals or ionic and non-ionic polymers of, for example, vinylpyrrolidone, (meth)acrylamides or acrylic acid, as well as polysaccharides (derivatives) and proteins.
- EP632096 describes the use of polyvinyl alcohols as drying aids for the production of polymer powders.
- EP770640 recommends polyelectrolytes for this.
- EP78449 and EP407889 mention naphthalene sulfonic acid and phenol sulfonic acid-formaldehyde condensation products.
- EP134451 teaches strength or wise proteins .
- drying assistants of this type lead to good stabilization and blocking stability of the polymer powders and result in stable aqueous dispersions after redispersion.
- the disadvantage of common drying aids is that the redispersion of such polymer powders is characterized by low decomposition kinetics and is accordingly time-consuming.
- Another disadvantage is that such common, polymer-based drying aids lead to redispersions with a relatively high viscosity and, when used in application formulations, also increase their viscosity.
- higher-viscosity application formulations are more sluggish and therefore more difficult to process and can require the use of liquefiers or larger proportions of solvent, which interferes with the formulation and makes the formulation more complex, expensive and often less efficient.
- the object was to provide polymers of ethylenically unsaturated monomers in the form of water-redispersible powders which can be redispersed more rapidly in water and/or result in aqueous redispersions or application formulations with a lower viscosity.
- drying aids that accounted for >60% by weight. -%, based on the total weight of the drying aids, of salts of organic compounds containing 1 to 10 carbon atoms.
- WO2004/092094 describes polymer powders with conventional drying aids, also called atomization aids, to which (earth) alkali metal salts of (an) organic acids can be added at any time as setting accelerators for hydraulically setting systems.
- One subject of the invention is a process for preparing polymers of ethylenically unsaturated monomers in the form of water-redispersible powders (polymer powders) by using aqueous dispersions of polymers of ethylenically unsaturated monomers are mixed with one or more drying aids and then dried, characterized in that the drying aids to> 60 wt. -%, based on the total weight of the drying aids, of one or more salts of organic compounds containing 1 to 10 carbon atoms.
- a further subject of the invention are polymers of ethylenically unsaturated monomers in the form of water-redispersible powders obtainable by the process according to the invention.
- the drying aids are added to the aqueous polymer dispersions, ie after they have been produced by means of polymerisation.
- the general consequence of this is that the drying aids are not built into the polymer particles—in contrast to any emulsifiers, protective colloids or other stabilizing agents used during the polymerization to stabilize the polymerization mixture.
- Other auxiliaries or additives for the polymerization, such as initiators, are also either attached directly to the polymer chains via covalent bonds or incorporated into the polymer particles or encapsulated by the polymers in the course of the polymerization.
- the drying aids generally envelop the individual polymer particles as a result of their addition after the polymerization.
- the polymer primary particles are generally surrounded by a drying aid shell, so that the individual polymer primary particles are isolated from one another and therefore do not irreversibly agglomerate, block or cake. After the polymer powder has been redispersed in water, the primary polymer particles are generally released again.
- the salts of organic compounds containing 1 to 10 carbon atoms are also abbreviated as organic salts in the following.
- the organic salts preferably contain 1 to 8, more preferably 1 to 5, most preferably 1 to 3 carbon atoms and most preferably 1 carbon atom.
- the organic salts have molecular weights of preferably ⁇ 1000 g/mol, particularly preferably ⁇ 200 g/mol and most preferably ⁇ 100 g/mol.
- the organic compounds of the salts preferably carry one or more functional groups selected from the group comprising carboxylic acid, sulfonic acid, sulfinic acid, sulfuric acid, ammonium, amine, phosphoric acid, phosphonic acid and phosphinic acid groups.
- Carboxylic acid and sulfonic acid groups are preferred.
- Carboxylic acid groups are particularly preferred.
- the organic salts preferably carry 1 to 5 functional groups, in particular at least two carboxylic acid groups or at least one carboxylic acid and at least one hydroxyl group.
- the organic salts particularly preferably carry only one functional group.
- the organic salts are preferably saturated and particularly preferably do not carry any ethylenically unsaturated group.
- the organic salts are aliphatic.
- the organic compounds of the salts are preferably in the form of cations and particularly preferably in the form of anions.
