EP4593267A1 - Dispositif d'aide à l'enroulement et procédé d'enroulement d'un composant au moyen d'un fil et machine d'enroulement - Google Patents

Dispositif d'aide à l'enroulement et procédé d'enroulement d'un composant au moyen d'un fil et machine d'enroulement

Info

Publication number
EP4593267A1
EP4593267A1 EP25153710.6A EP25153710A EP4593267A1 EP 4593267 A1 EP4593267 A1 EP 4593267A1 EP 25153710 A EP25153710 A EP 25153710A EP 4593267 A1 EP4593267 A1 EP 4593267A1
Authority
EP
European Patent Office
Prior art keywords
winding
guide
hooks
teeth
stator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP25153710.6A
Other languages
German (de)
English (en)
Inventor
Dipl.-Ing. Jürgen Hagedorn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aumann Espelkamp GmbH
Original Assignee
Aumann Espelkamp GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aumann Espelkamp GmbH filed Critical Aumann Espelkamp GmbH
Publication of EP4593267A1 publication Critical patent/EP4593267A1/fr
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/095Forming windings by laying conductors into or around core parts by laying conductors around salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/06Embedding prefabricated windings in the machines
    • H02K15/062Windings in slots; Salient pole windings
    • H02K15/065Windings consisting of complete sections, e.g. coils or waves
    • H02K15/066Windings consisting of complete sections, e.g. coils or waves inserted perpendicularly to the axis of the slots or inter-polar channels

Definitions

  • the invention relates to a winding aid device and a method for winding a component by means of a wire as well as a winding machine.
  • WO 2018 069 298 A1 describes a method for winding the winding teeth of a rotor or stator of an electric machine using a winding aid and a needle winding device.
  • a winding aid is placed on the axially facing end of the rotor or stator and detachably connected to the rotor or stator.
  • the winding teeth and the winding aid are then wound with a winding wire using needle winding technology, with the winding wire being deflected in the region of the winding aid, and the winding aid being removed again after the rotor or stator has been completely wound.
  • the winding aid comprises a plurality of wire guide elements, with each winding tooth to be wound being assigned a wire guide element, and the wire guide element having a winding tooth extension section designed to extend the winding tooth in the axial direction.
  • Each wire guide element of this winding aid is attached to the rotor or stator prior to winding by means of at least one pin or bolt, so that the transverse forces occurring during winding do not cause individual wire guide elements to shift in the circumferential direction, which could disrupt the winding process.
  • the grooves between the winding teeth remain open, and any winding pattern can be implemented without being restricted by the winding aid.
  • the attachment of the individual wire guide elements to the winding teeth prior to winding and the subsequent removal of the wire guide elements with a involves a considerable amount of time and manual work.
  • plastic end caps can be used on the end faces of the winding teeth. These caps serve to guide the wire in the winding head and insulate the coil bodies from the laminated core. This is the case, for example, in DE 10 2011 008 662 A1 Such plastic end caps are wound along with the laminated cores during winding. They therefore remain on the rotor or stator. Attaching the plastic end caps takes relatively little time, and the laborious removal of the plastic end caps can be eliminated.
  • the use of end caps results in disadvantages due to different wire lengths for different phases, which negatively impact the power density of different phases of an electric machine.
  • Stators with distributed windings are not typically wound directly using needle winding technology. Instead, a pull-in process is used. In the pull-in process, windings are first created as so-called field coils on a first machine. Only then are the windings removed from the field coils and axially drawn as a whole into a rotor or stator to be wound on a second machine using a translational movement.
  • the pull-in process is not suitable for winding stators or rotors with skew-grooved internal winding teeth. Motors with skew-grooved stators or rotors have better running characteristics and lower noise levels.
  • the object of the invention is to provide a winding aid, a method, and a winding machine with which the winding of a component using a wire can be accomplished more efficiently and quickly. Particularly compared to the conventional drawing-in process, a reduced tool requirement and a reduced number of work steps are desired.
  • a winding aid, a method, and a winding machine are to be provided that are suitable for processing skew-grooved stators and/or rotors with internal winding teeth.
  • a winding aid device for winding the winding teeth of a rotor or stator of an electric machine.
  • the winding aid device comprises a receptacle for a stator or rotor with internal winding teeth, a guide attached to the receptacle, a plurality of carriages mounted on the guide for radial movement, and a plurality of winding hooks held on the carriages.
