EP4495529B1 - Échangeur de chaleur hautement efficace - Google Patents
Échangeur de chaleur hautement efficaceInfo
- Publication number
- EP4495529B1 EP4495529B1 EP23472004.3A EP23472004A EP4495529B1 EP 4495529 B1 EP4495529 B1 EP 4495529B1 EP 23472004 A EP23472004 A EP 23472004A EP 4495529 B1 EP4495529 B1 EP 4495529B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat
- releasing tube
- liquid
- container
- coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/06—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with the heat-exchange conduits forming part of, or being attached to, the tank containing the body of fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
- F28D20/0034—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using liquid heat storage material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/024—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
- F28D2020/0065—Details, e.g. particular heat storage tanks, auxiliary members within tanks
- F28D2020/0078—Heat exchanger arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2270/00—Thermal insulation; Thermal decoupling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
- F28F2275/127—Fastening; Joining by methods involving deformation of the elements by shrinking
Definitions
- the heat exchanger is applicable for heating liquids, for example water for domestic and industrial purposes. It can be a major part of systems for heating liquids, in heat pump heating systems and others.
- the present invention relates to a heat exchanger as defined in the preamble of claim 1, and as illustrated in AU 32581 89A .
- Utility model CN201772774U discloses a heat exchanger comprising a container for liquid with an inlet tube for cold water and an outlet tube for hot water, and a heat-releasing tube coil wound around the outer side of the container, and an adhesive thermally conductive layer is added between the contact part of the inner side of the coil with the container and the outer side of the container.
- the profile of the tube coil is oval or D-shaped.
- the container for liquid and the coil are made of different materials.
- the container is made of low-carbon or stainless steel, and the coil is made of aluminum, copper or their alloy.
- the object of the invention is to create a heat exchanger with an increased coefficient of heat transfer and heat release from the heating fluids, leading to an increased coefficient of performance (COP).
- COP coefficient of performance
- a heat exchanger consisting of a container for liquid with an inlet pipe for cold liquid, and an outlet pipe for hot liquid and a heat-releasing tube coil for heating fluid.
- the heat-releasing tube coil for heating fluid has an inlet tube, a heat-releasing tube wound in the form of a coil around the container for liquid, and an outlet tube.
- the heat-releasing tube of the heat-releasing tube coil is tensioned around the container for liquid by preheating to the operating temperature of a heat transfer fluid intended to circulate in the coil before winding the heat-releasing tube around the container for liquid. According to the invention, only the coil is heated to the corresponding temperature, which is higher than the temperature of the other components included in the construction, which remain at an unchanged temperature.
- the heat-releasing tube of the heat-releasing tube coil wound around the container for liquid is covered with fixing protective tape with adhesive layer, resistant to a temperature at least as high as the temperature of the heat transfer fluid in the heat-releasing tube of the heat-releasing tube coil.
- a layer of thermal paste is applied between the heat-releasing tube coil and the container for liquid, which improves the thermal conductivity between the container for liquid and the heat-releasing tube coil.
- the preheating of the tube compensates for the different expansion of the container for liquid and the coil.
- the heat-releasing tube of the heat-releasing tube coil wound around the container for liquid is covered with fixing protective tape with adhesive layer resistant to a temperature at least as high as the temperature of the heating fluid in the heat-releasing tube of the heat-releasing tube coil.
- the heating of the coil to the operating temperature of the heating fluid can be done by induction, infrared radiant heating, gas flame, or hot air, above the ambient temperature during its assemble with the container for liquid.
- the liquid in the container for liquid 1 is water.
- the heat-releasing tube coil is made of aluminum.
- it can be made of copper, or aluminum or copper alloy.
- the thermal insulation layer 3 is made of hard or soft polyurethane.
- Alternative materials are expanded polystyrene EPS, extruded polystyrene XPS, stone or polymer wool.
- heat transfer fluid that can be used in the heat-releasing tube coil are known in the art.
