EP4493369B1 - Dispositif, machine et méthode pour la séparation de poses - Google Patents
Dispositif, machine et méthode pour la séparation de posesInfo
- Publication number
- EP4493369B1 EP4493369B1 EP23790272.1A EP23790272A EP4493369B1 EP 4493369 B1 EP4493369 B1 EP 4493369B1 EP 23790272 A EP23790272 A EP 23790272A EP 4493369 B1 EP4493369 B1 EP 4493369B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- supporting elements
- module
- separating
- supporting
- stencil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D2007/189—Mounting blanking, stripping and break-out tools
Definitions
- the invention relates to a device for separating the panels according to the preamble of claim 1, a processing machine according to the preamble of claim 9 and a method for separating panels according to the preamble of claim 10.
- Packaging is manufactured using web- or sheet-shaped materials.
- the sheets are printed, embossed, creased, perforated, die-cut, cut, stapled, glued, and folded into packaging.
- To optimally utilize the surface area of a sheet several identical or different copies, such as a poster, a folding box, or a package, are typically printed on a single sheet and then die-cut. These copies are referred to as a unit.
- a sheet processing machine can include various processing steps such as printing, cutting, embossing, creasing, die-cutting, perforating, gluing, and/or stapling. Such machines often also feature inspection equipment. Sheets are typically processed and trimmed in machines with form-bound die-cutting and cutting units.
- Such a processing machine is, for example, designed as a punching, cutting, perforating, embossing, and/or creasing machine.
- a processing machine is referred to below as a punching and/or stamping machine, this specifically includes a cutting, perforating, embossing, and/or creasing machine.
- flatbed die-cutting machines especially flatbed die-cutting machines.
- a cyclically moving die is used.
- the machine processes several sheets in succession using a repetitive motion. Preferably, the sheets are moved horizontally through the machine by a transport system, most often a chain gripper system.
- a punching unit such a machine typically includes other units such as a sheet feeder unit, a sheet delivery unit, a stripping unit, a sheet inserter unit, a blanking unit, and a remnant delivery unit.
- a disadvantage of this technology is its limited speed. Currently, achievable speeds are around 10,000 sheets per hour. This limitation is due to physical principles and lies in the discontinuous movement of the sheet being die-cut. The sheet is brought to a standstill in each unit of the flatbed die-cutter and then has to be accelerated back up to working speed for transport to the next unit. These braking and acceleration processes put stress on the structure of the die-cut sheet and therefore do not allow for higher processing speeds.
- Rotary die-cutting machines allows for significantly higher production speeds due to the continuous motion process.
- Rotary die-cutting machines can be equipped with modules such as a die-cutting unit, a creasing unit, an embossing unit, and a stripping unit.
- modules such as a die-cutting unit, a creasing unit, an embossing unit, and a stripping unit.
- Such a rotary die-cutting machine is, for example, made from... WO 2017/089420 A2 known.
- the DE 10 2018 219 716 B3 Figure 1 shows a sheet-processing machine.
- the sheet-processing machine includes a device for treating substrates, a delivery unit for forming stacks of treated substrates, and a blank separator.
- the delivery unit for forming stacks of treated substrates is connected to the blank separator via a transport section.
- the panels are separated in stacks and/or in batches.
- the following documents describe such devices.
- a device for removing break-off pieces and/or remnants from the blanks, in particular a blank separating unit, is known.
- the invention teaches a stack-by-stack and/or roll-by-roll separation of remnants from the blanks of previously die-cut and/or perforated sheets.
- a matrix of pins is arranged in an upper blank separating module and a lower blank separating module.
- the pins can be arranged in two positions in the vertical direction.
- the upper blank separating module and the lower blank separating module each have a relief that is coordinated with each other. In a separating operation, the two modules are moved vertically towards each other and separate the remnants from the blanks.
- the positioning of the pins in the respective modules is adapted to the blank shape.
- the higher pins in the lower blank separating module hold the blanks, and the remnants can be pushed downwards by the lower pins.
- the relief of the upper blank separating module is designed as a counterpart to the lower module.
- the remaining pieces are separated from the panels by the upper panel separator module using a shearing motion and pushed downwards.
- the pins are positioned using a template tailored to the panel shape.
- a transport system for a batch separation unit operating in stacks and/or batches is disclosed.
- the stacks are transported into the batch separation unit on a conveyor belt.
- the conveyor belt consists of several sections and can be adjusted in height section by section by means of a movable support. During the separation process, the conveyor belt is lowered.
- the conveyor belt is lowered.
- a rake then moves between the pins of the lower panel separation module and transports the panels to a delivery point.
- the device has the disadvantage that shearing between directly adjacent panels on a sheet is difficult.
- the pins can only be arranged in two positions vertically: an activated and a deactivated position. This makes controlled shearing particularly difficult.
- the matrix arrangement with defined pin spacing also makes it more difficult to remove thin webs between the panels (intermediate cuts).
- the depaneling device in a further improved embodiment.
- the depaneling device is further optimized for the flexible execution of separation cuts and intermediate cuts.
- the support pins in the lower depaneling module can be arranged in three positions.
- a positioning module with additional positioning pins is used to arrange the support pins in these three positions.
- a tool similar to that used in a flatbed die cutter can be used in the upper depaneling module.
- Similar devices reveal the WO 2021/233669 A1 as well as the WO 2021/233667 A1
- disadvantage of these devices is the complicated pin placement process.
- the support pins are positioned using setting pins in the lower depaneling module.
- the support elements particularly to be held in position by a locking mechanism, typically have a tapered or reduced cross-section in their upper section. This can allow waste material to enter the positioning module.
- the invention is based on the objective of creating an improved device for panel separation, an improved processing machine and an improved method for panel separation.
- a device for separating the panels comprises an upper panel separating module and a lower panel separating module.
- the at least one lower panel separating module has at least three support elements, preferably at least three support elements of a support module.
- the at least three support elements are arranged to be positionable in at least three positions in the vertical direction.
- a positioning module has at least a first template and a second template for positioning at least two support elements, which are particularly preferably designed as pins.
- At least one template of the templates, particularly preferably both templates, is pressure-resistant and/or rigidly designed to absorb a force during the separating process.
- a processing machine has at least one forming unit. Along the substrate transport path, at least one delivery unit is arranged downstream of the at least one forming unit. Along the substrate transport path after the at least one delivery unit, at least one device for separating the blanks is arranged.
- an upper panel separation module and a lower panel separation module are brought together to separate the panels.
- the lower panel separation module has at least three support elements. These three support elements are arranged in at least three positions in the vertical direction.
- separating elements of the upper panel separation module act upon it.
- the separation module comprises a panel and at least two support elements of the support elements, preferably the support elements of the lower separation module.
- Each of the at least two support elements, preferably each of the support elements can be arranged in at least three positions by means of a positioning module and a support module, or is arranged in one of three possible positions.
- a force is transferred from at least a portion of the at least two support elements, preferably from at least a portion of the support elements, into a pressure-resistant template of the positioning module, particularly preferably into one pressure-resistant template of at least two templates.
- An advantage achievable with the invention is that a device for depaneling has been created in an improved manner.
- the placement or positioning of the support elements, or support pins, in the lower depaneling module has been improved and/or simplified.
- the device has a simplified mechanical design. Positioning pins in the lower depaneling module can be omitted. The number of parts is significantly reduced, thereby reducing susceptibility to malfunctions and costs.
- a complex, error-prone placement process that is difficult for the operator to control is simplified. This is achieved in particular by using a rigid and/or pressure-resistant template.
- the template allows the support elements to be positioned for job changes and also absorbs and transmits forces.
- the template can transfer the forces generated during the separation process by the shearing motion between waste and panels or between connected panels into the housing.
- the template has a certain thickness of at least one centimeter up to, for example, five centimeters and is made of a hard material.
- the positioning module features an additional template for positioning the support elements. This allows the support elements to be easily arranged either on a fixed support plate or on a vertically movable plate.
- a further advantage achievable with the invention is that the positioning module is sealed against debris.
- a closing device is positioned to secure the pins, particularly the support elements designed as pins, against being pulled out into the support module and, in particular, under several sleeves and/or at least under a guide carrier or the base plate. Preferably, two areas are separated in this way: a separation area above the guide carrier and a template area below the guide carrier. The guide carrier and/or the sleeves prevent debris from entering under the separation area and into the support module.
- a closing device that prevents the support elements from being pulled out is located in the support module and preferably under the sleeves.
- the separation process itself can be significantly accelerated.
- the separation process can be up to 2 seconds faster.
- the support module and the positioning module Preferably, the carriers and/or plates can thus be moved separately from each other in the vertical direction V.
- fine adjustment of the lower panel separation module can be achieved in this way.
- the support module and the positioning module have separate drives.
- both modules are nevertheless arranged on a common linear guide.
- the two drives are arranged laterally and/or below the preferably common linear guide.
- at least the separation area and the template area can be actuated independently of each other.
- pins are guided more effectively. This results in less displacement during cutting and reduced wear.
- shutters are arranged in the stencil area below the guide carrier.
- pins are guided more effectively. The advantage is that no waste, such as leftover pieces, can fall into the positioning module, the tool area, or the template area.
- a processing machine 01 is preferably designed as a sheet processing machine 01, in particular as a punching machine 01, more preferably as a rotary punching machine 01, for processing at least one, preferably at least two, more preferably a plurality of, arc-shaped substrates 02 or sheets 02.
- processing machine 01 and/or sheet processing machine 01 also refers in particular to a punching machine 01.
- the processing machine 01 has at least one unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, preferably a plurality of units 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400.
- the processing machine 01 in particular the sheet processing machine 01, comprises at least one, more preferably at least two, further preferably at least three, and more preferably at least four, forming units 300; 400; 500; 600 trained unit 300; 400; 500; 600 for processing sheet 02, for example at least a first forming unit 300 and/or at least a second forming unit 400 and/or at least a third forming unit 500 and/or at least a fourth forming unit 600.
- An assembly 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 preferably refers to a group of devices that interact functionally, in particular to perform a preferably self-contained machining operation on the at least one substrate 02.
- an assembly 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 comprises a machine section of the processing machine 01, which is preferably arranged to be at least partially spatially separable from other machine sections.
- substrate 02 in particular arc-shaped substrate 02, specifically arc 02, is intended to encompass any substrate 02 present in planar and sectioned form, including substrate 02 in sheet or plate form, i.e., sheets or plates.
- the arc-shaped substrate 02 or arc 02 as defined above is, for example, made of cardboard and/or corrugated cardboard, i.e., cardboard sheets and/or corrugated cardboard sheets, or formed by sheets, plates, or possibly plates made of plastic, cardboard, glass, wood, or metal. More preferably The sheet-shaped substrate 02 is paper and/or cardboard, in particular sheets of paper and/or cardboard.
- sheet 02 refers both to sheets 02 that have not yet been processed by at least one unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, and to sheets 02 that have already been processed by at least one unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, possibly altering their shape and/or mass in the process.
- paper is a sheet-like material consisting essentially of fibers, mostly of plant origin, which is produced by dewatering a fibrous suspension on a screen. This creates a fiber mat, which is then dried.
- the basis weight of paper is preferably a maximum of 225 g/ m2 (two hundred and twenty-five grams per square meter).
- cardboard is a sheet-like material consisting essentially of fibers of plant origin, which is produced by dewatering a fibrous suspension on one or between two screens. The fiber structure is compressed and dried.
- Cardboard is preferably manufactured by gluing or pressing together cellulose. Cardboard is preferably formed as solid board or corrugated board.
- the basis weight of cardboard is preferably greater than 225 g/ m2 (two hundred and twenty-five grams per square meter).
- Corrugated board is cardboard made from one or more layers of corrugated paper glued to one or between layers of another, preferably smooth, paper or cardboard.
- the term "cardboard" in the preceding and following text refers to a preferably single-sided coated paper sheet with a basis weight of at least 150 g/ m2 (one hundred and fifty grams per square meter) and at most 600 g/ m2 (six hundred grams per square meter).
- cardboard exhibits high strength relative to paper.
- a sheet 02 to be processed preferably the at least one sheet 02, has a basis weight of at least 60 g/ m2 (sixty grams per square meter) and/or a maximum of 700 g/ m2 (seven hundred grams per square meter), preferably a maximum of 500 g/ m2 (five hundred grams per square meter), and more preferably a maximum of 200 g/ m2 (two hundred grams per square meter).
- a sheet 02 to be processed preferably the at least one sheet 02, has a thickness of at most 1.5 cm (one point five centimeters), preferably a maximum of 1.0 cm (one point zero centimeters), and more preferably a maximum of 0.6 cm (zero point six centimeters).
- the at least one sheet 02 has a thickness of at least 0.01 cm (zero point zero one centimeter), preferably a thickness of at least 0.03 cm (zero point zero three centimeters).
- the at least one substrate 02 in particular the at least one sheet 02, preferably has a sheet width, preferably parallel to a transverse direction A, of at least 200 mm (two hundred millimeters), preferably at least 300 mm (three hundred millimeters), and more preferably at least 400 mm (four hundred millimeters).