  • the receptacle is designed and configured to hold a plurality of winding teeth for an electric machine in a fixed position with respect to the guide, wherein the plurality of winding teeth can preferably be provided in the form of a solid sheet metal section with internal winding teeth.
  • the receptacle can define a central axis or center axis, relative to which the winding teeth can be aligned.
  • the guide can preferably be aligned symmetrically with respect to the central axis.
  • the carriages are mounted in the guide so as to be movable in a respective radial direction with respect to the central axis.
  • the winding hooks are movable, preferably linearly movable, with the carriages between a radially inner winding position and a radially outer removal position.
  • the winding hooks are mounted on the guide with the carriages so as to be movable in the radial direction.
  • the guide comprises radial grooves in which the carriages are guided.
  • the carriages are preferably held stationary in the circumferential and/or axial direction, preferably by the guide, in particular by a radial groove in the guide. Because the carriages and the winding hooks carried by them are permanently mounted on the guide, the auxiliary winding device eliminates the need for complex and error-prone parts that must be removed. It may be preferred for each carriage to be guided in a respective radial groove.
  • the number of carriages can correspond to the number of radial grooves.
  • the radial grooves can extend spoke-like from the center axis in a respective radial direction.
  • the auxiliary winding device is preferably designed such that the winding hooks are located within a radial range defined by the receptacle in the winding position and outside this radial range in the removal position. It is advantageous if the carriages are designed and configured to support a slot insulation paper, in particular outwardly, in the working position. This ensures that the winding pulled outwards does not tear or otherwise damage the slot insulation paper (so-called collar insulation paper) due to its winding tension.
  • the winding hooks are arranged in the radial direction in the region of the receptacle for the winding teeth in the winding position, wherein the winding teeth are preferably part of a stator or rotor with the internal winding teeth.
  • a wire for winding winding teeth or Winding teeth are placed around the winding hooks.
  • the winding hooks are designed and configured to provide a rigid receptacle for the wire to be placed around the winding teeth in the winding position.
  • each tooth can be assigned exactly one, at least one, for example exactly two, or more winding hooks on a right-hand tooth flank.
  • each winding tooth can be assigned a winding hook of a first auxiliary winding device on its right flank. Additionally or alternatively, each winding tooth can be assigned a winding hook of a second winding device on its left flank. It is conceivable that, in a winding position, two or more winding hooks of a respective winding device are assigned to a right or left tooth flank. It may be preferred for the winding hooks each to have a thickness in the circumferential direction that corresponds, preferably identically, to a tooth thickness of a winding tooth assigned to the respective winding hook. This can be particularly advantageous for a 1:1 assignment of winding hooks to winding teeth.
  • the winding hooks are arranged offset outwards in the radial direction relative to the winding position.
  • the winding hooks are designed and configured to release the receptacle and/or the winding teeth in the removal position.
  • the winding teeth wound with wire can be removed from the winding aid device unhindered by the winding hooks.
  • the winding hooks are movable between the winding position and the removal position when mounted and fixed to the guide.
  • the winding aid device is designed and configured to move the winding hooks from the winding position to the removal position when the winding teeth are wound, wherein the winding teeth are fastened to the winding aid device by means of the guide during the movement of the winding hooks.
  • the winding teeth are preferably part of the stator or rotor, which is held in the central receptacle of the device, preferably by being fixed by clamps.
  • the carriages have first drivers that are received in a first slotted guide.
  • the first drivers and the first slotted guide are coordinated with one another in such a way that a rotational movement of the first slotted guide imparts a radial, in particular linear, movement to the first drivers, so that the carriage assumes a predetermined radial position depending on a relative position of the guide to the first slotted guide.
  • a (radially outer) front end can be arranged offset in the circumferential direction relative to a (radially inner) foot end of the preferably arcuate, first slotted guide.
  • the winding hooks are between the winding position and a release position, are movable, in particular pivotable, preferably mounted on the carriage.
  • the winding hooks and/or the openings of the winding hooks are preferably oriented radially inwards.
  • the winding hooks may be pivotally connected to their respective carriage about a virtual pivot point.
  • a virtual pivot point can be arranged in the area of the winding hook that can be covered or is covered with wire.