- organic salts are monocarboxylates, such as formates, acetates, propanate or butyrates; hydroxy carboxylates such as hydroxy propanates, hydroxy butyrates, glycolates, lactates or glycerates; oxo-carboxylates such as glyoxylates, oxobutanates or acetoacetates; dicarboxylates, such as oxalates, malonates, methylmalonates, pyruvates, succinates, oxaloacetates, malates or tartrates; or ethylenically unsaturated carboxylates, such as acrylates, fumarates, maleates or crotonates, in particular their alkali metal salts, preferably their sodium salts.
- Preferred organic salts are formates, acetates, glyoxylates, glycolates, propanates, in particular their alkali metal salts, preferably their sodium salts.
- one or more protective colloids can optionally be used as drying aids.
- protective colloids are polyvinyl alcohols; polyvinylpyrrolidones; Polysaccharides in water-soluble form such as starches (amylose and amylopectin), celluloses and their carboxymethyl, methyl, hydroxyethyl, hydroxypropyl derivatives; Proteins such as casein or caseinate, soy protein, gelatin; lignosulfonates; synthetic polymers such as poly(meth)acrylic acid, copolymers of (meth)acrylates with carboxyl-functional comonomer units, poly(meth)acrylamide, polyvinylsulfonic acids and their water-soluble copolymers; melamine formaldehyde sulfonates, naphthalene formaldehyde sulfonates, styrene maleic acid and vinyl ether maleic acid copolymers.
- the weight ratio of the organic salts to the protective colloids used as drying aids is preferably >2, more preferably >5, even more preferably >10% by weight and particularly preferably >30.
- 0.1 to 20% by weight, more preferably 0.5 to 15% by weight and most preferably 1 to 10% by weight of organic salts are used as drying aids, based on the dry weight of the polymer dispersion or the total weight the polymer powder.
- Suitable vinyl esters are, for example, those of carboxylic acids having 1 to 15 carbon atoms. Preference is given to vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl laurate, 1-methyl vinyl acetate, vinyl pivalate and vinyl esters of ⁇ -branched monocarboxylic acids having 9 to 11 carbon atoms, for example VeoVa9R or VeoValOR (trade names from Resolution). Vinyl acetate is particularly preferred.
- suitable monomers from the group consisting of acrylic acid esters and methacrylic acid esters are esters of unbranched or branched alcohols having 1 to 15 carbon atoms.
- Preferred methacrylic acid esters or acrylic acid esters are methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, n-butyl acrylate, n-butyl methacrylate, t-butyl acrylate, t-butyl methacrylate, 2-ethylhexyl acrylate .
- Methyl acrylate, methyl methacrylate, n-butyl acrylate, t-butyl acrylate and 2-ethylhexyl acrylate are particularly preferred.
- Styrene, methyl styrene and vinyl toluene are preferred as vinyl aromatics.
- the preferred vinyl halide is vinyl chloride.
- the preferred olefins are ethylene and propylene and the preferred dienes are 1,3-butadiene and isoprene.
- auxiliary fsmonomers are copolymerized.
- auxiliary monomers are ethylenically unsaturated mono- and dicarboxylic acids, preferably acrylic acid, methacrylic acid, fumaric acid and maleic acid; ethylenically unsaturated carboxylic acid amides and carboxylic acid nitriles, preferably acrylamide and acrylonitrile; Mono- and diesters of fumaric acid and maleic acid such as the diethyl and diisopropyl esters and maleic anhydride; ethylenically unsaturated sulfonic acids or their salts, preferably vinylsulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid.
- pre-crosslinking comonomers such as polyethylenically unsaturated comonomers, for example diallyl phthalate, divinyl adipate, diallyl maleate, allyl methacrylate or triallyl cyanurate, or post-crosslinking comonomers, for example acrylamidoglycolic acid (AGA), methylacrylamidoglycolic acid methyl ester (MAGME), N-methylolacrylamide (NMA), N-methylolmethacrylamide, N-methylolallylcarbamate, alkyl ethers such as isobutoxyether or esters of N-methylolacrylamide, N-methylolmethacrylamide and N-methylolallylcarbamate.