- the sheet width is preferably a maximum of 1,500 mm (five hundred millimeters), more preferably a maximum of 1,300 mm (three hundred millimeters), and even more preferably a maximum of 1,060 mm (sixty millimeters).
- a sheet length, preferably parallel to a transport direction T is, for example, at least 150 mm (one hundred and fifty millimeters), preferably at least 250 mm (two hundred and fifty millimeters), and more preferably at least 350 mm (three hundred and fifty millimeters). Furthermore, a sheet length is, for example, a maximum of 1,200 mm (two hundred thousand millimeters), preferably a maximum of 1,000 mm (one thousand millimeters), and more preferably a maximum of 800 mm (eight hundred millimeters).
- utility 03 preferably refers to the number of identical and/or different objects that are manufactured from the same piece of material and/or arranged on a common support material, for example, a common sheet 02.
- a utility 03 is preferably that area a sheet 02, which is designed as a product of the sheet processing machine 01, in particular as an intermediate product for the manufacture of an end product, and/or is further processed into a desired or required end product and/or is designed to be further processed.
- the desired or required end product which is preferably produced by further processing of the respective blank 03, is packaging, in particular a folding carton, or a label, in particular a label of packaging.
- the at least one sheet 02 has at least one blank 03, more preferably at least two blanks 03, more preferably at least four blanks 03, more preferably at least eight blanks 03, for example twelve blanks 03.
- the at least two blanks 03 of the at least one sheet 02 are each connected to each other and/or to the respective adjacent blank 03 by at least one holding point, more preferably by at least two holding points, more preferably by at least four holding points.
- a remnant 04; 05; 06 is, in the preceding and following, that portion of a sheet 02 which does not correspond to a usable area 03. Collected remnants 04; 05; 06 are preferably referred to as waste.
- a remnant 04; 05; 06 is preferably designed as a trim and/or breakout and/or is removable.
- the at least one remnant 04; 05; 06 is produced in at least one forming unit 300; 400; 500; 600, preferably by at least one processing step of the respective sheet 02, for example, in at least one die-cutting operation.
- the at least one remnant 04; 05; 06 is at least partially removed from the respective sheet 02 and thus, in particular, separated from the respective usable areas 03 of the sheet 02.
- at least one fourth forming unit 600 designed as a stripping unit 600, is configured to remove at least one first residual piece 04, in particular at least one scrap piece 04, and/or is configured to remove at least one scrap piece 04.
- At least one unit 1200 designed as a panel separator 1200, in particular a device for panel separating 1200 is designed to remove at least one residual piece 04; 05; 06, preferably at least one second residual piece 06, in particular at least one gripper edge 06, and/or is designed to remove at least one gripper edge 06.
- an arc 02 comprises a residual piece 05 designed as a web 05.
- the panels 03 are spaced apart from each other by the at least one web 05.
- the at least one panel separator 1200 is designed to remove the at least one residual piece 04; 05; 06, in particular the at least one web 05 and/or the at least one gripper edge 06, and more preferably all residual pieces 04; 05; 06 present in the substrate 02 at that time.
- the at least one substrate 02 in particular the at least one sheet 02, has several edges 07, 08, and 09.
- an edge 07 configured as a leading edge 07 is oriented at the front of the sheet 02 in the transport direction T and is arranged orthogonally to the transport direction T.
- the leading edge 07 is the edge 07 of the at least one sheet 02 that can be grasped for transporting the at least one sheet 02, preferably by at least one component of the sheet processing machine 01, in particular by at least one transport means of at least one transport system, and/or at which at least one component of the sheet processing machine 01, in particular by the at least one transport means of the at least one transport system, grasps the at least one sheet 02.
- An edge 08 configured as a trailing edge 08 of the at least one sheet 02 is preferably arranged opposite the leading edge 07. More preferably, the leading edge 07 and the trailing edge 08 are arranged parallel to each other. In particular, the trailing edge 08 is oriented at the rear of the at least one arc 02 in the transport direction T and is arranged orthogonally to the transport direction T. Furthermore, the arc 02 comprises two edges 09 designed as side edges 09. The two side edges 09 are preferably arranged parallel to the transport direction T. Preferably, the two side edges 09 are each orthogonal to the leading edge 07 and/or to the trailing edge 08 of the arc 02. arranged.
- the at least one sheet 02 preferably has at least one printed image.
- the printed image is a representation on the at least one sheet 02 that corresponds to the sum of all image elements, wherein the image elements were transferred and/or are transferable to the sheet 02 during at least one processing step and/or at least one printing operation, for example, before or during processing by the sheet processing machine 01.
- the surface of the at least one sheet 02 has at least one unprinted area, in particular an unprinted edge area, which is preferably configured as the at least one remnant 06 and/or the at least one gripper edge 06.
- the at least one sheet 02 has the at least one gripper edge 06 at its leading edge 07 or at its trailing edge 08.
- the at least one sheet 02 has the at least one gripper edge 06 at both its leading edge 07 and its trailing edge 08.
- the sheet 02 has at least one printing mark 11, preferably at least two printing marks 11.
- a printing mark 11 is, for example, a mark for checking a registration mark and/or a register and/or preferably for aligning the at least one sheet 02 in the transport direction T and/or in the transverse direction A.
- At least one stack 12 of sheets 02 also referred to as a substrate stack 12, preferably comprises a plurality of sheets 02, in particular the at least one sheet 02 and additionally a plurality of further sheets 02.
- the at least one stack 12 comprises at least 1,000 (one thousand) sheets 02, more preferably at least 2,000 (two thousand) sheets 02, and additionally or alternatively preferably a maximum of 15,000 (fifteen thousand) sheets 02, further preferably a maximum of 10,000 (ten thousand) sheets 02, and more preferably a maximum of 8,000 (eight thousand) sheets 02.
- the at least one stack 12 has a height of at least 100 mm (one hundred millimeters).
- the at least one stack 12 comprises at least two sub-stacks 13 of sheets 02, more preferably at least four sub-stacks 13, and more preferably at least eight sub-stacks 13.
- the at least one sub-stack 13 of sheets 02 in particular a sub-stack 13 comprising the at least one sheet 02, preferably describes a ream 13.
- a ream 13 can be understood as a packaging unit of identical flat paper, i.e., unfolded, unrolled paper in sheets or sheets 02.
- the stack 13 preferably comprises at least 50 (fifty) sheets 02, more preferably at least 200 (two hundred) sheets 02, more preferably at least 400 (four hundred) sheets 02, and additionally or alternatively preferably a maximum of 700 (seven hundred) sheets 02, more preferably a maximum of 600 (six hundred) sheets 02, more preferably a maximum of 500 (five hundred) sheets 02.
- the at least one substack 13 has a height of at least 5 mm (five millimeters), more preferably of at least 10 mm (ten millimeters), and additionally or alternatively a height of at most 400 mm (four hundred millimeters), more preferably of at most 300 mm (three hundred millimeters), more preferably of at most 200 mm (two hundred millimeters).
- a stack of units 14 and/or a display stack 14 comprises a number of units 03 corresponding to the number of sheets 02 of a stack 12.
- the at least one stack of units 14 has a maximum height of 2,000 mm (two thousand millimeters), more preferably a maximum height of 1,600 mm (one thousand six hundred millimeters), and more preferably a maximum height of 1,300 mm (one thousand three hundred millimeters).
- a partial stack of units 16 comprises a number of units 03 corresponding to the number of sheets 02 of a partial stack 13.
- a machine direction B is preferably a direction B which points from a first unit 100 of the processing machine 01 to a last unit 700 and/or 1400 of the processing machine 01.
- the machine direction B points from a unit 100, especially a first unit 100 configured as a feeder unit 100, to a last unit 700, especially a unit 700 configured as a sheet delivery unit 700, and/or to a last unit 1400, especially a unit 1400 configured as a delivery unit or sheet delivery unit 1400.
- the machine direction B is a horizontal direction B.
- the transverse direction A is preferably a horizontal direction.
- the transverse direction A is oriented orthogonally to the machine direction B.
- the transverse direction A is oriented from an operator side of the machine tool 01 to a drive side of the machine tool 01.
- a vertical direction V is preferably that direction V which is arranged orthogonally to a plane spanned by the machine direction B and the transverse direction A.
- the vertical direction V is preferably oriented perpendicularly from below and/or from a base of the machine tool 01 and/or from a lowest component of the machine tool 01 upwards and/or to a top component of the machine tool 01 and/or to a top cover of the machine tool 01.
- the operator side of the machining center 01 is preferably the side of the machining center 01 parallel to the machine direction B, from which an operator has at least partial and at least temporary access to the individual units 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 of the machining center 01, for example during maintenance work and/or Change of at least one forming tool.
- the drive side of the machine tool 01 is preferably the side of the machine tool 01 parallel to the machine direction B, which is opposite the operator side.
- the drive side preferably has at least parts, preferably at least a large part, of a drive system.
- the operator's at least temporary access to the individual units 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 on the drive side is obstructed and/or blocked by at least one component of the machine tool 01.
- the space provided for the transport of the at least one substrate 02 within the processing machine 01, which the substrate 02 occupies at least temporarily when present, is the transport path.
- the transport direction T is preferably a direction T in which the at least one substrate 02 is transported when present at every point of the transport path.
- the transport direction T points in the direction T in which the at least one substrate 02 is transported, apart from vertical movements or vertical components of movements.
- the transport direction T points in the direction T which is indicated by a first contact of the at least one substrate 02 with this assembly 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 to a final contact of the substrate 02 with this aggregate 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 shows.
- the working width is the maximum width that the at least one substrate 02 may have in order to be transported by the at least one unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, in particular the respective units 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, of the processing machine 01 and/or to be compatible with the at least one forming unit 300; 400; 500; 600 of the to be able to be processed by processing machine 01.
- the working width of processing machine 01 is preferably at least 30 cm (thirty centimeters), more preferably at least 50 cm (fifty centimeters), even more preferably at least 80 cm (eighty centimeters), even more preferably at least 120 cm (one hundred and twenty centimeters), and even more preferably at least 150 cm (one hundred and fifty centimeters).
- the processing machine 01 preferably comprises at least one unit 100 configured as a feeder unit 100.
- the feeder unit 100 is configured as a feeder, more preferably as a sheet feeder, and more preferably as a sheet feeder unit.
- the feeder unit 100 is configured as the first unit 100 of the processing machine 01 in the transport direction T.
- the feeder unit 100 is configured to feed the at least one sheet 02 onto the transport path of the processing machine 01 and/or to feed the at least one sheet 02 to at least one unit 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 downstream of the feeder unit 100 in the transport direction T.
- the processing machine 01 comprises at least one feed unit 200.
- the at least one unit 200 configured as a feed unit 200 is preferably arranged.
- the at least one feed unit 200 is configured to feed the at least one sheet 02, more preferably the at least two sheets 02, and more preferably a plurality of sheets 02, preferably sequentially to the at least one forming unit 300, 400, 500, 600.
- the at least one feed unit 200 has at least one device for capturing the at least one sheet 02.
- the at least one sheet 02 is controlled by the at least one feed unit 200 with respect to its position in the transport direction T and/or in the transverse direction A. partially, preferably fully, adjustable.
- the processing machine 01 has at least one unit 300, 400, 500, or 600 designed as a processing unit.
- the at least one forming unit 300, 400, 500, or 600 is preferably a processing unit.
- In the transport direction T after the at least one feed unit 100 and preferably additionally after the at least one feed unit 200, preferably at least one, more preferably at least two, more preferably at least three, and more preferably at least four, for example exactly four, each designed as a forming unit 300, 400, 500, or 600, is arranged.
- the at least one forming unit 300, 400, 500, or 600 preferably has at least one forming element, and more preferably exactly one forming element.
- At least one forming unit is configured as at least one embossing unit and/or at least one creasing unit and/or at least one punching unit, more preferably as a rotary punching unit, and/or at least one stripping unit.
- at least one of the forming units 300; 400; 500; 600 comprises at least one forming unit, preferably at least one embossing unit and/or at least one creasing unit and/or at least one punching unit and/or at least one stripping unit.
- the corresponding unit 300; 400; 500; 600 is then preferably configured as a punching unit and/or creasing unit and/or embossing unit and/or stripping unit.
- the at least one forming unit 300; 400; 500; 600 is configured to punch and/or cut and/or perforate and/or score and/or emboss and/or crease the at least one sheet 02.
- the at least one forming unit 300; 400; 500; 600 is configured to remove at least one residual piece 04, designed as a waste piece 04, from the at least one sheet 02.
- the at least one forming unit 300; 400; 500; 600, and more preferably the at least one forming element of the forming unit 300; 400; 500; 600 has at least one, preferably one, forming cylinder and at least one counter-pressure cylinder.
- the at least one forming cylinder and/or the At least one counter-pressure cylinder is designed as a magnetic cylinder and/or has at least one lift, preferably, particularly in the case of the forming cylinder, at least one lift with at least one tool.
- the at least one forming cylinder and the at least one counter-pressure cylinder are configured to form at least one, preferably exactly one, forming area.
- the forming area is preferably the region where the at least one forming cylinder and the at least one counter-pressure cylinder are closest to each other.
- the at least one forming unit 300; 400; 500; 600, preferably the at least one forming unit, and more preferably the at least one forming cylinder, preferably has at least one tool.