  • the virtual pivot point, about which a winding hook is pivotable relative to its carriage is arranged such that, when wound with wire, this winding hook is freely movable between the winding position and the release position with respect to this wire collision.
  • the openings of the winding hooks and/or the winding hooks can be aligned axially in the winding position.
  • the winding hooks can define a barrier for the wire in the radial inward and/or outward direction in the winding position.
  • the guide can preferably be designed and configured such that the winding hooks must pass through the release position to be moved from the winding position to the removal position.
  • the winding hooks can be arranged offset in the axial direction relative to the winding position in the release position.
  • the winding hooks can be moved in the axial direction to be moved from the winding position to the release position before finally being moved in the radial direction to reach the removal position.
  • the winding hooks define openings that are preferably aligned in the axial direction in the winding position. In the winding position, the winding hooks extend in the axial direction. In the release position, the winding hooks can extend in the radial direction in some embodiments. In other embodiments, the winding hooks can extend in the axial direction in the release position. In the removal position, it can be preferred for the winding hooks to extend in the radial direction. Alternatively, it is conceivable for the winding hooks to extend in the axial direction in the release position. In the release position and the removal position, the openings of the winding hooks can be aligned in the radial direction.
  • the winding aid further comprises at least one actuating device designed and configured to move the winding hooks between the winding position and the release position.
  • the actuating device can have a first, in particular active, actuating state in which the actuating device causes the winding hook to assume the winding position, and a second, in particular passive, actuating state in which the actuating device causes the winding hook to assume the release position. It may be preferred that the actuating device is carried by the carriage.
  • the actuating device can be implemented, for example, as a pneumatic or hydraulic actuator, such as a pneumatic or hydraulic cylinder, which is fixed on one side to the carriage and on the other side to the winding hook.
  • the actuating device can have a Bowden cable, which is fixed on the one hand to the carriage and on the other hand to the winding hook.
  • an actuating carriage can be connected to a winding hook assigned to it by an actuating lever.
  • the actuating device comprises actuating slides coupled to the winding hooks.
  • the actuating slides are mounted on the guide so as to be movable, preferably linearly movable, particularly in the radial direction. It is conceivable for the actuating slides to be mounted in the same radial grooves as the slides. For example, the slide associated with a winding hook and the radial slide associated with it can be mounted in the same radial groove.
  • the actuating carriages each have at least one second driver which is received in a second slotted guide.
  • the second drivers and the second link are coordinated with one another in such a way that a rotary movement of the second link imparts a radial, in particular linear, movement to the second drivers, so that the actuating slides assume a predetermined radial position depending on a relative position of the guide to the second link.
  • the second guide may extend both in the radial direction and in the circumferential direction.
  • a (radially outer) front end can be offset in the circumferential direction relative to a (radially inner) foot end of the second guide, which is preferably at least partially curved and/or at least partially rectilinear.
  • the second guide can comprise a radially inner curved section and a radially outer linear section.
  • the guide may comprise a first slotted guide and a second slotted guide.
  • the first slotted guide and the second slotted guide may be oriented in the same direction (e.g., both clockwise or both counterclockwise).
  • the first slotted guide may be oriented circumferentially opposite to the central axis. be aligned with the second backdrop.
  • first gate and the second gate may be arranged radially offset from one another, in particular in the same plane.
  • the second gate can be arranged surrounding the first gate in the radial direction.
  • the winding hooks are movable between the winding position and a release position by a rotational relative movement of the first link with respect to the second link.
  • first link and thus the carriage with the first driver held in the first link can be held stationary in the radial direction, while the second link rotates about the central axis and in the process displaces the actuating carriage between a first and a second position.
  • the actuating carriage can, for example, be moved in the guide in the radial direction by means of the second link in order to pivot the winding hook, in particular by means of the actuating lever, between the release position and the winding position.
  • the winding hooks are movable between the release position and the removal position by a joint movement of the first link and the second link.
  • the radial distance between the first and second drivers can be kept substantially constant and/or both the carriage and the actuating carriage can experience the same radial movement.
  • the first and second links can be coupled to one another in a rotationally fixed manner.
  • the invention also relates to a winding machine which has at least one auxiliary winding device as described above, preferably exactly two auxiliary winding devices as described above, and at least one winding device, preferably a needle winding device.
  • the needle winding device is movable by the receptacle of the auxiliary winding device or devices in order to guide a wire around the winding hooks for winding the winding teeth of a rotor or stator of an electric machine.