- AGA acrylamidoglycolic acid
- MAGME methylacrylamidoglycolic acid methyl ester
- NMA N-methylolacrylamide
- NMA N-methylolmethacrylamide
- alkyl ethers such as iso
- Epoxy-functional comonomers such as glycidyl methacrylate and glycidyl acrylate are also suitable. Further examples are silicon-functional comonomers such as acryloxypropyltri(alkoxy)- and methacryloxypropyltri(alkoxy)-silanes, vinyltrialkoxysilanes and vinylmethyldialkoxysilanes, it being possible for ethoxy and ethoxypropylene glycol ether radicals to be present as alkoxy groups, for example.
- hydroxyalkyl methacrylates and hydroxyacrylates such as hydroxyethyl, hydroxypropyl or hydroxy butyl acrylate or methacrylate and compounds such as diacetone acrylamide and acetylacetoxyethyl acrylate or methacrylate.
- Copolymers of vinyl acetate with 1 to 50% by weight of ethylene are preferred; Copolymers of vinyl acetate with 1 to 50% by weight of ethylene and 1 to 50% by weight of one or more other comonomers from the group of vinyl esters having 1 to 12 carbon atoms in the carboxylic acid radical, such as vinyl propionate, vinyl laurate, vinyl esters of alpha-branched carboxylic acids with 9 to 13 carbon atoms such as VeoVa9, VeoValO, VeoVall; Copolymers of vinyl acetate, 1 to 50% by weight of ethylene and preferably 1 to 60% by weight of (meth)acrylic acid esters of unbranched or branched alcohols having 1 to 15 carbon atoms, in particular n-butyl acrylate or 2-ethylhexyl acrylate; and copolymers with 30 to 75% by weight of vinyl acetate, 1 to 30% by weight of vinyl laurate or vinyl ester of an alpha-branched carboxylic acid having 9
- (meth)acrylic ester polymers such as copolymers of n-butyl acrylate or 2-ethylhexyl acrylate or copolymers of methyl methacrylate with n-butyl acrylate and/or 2-ethylhexyl acrylate; Styrene-acrylic acid ester copolymers with one or more monomers from the group consisting of methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate; Vinyl acetate -acrylic acid ter- copolymer!
- sate with one or more monomers from the group of methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate and optionally ethylene; styrene-1,3-butadiene copolymers; the polymers still being those mentioned
- Auxiliary monomers can be included in the amounts mentioned, and the information in wt .-% add up to 100 wt .-%.
- Interpolymers with vinyl acetate and 5 to 50% by weight of ethylene are most preferred; or copolymers with vinyl acetate, 1 to 50% by weight of ethylene and 1 to 50% by weight of a vinyl ester of ⁇ -branched monocarboxylic acids having 9 to 11 carbon atoms; or copolymers with 30 to 75% by weight of vinyl acetate, 1 to 30% by weight of vinyl laurate or vinyl ester of an alpha-branched carboxylic acid having 9 to 11 carbon atoms, and 1 to 30% by weight of (meth)acrylic acid esters of unbranched or branched alcohols having 1 to 15 carbon atoms which also contain 1 to 40% by weight of ethylene; or copolymers with vinyl acetate, 5 to 50% by weight of ethylene and 1 to 60% by weight of vinyl chloride.
- the selection of monomers or the selection of the proportions by weight of the comonomers is such that a glass transition temperature Tg of -25°C to +35°C, preferably -10°C to +25°C, particularly preferably -10°C to +20° C results.
- the glass transition temperature Tg of the polymers can be determined in a known manner by means of differential scanning calorimetry (DSC).
- Tgn glass transition temperature in Kelvin of the homopolymer of monomer n. Tg values for homopolymers are listed in Polymer Handbook 2nd Edition, J. Wiley & Sons, New York (1975).
- the polymers are preferably obtainable by means of emulsion polymerization or suspension polymerization of one or more ethylenically unsaturated monomers in an aqueous medium.
- the polymers are preferably prepared by the emulsion polymerization process.
- the polymerization temperature is preferably between 40°C and 100°C, more preferably between 60°C and 90°C.
- the copolymerization of gaseous comonomers such as ethylene, 1,3-butadiene or vinyl chloride can also be carried out under pressure, generally between 5 bar and 100 bar.
- the polymerization is initiated using the water-soluble or monomer-soluble initiators or redox initiator combinations customary for emulsion polymerization or suspension polymerization.
- water-soluble initiators are the sodium, potassium and ammonium salts of peroxodisulfuric acid, hydrogen peroxide, t-butyl peroxide, t-butyl hydroperoxide, potassium peroxodiphosphate, tert. -butyl peroxopivalate, cumene hydroperoxide, isopropylbenzene monohydroperoxide, azobisisobutyronitrile.