- the at least one tool is arranged in the region of the forming area in direct contact with the counter-pressure cylinder, for example, in contact with it at least in the absence of the at least one sheet 02.
- the at least one sheet 02 which is processed by the at least one forming unit 300; 400; 500; 600, i.e., which is arranged on the transport path in the transport direction T after the at least one forming unit 300; 400; 500; 600, preferably has at least one die-cut indentation.
- the at least one die-cut indentation is, for example, designed as a groove and/or notch and/or embossing and/or cut and/or perforation and/or slit and/or as a broken-out waste piece 04.
- the at least one die-cut indentation is designed to at least partially separate the at least one blank 03 from the at least one residual piece 04; 05; 06 and/or from the at least one further blank 03 of the at least one sheet 02.
- the at least one sheet 02 which is processed by the at least one forming unit 300; 400; 500; 600 is processed, i.e., which is arranged on the transport path in transport direction T after the at least one forming unit 300; 400; 500; 600, which has at least one utility 03, preferably at least two utility 03, more preferably at least four utility 03; further preferably at least eight uses 03, and at least one remaining piece 04; 05; 06.
- the processing machine 01 comprises at least one delivery unit 700.
- the at least one unit 700 In the transport direction T, following the at least one forming unit 300, 400, 500, or 600, preferably following the at least two, more preferably the at least four, or more preferably all forming units 300, 400, 500, or 600, the at least one unit 700, designed as a delivery unit 700, is arranged.
- the delivery unit 700 has at least one chain conveyor system, for example, with gripper bridges.
- the at least one delivery unit 700 is designed as a sheet delivery unit 700.
- the at least one sheet delivery unit 700 is configured to place the at least one sheet 02 onto at least one stacking support 17, for example, at least one pallet 17, a conveyor belt, or another type of stacking support 17.
- the at least one sheet display 700 is configured to form at least one stack 12 of sheets 02 or at least one partial stack 13 of sheets 02, preferably on the at least one stacking base 17.
- the stack 12 or the partial stack 13 preferably comprises the at least one sheet 02 and further, preferably a plurality, sheets 02.
- At least one unit 800, 900, 1000 In the transport direction T after the at least one sheet delivery 700, at least one unit 800, 900, 1000, preferably configured as a transport system 800; 900; 1000, and more preferably as a transfer transport system 800; 900; 1000, is preferably arranged.
- the at least one transfer transport system 800; 900; 1000 is configured to transport the at least one sheet 02 and more preferably additional sheets 02, preferably the at least one stack 12 or the at least one partial stack 13, from the at least one sheet delivery 700 to the at least one unit 1100; 1200; 1400 downstream in the transport direction T.
- the at least one intermediate alignment unit 1100 is configured to align and/or loosen the at least one partial stack 13, which preferably comprises the at least one sheet 02 and further sheets 02.
- the at least one intermediate alignment unit 1100 has at least one stop, preferably at least two stops, against which the at least one partial stack 13 is aligned.
- the processing machine 01 has at least one blanking unit 1200.
- the at least one blanking unit 1200 is preferably arranged downstream of the at least one forming unit 300; 400; 500; 600 and the at least one delivery unit 700 along the transport path of substrate 02.
- the blanks 03 are separated from the residual pieces 04; 05; 06, preferably the remaining residual pieces 04; 05; 06.
- the residual pieces 04; 05; 06 are separated from the blanks 03 in partial stacks and/or in batches.
- residual pieces 04; 05; 06 can also include residual pieces 04; 05; 06, which are usually removed in a prior forming unit 300; 400; 500; 600, in particular the stripping unit, in which at least one blanking unit 1200 is removed.
- the at least one panel separation unit 1200 preferably comprises at least one panel separation device 1201 and at least one support element 1202 designed as a conveyor belt 1202, also called a segment belt 1202.
- the at least one panel separation device 1201 generates and/or causes a shearing motion with a shear force between the panels 03, in particular the partial panel stacks 16 designed as panel partial stacks 16, and the remaining pieces 04; 05; 06, in particular the Stacking of residual pieces 04; 05; 06.
- the residual pieces 04; 05; 06 are preferably transported from the at least one utility separation unit 1200 after the separation process and directed, for example, into a waste container 51 and/or into a shredding device 51.
- At least one depaneling unit 1200 is followed by at least one delivery unit 1400.
- at least one, preferably at least two, more preferably at least four, more preferably at least eight, stacks of individual components 16 are transported from the depaneling unit 1200 to the delivery unit 1400 by means of at least one transport means 1401, for example, at least one rake 1401.
- the at least one, preferably at least two, more preferably at least four, more preferably at least eight, stacks of individual components 16 are collected on at least one stacking support 17, preferably at least one pallet 17, and/or stacked into at least one stack of individual components 14 and/or delivery stack 14.
- such a stack of individual components 14 comprises at least two, more preferably at least four, more preferably at least eight, stacks of individual components 16.
- a sheet 02 is inserted between each stack of individual components 16 as an intermediate sheet 02 to increase stability.
- At least one forming unit of at least one forming assembly 300, 400, 500, 600 is configured as an embossing unit.
- the forming assembly 300, 400, 500, 600 configured as an embossing unit comprises at least one forming cylinder configured as a die-cutting cylinder.
- the at least one embossing unit is configured to produce at least one relief embossing and/or at least one Braille embossing on the at least one sheet 02.
- the at least one relief embossing is preferably either raised or recessed relative to the surrounding surface of the sheet 02.
- the at least one forming cylinder is configured to produce both at least one raised and at least one recessed relief embossing.
- different relief embossings produced by at least one embossing unit in the surface of at least one sheet 02 have different heights.
- At least one forming unit of at least one forming unit 300; 400; 500; 600 is configured as a creasing unit.
- the forming unit configured as a creasing unit is configured to crease at least one sheet 02.
- the creasing unit is additionally configured to punch and/or score and/or perforate and/or emboss the at least one sheet 02.
- the at least one creasing unit is configured to produce at least one fold, for example, for at least one folding operation.
- At least one forming unit of at least one forming unit 300; 400; 500; 600 is designed as a punching unit.
- the forming unit designed as a punching unit is configured to punch and/or perforate and/or score at least one sheet 02.
- the at least one forming unit of at least one forming unit 300; 400; 500; 600 is designed as a punching unit with at least one extraction system, preferably a perforation extraction system.
- the forming unit designed as a punching unit with at least one extraction system is configured to punch and/or perforate and/or score the at least one sheet 02, whereby at least one waste piece 04 is simultaneously removed from the at least one sheet 02.
- the at least one waste piece 04 is completely separated from the at least one sheet 02 by the processing in the at least one forming unit and is held on the forming cylinder with air, preferably suction air, and blown into at least one extraction box of the forming unit.
- waste pieces 04 are thus which, for example, cannot be removed by further processing steps and/or, for example, have a surface area of at most 0.25 cm2 (0.25 square centimeters), from which at least one sheet 02 can be removed.
- the processing machine 01 has at least one forming unit 300 with at least one punching unit and at least one extraction system.
- At least one forming unit of at least one forming unit 300; 400; 500; 600 is designed as a stripping unit.
- the forming unit designed as a stripping unit is configured to remove at least one waste piece 04, more preferably at least two waste pieces 04, more preferably at least four waste pieces 04, and more preferably a plurality of waste pieces 04, from which at least one sheet 02 is removed, more preferably by stripping and/or suction.
- the processing machine 01 particularly in the case of producing at least one label, for example at least one label on a plastic package, has at least one forming unit 400 with at least one punching unit and, for example, additionally a forming unit 300 upstream of this forming unit 400, with at least one punching unit and at least one extraction system.
- the at least one sheet delivery unit 700 is arranged directly downstream of the forming unit 400 with the at least one punching unit, i.e., in particular without any further forming unit 300, 400, 500, or 600 in between.
- the processing machine 01 particularly in the case of producing at least one further label, for example at least one paper label, comprises at least one forming unit 400 with at least one punching unit and, for example, additionally, a Forming unit 400 is preceded by a forming unit 300 with at least one punching unit and at least one extraction unit.
- a forming unit 300 with at least one creasing unit or at least one embossing unit is preceded by the forming unit 400 with the punching unit.
- the at least one sheet delivery unit 700 is arranged directly downstream of the forming unit 400 with the punching unit, i.e., in particular without any further forming unit 300, 400, 500, or 600 in between.
- the processing machine 01 has at least three forming units 300, 400, 500, and 600.
- the first forming unit 300 has at least one embossing or creasing unit.
- the embossing unit is arranged upstream of the second forming unit 400, which has the creasing unit.
- a forming unit 400 or 500 with at least one die-cutting unit preferably follows.
- the third or fourth forming unit 500 or 600 has at least one stripping unit.
- the forming unit 500 or 600 with the at least one stripping unit is located directly downstream of the forming unit 400.
- the at least one sheet delivery unit 700 is arranged directly following the forming unit 500; 600 with the at least one stripping unit, i.e., preferably without a further forming unit 300; 400; 500; 600 in between.
- the at least one panel separation unit 1201 of the at least one panel separation unit 1200 preferably comprises at least one upper panel separation module 1204 and at least one Lower depaneling module 1203.
- the at least one upper depaneling module 1204 is preferably arranged vertically spaced from the at least one lower depaneling module 1203 in the direction V.
- the at least one upper depaneling module 1204 is preferably moved from a first position in the open state towards the at least one lower depaneling module 1203 and is preferably in contact with the at least one lower depaneling module 1203 at least indirectly via the panels 03 and/or the partial stack 13 of panels 03 during the separation process.
- the shearing movement of the at least one depaneling module 1204 By means of the shearing movement of the at least one depaneling module 1204, a shear force is applied to the remaining pieces 04; 05; 06 and/or partial stack 13 of remaining pieces 04; 05; 06, and the remaining pieces 04; 05; 06, in particular the partial stack 13 of remaining pieces 04; 05; 06 is separated from the panels 03, in particular the panel stacks 16.
- shear forces additionally act between the panels 03 to separate them from one another.
- the at least one upper panel separation module 1204 is arranged to be moved from the open position to a closed position during the separation process.
- the at least one upper depaneling module 1204 has at least one upper separating tool 1210.
- the at least one upper separating tool 1210 preferably has several elements 1212 designed as separating elements 1212, each with an effective surface 1215.
- the several separating elements 1212 can preferably be arranged in an activated position or a deactivated position.
- the at least one lower depaneling module 1203 has at least one lower separating tool 1209 with preferably several support elements 1211.
- the at least one lower panel separation module 1203 has at least three support elements 1202; 1211 of a support module 1245.
- the at least three support elements 1202; 1211 are arranged to be positionable in at least three positions in the vertical direction V.
- the at least three positions preferably differ in the vertical direction V, particularly at least at one point in time.
- At one point in time preferably at least two support elements 1211, preferably designed as pins 1211, of the at least three support elements 1202; 1211, which can be positioned or are positioned by the positioning module 1246, form two upper positions in the vertical direction V of the at least three positions.
- a third position which is particularly preferably arranged below the two upper positions, is preferably formed by a further support element 1202 of the at least three support elements 1202; 1211, which is preferably designed as a conveyor belt 1202.
- the further support element 1211 can also be positioned by the positioning module 1246 and/or is designed as a pin 1211.
- the support elements 1202; 1211 are preferably designed to support blanks 03 or remnant pieces 04; 05; 06, i.e., waste.
- the multiple support elements 1211 preferably the support elements 1211 of the lower separating tool 1209, are designed as pins 1211, in particular support pins 1211
- the multiple separating elements 1212 preferably the separating elements 1212 of the upper separating tool 1210, are designed as pins 1212, in particular separating pins 1212.
- the at least one upper depaneling module 1204 and the at least one lower depaneling module 1203 preferably each have a separating tool 1209; 1210 designed as a matrix 1209; 1210 of pins 1211; 1212.
- the at least one upper depaneling module 1204 has at least one upper matrix 1210 or separating element matrix 1210 with multiple pins 1212, in particular separating pins 1212.
- the at least one lower depaneling module 1203 has, in particular, at least one lower matrix 1209, especially a support pin matrix 1209, with several pins 1211, especially support pins 1211.
- the lower support elements 1211, especially the lower pins 1211 preferably support the partial stacks 13, preferably the partial depaneling stacks 16, and the upper depaneling module 1204, and in particular the several separation elements 1212, especially the several separation pins 1212, perform a relative movement to the at least one The lower panel separation module 1203 and cause a shearing movement and/or shear force on the remaining pieces 04, 05, 06, and preferably also on parts of the at least one partial panel stack 16.
- the separating elements 1212 are positioned such that the multiple separating elements 1212 press, in particular, on the remaining pieces 04, 05, 06 located at the edge of the sheets 02.
- the remaining pieces 04, 05, 06 are thus separated from the panels 03, and, for example, connected panels 03 are also separated from each other.
- the at least one upper panel separation module 1204 and the at least lower panel separation module 1203 have a coordinated relief with at least two levels each, due to the positionable separating elements 1212 and/or support elements 1211.
- the at least one lower panel separation module 1203, in particular the support elements 1202; 1211, can be positioned in at least three positions and/or levels.