  • the auxiliary winding devices preferably have a common receptacle for the winding teeth.
  • the first auxiliary winding device is mounted on the left flank of the winding teeth and the second auxiliary winding device is mounted on the right flank of the winding teeth are arranged.
  • the receptacle can be designed and configured to be movable relative to a winding device in such a way that winding teeth fixed in the receptacle are held stationary relative to the guide, independently of a preferably rotational and/or translational relative movement of the receptacle with respect to the winding device.
  • the winding device can be linearly movable in the axial direction with respect to the auxiliary winding device and, if appropriate, winding teeth held in its receptacle, in particular with a stator or rotor, in order to lay a wire along a winding tooth.
  • the auxiliary winding device if appropriate with a stator or rotor with winding teeth held in the receptacle, can be linearly movable in the axial direction in order to lay a wire along a winding tooth, without a winding needle, a winding nozzle, and/or a wire guide having to dip into the space between the winding teeth.
  • the auxiliary winding device optionally with a stator or rotor held in the receptacle, can be linearly movable in the axial direction with its winding teeth in order to lay a wire along a winding tooth, wherein the winding needle, winding nozzle, and/or the wire guide dips into the space between the winding teeth.
  • the winding device can be rotatably movable about a central axis with respect to the auxiliary winding device and any winding teeth held in its receptacle in order to lay a wire around a tooth flank of a winding tooth.
  • the winding device can be rotatably movable about a central axis with respect to the auxiliary winding device and any winding teeth held in its receptacle in order to lay a wire from a first tooth gap between a first pair of adjacent winding teeth to a second pair of adjacent winding teeth.
  • the winding device can be movable, in particular rotationally movable, relative to a central axis with respect to the auxiliary winding device, optionally with a stator or rotor held in its receptacle, in order to adjust the length of the connecting wires of the stator or rotor.
  • the winding device can be rotatable about a central axis with respect to the auxiliary winding device, optionally with a stator or rotor with internal winding teeth held in its receptacle, in order to generate one or more, in particular predetermined, wiring patterns of the stator or rotor.
  • a winding machine having two auxiliary winding devices may further comprise at least one spacer designed and configured to define an axial distance between the two auxiliary winding devices.
  • the auxiliary winding device is easily and cost-effectively adjustable to different axial distances using various spacers of different lengths.
  • the winding machine can be easily and cost-effectively converted to produce different stator or rotor lengths.
  • the advantage is that the auxiliary winding device can be installed either stationary in the winding machine or on a non-stationary workpiece carrier.
  • the invention further relates to a method for winding the winding teeth of a rotor or stator of an electric machine, comprising the following steps:
  • the method includes a step of providing a receptacle for a stator or rotor with internal winding teeth.
  • the method further comprises inserting the stator or rotor with the winding teeth into the receptacle.
  • a skew-grooved stator or rotor can be used.
  • the method further comprises providing winding hooks.
  • the provided winding hooks are provided in such a way that they are movably mounted on the receptacle by means of a guide.
  • the provision of the winding hooks relates to a first group of winding hooks, arranged in a radially inner winding position and at a first axial end of the receptacle, and a second group of winding hooks in a radially inner winding position and at a second axial end of the receptacle.
  • the method further comprises providing a winding device, in particular a needle winding device.
  • a wire is guided around the first and second group of winding teeth, in particular by means of the winding device, preferably the needle winding device, in order to wind the winding teeth of a rotor or stator, in particular one with a skew groove, held in the receptacle.
  • the method comprises a step of moving the first and second group of winding hooks by means of the guide into a radially outer removal position on the receptacle. Then, in the method, in particular at the end of the method, the wound stator or rotor with internal winding teeth is removed from the receptacle.
  • the winding hooks are moved from the winding position into a release position, in particular pivoted, before they are moved into the removal position.
  • the method according to the invention is carried out using the winding auxiliary device and/or winding machine according to the invention.
  • the winding auxiliary device or the winding machine according to the invention can be used for be designed and equipped to carry out the method according to the invention.
  • the present disclosure describes, in particular, a method for directly winding the winding teeth of the internally slotted rotor or stator of an electric machine, preferably with a distributed winding.
  • a winding aid can be placed on the axially facing end face of the internally slotted rotor or stator.