- the heat-releasing tube coil After being mounted around the container for liquid 1, the heat-releasing tube coil is covered with a fixing protective tape with an adhesive layer (not shown in the figures), the tape being arranged with the adhesive layer facing the heat-releasing tube coil.
- the fixing tape is resistant to a temperature at least as high as the temperature of the heating fluid in the heat-releasing tube 2 of the heat-releasing tube coil.
- the fixing tape must withstand a temperature of at least 80°C.
- An example of a suitable fixing tape is a highly conformable polyolefin copolymer tape with special adhesive coating on the backside for good adhesion during mounting processes involving the use of polyurethane foam.
- the adhesive coating of the tape can be, for example, based on synthetic rubber with high adhesion.
- the fixing tape is used to prevent the thermal insulation polyurethane foam from entering between the container for liquid 1 and the heat-releasing tube 2, which can reduce the contact between them, and hence the coefficients of heat transfer and heat release from the heating fluids to the container for liquid 1.
- the heat exchanger condenses, wherein the heat transfer fluid in the heat-releasing tube coil is heated, respectively the heat-releasing tube coil heats, which in turn heats the container for liquid 1 and respectively the heated fluid therein.
- the two materials expand linearly, but due to the preliminary tensioning of the heat-releasing tube 2 of the heat-releasing tube coil, when it reaches its operating temperature, it does not separate from the container for liquid 1; due to the greater extension of the heat-releasing tube 2 in length and diameter relative to the container for liquid 1, the resulting linear thermal expansions are compensated accordingly, and the contact, and hence the conduction, are more efficient.
- the heat-releasing tube 2 is wound in the form of a coil around the container for liquid 1, the turns of the coil being optionally spaced far or close apart. Densely spaced turns form a longer coil and have a smaller degree of planar curvature, while sparser turns form a shorter coil and have a greater degree of planar curvature. It is possible for the entire coil to be wound with the same pitch between the turns. It is also possible for the pitch between the turns to vary in different parts of the coil, e.g. the turns are denser at the bottom of the container for liquid 1 and sparser at the top of the container for liquid 1.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Claims (9)
- Échangeur de chaleur composé d'un conteneur pour liquide (1) avec un conduit d'entrée (6) pour un liquide froid et un conduit de sortie (5) pour un liquide chaud, d'un serpentin tubulaire de chauffage pour chauffer un fluide, comportant un conduit d'entrée (8), un tube de dégagement de chaleur (2) enroulé en forme de bobine autour du conteneur pour liquide (1) et un conduit de sortie (9), dans lequel le conteneur pour liquide (1) et le serpentin tubulaire de chauffage sont entourés d'une couche d'isolation thermique (3) et d'une gaine de protection extérieure (4), caractérisé en ce que le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage est tendu autour du conteneur pour liquide (1) en préchauffant uniquement le serpentin tubulaire de chauffage à la température de fonctionnement d'un fluide caloporteur, destiné à circuler dans le serpentin, avant d'enrouler le tube de dégagement de chaleur (2) autour du conteneur pour liquide (1).
- Échangeur de chaleur selon la revendication 1, caractérisé en ce que le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage enroulé autour du conteneur de liquide (1) est recouvert d'un ruban de protection de fixation avec une couche adhésive résistante à une température au moins égale à celle du fluide caloporteur, destiné à circuler dans le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage.
- Échangeur de chaleur selon les revendications 1 et 2, caractérisé en ce que le conteneur de liquide (1) et le serpentin tubulaire de chauffage sont constitués de matériaux à coefficient de dilatation linéaire différents, respectivement le conteneur de liquide (1) est en acier et le serpentin tubulaire de chauffage est en alliage d'aluminium ou de cuivre.
- Échangeur de chaleur selon l'une quelconque des revendications 1 à 3, caractérisé en ce qu'une couche de pâte thermique est appliquée entre le serpentin tubulaire de chauffage et le conteneur pour liquide (1).