- the support elements 1202; 1211 are preferably those suitable for supporting the blanks 03 or the remaining pieces 04; 05; 06, in particular waste pieces.
- two of these support elements 1202; 1211 are pins 1211, in particular the two upper types of support elements 1211. These preferably support the blanks 03 and/or the partial stacks 16.
- the conveyor belt 1202 is considered a third type of support element 1202. This is preferably provided for supporting and removing the waste.
- the support elements 1211 can also be formed solely from elements of the lower separating tool 1209, in particular support pins 1211.
- at least two of the at least three support elements 1202; 1211 are designed as support elements 1211 of the lower separating tool 1209.
- the lower separation module 1203 has three support elements 1202; 1211 which can be arranged in 3 positions and are also temporarily in at least one separation position. This ensures the separation of the waste, preferably the remaining pieces 04; 05; 06, and generates a shearing motion on the panels 03, especially connected panels 03.
- the at least one panel separating unit 1200 preferably comprises at least one support element 1202 and/or transport means 1202 and/or conveyor belt 1202 for transporting the partial stacks 13 and/or stacks 13 and/or panels 03 and/or partial panel stacks 16 from an upstream unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100 into the at least one panel separating unit 1200.
- the at least one conveyor belt 1202 is configured as a transport means 1202 with several sections 1206 and/or conveyor belt links 1206.
- the sections 1206 are also referred to as segments 1206 in the preceding and following text.
- the at least one conveyor belt 1202 is preferably designed as a continuous, circulating transport element 1202 and is arranged in operative connection with several circulating elements 1217.
- the at least one conveyor belt 1202 has at least one area, in particular a transport area 1207, in which a partial stack 13 and/or ream 13 and/or panel 03 and/or partial panel stack 16 is in contact with the conveyor belt 1202 at least temporarily.
- the at least one transport area 1207 is preferably designed in a horizontally oriented plane and transports a partial stack 13 and/or ream 13 and/or panel 03 and/or partial panel stack 16 in the transport direction T through the at least one panel separator 1200.
- a portion of the transport area 1207 of the at least one conveyor belt 1202 can preferably be changed at least temporarily in the vertical direction V, in particular lowered and/or raised, or is changed accordingly.
- the vertically variable portion of the transport area 1207 is arranged between the at least one upper depaneling module 1204 and the at least one lower depaneling module 1203.
- the at least one variable transport area 1207 is lowered in the vertical direction V during the separation process and then serves as a support element 1202.
- the remaining pieces 04, 05, and 06 are collected on the transport area 1207 and, after the separation process, are discharged from the depaneling unit 1200 by means of the conveyor belt 1202 and, for example, by means of a The shredding device 51 shreds the material and/or collects it in a waste container 51.
- the remaining pieces 04; 05; 06 are transported directly into a waste container 51 after separation.
- the individual conveyor belt links 1206 preferably have several openings 1208 and/or holes 1208. At least in the transport area 1207, which can be varied in the vertical direction V, the openings 1208 and/or holes 1208 must be positioned and/or aligned relative to the at least one lower panel separation module 1203 during the separation process. During the separation process, a portion of the support pins 1211 preferably protrude at least partially through the holes 1208 of the at least one transport area 1207, which is variable in the vertical direction V, and support the individual partial stacks 13 and/or reams 13 and/or panels 03 and/or partial panel stacks 16, acting as a counterpart to the at least one upper panel separation module 1204.
- the upper panel separation module 1204 thus interacts with at least the at least two support elements 1211, preferably support pins 1211, of the lower panel separation module 1203.
- a portion of the at least two support elements 1211 i.e., preferably the pins 1211, protrude at least partially through holes 1208 of the at least one transport area 1207 of the support element 1202, which is designed as a conveyor belt 1202 and is variable in the vertical direction V.
- the conveyor belt 1202 and the support elements 1211 of the lower separation tool 1209 are arranged such that the support elements 1211 of the lower separation tool 1209 can protrude through the holes 1208 of the transport area 1207 of the conveyor belt 1202 and/or are arranged to protrude at least partially through the holes 1208 at least at one time, preferably at least during the separation process.
- the uppermost partitioning module 1204 preferably comprises the multiple partitioning elements 1212, in particular the multiple partitioning pins 1212 and the at least one partitioning element matrix 1210, in particular the at least one partitioning pin matrix 1210.
- the multiple separating elements 1212 of the separating element matrix 1210 are preferably each arrangable or positionable in at least two positions, an activated and a deactivated position, and/or can be set in at least two positions.
- the at least one upper panel separating module 1204 has at least one template 1216 for this purpose.
- Such a template 1216 preferably has several holes, each hole being adapted to the position of the multiple activated separating elements 1212 in the at least one separating element matrix 1210.
- precisely those holes of the at least one template 1216 are closed whose associated separating elements 1212 are to be deactivated.
- the holes associated with the separating pins 1212 to be activated are left open.
- the separating elements 1212, in particular the separating pins 1212 are preferably arranged in the activated and/or in the deactivated position by means of the at least one template 1216.
- the separating pins 1212 of the at least one upper separating tool 1210 which are arranged in the activated position, are arranged to apply a force, for example exclusively, to the remaining pieces 04; 05; 06, in particular the webs 05, during the separating process.
- a separating element 1212 of the multiple separating elements 1212 in the activated position has a first distance A1 to an upper support plate 1213.
- a separating element 1212 of the multiple separating elements 1212 in the deactivated position has a second distance A2 to the support plate 1213.
- the support plate 1213 is preferably a plate 1213 on the at least one upper partition module 1204 to which the separating elements 1212 are attached by means of a closing device.
- the first distance A1 and the second distance A2 are each arranged from an effective surface of the separating elements 1212, preferably from a plane running centrally in the vertical direction V through the support plate 1213.
- the activated separating elements 1212 are not blocked by the template 1216 and are arranged in a horizontally oriented plane, preferably further down and/or closer to the at least one lower panel separating module 1203 in the vertical direction V.
- the deactivated separating elements 1212 are arranged in a horizontally oriented plane, preferably further up and/or further away from the at least one lower partition separating module 1203 in the vertical direction V.
- the separating pins 1212 are fixed in the activated and deactivated positions by means of several closing mechanisms.
- such closing mechanisms have shapes and/or areas with different cross-sections. The shape can be moved to attach and/or fix a separating element 1212.
- the separating pins 1212 have at least one groove 1221 for fixing, preferably in the activated position.
- the separating pins 1212 are guided and/or suspended in a carrier plate 1213, or an upper carrier plate 1213.
- the at least one template 1216 is placed on the at least one carrier plate 1213.
- the at least one support plate 1213 can be moved in the vertical direction V, for example on a linear guide 1218, by means of a drive.
- the at least one upper depaneling module 1204 preferably has at least one further support plate 1214, in particular a lower support plate 1214.
- the at least one further support plate 1214 is designed as a metal plate with a hole matrix 1219, wherein the hole matrix 1219 is aligned with the at least one upper pin matrix 1209 and, more preferably, with the positions of the separating pins 1212.
- the holes of the hole matrix 1209 are arranged uniformly, and in particular preferably, in a square pattern.
- each hole of the at least one support plate 1214 is arranged in the vertical direction V directly below an associated separating pin 1212. Regardless of the design of the template 1216, none of the holes of the hole matrix 1209 are closed.
- the at least one further carrier plate 1214 serves in the separation process as a counter-pressure surface for the partial stacks 13 and/or reams 13 and/or panels 03 and/or panel partial stacks 16 and for guiding the activated separation pins 1212.
- the at least one lower support plate 1214 additionally includes at least one further upper separating tool 1205, or an upper depaneling tool 1205, arranged on the upper depaneling module 1204.
- the at least one lower support plate 1214 is adjustable in the vertical direction V by means of at least one further drive.
- the at least one lower support plate 1214 has at least one clamping system for attaching and/or fixing the at least one separating tool 1205 to the at least one lower support plate 1214.
- the at least one upper depaneling tool 1205 comprises a support plate 1222 designed as a depaneling tool carrier 1222.
- the at least one upper depaneling tool 1205 is attached to the upper depaneling module 1204 by means of a depaneling tool carrier 1222.
- a depaneling tool carrier 1222 Preferably, several elements are arranged on the at least one depaneling tool carrier 1222, which are adapted to a panel shape and/or the number of panels 03. In particular, these multiple elements are attached and/or fixed to the depaneling tool carrier 1222.
- the at least one depaneling tool carrier 1222 preferably has multiple separating pin holes 1223, and in particular, the multiple separating elements 1212 in the activated position are preferably positioned in a horizontal orientation directly above the separating pin holes 1223 in the vertical direction V.
- the at least one lower support plate 1214 preferably has guide rails and a device for centering the at least one cutting tool 1205 on the underside of the at least one lower support plate 1214.
- the at least one support plate 1213 and the at least one further support plate 1214 are preferably arranged to be movable independently of one another electrically and/or hydraulically and/or pneumatically, for example on a common linear guide 1218.
- the at least one upper separating tool 1205 is preferably matched and/or adapted to the formation and/or arrangement of the utility 03 on the sheet 02.
- the remaining pieces 04, 05, 06 and/or the blanks 03 are additionally separated by means of at least one upper blanking tool 1205.
- at least one upper blanking tool 1205. For example, if there are several blanks 03 on a sheet 02, thin remaining pieces 05 and/or webs 05 may be arranged between the blanks 03. In such a case, the webs 05 must be additionally removed in the at least one blanking unit 1200.
- the processing and/or removal of these thin remaining pieces 05 and/or webs 05 in the at least one blanking unit 1200 is referred to as an intermediate cut.
- the distance between two adjacent separating elements 1212 is between 8 mm (eight millimeters) and 12 mm (twelve millimeters), which is why such very thin webs 05 with a width of less than 8 mm (eight millimeters) cannot be removed, or can only be removed with difficulty, without an additional blanking tool 1205.
- blanks 03 can be arranged on a sheet 02 without an intervening web 05, thus saving space on the sheet 02.
- the adjacent blanks 03 on the sheet 02 are in direct contact with each other.
- the adjacent blanks 03 are connected by one or more holding points after die-cutting. These can be separated by a relative movement.
- the separation of two adjacent blanks 03 is referred to as a separation cut.
- the at least one separation tool 1205 must be adapted and/or modified for each separation cut and/or intermediate cut.
- such a separation tool 1205 must be changed with each job change.
- the at least one upper blank separation tool 1205 has at least one contact surface 1227; 1230, wherein the at least one contact surface 1227; 1230 has an outline and/or area adapted to a blank shape.
- the at least one upper depaneling tool 1205 is mounted and/or fixed on a carrier plate 1222, preferably centrally.
- a carrier plate 1222 is preferably designed as The depaneling tool carrier 1222 is designed to support the depaneling tool 1205.
- the carrier plate 1222 is made of a metal, more preferably of wood.
- the carrier plate 1222 with the at least one tool 1205 and/or separating tool 1205 is arranged on the lower carrier plate 1214 of the at least one upper depaneling module 1204.
- the carrier plate 1222 has several separating pin holes 1223 which correspond in the vertical direction V to the holes of the hole matrix 1219 of the lower carrier plate 1214 above it.
- the separating pins 1212 arranged in the activated position, project through the several separating pin holes 1223 during the separation process and exert a force on the remaining pieces 04; 05; 06 to be removed.
- the separating pin holes 1223 are preferably arranged around the at least one separating tool 1205 and in a preferred embodiment also arranged within the at least one separating tool 1205, in particular between individual tool sections and/or areas.
- the at least one depaneling tool 1205 for performing the separation cut is preferably characterized in that the surface 1224 coming into contact with the panels 03, in particular the entire contact surface 1224, has regions 1225; 1226 with different properties.
- the at least one upper depaneling tool 1205 for separating panels 03 arranged directly next to each other on a sheet 02 has at least one contact surface 1224; 1227; 1230 which corresponds to or is smaller than the surface area of a panel 03 on a sheet 02.
- the contact surface 1224 has at least one region 1225 with higher stiffness or lower elasticity and at least one region 1226 with lower stiffness or higher elasticity. Stiffness here refers in particular to stiffness with respect to a displacement in the vertical direction V.
- the areas 1226 with low stiffness and the areas 1225 with high stiffness are preferably arranged alternately on the at least one upper depaneling tool 1205.
- Each area 1225; 1226 preferably has its own contact element.
- the element 1228; 1235, formed with its own contact surface 1227; 1230, which comes into contact with a blank 03 during the separation process, is preferably the at least one upper blank separation tool 1205 and, in particular, the at least one first contact element 1228, has the at least one first contact surface 1227.
- the at least one second contact element 1235 has the at least one second contact surface 1230.
- This at least one contact element 1228; 1235 and/or the contact surfaces 1227; 1230 are each preferably matched and/or adapted to the shape of the blank 03.
- such an upper depaneling tool 1205 has at least one, preferably at least two, more preferably at least three, more preferably eight, first contact elements 1228, each with at least one, preferably at least two, more preferably at least three, more preferably at least eight, first contact surfaces 1227.