  • the winding aid can be detachably connected to the internally slotted rotor or stator.
  • the winding teeth and the winding aid can be wound with a winding wire, preferably using needle winding technology.
  • the winding wire is preferably deflected in the region of the winding aid.
  • the winding aid is not removed after the internally slotted rotor or stator has been completely wound, i.e., is not disassembled and/or removed, but is merely moved out of the winding.
  • the winding aid preferably comprises a plurality of wire guide elements (winding hooks). In particular, at least one wire guide element is assigned to each winding tooth to be wound.
  • a winding aid according to the invention is generally identified by the reference numeral 1.
  • the winding aid 1 comprises a receptacle 2 for a stator or rotor with internal winding teeth 300, as well as a guide 5 fastened to the receptacle 2.
  • the winding aid 1 further comprises a plurality of carriages 51, which are mounted on the guide 5 for movement in the radial direction R.
  • the carriages 51 are mounted on the guide 5 for linear movement in a respective radial direction R.
  • the winding aid device 1 further comprises a plurality of winding hooks 3 held on the carriages 51.
  • a winding hook 3 is held in each of the carriages 51.
  • the winding hooks 3 can be rigidly held on the carriage.
  • the winding hooks 3 are pivotally mounted on their carriages 51.
  • the carriages it is conceivable for the carriages to be pivotable together with their rigid winding hooks or for the carriages with the winding hooks attached to them to be held on the guide 5 so as to be movable not only in the radial direction R, as shown, but also in the axial direction A, for example for displacement between a winding position and a release position.
  • the Figures 1A to 1C show the process of winding the winding teeth 300 of the rotor or stator of an electric machine in a winding machine 100 having two auxiliary winding devices 1.
  • the first auxiliary winding device 1 is arranged on the right tooth flank 301 of the winding teeth 300
  • the second auxiliary winding device 1 is arranged on the left tooth flank 303 of the winding teeth 300.
  • the winding teeth 300 are arranged for winding in a common receptacle 2 of the auxiliary winding devices 1.
  • Each auxiliary winding device 100 has a group of winding hooks 3 arranged in a ring.
  • the group of winding hooks 3 of the first auxiliary winding device 1 is oriented open to the right in the axial direction A (top in the image).
  • the second group of winding hooks 3 of the second auxiliary winding device 1 is oriented open to the left in the axial direction A (bottom in the image).
  • the receptacle 2 is essentially hollow cylindrical. The receptacle 2 extends in the axial direction A between the first and the second group of winding hooks 3.
  • a winding device for winding the winding teeth 300, is provided, which in the illustrated embodiment is realized as a needle winding device 200.
  • the needle winding device 200 is guided by the right tooth flank 301 (as in Figure 1A shown) to the left tooth flank 303 (as in Figure 1C shown) to cover tooth gaps 302 between adjacent winding teeth 300 with the wire 101.
  • Figure 1A shows the needle winding device 200 in an upper end position, in which the wire 1 is inserted into a winding hook 3 of a first group of winding hooks on the right tooth flank 301. In this position, the so-called winding pitch is generated on the upper side for stators or rotors with distributed winding.
  • a start and/or end wire length (connecting wires of the stator or rotor) can be generated in this position.
  • Figure 1B shows the needle winding device in an intermediate position while the wire 101 is pulled through a tooth gap 302 (groove travel).
  • Figure 1C shows the needle winding device in a lower end position, in which the Wire 1 is inserted into a winding hook 3 of a second group of winding hooks on the left tooth flank 303. In this position, the so-called winding step is created on the underside for stators or rotors with distributed winding.
  • Figure 3 shows a view of a wound rotor or stator with a plurality of winding teeth 300 (here: 24) and tooth gaps 302 arranged between pairs of adjacent winding teeth 300, in which the wire 101 is received.
  • the wire 101 comprises three sections (more precisely: phases) U, V, W, which are arranged in a distributed winding in the rotor or stator.
  • Fig. 2 shows a schematic representation of such a distributed winding, as can be produced particularly efficiently with the winding auxiliary devices 1 described here.
  • a relative rotation of the needle winding device 200 with respect to the auxiliary winding device 1 can be performed.
  • the auxiliary winding device 1 is held rotationally rigid with respect to the central axis M, and the needle winding device 200 is rotated about the central axis M.