- Examples of monomer-soluble initiators are dicetyl peroxydicarbonate, dicyclohexyl peroxydicarbonate, dibenzoyl peroxide.
- the initiators mentioned are generally used in an amount of from 0.001 to 1.0% by weight, preferably from 0.002 to 0.5% by weight, based in each case on the total weight of the monomers.
- Suitable reducing agents are the sulfites and bisulfites of alkali metals and of ammonium, for example sodium sulfite, the derivatives of sulfoxylic acid such as zinc or alkali formaldehyde sulfoxylates, for example sodium hydroxymethanesulfinate, and ascorbic acid.
- the amount of reducing agent is generally from 0.001 to 1.0% by weight, preferably from 0.002 to 0.5% by weight, based in each case on the total weight of the monomers.
- Substances that regulate the molecular weight can be used during the polymerization to control the molecular weight. If regulators are used, they are usually used in amounts of between 0.01 and 5.0% by weight, based on the monomers to be polymerized, and metered in separately or premixed with the reaction components. Examples of such substances are n-dodecyl mercaptan, tert. -dodecylmercaptan, mercaptopro- pionic acid, mercaptopropionic acid methyl ester, isopropanol and acetaldehyde.
- Suitable protective colloids for the polymerization are polyvinyl alcohols; polyvinyl acetals; polyvinylpyrrolidones; Polysaccharides in water-soluble form such as starches (amylose and amylopectin), celluloses and their carboxymethyl, methyl, hydroxyethyl, hydroxypropyl derivatives, dextrins and cyclodextrins; Proteins such as casein or caseinate, soy protein, gelatin; lignosulfonates; synthetic polymers such as poly(meth)acrylic acid, copolymers of (meth)acrylates with carboxyl-functional comonomer units, poly(meth)acrylamide, polyvinylsulfonic acids and their water-soluble copolymers; Melamine formaldehyde sulfonates, naphthalene formaldehyde sulfonates, styrene maleic acid and vinyl ether maleic acid copolymers.
- water-insoluble, film-forming polyaddition and polycondensation polymers such as polyurethanes, polyesters, polyethers, polyamides, melamine-formaldehyde resins, naphthalene-formaldehyde resins, phenol-formaldehyde resins, optionally also in the form of their oligomeric precursors, are also suitable as protective colloids for the polymerization.
- Examples include partially hydrolyzed copolymers of vinyl acetate with hydrophobic comonomers such as isopropenyl acetate, vinyl pivalate, vinyl ethylhexanoate, vinyl esters of saturated alpha-branched monocarboxylic acids having 5 or 9 to 11 carbon atoms, dialkyl maleates and dialkyl fumarates such as diisopropyl maleate and diisopropyl fumarate, vinyl chloride, vinyl alkyl ethers such as vinyl butyl ether, olefins like ethene and decene.
- the proportion of hydrophobic units is preferably 0. 1 to 10 wt. -%, based on the total weight of the partially hydrolyzed polyvinyl alcohol. Mixtures of the polyvinyl alcohols mentioned can also be used.
- Polyvinyl alcohols with a degree of hydrolysis of 85 to 94 mol % and a Hoppler viscosity in a 4% strength aqueous solution of 3 to 15 mPas are most preferred.
- the protective colloids mentioned can be obtained by means of methods known to those skilled in the art and are generally used in a total amount of 1 to 20% by weight. %, based on the total weight of the monomers, added during the polymerization.
- emulsifiers are anionic, cationic and nonionic emulsifiers, for example anionic surfactants such as alkyl sulfates with a chain length of 8 to 18 carbon atoms, alkyl or alkylaryl ether sulfates with 8 to 18 carbon atoms in the hydrophobic radical and up to 40 ethylene - or propylene oxide units, alkyl or alkylaryl sulfonates having 8 to 18 carbon atoms, esters and half esters of sulfosuccinic acid with monohydric alcohols or alkylphenols, or nonionic surfactants such as alkyl polyglycol ethers or alkylaryl polyglycol ethers having 8 to 40 ethylene oxide units.