- such an upper depaneling tool 1205 has at least one, preferably at least two, more preferably at least three, more preferably at least eight, second contact elements 1235, each with at least one, preferably at least two, more preferably at least three, more preferably at least eight, second contact surfaces 1230.
- the areas 1226 with lower stiffness have, for example, several elements 1229, in particular tool support elements 1229, for example foam elements 1229, with low stiffness and/or high elasticity, between the respective at least one first contact element 1228 and the depaneling tool carrier 1222 or the carrier plate 1222.
- the areas 1225 with higher stiffness have, for example, several further elements 1231, preferably several second tool support elements 1231, for example several metal rods 1231, with high stiffness and/or low elasticity between the respective contact element 1225 and the carrier plate 1222 or the depaneling tool carrier 1222.
- first contact surface 1227 between the at least one first contact surface and the at least one depaneling tool carrier 1222.
- Tool support element 1229 is arranged and at least one second tool support element 1231 is arranged between the at least one second contact surface 1230 in the at least one depaneling tool carrier 1222.
- the at least one first tool support element 1229 and/or the at least one second tool support element 1231 have elastic properties.
- the at least one first tool support element 1229 has higher elasticity and/or greater deformability than the at least one second tool support element 1231.
- the at least one region 1226 and/or the at least one first contact surface 1227 with low stiffness are movable and/or temporarily deform in the vertical direction V.
- the plane through the contact surfaces 1227 of the regions 1226 with lower stiffness changes relative to a plane through the entire contact surface 1224 of the at least one separation tool 1205.
- the region 1226 with lower stiffness changes relative to the contact surface 1230 of the regions 1225 with higher stiffness.
- the at least one region 1225 and/or the regions 1225 with higher stiffness are immobile during the separation process and, in particular, remain in one plane. This plane is preferably the plane through the contact surface 1224 of the at least one separation tool 1205.
- the at least one upper depaneling tool 1205 has at least one first contact surface 1227 with a first distance A3 to the at least one depaneling tool carrier 1222. Furthermore, the at least one upper depaneling tool 1205 has at least one further contact surface 1230 with a second distance A4 to at least one depaneling tool carrier 1222. In a first position, for example, the open position of the at least one depaneling unit 1201, the first distance A3 and the second distance A4 are preferably equal.
- the at least one first contact surface 1227 and/or the at least one second contact surface 1230 are preferably in at least one further position, for example, a separation position.
- the at least one first contact surface 1227 has a third distance A5 and/or the at least second contact surface 1230 has a fourth distance A6.
- the third distance A5 of the at least one first contact surface 1227 also differs from the fourth distance A6 of the at least one second contact surface 1230 to the separation tool carrier 1222.
- the fourth distance A6 of the associated area 1226 with the lower stiffness and the contact surface 1230 is smaller in the separation position than the third distance A5.
- the several first contact surfaces 1227 preferably each have a distance A5 and the several second contact surfaces 1230 each have a distance A6 to the at least one depaneling tool carrier 1222.
- the at least one first contact surface 1227 and/or the at least one second contact surface 1230 is arranged in the vertical direction V and/or in the direction of a surface normal to one of the contact surfaces 1227; 1230, in particular differently, rigidly and/or movably.
- the upper panel separator module 1204 has a relief.
- This relief is formed by means of at least three elements 1212, 1228, and 1235.
- at least one of these elements 1212, 1228, and 1235 is a separating element 1212, and at least two are contact elements 1228 and 1230.
- these at least three elements 1212, 1228, and 1235 can each be arranged at at least three different distances A7, A6, and A5.
- the three distances A7, A6, and A5 differ in their dimensions in the vertical direction V and/or in height.
- a separating element 1212 has a distance A7 to a carrier plate 1222, and the contact elements 1228 and 1235 have distances A6 and A5 to a carrier plate 1222.
- "relief” refers to a The arrangement of the three elements 1212; 1228; 1235 in different positions and several surfaces in different arrangements in the vertical direction V are meant. These surfaces are formed, for example, by several adjacent elements 1212; 1228; 1235. In particular, the surfaces are at the same height with respect to the vertical direction V.
- the lower panel separation module 1203 preferably has a relief adapted to the relief of the upper panel separation module 1204.
- the lower panel separation module 1203 preferably has a relief with at least three support elements 1202; 1211.
- the at least three support elements 1202; 1211 preferably form the relief, preferably at least during the separation process, or can be arranged to form the relief at at least one point in time.
- the at least three support elements 1202; 1211 preferably have three different distances A11; A12; A13 to a guide carrier 1240, in particular the center line 1247 of a guide carrier 1240, of the lower panel separation module 1203.
- the support elements 1202; 1211 can be arranged at at least four different distances A11; A12; A13; A14, or at least one support element 1202; 1211 has one of the four distances A11; A12; A13; A14.
- the relief of the lower panel separation module 1203 and the upper panel separation module 1204 is preferably designed such that, in the separation position, the difference between two distances A12; A13 of at least two support elements 1211 or at least three support elements 1202; 1211 corresponds to, or can correspond to, the difference between two distances A5; A6 of at least two active surfaces 1215 and/or contact surfaces 1227; 1230.
- each of the panel separation modules 1204; 1203 preferably comprises several surfaces and/or elements that can be arranged in at least three positions.
- the several surfaces are preferably the support surfaces 1248; 1249 of the support elements 1202; 1211.
- a relief with three different surfaces in different vertical directions V and/or vertical positions is formed in the separation position. That is, preferably the at least three support surfaces 1248; 1249 of the at least three support elements 1202; 1211 are arranged or can be arranged in three different planes in the vertical direction V.
- the surfaces are formed by the contact surfaces 1215; 1227; 1230 of the elements 1212; 1228; 1235.
- first contact elements 1228 and/or the second contact elements 1235 can be additionally subjected to force, for example by means of a drive 1232, preferably by means of at least one pneumatic cylinder 1232, and/or electrically by means of an electric drive 1232.
- Layers 1236 with different stiffnesses and/or elasticities can be present between the first contact elements 1228 and/or the second contact elements 1235 and the carrier plate 1222.
- spacer elements can be provided between the first contact elements 1228 and/or the second contact elements 1235 and the carrier plate 1222.
- guide elements 1233 in particular metal rods 1233, can project beyond the first contact elements 1228 and/or the second contact elements 1235 towards the lower depaneling module 1203 and hold the partial stacks 13 and/or stacks 13 and/or panels 03 and/or partial stacks 16 in their position throughout the entire separation process.
- the upper depaneling tool 1204 has only one contact element 1228; 1235, for example, here the first contact element 1228 with the first contact surface 1227.
- the second contact surface 1230 free areas without a contact element 1235 are arranged. In particular, this results in The height difference of the distances A5 and A6 is then not achieved by the elastic tool support elements 1229; 1231 but by omitting the second contact surface 1230 with the second contact element 1235.
- several working elements 1234 can project between the contact elements 1228 beyond the plane of the contact surface 1227 of the at least one separating tool 1205 in the direction of the lower panel separation module 1203 and additionally remove residual pieces 04; 05; 06, for example parts of the frame and/or inner residual pieces 04.
- the at least one separating tool 1205, in particular the at least one upper separating tool 1205, is suitable for making intermediate cuts and, in particular, for removing webs 05.
- the contact surface 1224; 1227; 1230 for removing remnant pieces 05 and/or webs 05 has an outline, and the outline is larger than the outline of a blank 03 on an arc 02.
- the at least one upper blank separating tool 1204 for making intermediate cuts also has at least one working element 1237, which is preferably rigid.
- the at least one working element 1237 is preferably arranged on the blank separating tool carrier 1222 and projects towards the at least one lower blank separating module 1203.
- the at least one working element 1237 is arranged such that the remnant pieces 04; 05; 06, in particular the remaining pieces 05 and/or webs 05, are pressed downwards between the lower pin matrix 1209 during the separation process.
- the at least one working element 1237 is arranged in the separation position of the upper panel separation module 1204 to remove the remaining pieces 05 and/or the webs 05 from the sheets 02. Additionally or alternatively, such a working element 1237 acts on remaining pieces 04, 05, 06 of the frame and/or other remaining pieces 04, 05, 06 of the partial stacks 13 and/or reams 13 and/or panels 03 and/or partial panel stacks 16.
- the at least one working element 1237 forms the outline of a partial stack 13 and/or ream 13 and/or panel 03 and/or partial panel stack. 16.
- an active element 1237 preferably to increase stability and prevent sticking of a partial stack 13 and/or stack 13 and/or panel 03 and/or partial panel stack 16
- at least one additional support element 1238 preferably made of an elastic material, is provided and/or arranged.
- the at least one support element 1238 is preferably made of several layers and/or can additionally be subjected to a load, for example by a pneumatic cylinder.
- the at least one depaneling tool 1205, in particular the at least one upper depaneling tool 1205, can be used as a combination tool for performing separation cuts and/or intermediate cuts.
- the at least one depaneling tool 1205 then has the separation cut arrangement in areas with connected partial stacks 13 and/or rows 13 and/or panels 03 and/or partial panel stacks 16, and the intermediate cut arrangement in areas with internal remnant pieces 04; 05; 06, in particular at webs 05.
- the surrounding areas in which separating pins 1212 are preferably used to remove the remnant pieces 04; 05; 06 can, for example, be replaced by an outline contour on the tool and/or depaneling tool 1205.
- the combination tool is supplemented by the arrangement of the separating pins 1212.
- the at least one panel separation device 1200 preferably separates at least one partial panel stack 16 from a stack 12 and/or a ream 13 of sheets 02 in a panel separation process.
- the at least one panel separation device 1200 comprises at least one panel separation unit 1201. In a separation process, at least one lower panel separation module 1203 and at least one upper panel separation module 1204 are brought into contact.
- the at least one upper panel separation module 1204 preferably comprises an upper separation tool 1210 with several separation elements 1212 in an activated or deactivated position.
- one of the several separating elements 1212 In the activated position, one of the several separating elements 1212 has a first distance A1 to a support plate 1213, and in the deactivated position, one of the several separating elements 1212 has a second distance A2 to the support plate 1213 in a first position of the support plate 1213.
- the at least one support plate 1213 is arranged in the first position, while the at least one panel separator 1201 is arranged in an open position.
- adjacent depanels 03 on a sheet 02 are preferably separated and/or can be separated.
- residual pieces 04; 05; 06 preferably residual pieces 05 and/or webs 05 between two panels 03 on an arc 02, are removed and/or can be removed by means of at least one working element 1237.
- the third distance A5 of the at least one first contact surface 1227 differs from the fourth distance A6 of the at least one second contact surface 1230 at least temporarily and/or positionally.
- the at least one first contact surface 1227 and/or the at least one second contact surface 1230 are movable in the vertical direction V and/or in the direction of a surface normal to one of the contact surfaces 1227; 1230.
- the contact surfaces 1227; 1230 come into contact with the partial stack 13 and/or ream 13 and/or panel 03 and/or partial panel stack 16, and a force acts on the at least two contact surfaces 1227; 1230.
- the at least one first contact surface 1227 is in contact with a partial stack 13 during the separation process
- the at least one second contact surface 1230 is in contact with a further partial stack 13 during the separation process.
- the at least one The first contact surface 1227 and/or the at least one second contact surface 1230 have different stiffness and/or different mobility in the vertical direction V.
- the first distance A3 of the at least one first contact surface 1227 changes to the third distance A5.
- the second distance A4 of the at least one second contact surface 1230 changes to the fourth distance A6. Before the separation process, the distances A3 and A4 are equal.
- the distances change to A5 and A6, at least temporarily, and the two distances A5 and A6 are at least temporarily different.
- the reason for this is at least one first tool support element 1229 between the first contact surface 1227 and the at least one depaneling tool carrier 1222, and at least one second tool support element 1231.
- the at least one first tool support element 1229 and the at least one second tool support element 1231 preferably cushion the at least one first contact surface 1227 and the at least one second contact surface 1230 differently.
- the at least one first tool support element 1229 and the at least one second tool support element 1231 are preferably differently elastic and/or stiff and/or movable.
- the at least one lower panel separation module 1203 preferably has at least three support elements 1202; 1211, each with at least one support surface 1249; 1248.
- Each support surface 1249; 1248 has at least a distance A11; A12; A13; A14 to a guide carrier 1240 of the at least one lower panel separation module 1203.
- the at least three support elements 1202; 1211 are arranged to be positionable in at least three positions.
- the three distances A11; A12; A13 of the support surfaces 1249; 1248 to the one guide carrier 1240, in particular to a center line 1247 through the guide carrier 1240 in the vertical direction V differ in the at least three positions.
- the 1211 are preferably arranged at at least three different distances A11; A12; A13; A14 from the guide carrier 1240 of the lower panel separation module 1203. They are further preferably distinguished by The at least four distances A11, A12, A13, and A14 are separated from each other.
- the guide carrier 1240 is preferably arranged as a fixed carrier for guiding the support elements 1202 and 1211 on the at least one lower depaneling module 1203.
- the at least one guide carrier 1240 is the carrier that, with respect to the vertical direction V, is the uppermost carrier of the at least one lower depaneling module 1203.
- the distances A11, A12, A13, and A14 are arranged, in particular, with respect to a different reference point in the vertical direction V.