  • the needle winding device 200 can be rotationally rigid, and the auxiliary winding devices 1 can be rotatable relative to the central axis M and connected to a winding spindle for actuation.
  • the winding hooks 3 are arranged in a winding position in the radial area spanned by the holder 2.
  • the winding hooks 3 are arranged in the winding position.
  • the winding teeth 300 can be fixed in the receptacle 2 in the axial direction A by means of the winding hooks 3 and/or the carriages 51.
  • FIGS. 4A and 4B show a side view of the winding machine 100 and a top view of the winding machine 100, respectively.
  • Figures 4A and 4B The winding device is not shown to simplify the illustration.
  • FIGS 5A to 5D show different views of the winding machine 100 in the winding position.
  • Figures 7A to 7D show the winding machine 100 in a removal position.
  • the Figures 5A , 6A or 7A The winding machine 100 shown is designed without a spacer.
  • different spacers for different stators or rotors of different widths in the axial direction can be provided between the winding auxiliary devices 1 opposite each other in the axial direction A. become.
  • the winding teeth 300 are released in the axial direction A by the auxiliary winding devices 1, so that the stator or rotor, including the winding teeth 300 wound with the wire 101, can be removed from the receptacle 2 in the axial direction A.
  • the winding hooks 3 are arranged offset outwards in the radial direction R.
  • the winding hooks 3 are located radially outside the radial area spanned by the receptacle 2. In order to move the winding hooks 3 from the winding position to the removal position, they are moved outwards in the radial direction R together with the carriages 51 on which they are held.
  • the guide 5 has radial grooves 53, in each of which a carriage 51 is guided.
  • the radial grooves 53 extend radially outwards from the central axis M in a spoke-like manner.
  • the radial grooves 53 are rectilinear.
  • the hooks 3 are mounted on the carriage 51 in the radial grooves 53 so that they can move radially.
  • the winding hooks 3 are held movably on the guide 5 between the winding position and the removal position, unlike previously, the winding hooks do not need to be dismantled individually in order to be able to remove the stator or rotor from the winding machine 100 following winding.
  • the radial area in which the winding takes place corresponds approximately to the winding radius w.
  • the carriage 51 which carries a winding hook 3
  • the carriage 51 In the winding position, the carriage 51, which carries a winding hook 3, can preferably be arranged at a first radial distance r1 with respect to the central axis M.
  • the carriage 51 In the removal position, the carriage 51 is arranged at a second radial distance r2 with respect to the central axis M, which is greater than the first radial distance r1.
  • FIG. 6A to 6F Different views of the winding machine 100 are shown in a release position.
  • the winding hook 3 In the release position, the winding hook 3 is displaced relative to the wire 101 in such a way that it can be displaced in the radial direction R relative to the wire 101 without collision.
  • the winding hook 3 can be displaced from the radial area of the receptacle 2 into the removal position.
  • the winding hook 3 carried by the carriage 51 can be displaced unhindered by the wire 101 by displacing the carriage 51 in the radial groove 53 out of or into the radial area of the receptacle 2. become.
  • the winding hook 3 can have a stepped profile on the inside, so that the opening 30 tapers in the radial direction and in the axial direction A away from the receptacle 2.
  • the winding hook 3 can in particular be shaped such that the opening tapers in a stepped manner in the axial direction away from the receptacle 2. In this way, a particularly tight winding of the wire 101 near the tooth flanks 301, 302 can be achieved.
  • the maximum outer radius of the opening can be defined according to the base of the tooth gap 302.
  • winding hooks in such a way that the hook contour for inserting the winding of the last phase is shifted further towards the center of the stator or rotor and/or that the slots of the already wound partial coils of phases U and V are covered.
  • additional wires can be wound onto an internally slotted winding support in any remaining slots and/or winding hooks, particularly after the intended winding step.
  • the winding hooks on the end faces can be arranged so that the slots are concealed after the last wire or wire bundle has been wound. This allows differences in the electrical resistance of individual phases to be reduced, which benefits the performance of the stator or rotor.
  • the winding hooks 3 are pivotally mounted on the carriages 51.
  • the winding hooks 3 are pivotally mounted on the carriages 51 between the winding position and the release position.
  • the winding hook 3 In the Figure 5B In the winding position shown, the winding hook 3 is aligned in the axial direction A and the opening 30 of the winding hook 3 is also oriented in the axial direction A.