- anionic surfactants such as alkyl sulfates with a chain length of 8 to 18 carbon atoms, alkyl or alkylaryl ether sulfates with 8 to 18 carbon atoms in the hydrophobic radical and up
- aqueous dispersions obtainable therewith have a solids content of from 30 to 75% by weight, preferably from 50 to 60% by weight.
- the polymers can be present, for example, in the form of aqueous dispersions, in particular aqueous dispersions stabilized with protective colloid.
- Preferred protective colloids are polyvinyl alcohols, such as partially or fully hydrolyzed polyvinyl alcohols, in particular with a degree of hydrolysis of 80 to 100 mol %. Partially hydrolyzed polyvinyl alcohols with a degree of hydrolysis of 80 to 94 mol % and a Hoppler viscosity, in a 4% strength aqueous solution, of in particular 1 to 30 mPas (Hoppler method at 20° C., DIN 53015) are particularly preferred.
- the protective colloids mentioned can be obtained by means of methods known to those skilled in the art.
- the protective colloids for stabilizing the dispersion are preferably present in a total amount of 1 to 20% by weight, in particular 1 to 10% by weight, based on the total weight of polymers.
- the viscosity of the mixture to be dried is adjusted via the solids content in such a way that a value of ⁇ 1500 mPas (Brookfield viscosity at 20 revolutions and 23° C.), preferably ⁇ 500 mPas, is obtained.
- the solids content of the mixture to be dried is >35%, preferably >40%.
- the aqueous dispersions are dried after the drying assistants according to the invention have been added, for example by means of fluidized bed drying, freeze drying or spray drying.
- the dispersions are preferably spray-dried.
- the spray-drying takes place in conventional spray-drying systems, with atomization being able to take place by means of single-, two- or multi-component nozzles or with a rotating disk.
- the outlet temperature is generally chosen in the range from 45°C to 120°C, preferably 60°C to 90°C, depending on the plant, the Tg of the resin and the desired degree of drying.
- the polymer powder obtained can be treated with an antiblocking agent (anticaking agent), preferably up to 30% by weight. -%, based on the total weight of polymeric components, are equipped.
- antiblocking agents are Ca or Mg carbonate, talc, gypsum, silicic acid, kaolins, metakaolin, calcined kaolin, silicates with particle sizes preferably in the range from 10 nm to 100 ⁇ m.
- Further additives can be added during drying to improve the performance properties.
- Further components of dispersion powder compositions contained in preferred embodiments are, for example, pigments, fillers, foam stabilizers, hydrophobing agents or cement plasticizers.
- the polymers are preferably in the form of protective colloid-stabilized powders that are redispersible in water. Dispersing the protective colloid-stabilized, water-redispersible polymer powder leads to protective colloid-stabilized polymers in the form of aqueous redispersions.
- the polymer powders are particularly suitable for use in construction chemical products. They can be used alone or in combination with conventional polymer dispersions or dispersion powders, optionally in conjunction with hydraulically setting binders such as cements (Portland, aluminate, trass, blast furnace, magnesia, phosphate cement), gypsum and water glass for the Production of self-levelling compounds, construction adhesives, plasters, fillers, joint mortars, sealing slurries or paints. Among construction adhesives, tile adhesives or full heat protection adhesives are preferred areas of use for the dispersion powder compositions. Preferred areas of application for the polymer pulp ver are self-levelling compounds, particularly preferred leveling compounds are self-levelling floor fillers and screeds.
- binders such as cements (Portland, aluminate, trass, blast furnace, magnesia, phosphate cement), gypsum and water glass for the Production of self-levelling compounds, construction adhesives, plasters, fillers, joint mortars,
- the polymer powders are generally suitable as binders for coating materials or adhesives, in particular for paints, fibers, textiles, leather, paper or carpets. Preference is also given to using the polymer powders as binders for binding fiber materials, in particular for the production of textile fabrics, such as nonwovens, knitted and woven goods, leather and fur, or carpets, or as binders for building coatings, especially aqueous ones Emulsion paints or powder paints.
- the process according to the invention leads to polymer powders which can be rapidly redispersed in water, giving rise to aqueous redispersions having low viscosities and also to aqueous use formulations, such as mortars, having relatively low viscosities.
- An aqueous dispersion of a vinyl acetate-ethylene copolymer was prepared by conventional emulsion polymerization.
- the copolymer had a glass transition temperature Tg of ⁇ 15° C.