- the distances A11, A12, A13, and A14 are arranged parallel to the height of the processing machine 01 and differ, at least temporarily and/or positionally, in the length of the distance.
- the guide carrier 1240 separates the upper area of the lower partition module 1203, the partitioning area, from the lower part, the template area.
- the guide carrier 1240, or the base plate 1240 also seals the template area against debris. This debris could impede the setting or positioning process of the support elements 1211.
- sleeves 1253 are preferably used in addition.
- the sleeves 1253 are thus preferably designed to seal the template area against debris in addition to the guide carrier 1240.
- one of the preferably at least three support elements 1202; 1211 is configured as the at least one conveyor belt 1202.
- the at least one conveyor belt 1202 is arranged in the area of the panel separator 1201, during the separation process of the partial stacks 13 and/or stacks 13 and/or panels 03 and/or partial panel stacks 16 and/or the partial stacks 13 from the stacks 12 in the vertical direction V, especially the transport area 1207.
- the at least one conveyor belt 1202 then serves as a support element 1202.
- the other two, preferably at least two, support elements 1211 of the at least three support elements 1202; 1211 are preferably assigned to the at least one lower separating tool 1209. That is, preferably at least two of the at least three support elements 1202; 1211 are configured as Support elements 1211, preferably pins 1211, of the lower separating tool 1209 are formed.
- the at least one lower depaneling module 1203 preferably comprises, in addition to the conveyor belt 1202, the at least one lower separating tool 1209 with the multiple support elements 1211.
- the at least one lower separating tool 1209 is preferably designed as a lower support element matrix 1209, in particular as a support pin matrix 1209, especially as a pin matrix 1209.
- the at least one support pin matrix 1209 is adjustable to, and/or must be adjusted to, the separating pin matrix 1210 and/or the at least one upper depaneling tool 1204 for a separation operation.
- the relief of the upper depaneling module 1204 and the lower depaneling module 1203 must be adjusted to each other.
- Each support element 1211 in particular of the lower separating tool 1209, is preferably adjustable to, at least temporarily, at least three positions. This means that each support element 1211 has a first position at a first time or state, a second position at a second time or state, and a third position at a third time or state.
- the at least one support element 1211 preferably the at least two support elements 1211 of the lower separating tool 1209, is thus preferably arranged at least temporarily in a deactivated position, in a first activated position, or in a second activated position.
- One of the three positions is preferably a deactivated position with a distance A14 from the support surface 1248 of a support element 1211 to the at least one guide carrier 1240, in particular the center line 1247 of the guide carrier 1240.
- the other two positions are each referred to as the first activated position and the second activated position, wherein the support surface 1248 of a support element 1211 in the first activated position has a distance A12 from the support surface 1248 of a support element 1211 to the at least one guide carrier 1240, in particular the The centerline 1247 of the guide carrier 1240, and the support surface 1248 of a support element 1211 in the second activated position has a distance A13 from the support surface 1248 of a support element 1211 to the at least one guide carrier 1240, in particular to the centerline 1247 of the guide carrier 1240.
- the support elements 1211 in a first activated position and a second activated position have a greater distance A12; A13 than the at least one conveyor belt 1202 to the at least one guide carrier 1240. That is, the at least two support elements 1211 of the lower separating tool 1209 can be arranged in at least one deactivated position, in a first activated position, and in a second activated position.
- the at least one support element 1211 preferably projects beyond the support surface 1249 of the at least one conveyor belt 1202 in the vertical direction V.
- the support elements 1211 of the lower separating tool 1209 are preferably arranged to project beyond the support surface 1249 of the at least one conveyor belt 1202 in the vertical direction V in the first activated position and/or in the second activated position.
- a support element 1211 in the activated position supports a partial stack 13 and/or stack 13 and/or panel 03 and/or partial panel stack 16.
- the support elements 1211 are preferably arranged in a plane below the plane of the conveyor belt 1202 and do not contribute to the separating process.
- at least one support element 1211, in particular the several support elements 1211 is recessed in the conveyor belt 1202 with a distance A11.
- a support element 1211 has a support element 1241, preferably on its upper side, more preferably on the side that is in contact with the partial stack 13 and/or stack 13 and/or panel 03 and/or partial panel stack 16 during the separation process.
- a support element 1241 is an elastic element 1241, for example, a rubber cap. 1241, designed and in particular has a compliant surface, especially to prevent imprints on the sub-stack 13 and/or giant 13 and/or utility 03 and/or sub-utility stack 16.
- Such a support element 1211 preferably has at least one first groove 1243 centrally located on the at least one support element 1211 and a further groove 1244 at the lower end of the at least one support element 1211.
- the support elements 1211 are designed as pins and, during operation, transmit force from the panel stack 14 into the lower panel separation module 1203.
- the support elements 1211 are surrounded by sleeves 1253.
- the sleeves 1253 reduce the distance between the pins 1211 and a surrounding housing. In particular, the sleeves 1253 ensure that no waste material enters the positioning module 1246 or the support module 1245.
- the support module 1245 particularly preferably has the sleeves 1253, wherein the sleeves 1253 serve to seal against residual pieces 04; 05;
- the support elements 1211 are arranged around the support module 1245 by means of the sleeves 1253. The penetration of residual pieces 04, 05, 06 into the support module 1245 is preferably prevented by means of the sleeves 1253.
- the lower panel separation module 1203 preferably has a segment carrier 1251.
- the segment carrier 1251 is preferably arranged within the support module 1245.
- the support element 1202 designed as a conveyor belt 1202 preferably holds and/or guides and/or supports the support element 1202, preferably at least during the separation process.
- the segment carrier 1251 is movable along a linear guide and, during the separation process, presses against the remaining pieces 04, 05, 06 and conveys the remaining pieces 04, 05, 06 as well as the segments 1206 downwards after the separation process.
- the panels 03 or the partial stacks 13 can then be removed via the rake 1401. By pressing downwards, space is created for the rake 1401 to move over the remaining pieces 04, 05, 06. 06 and under the benefit 03 created.
- the lower depaneling module 1203 preferably includes a guide plate 1252.
- the guide plate 1252 has a hole or guide for each support element 1211. These serve to ensure that the pins remain straight and are guided during production.
- the lower depaneling module 1203 also preferably includes the guide carrier 1240 or the base plate 1240. Force is transmitted from the support elements 1211 into the frame via the guide carrier 1240. Support elements 1211, preferably those of the lower separation tool 1209, are held in position by a retaining plate 1255, without being held in a higher position by a template 1259 or 1261.
- the retaining plate has 1255 holes with cross-sections that are smaller than the cross-sections of the support elements 1211 in the wider areas.
- the at least one lower depaneling module 1203 preferably has at least one support module 1245 for holding and/or guiding and/or supporting the support elements 1211.
- the support module 1245 holds and/or guides and/or supports the support elements 1211, at least during the separation process.
- the support module 1245 preferably comprises the support elements 1202 and 1211, preferably the support elements 1211 which are preferably designed as pins 1211, and the support element 1202 which is preferably designed as a conveyor belt 1202.
- the support module 1245 preferably has a closing device 1256 or the main shutter 1256 for holding the support elements 1211. For example, at least one closing device 1256 is provided.
- the closing device 1256 preferably prevents the at least two support elements 1211, preferably the support elements 1211 designed as pins 1211, from being pulled out.
- a locking system is designed so that the cross-section of the holes can be reduced. This holds the support elements 1211 and allows them to move only within the groove 1243. For separating the panels 03 in a cut-off layout, the support elements 1211 can then move up and down, for example, 60 mm in the groove 1243.
- the locking device 1256 can be actuated or locked automatically or manually by means of a locking mechanism 1262.
- the locking mechanism 1262 holds the The closing device 1256 is positioned.
- the closing device 1256 also called the main shutter 1256, is preferably used to secure the pins 1211, in particular the support elements 1211 designed as pins 1211, against being pulled out into the support module 1245 and in particular under several sleeves 1253 and/or at least under a guide carrier 1240 or the base plate 1240.
- the closer 1256 which prevents the support elements 1211 from being pulled out, is preferably arranged in the support module 1245 and more preferably under the sleeves 1253.
- the closer 1256 preferably holds the at least two support elements 1211, preferably the support elements 1211 designed as pins 1211, under the sleeves 1253.
- the closer 1256 is arranged in a template area under the guide carrier 1240 or holds the at least two support elements 1211 under the guide carrier 1240 in the template area.
- the lower depaneling module 1203 includes the positioning module 1246, preferably with a template carrier 1258.
- the positioning module 1246 is preferably arranged below the support module 1245.
- the positioning module 1246 has a first template 1259 and a second template 1261. These are preferably designed as positioning templates 1259 and 1261.
- the template carrier 1258 preferably includes the first template 1259 and the second template 1261.
- the templates 1259 and 1261 are movable by moving the template carrier 1258 in the vertical direction V.
- the template carrier 1258 moves the templates 1259 and 1261. 1261 preferably during a job change in the vertical direction V.
- the positioning module 1246 is configured to position at least two support elements 1211, in particular the support elements 1211 of the lower cutting tool 1209.
- the positioning module 1246 defines the positions that the support elements 1211 of the lower cutting tool 1209 can assume during production. Furthermore, the positioning module 1246 preferably has a hold-down device 1264.
- the hold-down device 1264 is preferably designed such that the support elements 1211, in particular of the lower cutting tool 1209, can be clamped or held in a position. This prevents the support elements 1211 from being pulled out. This is prevented. That is, the hold-down device 1264 is particularly preferably designed to hold the support elements 1211 of the lower separating tool 1209 in place. In particular, the hold-down device 1264 holds the support elements 1211 in place during production.
- the hold-down device 1264 preferably prevents the lifting and/or pulling out of the at least two support elements 1211 of the support elements 1202; 1211.
- the template carrier 1258 preferably its templates 1259; 1261, preferably has a locking mechanism 1263 which preferably fixes the at least one template 1259; 1261 in its position during production.
- the lower depaneling module 1203 has at least two drives 1266; 1267.
- the drives 1266; 1267 can adjust the supports and/or plates of the lower depaneling module 1203 in the vertical direction V or adjust them accordingly. This allows for separate actuation of the lower depaneling module 1203.
- the lower depaneling module 1203 has one drive 1267 for driving the stencil area and one drive 1266 for driving the separation area.
- the drive 1266 for driving the separation area is arranged laterally in the lower depaneling module 1203 and moves the supports of the separation area, preferably along the linear guide 1257, up and down in the vertical direction V.
- the drive 1267 is preferably arranged to move the supports of the stencil area in the vertical direction V.
- the lower panel separator module 1203 has at least one drive 1266 for driving the supports and/or guide plates of the support module 1245 and at least one drive 1267 for driving the positioning module 1246.
- the lower panel separator module 1203 preferably has at least two drives 1266; 1267 for separately and/or independently adjusting the positioning module 1246 and/or the support module 1245.
- the support module 1245 and the positioning module 1246 have separate drives 1266; 1267.
- the support module 1245 and the positioning module 1246 can preferably be driven independently by means of the different drives 1267; 1266.
- the support module 1245 and the positioning module 1246 are preferably arranged on a common linear guide 1257, preferably adjustable along this guide or adjusted on the common linear guide 1257.
- the two drives 1266 and 1267 are arranged laterally and/or below the preferably common linear guide 1257.
- the support elements 1211 can be selected job-specifically by means of the at least two templates 1259 and 1261, respectively.
- the at least one template 1259; 1261 is configured to position the support elements 1211, in particular the support elements 1211 of the lower separating tool 1209, preferably in their first activated position or in their second activated position.
- the templates 1259; 1261 can also be arranged to transmit a force.
- the at least one template 1259; 1261 is configured to absorb and transmit forces. These forces are, for example, forces that arise in the separating process due to a shearing motion between waste, in particular the remaining pieces 04; 05; 06, and the blanks 03 or between connected blanks 03.
- a force or forces from at least some of the support elements 1211 are transferred into the pressure-resistant template 1259; 1261 of the positioning module 1246.
- At least the first template 1259 is a pressure-resistant template 1259.
- the forces are transferred into the template 1259; 1261 with which the support elements 1211 are in contact.
- the forces are then directed through the at least one template 1259; 1261 into the housing.
- the templates 1259 and 1261 have a greater thickness for job-specific selection and/or force transmission.
- At least one template 1259 or 1261 is pressure-resistant and/or rigidly designed to absorb a force during the separation process.
- At least one upper template 1259 which is preferably arranged vertically V above at least one other template, is pressure-resistant. and/or designed to absorb the force during the separation process.
- the at least one template 1259; 1261 has a thickness of at least 1 cm (one centimeter), preferably at least 2 cm, and/or a maximum of 2 decimeters (two decimeters), i.e., 20 cm, preferably a maximum of 1 decimeter, more preferably a maximum of 5 cm (five centimeters).
- the at least one template 1259; 1261 is made of a hard material.
- the upper template 1259 is made of a stable material, such as wood.
- the template 1259 has a thickness of several centimeters up to 1 to 2 decimeters. More preferably, the template 1259 has a thickness of 2 to 5 centimeters.