  • the opening 30 In the Figure 6B In the release position shown, the opening 30 is open in both the axial direction A and the radial direction R.
  • the winding hook 3 is in the release position according to Figure 6B oriented inward in the radial direction.
  • a sliding guide 35 can be provided for pivotally mounting the winding hook 3 on the carriage 51.
  • the carriage 51 has two arcuate, coaxial guide openings 36 in which guide members 34 rigidly connected to the winding hook 3 are movably arranged.
  • the guide members 34 can be arranged slidingly or rollingly in a respective guide opening 36. In the circumferential direction with respect to the central axis M, the guide members 34 can be mounted free of play in a respective guide opening 36.
  • the hook 3 In order to move a hook 3 between the winding position or release position lying on the inside in the radial direction R and the removal position lying on the outside in the radial direction R, the hook 3 is held on a carriage 51.
  • the carriage 51 is movable in the guide 5.
  • the carriage 5 can, as shown in the figures, have, for example, a T-slot or slotted guide or a dovetail guide, which is mounted for linear movement in a radial groove 53.
  • the radial groove can extend straightly in the radial direction R starting from the center line M.
  • the carriage 51 In the axial direction A and in the circumferential direction with respect to the axial direction A, the carriage 51 is preferably held rigidly in the guide 5.
  • the carriage 51 is equipped with a first driver 71, which is guided in a first slotted guide 7 of the guide 5.
  • the winding hook 3 is connected to an actuating lever 33.
  • the actuating lever 33 is connected on the one hand to the winding hook 3 and on the other hand to an actuating carriage 31.
  • the actuating carriage 31 is equipped with a second driver 81, which is guided in a second slotted guide 8 of the guide 5.
  • the actuating carriage 31 is guided in a radial groove 53. To pivot the winding hook 3 into the release position, the actuating lever 33 can be moved radially inward by the actuating lever 31 according to a push-to-open kinematics.
  • Scenes 7, 8 are shown in detail in the Figures 11 and 12 shown.
  • the radial grooves 53 in the guide 5 above the guides 7 and 8 are also shown.
  • the carriages 51 and actuating carriages 31 assigned to the same winding hook 3 are, in the preferred embodiment shown in the figures, guided in the same radial groove 53 for linear movement in the radial direction R.
  • the first guide 7 is completely surrounded by the second guide 8 in the radial direction R.
  • the guides 7, 8 have groove-like guides for the drivers 71 and 81, respectively.
  • the driver guides of the guides 7 are arcuate and extend both in the radial direction R and in the circumferential direction, so that each driver guide has a radially inner foot end and a radially outer head end, which are arranged offset relative to each other both in the radial direction and in the circumferential direction.
  • Figure 11 In the version shown, the driver guide grooves expand in an arc-shaped curve in a clockwise direction.
  • first link 7 When the first link 7 is rotated relative to the radial grooves 32 about the central axis M, a radial movement is imparted to the first driver 71, which extends from the carriage 51 mounted in the radial groove 53 into the first link 7.
  • the first driver 71 rigidly attached to the carriage 51, causes the carriage 51 to assume a radial position predetermined by the first link 7.
  • the carriage 51 and the actuating carriage 31 can be moved together, for example, to move the winding hook 3 from the release position to the removal position.
  • the guide rails 7, 8 can be moved together by moving the registers 70, 80 around the central axis from the position shown in Figures 6C and 6D and Figure 9 shown position in the Figures 7C and 7D and Figure 10 shown position.
  • the position of the actuating lever 33 remains unchanged and thus also the orientation of the winding hook 3.
  • the carriage 51 and the actuating carriage 51 are moved outwards in the radial direction R.
  • the carriage 51 and the actuating carriage 51 are moved inwards in the radial direction R.
  • the carriage 51 can be held radially stationary while the actuating carriage 31 is moved in the radial direction R.
  • the deflection of the actuating lever 33 changes, so that the actuating lever 33 pivots the winding hook 3.
  • the actuating lever 33 can be displaced by holding the carriage 51 radially stationary while the actuating carriage 31 is urged outwards in the radial direction R by the second link 8.
  • the second driver 81 fastened to the actuating carriage 31 is displaced in the radial direction R.
  • a rotation of the second link 8 relative to the first link 7 can be achieved by rotating the actuating register 80 relative to the carriage register 70 about the central axis M.