- the dispersion was stabilized with 6.5 wt. -% Polyvinyl alcohol (degree of hydrolysis: 88 mol %, Hoppler viscosity: 4 mPas in 4% aqueous solution).
- An aqueous dispersion of the vinyl acetate-ethylene copolymer was mixed with drying aids according to the information in Table 1 and then dried by spray drying in a conventional manner at an inlet temperature of 130° C. and an outlet temperature of 80° C. was obtained by a redispersible polymer powder.
- the polymer powder was 6 wt. -% kaolin and 10 wt. -% Calcium carbonate added as an anti-caking agent.
- Table 1 Drying aids for the polymer powder: a) based on the polymer content of the dispersion (solid/solid).
- RA tube settlement behavior
- the respective polymer powder was converted into an aqueous redispersion with a solids content of 10% by adding water, mineral fillers and a methyl cellulose under the action of strong shearing forces.
- the sedimentation behavior was determined by diluting the aqueous redispersion with water to a solids content of 0.5% and filling 100 ml of this dispersion into a graduated tube and measuring the sedimentation height of solids. The information is given in cm after 1 hour and 24 hours. The lower the tube settling value, the better the redispersibility of the powder.
- BF blocking resistance
- the block stability was classified as follows:
- the RA value is significantly reduced. Surprisingly, the RA value for Examples 1 to 3 with drying aids according to the invention was even below the RA value for Comparative Example 2, in which the common drying aid polyvinyl alcohol was used.
- the redispersions of the polymer powders according to the invention were at least as stable as conventional redispersions (comparative example 2). Consequently, the organic salts according to the invention are ideally suited as efficient spray-drying aids.
- Testing of the Redispersion Rate of the Polymer Powders The redispersion rate was determined by means of static light scattering and was examined with a temporal resolution. For this purpose, 100 mg of polymer powder were sprinkled into a water-filled measuring cell of a Beckmann-Coulter light scattering system (model LS 13 320).
- Redispersion rate of the polymer powders a) Value could not be determined because the redispersion was too coarse and lumpy.
- the redispersible powders were stirred into the mortar mixture in Table 4 and the Brookfield viscosity (20 rpm) of the resulting mortar was measured.
- the polymer powders used as redispersible powders correspond to the information in Table 5:
- Table 4 Mortar mix : The mortar was mixed by stirring with a dough hook for 1 minute. After a rest period of 3 minutes and brief stirring again, the Brookfield viscosity was measured. The results are summarized in Table 5.
- Table 5 Influence of the polymer powder on the viscosity of the mortar:
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Abstract
Description
Claims
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| PCT/EP2021/083662 WO2023098983A1 (de) | 2021-11-30 | 2021-11-30 | Verfahren zur herstellung von in wasser redispergierbaren polymerpulvern |
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| US (1) | US20250019314A1 (de) |
| EP (1) | EP4441010A1 (de) |
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| WO (1) | WO2023098983A1 (de) |
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| DE3279327D1 (en) | 1981-10-30 | 1989-02-09 | Basf Ag | Process for preparing non blocking, in water readily dispersible polymer powders by spraying aqueous polymer dispersions |
| DE3476548D1 (en) | 1983-07-01 | 1989-03-09 | Wacker Chemie Gmbh | Process for preparing redispersable powder based on dispersions stabilised with natural substances as protective colloids |
| DE3923229A1 (de) | 1989-07-14 | 1991-01-24 | Basf Ag | In wasser redispergierbare polymerisat-pulver, die durch verspruehen von waessrigen polymerisat-dispersionen hergestellt sind, und ihre verwendung als zusatzmittel zu hydraulischen bindemitteln |
| DE4321070A1 (de) | 1993-06-24 | 1995-01-05 | Wacker Chemie Gmbh | Redispergierbare Dispersionspulverzusammensetzung |
| DE19540305A1 (de) | 1995-10-28 | 1997-04-30 | Basf Ag | Verfahren zur Herstellung von in wäßrigem Medium redispergierbaren Polymerisatpulvern |
| DE19617716A1 (de) * | 1996-05-03 | 1997-11-06 | Basf Ag | In wäßriger Lösung redispergierbare Polymerpulver |
| DE10317882A1 (de) | 2003-04-17 | 2004-11-11 | Wacker Polymer Systems Gmbh & Co. Kg | Redispersionspulver-Zusammensetzung mit abbindebeschleunigender Wirkung |
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