- the lower template 1261 is designed in a thin version, for example, made of plastic, and does not transmit any force. In this case, force transmission during the separation process takes place, for example, via the closing mechanism 1256.
- the template 1259; 1261 in particular at least the upper template 1259 and additionally the lower template 1261, has several recesses in a matrix.
- the templates 1259; 1261 have dimensions larger than the sheet format.
- the templates 1259; 1261 have a width of 1170 mm and a length of 890 mm. That is to say, a pressure-resistant template 1259; 1261 is designed to position the support elements 1211 of the lower separation tool 1209, preferably the first activated position or the second activated position, and to absorb the forces and transmit them to the housing.
- a material such as wood is used for the pressure-resistant templates 1259; 1261, preferably at least for the upper template 1259.
- This can be easily reworked, for example by drilling. Thus, additional cutouts can be easily added.
- a job change also known as a change of assignment, is preferably carried out in this way.
- the process proceeds according to the scheme described below.
- the segment carrier 1251 is initially arranged in a starting position, preferably in a lower position.
- the segments 1206 in the separation area are preferably decoupled from the remaining segments 1206 of the conveyor belt 1202.
- the segments 1206 preferably rest on or are placed on the segment carrier 1251.
- the template carrier 1258 is preferably arranged in an upper position.
- the upper position of the template carrier 1258 is preferably its starting position.
- the closing devices 1256 and the templates 1259 and 1261 are preferably locked.
- the hold-down device 1264 is closed.
- the hold-down device 1264 is opened, and the locking mechanism 1263 of the template carrier 1258 and the locking mechanism 1262 of the closing device 1256 are opened.
- the closing device 1256 then moves to a lower position.
- the template carrier 1258 moves to a lower position.
- the closing device 1256 is opened in the lower position.
- the lower partition module 1203 is then in an exchange position, also called a template exchange position, in which the templates 1259 and 1261 are exchanged.
- the segments 1206 preferably rest on the segment carrier 1251.
- This carrier is in the lower position.
- the closing contacts 1256 are in the lower and open position.
- the template carrier 1258 is also in the lower position.
- the locking mechanism 1262 of the closing contact 1256 and the locking mechanism 1263 of the template carrier 1258 are open.
- the hold-down device 1264 is also in the open position. New templates 1259 and 1261 are then inserted.
- the template carrier 1258 moves upwards and lifts the support elements 1211, in particular the support elements 1211 of the lower separating tool 1209, i.e., preferably the pins 1211.
- the upper template 1259 has selective recesses through which the support elements 1211 fit. That is, preferably, one support element 1211 fits through each recess. In the areas of the template 1259 that do not have recesses, the support elements 1211 are moved upwards. Another level is created by the lower template 1261.
- This template 1261 also has recesses and can be adapted to the respective job being processed.
- support elements 1211 that are arranged in areas without recesses come into operative contact with the respective template 1259;
- the support element 1211 is moved vertically upwards in the direction V by the template 1259; 1261, preferably by the upper template 1259 or the lower template 1261.
- the support surface 1248 of the support element 1211 is then preferably arranged in a plane attributable to the template 1259; 1261.
- the first template 1259 preferably has no recesses at least at those positions that are associated with a support element 1211 that is to be and/or is arranged in the first activated position.
- the second template 1261 preferably has no recesses at least at those positions that are associated with a support element 1211 that is to be and/or is arranged in the second activated position.
- the closer 1256 is closed and then lifted together with the support elements 1211 held in the groove 1244. Specifically, these support elements 1211, which rested on the lower template 1261, are also lifted. Thus, the support elements 1211, which rested on the upper template 1259 and the lower template 1261, are on the same plane. That is, at least one of the templates 1259; 1261 has recesses in a matrix through which the support elements 1211 fit, and support elements 1211 lie in areas without recesses. on template 1259; 1261.
- the segment carrier 1251 is raised to an upper position.
- the locking mechanism 1263 of the template 1259; 1261, and in particular the locking mechanism 1263 of the template carrier 1258 is closed.
- the locking mechanism 1262 of the closer 1256 is closed.
- the hold-down device 1264 is also closed.
- the segments 1206 are then re-engaged with the conveyor belt 1202.
- the segment carrier 1251 moves into the lower position. This completes the job change and prepares the lower depaneling module 1203 for production.
- the segment carrier 1251 is arranged in an upper position.
- the segments 1206 rest in this position and are disengaged.
- a ream 13 consisting of blanks 03 and remnants 04; 05 rests on the segments 1206.
- the upper panel separation module 1204 moves downwards against the ream 13.
- the remaining pieces 04, 05, 06, or the waste 04, 05, 06, are pressed downwards by the separating elements 1212 of the upper panel separation module 1204 and separated from the panels 03.
- the remaining pieces 04, 05, 06 thereby also push the segment carrier 1251 downwards.
- the panels 03, or the partial panel stacks 16, then remain resting on the support elements 1211, in particular on the pins 1211.
- the upper panel separation module 1204 moves back from the separation position to the open position.
- the segment carrier 1251 continues to move downwards.
- the batches 03 or the partial batch stacks 16 are removed using the rake 1401.
- the segment carrier 1251 then moves upwards to its starting position and re-couples the segments 1206.
- the segment carrier 1251 then moves out of the way and the segment conveyor 1202 moves to the next station.
- the next separation process in the production plant then follows.
- the at least one support module 1245 preferably has an additional upper support beam and preferably also a lower support beam. Both support beams each have a locking system, preferably for at least temporarily reducing the cross-sections of individual holes in the support beams. Preferably, the support beams assist in holding the support elements 1211, i.e., the pins 1211, in their position.
- the cross-section of each hole can be reduced and enlarged as desired.
- the locking system can fix a support element 1211 and/or a positioning element in a position and/or block movement in at least one direction, for example in and/or against the vertical direction V.
- the two support beams are arranged to be movable in the vertical direction V, for example on a linear guide. More preferably, at least the upper support beam is arranged to be movable.
- At least one lower depaneling module 1203 is transferable from a support position to a separation position.
- several support elements 1211 of the at least one lower separation tool 1209 are arranged in the same position during operation.
- some support elements 1211 may also be arranged in a different position, preferably only temporarily and/or positionally, preferably in the separation position.
- the support elements 1211 must be The counterpart to the upper depaneling module 1204 is arranged.
- At least two support elements 1211 can be arranged in the support position and/or are arranged in a position in which the distance A13 of the support surfaces 1248 of the at least two support elements 1211 to the guide carrier 1240, in particular the center line 1247 of the guide carrier 1240, is the same.
- At least one support element 1211 is movably arranged, preferably during the separation process.
- the at least one lower depaneling module 1203 has a relief with three planes arranged differently in the vertical direction V by the support surfaces 1248; 1249.
- a first plane and/or the lowest plane in the vertical direction V is formed by the support surface 1249 of the at least one conveyor belt 1202.
- a second and a third level are formed by the support surfaces 1248 of the support elements 1211 of the lower separating tool 1209, which are arranged in the first activated position and in the second activated position, respectively.
- the at least one lower depaneling module 1203 has at least one, preferably two, and/or more templates 1259; 1261 for this purpose.
- the support elements 1211 are positioned by the at least one template 1259; 1261, i.e., by the first template 1259 or by the second template 1261.
- the at least one lower panel separation module 1203 has at least one positioning module 1246.
- the locking systems of the lower and upper support beams are preferably closed.
- the positions of the support elements 1211 are fixed and/or set.
- At least one partial blank stack 16 is separated from stack 12 and/or partial stack 13 and/or ream 13.
- the following section describes the separation process using an upper blank separation tool 1204 and several Separation tools 1209 are described. In particular, the execution of the separation cut with several connected sections 03 on one sheet 02 is described.
- the partial stack 13 and/or the ream 13 is conveyed into the panel separator 1201 via the conveyor belt 1202.
- the conveyor belt 1202 is then lowered in the vertical direction V, and the partial stack 13 and/or the ream 13 are held in position by the support elements 1211.
- the activated support elements 1211 are in the first activated support position and preferably form a plane.
- the upper depaneling module 1204 is moved towards the lower depaneling module 1203 in the opposite direction V.
- the separation tools 1209 are preferably positioned and, in particular, activated such that they exert a shearing motion on the remaining pieces 04, 05, 06, preferably on the frame and/or the gripper edges 06 around the partial panel stacks 16, and deposit the remaining pieces 04, 05, 06 downwards onto the lowest support element 1202, preferably the lowered conveyor belt 1202.
- the upper depaneling tool 1204 presses on the partial panel stacks 16 and the remaining pieces 04, 05, 06, in particular the webs 05, by means of the at least one working element 1234, if present.
- the webs 05 can be removed by the at least one working element 1234.
- these webs 05 are then separated from the partial stacks 16 by a heavy movement such as by the separating elements 1209 and placed downwards onto the at least one support element 1202, in particular the conveyor belt 1202.
- the areas 1225; 1226 with high and low stiffness and/or the contact elements 1228; 1235 with the contact surfaces 1227; 1230 of the at least one upper depaneling tool 1205 interact with the support elements 1211 in the activated position during the separation process.
- the area 1225 with the high stiffness interacts
- the stiffness and/or the first contact element 1228, and preferably the first contact surface 1227 interact with the support elements 1211 in the second activated position.
- the area 1226 with the low stiffness and/or the second contact element 1235, and preferably the second contact surface 1230 interact with the support elements 1211 in the first activated position.
- the support elements 1211 are moved from the first activated position to the second position.
- the support elements 1211 which have been positioned in the second activated position, are partially movable within the support carriers.
- the two support carriers are movably mounted and generate a force, for example, via mechanical springs and/or pneumatic and/or electromechanical actuation.
- the partial-panel stacks 16 are clamped by the force.
- the upper support beam is moved in the opposite direction V, thus transferring the support elements 1211, which were previously positioned in the second activated position, from the first activated position to the second activated position.
- the distance A3 of the contact surface 1227 and the new distance A5 remain the same.
- the contact surface 1230 with the lower stiffness is moved in the vertical direction V, and in particular, the elastic tool support element 1231 is compressed.
- the distance A4 changes, in particular, to the, preferably smaller, distance A6.
- the third distance A5 of at least one first contact surface 1227 from the fourth distance A6 is used for separation.
- the directly adjacent, connected and/or interlocking panels 03 are in contact, at least temporarily, during the separation process.
- At least one first contact surface 1227 is in contact with a partial panel stack 13 during the separation process, and at least one second contact surface 1230 is in contact with another partial panel stack 13 during the separation process.
- the third distance A5 does not differ from the fourth distance A6 for separating remnant pieces 05 and/or webs 05.
- the elastic design of the tool support elements 1229; 1231 ensures that the partial panel stacks 16 are clamped between the contact elements 1228; 1235 and the support elements 1211 during the separation process.
- At least one upper panel separation module 1204 is moved from the separation position to the open position in the opposite direction V.
- the upper support beam is moved in the vertical direction V and transfers the support elements 1211 from the second activated position to the first activated position, so that the two partial panel stacks 16 are arranged in one plane.
- the transport means 1401 and/or the rake 1401 moves between the support elements 1211 and lifts the partial-blank stacks 16 with a vertical movement and transports them from the blank separating device 1200 into a downstream delivery unit 1400.
- the rake 1401 moves over the remaining pieces 04; 05; 06 and leaves them on the support element 1202, in particular the conveyor belt 1202.
- the support element 1202 in particular the conveyor belt 1202, is raised in the vertical direction V and the remaining pieces 04; 05; 06 are placed into a The level is transported over the support elements 1211.
- some locking systems in particular the locking system of the guide carrier 1240, are closed in this step, thus preventing the support elements 1211 from being dislodged.
- the positioning module 1246 for example, is lifted simultaneously with a common drive on the conveyor belt 1202.
- the remaining pieces 04, 05, and 06 are conveyed from the blank separating device 1200 via the conveyor belt 1202.
- a previously closed locking system of the guide carrier 1240 is reopened, for example, for a movable arrangement of the support elements 1211.
- a new partial stack 13 and/or a new ream 13 can now be introduced into the blank separating device 1200 simultaneously.
- the first template 1259 and/or the second template 1261 of the positioning module 1246 must be replaced.
- the template change is prepared in a template change process.
- each support element 1211 is preferably fixed to the carrier separately and/or individually by a positive fit and/or a force fit, depending on the order.
- templates 1259; 1261 can then be dispensed with.
- electromagnetic, electromechanical, pneumatic, hydraulic, or magnetic closers and/or switches and/or actuators can be used.
- such closers can represent a digital solution and be controlled, for example, automatically by means of a signal from a control unit.
- the at least one lower depaneling module 1203 has several support elements 1211, wherein the support elements 1211 perform a movement during the separation process. They may have at least one spring element and/or pneumatic, hydraulic, and/or electromechanical actuation and/or mobility. This force returns the partial stacks 13 and/or stacks 13 to their initial position after the separation process. Furthermore, the depaneling stacks 13 can be clamped by the force. The at least one movable support element 1211 is moved from the first activated position in the support position of the lower depaneling module 1203 to a second activated position in the separation position of the lower depaneling module 1203.