- Procédé de fabrication d'un échangeur de chaleur, comprenant les étapes de:- fabrication d'un conteneur pour liquide (1) avec un conduit d'entrée (6) pour liquide froid et un conduit de sortie (5) pour liquide chaud,- fabrication d'un serpentin tubulaire de chauffage pour chauffer un fluide, qui comporte un tube d'entrée (8), un tube de dégagement de chaleur (2) et un tube de sortie (9),- enroulement du tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage autour du conteneur pour liquide (1),- glissement d'une gaine de protection extérieure (4) sur le conteneur pour liquide (1) et le serpentin tubulaire de chauffage, et de placement d'une couche d'isolation thermique (3) entre la gaine (4) et le conteneur pour liquide (1) et le serpentin tubulaire de chauffage,caractérisé en ce qu'avant d'enrouler le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage autour du conteneur pour liquide (1), le serpentin tubulaire de chauffage est préchauffé à la température de fonctionnement d'un fluide caloporteur destiné à circuler dans le serpentin tubulaire de chauffage, puis le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage est enroulé autour du conteneur pour liquide (1), puis le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage est refroidi, et ainsi il se rétrécit et se tend mécaniquement autour du conteneur pour liquide (1).
- Procédé de fabrication d'un échangeur de chaleur selon la revendication 5, caractérisé en ce que le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage enroulé autour du conteneur de liquide (1) est recouvert d'un ruban de protection de fixation avec une couche adhésive résistant à une température au moins égale à celle du fluide caloporteur destiné à circuler dans le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage.
- Procédé de fabrication d'un échangeur de chaleur selon les revendications 5 et 6, caractérisé en ce que, avant d'enrouler le tube de dégagement de chaleur (2) autour du conteneur de liquide (1), une couche de pâte thermique est appliquée entre le serpentin tubulaire de chauffage et le conteneur de liquide (1).
- Procédé de fabrication d'un échangeur de chaleur selon l'une quelconque des revendications 5 à 7, caractérisé en ce que le chauffage du serpentin à la température de fonctionnement du fluide caloporteur est réalisé par induction, chauffage par rayonnement infrarouge, flamme de gaz ou air chaud, au-dessus de la température ambiante, lors de son assemblage avec le conteneur de liquide (1).
- Procédé de fabrication d'un échangeur de chaleur selon l'une quelconque des revendications 5 à 8, caractérisé en ce que le conteneur de liquide (1) est en acier et le tube de dégagement de chaleur (2) du serpentin tubulaire de chauffage est en alliage d'aluminium ou de cuivre.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23472004.3A EP4495529B1 (fr) | 2023-07-19 | 2023-07-19 | Échangeur de chaleur hautement efficace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23472004.3A EP4495529B1 (fr) | 2023-07-19 | 2023-07-19 | Échangeur de chaleur hautement efficace |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4495529A1 EP4495529A1 (fr) | 2025-01-22 |
| EP4495529B1 true EP4495529B1 (fr) | 2025-08-13 |
| EP4495529C0 EP4495529C0 (fr) | 2025-08-13 |
Family
ID=87863591
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23472004.3A Active EP4495529B1 (fr) | 2023-07-19 | 2023-07-19 | Échangeur de chaleur hautement efficace |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP4495529B1 (fr) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| MY104739A (en) * | 1988-04-08 | 1994-05-31 | Quantum Energy Systems International Pty Ltd | Water heater |
| AUPP021197A0 (en) * | 1997-11-05 | 1997-11-27 | Quantum Energy Systems Pty Limited | An improved water heater |
| CN201772774U (zh) | 2010-05-26 | 2011-03-23 | 美的集团有限公司 | 加热容器 |
-
2023
- 2023-07-19 EP EP23472004.3A patent/EP4495529B1/fr active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP4495529A1 (fr) | 2025-01-22 |
| EP4495529C0 (fr) | 2025-08-13 |
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