  • the registers 70, 80 are in the winding position according to the Figures 5D and 8 spread further apart than in the release position according to the Figures 6D and 9 .
  • a locking element for actuating one or both actuating registers 70/80 can be provided on the machine side, in particular stationary on a frame of the winding machine 100 (not shown in detail).
  • a locking element can be displaceable between an active position for actuating an actuating register 70 and/or 80 and a passive position in which the actuating register(s) 70 and/or 80 remain unaffected by the locking element.
  • the locking element can be displaceable in the axial direction A and/or radial direction R between the active and the passive position.
  • the locking element In the active position, the locking element can be brought into contact engagement with an actuating register 70/80, in particular of the auxiliary winding device 1, in order to displace the actuating register 70/80 relative to the corresponding link 7/8 about the central axis. In this way, the winding hooks can be moved into the winding position, the removal position and/or the release position by means of a rotational movement of the winding auxiliary device 1.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
EP25153710.6A 2024-01-29 2025-01-24 Dispositif d'aide à l'enroulement et procédé d'enroulement d'un composant au moyen d'un fil et machine d'enroulement Pending EP4593267A1 (fr)

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DE102024102475.5A DE102024102475A1 (de) 2024-01-29 2024-01-29 Wickelhilfseinrichtung und Verfahren zur Bewicklung eines Bauteils mittels eines Drahts sowie Bewicklungsmaschine

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Citations (4)

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Publication number Priority date Publication date Assignee Title
DE102011008662A1 (de) 2011-01-14 2012-07-19 Aumann Gmbh Nadelwickelsystem für zu bewickelnde Wicklungsträger, Verfahren zum Bewickeln von Wicklungsträgern mit verteilter Wicklung, Innenläufer-Stator, Außenläufer-Rotor und Wicklungsträger für Elektromotorn mit verteilter Wicklung
US20140201979A1 (en) * 2011-09-06 2014-07-24 Kabushiki Kaisha Toyota Jidoshokki Manufacturing device and manufacturing method for stator of rotating electrical machine
WO2018069298A1 (fr) 2016-10-11 2018-04-19 Aumann Gmbh Procédé d'enroulement des dents d'enroulement, dispositif d'enroulement auxiliaire et dispositif d'enroulement à aiguille
EP3654502A1 (fr) * 2018-11-13 2020-05-20 Aumann Espelkamp GmbH Procédé et dispositif de fabrication d'un agencement doté d'un support d'enroulement rainuré et un enroulement de bobine pour une machine électrique

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Publication number Priority date Publication date Assignee Title
JP3669966B2 (ja) * 2002-03-07 2005-07-13 日特エンジニアリング株式会社 巻線方法及び巻線装置
DE102011104380A1 (de) * 2011-06-18 2012-12-20 Aumann Gmbh Verfahren und Vorrichtung für die Bewicklung von Statorhalbschalen
JP2015012631A (ja) * 2013-06-26 2015-01-19 株式会社小松製作所 巻線方法及び巻線装置
DE102015211836A1 (de) * 2015-06-25 2016-12-29 Robert Bosch Gmbh Verfahren zum Bewickeln eines Stators, sowie ein Stator und eine elektrische Maschine beinhaltend einen solchen Stator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011008662A1 (de) 2011-01-14 2012-07-19 Aumann Gmbh Nadelwickelsystem für zu bewickelnde Wicklungsträger, Verfahren zum Bewickeln von Wicklungsträgern mit verteilter Wicklung, Innenläufer-Stator, Außenläufer-Rotor und Wicklungsträger für Elektromotorn mit verteilter Wicklung
US20140201979A1 (en) * 2011-09-06 2014-07-24 Kabushiki Kaisha Toyota Jidoshokki Manufacturing device and manufacturing method for stator of rotating electrical machine
WO2018069298A1 (fr) 2016-10-11 2018-04-19 Aumann Gmbh Procédé d'enroulement des dents d'enroulement, dispositif d'enroulement auxiliaire et dispositif d'enroulement à aiguille
EP3654502A1 (fr) * 2018-11-13 2020-05-20 Aumann Espelkamp GmbH Procédé et dispositif de fabrication d'un agencement doté d'un support d'enroulement rainuré et un enroulement de bobine pour une machine électrique

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