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Claims (15)
- Dispositif pour la séparation de poses (1200) avec un module de séparation de poses supérieur (1204) et un module de séparation de poses inférieur (1203), dans lequel l'au moins un module de séparation de poses inférieur (1203) présente au moins trois éléments d'appui (1202 ; 1211), dans lequel les au moins trois éléments d'appui (1202 ; 1211) sont disposés de manière à pouvoir être positionnés dans au moins trois positions dans la direction verticale (V), dans lequel un module de positionnement (1246) pour le positionnement d'au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) présente au moins un premier gabarit supérieur (1259) et un deuxième gabarit (1261), dans lequel le deuxième gabarit (1261) réalisé sous la forme d'un gabarit inférieur (1261) est réalisé de manière à produire un autre plan, caractérisé en ce que les gabarits (1259 ; 1261) présentent des évidements, par lesquels passent les éléments d'appui (1211) des au moins deux éléments d'appui (1211), dans une matrice, que dans des zones dépourvues d'évidements les éléments d'appui (1211) des au moins deux éléments d'appui (1211) reposent sur l'au moins un gabarit (1259 ; 1261) du gabarit (1259 ; 1261), qu'au moins le gabarit supérieur (1259) des gabarits (1259 ; 1261) est réalisé de manière stable à la pression et/ou de manière fixe pour recevoir une force dans le processus de séparation et présente une épaisseur d'au moins 1 cm et/ou de maximum 2 décimètres, qu'au moins le gabarit supérieur (1259) des gabarits (1259 ; 1261) est réalisé pour conduire la force dans un boîtier.
- Dispositif selon la revendication 1, caractérisé en ce que les au moins deux éléments d'appui (1211) des au moins trois éléments d'appui (1202 ; 1211) sont réalisés sous la forme d'éléments d'appui (1211) d'un outil de séparation inférieur (1209) .
- Dispositif selon la revendication 1 ou 2, caractérisé en ce qu'un module d'appui (1245) est prévu pour retenir et/ou guider et/ou soutenir les au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211).
- Dispositif selon la revendication 3, caractérisé en ce que le module de séparation de poses inférieur (1203) présente au moins deux entraînements (1266 ; 1267) pour le déplacement séparé et/ou pour le déplacement indépendamment l'un de l'autre du module de positionnement (1246) et/ou du module d'appui (1245), et/ou que le module d'appui (1245) et le module de positionnement (1246) présentent des entraînements (1266 ; 1267) séparés, et/ou qu'un dispositif de fermeture (1256) pour empêcher un retrait des au moins deux éléments d'appui (1211) des au moins trois éléments d'appui (1202 ; 1211) est disposé dans le module d'appui (1245).
- Dispositif selon la revendication 1 ou 2 ou 3 ou 4, caractérisé en ce que les au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) sont entourés par des manchons pour assurer une étanchéité par rapport aux pièces restantes (04 ; 05 ; 06) et/ou que le module de positionnement (1246) présente un serre-flan (1264) pour retenir les au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211).
- Dispositif selon la revendication 2 ou selon la revendication 2 en relation avec la revendication 3 ou 4 ou 5, caractérisé en ce que l'au moins un gabarit (1259 ; 1261) est réalisé pour mettre les éléments d'appui (1211) de l'outil de séparation inférieur (1209) dans la position de ceux-ci, et/ou que l'au moins un gabarit (1259 ; 1261) est réalisé pour recevoir et pour transférer les forces, et/ou que les éléments d'appui (1211) de l'outil de séparation inférieur (1209) sont réalisés sous la forme de broches d'appui (1211) et/ou que l'outil de séparation inférieur (1209) est réalisé sous la forme d'une matrice de tige d'appui (1209).
- Dispositif selon la revendication 1 ou 2 ou 3 ou 4 ou 5 ou 6, caractérisé en ce qu'un des au moins trois éléments d'appui (1202 ; 1211) est réalisé sous la forme d'une bande de transport (1202), et/ou que les au moins trois éléments d'appui (1202 ; 1211) sont réalisés de manière à soutenir les poses (03) ou pièces résiduelles (04 ; 05 ; 06) et/ou que le module de positionnement (1246) est réalisé de manière à positionner les éléments d'appui (1211) de l'outil de séparation inférieur (1209) et/ou que le module de positionnement (1246) pour positionner les éléments d'appui (1202 ; 1211) présente l'au moins un premier gabarit (1259) et deuxième gabarit (1261).
- Dispositif selon la revendication 2 ou selon la revendication 2 en relation avec la revendication 3 ou 4 ou 5 ou 6 ou 7, caractérisé en ce que dans une position de séparation l'au moins un module de séparation de poses inférieur (1203) présente un relief avec trois plans disposés différemment dans la direction verticale (V), dans lequel un premier plan et/ou plan le plus bas dans la direction verticale (V) est formé par une surface d'appui (1249) d'au moins un élément d'appui (1202) réalisé sous la forme d'une bande de transport (1202) et un deuxième et un troisième plan est formé par les surfaces d'appui (1248) des éléments d'appui (1211) de l'outil de séparation inférieur (1209), lesquels sont disposés dans une première position activée et dans une deuxième position activée.
- Machine de traitement (01), dans laquelle la machine de traitement (01) présente au moins un groupe de façonnage (300 ; 400 ; 500 ; 600), dans laquelle au moins un groupe de réception de feuilles (700) est disposé le long de la voie de transport d'un substrat (02) à la suite de l'au moins un groupe de façonnage (300 ; 400 ; 500 ; 600), dans lequel l'au moins un dispositif de séparation de poses (1200) selon la revendication 1 ou 2 ou 3 ou 4 ou 5 ou 6 ou 7 ou 8 est disposé le long de la voie de transport du substrat (02) après l'au moins un groupe de réception de feuilles (700).
- Procédé de séparation de poses, dans lequel un module de séparation de poses supérieur (1204) et un module de séparation de poses inférieur (1203) sont amenés l'un sur l'autre pour séparer les poses (03), dans lequel l'au moins un module de séparation de poses inférieur (1203) présente au moins trois éléments d'appui (1202 ; 1211), dans lequel les au moins trois éléments d'appui (1202 ; 1211) sont disposés de manière à pouvoir être positionnés dans au moins trois positions dans la direction verticale (V), dans lequel dans le processus de séparation les éléments de séparation (1212) du module de séparation de poses supérieur (1204) et au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) du module de séparation de poses inférieur (1203) coopèrent, dans lequel chacun des au moins deux éléments d'appui (1211) peut être disposé dans au moins trois positions au moyen d'un module de positionnement (1246) et au moyen d'un module d'appui (1245), dans lequel le module de positionnement (1246) pour positionner les au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) présente au moins un gabarit supérieur (1259) et un deuxième gabarit (1261), dans lequel un autre plan est produit par le deuxième gabarit (1261) réalisé sous la forme d'un gabarit inférieur (1261), caractérisé en ce que les gabarits (1259 ; 1261) présentent des évidements, par lesquels passent les éléments d'appui (1211) des au moins deux éléments d'appui (1211), dans une matrice et que dans des zones dépourvues d'évidements les éléments d'appui (1211) des au moins deux éléments d'appui (1211) reposent sur le gabarit (1259 ; 1261) des gabarits (1259 ; 1261), que dans le processus de séparation une force est transmise à partir d'au moins une partie des au moins deux éléments d'appui (1211) dans le gabarit stable à la pression supérieur (1259) des gabarits (1259 ; 1261) du module de positionnement (1246), qui présente une épaisseur d'au moins 1 cm et/ou de maximum 2 décimètres, et que l'au moins un gabarit supérieur (1259) conduit la force dans un boîtier.
- Procédé selon la revendication 10, caractérisé en ce que le module d'appui (1245) et le module de positionnement (1246) peuvent être entraînés ou sont entraînés indépendamment au moyen d'entraînements (1267 ; 1266) différents, et/ou que le module d'appui (1245) et le module de positionnement (1246) sont déplacés sur un guidage linéaire (1257) commun.
- Procédé selon la revendication 10 ou 11, caractérisé en ce que dans le module de séparation de poses inférieur (1203) un serre-flan (1264) empêche un soulèvement et/ou retrait des au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) et/ou qu'une entrée de pièces résiduelles (04 ; 05 ; 06) est empêchée au moyen de manchons (1253) dans le module d'appui (1245) et/ou qu'un retrait des au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) est empêché au moyen d'un dispositif de fermeture (1256).
- Procédé selon la revendication 10 ou 11 ou 12, caractérisé en ce que l'au moins un gabarit (1259 ; 1261) place les au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) dans la position de ceux-ci, et/ou que le gabarit (1259) réalisé sous la forme d'un gabarit supérieur (1259) présente sélectivement des évidements, par lesquels passent les éléments d'appui (1211) des au moins deux éléments d'appui (1211), et les éléments d'appui (1211) des au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211) sont décalés vers le haut dans des zones du gabarit (1259) qui ne possèdent pas d'évidements.
- Procédé selon la revendication 10 ou 11 ou 12 ou 13, caractérisé en ce que les au moins trois éléments d'appui (1202 ; 1211) soutiennent les poses (03) ou pièces résiduelles (04 ; 05 ; 06) et/ou que le module de positionnement (1246) positionne les au moins deux éléments d'appui (1211) de l'outil de séparation inférieur (1209) et/ou que le module d'appui (1245) maintient et/ou guide et/ou soutient les au moins deux éléments d'appui (1211) des éléments d'appui (1202 ; 1211).
- Procédé selon la revendication 10 ou 11 ou 12 ou 13 ou 14, caractérisé en ce que dans une étape d'un changement de commande un dispositif de fermeture (1256) est fermé et est ensuite soulevé conjointement avec des éléments d'appui (1211) insérés dans une rainure (1244), qui reposaient sur le gabarit inférieur (1261).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102022127367 | 2022-10-19 | ||
| PCT/EP2023/078499 WO2024083678A1 (fr) | 2022-10-19 | 2023-10-13 | Dispositif, machine de traitement et procédé de séparation d'ébauches |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4493369A1 EP4493369A1 (fr) | 2025-01-22 |
| EP4493369B1 true EP4493369B1 (fr) | 2026-02-18 |
Family
ID=88417435
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23790272.1A Active EP4493369B1 (fr) | 2022-10-19 | 2023-10-13 | Dispositif, machine et méthode pour la séparation de poses |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20250108532A1 (fr) |
| EP (1) | EP4493369B1 (fr) |
| WO (1) | WO2024083678A1 (fr) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4204756A1 (de) * | 1992-02-18 | 1993-05-13 | Wuestenberg Dieter Prof Dr Ing | Verfahren zur kontinuierlichen bzw. abschnittsweise kontinuierlichen raeumlichen trennung textiler gutteilstapel und dem sie umgebenden abfall |
| DE69430681T2 (de) * | 1993-12-28 | 2003-02-06 | Sharp K.K., Osaka | Locher für ein Bilderzeugungsgerät |
| EP1101579B1 (fr) | 1999-11-15 | 2005-08-10 | Laserck Corporation | Dispositif de décorticage |
| JP5002231B2 (ja) * | 2005-12-21 | 2012-08-15 | レオン自動機株式会社 | 成形用シャッタ装置及びそのシャッタ片 |
| WO2013084602A1 (fr) * | 2011-12-07 | 2013-06-13 | 株式会社レザック | Appareil d'élimination de déchets |
| DE102013006348A1 (de) * | 2013-04-12 | 2014-10-16 | Heidelberger Druckmaschinen Ag | Oberwerkzeug, Bearbeitungsstation und Verfahren zum Ausbrechen |
| JP6209571B2 (ja) * | 2015-09-09 | 2017-10-04 | 株式会社レザック | ピン分離テンプレートおよびピン分離テンプレートの製造方法 |
| US10442103B2 (en) | 2015-11-23 | 2019-10-15 | Koenig & Bauer Ag | Device and method for processing substrates |
| CN109203084B (zh) * | 2018-10-25 | 2024-01-12 | 安徽新拓装备科技有限公司 | 一种生产刹车片中的消音片和减震片的防粘模具 |
| DE102018219716B3 (de) | 2018-11-16 | 2019-12-05 | Koenig & Bauer Ag | Bogenverarbeitende Maschine |
| DE102020113370B4 (de) | 2020-05-18 | 2024-10-10 | Koenig & Bauer Ag | Vorrichtung zur Nutzentrennung und Verfahren zur Nutzentrennung |
| DE102020113369A1 (de) | 2020-05-18 | 2021-11-18 | Koenig & Bauer Ag | Vorrichtung zur Nutzentrennung und Verfahren zur Nutzentrennung |
| DE102020113368A1 (de) | 2020-05-18 | 2021-11-18 | Koenig & Bauer Ag | Vorrichtung zur Nutzentrennung und Verfahren zur Nutzentrennung |
-
2023
- 2023-10-13 WO PCT/EP2023/078499 patent/WO2024083678A1/fr not_active Ceased
- 2023-10-13 EP EP23790272.1A patent/EP4493369B1/fr active Active
- 2023-10-13 US US18/864,025 patent/US20250108532A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| US20250108532A1 (en) | 2025-04-03 |
| WO2024083678A1 (fr) | 2024-04-25 |
| EP4493369A1 (fr) | 2025-01-22 |
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