EP4619212A1 - Unité d'application comprenant un appareil d'alimentation en poudre pour fournir un matériau pulvérulent, et appareil de revêtement - Google Patents
Unité d'application comprenant un appareil d'alimentation en poudre pour fournir un matériau pulvérulent, et appareil de revêtementInfo
- Publication number
- EP4619212A1 EP4619212A1 EP23761076.1A EP23761076A EP4619212A1 EP 4619212 A1 EP4619212 A1 EP 4619212A1 EP 23761076 A EP23761076 A EP 23761076A EP 4619212 A1 EP4619212 A1 EP 4619212A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- gap
- feed
- filling
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/086—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith
- B05C1/0865—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith the cooperating element being a roller, e.g. a coating roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/06—Storage, supply or control of the application of particulate material; Recovery of excess particulate material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
- B29C43/245—Adjusting calender parameters, e.g. bank quantity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/043—Processes of manufacture in general involving compressing or compaction
- H01M4/0435—Rolling or calendering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3488—Feeding the material to the mould or the compression means uniformly distributed into the mould
- B29C2043/3494—Feeding the material to the mould or the compression means uniformly distributed into the mould using vibrating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5875—Measuring, controlling or regulating the material feed to the moulds or mould parts, e.g. controlling feed flow, velocity, weight, doses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/006—Pressing and sintering powders, granules or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/28—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/251—Particles, powder or granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
- B29K2705/02—Aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
- B29K2705/08—Transition metals
- B29K2705/10—Copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3468—Batteries, accumulators or fuel cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/10—Batteries
Definitions
- the invention relates to an applicator with a powder feed device for feeding a powdery material and coating device according to claim 1 or 16.
- DE 102017208220 A1 discloses a device and a method for coating a carrier substrate, wherein a dry film is formed in a gap between a first and a second roller and, in one embodiment, is transferred to the carrier substrate in a gap with another roller.
- the rollers are operated at a differential speed to form fibrils.
- US 2015/0224529 A1 discloses a device for coating an object to be coated with coating material, wherein the coating material contains, among other things, 20 to 65 vol.% water.
- the layer is formed between a first and a second roller, wherein the first roller has improved transfer properties, e.g. a rougher surface, for better delivery and the rollers can be operated at different speeds.
- a film is produced by calendering a powder mixture and wound onto a roll in order to be fed as such into a further process in which it can be laminated onto a collector.
- the powder mixture is placed on a belt and guided into the nip of two rollers.
- JP 57 72 427 B2 relates to a powder rolling device for producing an electrode material from powder.
- a central Powder is conveyed by vibratory conveyors into a central area of a feed hopper and by two external vibratory conveyors into the edge areas.
- the feed hopper comprises five sections.
- WO 01/32312 A1 discloses a roller mill for grinding granular materials, in particular grain, with a feed device having an opening through which the grain can be fed into a grinding mechanism formed by two rollers.
- the feed device comprises a vibration drive for generating a vibration movement of the feed device.
- JP 5772427 B2 relates to the production of a film by pressing a powder in the nip of two rollers.
- the powder is fed into the nip via a hopper formed above the nip.
- the hopper receives the powder from a feed opening at the downstream end of a vibrating conveyor, which in turn receives the powder from a feed hopper.
- a layer thickness is set or regulated by varying the vertical position of the feed opening and thus the height of the powder column above the nip.
- CN 216749956 U discloses a feed device for a roller arrangement for producing battery electrodes, wherein a weighing device is provided at the entrance to the feed device for setting the raw material quantities for the powder mixture.
- the materials are mixed in a container, fed to a heating container, and from there via a vibration conveyor to a funnel-like container provided above the roller gusset.
- CN 215964437 U and CN 113102160 A relate to a device for feeding highly viscous battery slurry and a coating device, wherein the slurry is first conveyed by a screw conveyor into a feed hopper, which comprises at least one vibration output, and from there onto the collector foil is applied.
- the slurry is first applied and passed downstream between two rollers; in another version of CN 215964437 U and in CN 113102 160 A, the collector foil is passed from above through a nip between two rollers and is exposed to the slurry from the upper gusset.
- JP S49-32 930 A discloses a device for uniformly dispersing and coating powder, wherein the powder, assisted by a vibrator, falls from a funnel through a sieve onto a roller, from where it is guided via a roller train of rollers rotating in the same direction to a roller gap in which a web passed through is coated with the powder.
- the invention is based on the object of creating an application unit with a powder feed device for supplying a powdery material and a coating device.
- the applicator By feeding the material via a vibrating container with a significantly high filling level of the material to be fed into the filling and/or storage space storing the powdery material, a feed into a film formation gap that does not vary or only varies slightly across the width and thus the formation of a uniform layer can be achieved.
- the applicator comprising a first roller and a second roller forming a gap with the first roller, a filling and/or storage space with a width extending in the axial direction of the second roller is formed and/or provided in the region of the so-called gusset above the gap, i.e.
- the dispensing device comprises a container that can be set into vibration by a vibration drive, with a base and a, for example, B. circumferential wall, wherein the powdery material can be discharged downstream into the filling and/or storage space via at least one opening provided in the bottom of the container, wherein the feed channel dips at the output side with an outlet into the filling and/or storage space formed in the gusset above the roller gap between the jacket surfaces of the first roller and the second roller.
- the space between the rollers is - as can be seen in the figures - a space with an essentially triangular or wedge-shaped profile, which is delimited on two sides by two concavely inwardly curved lines or surfaces - ie the roller jacket surfaces - and at the top by an imaginary tangent or tangential plane adjacent to both rollers.
- a fill level sensor is provided above the base having the opening, in particular above the opening.
- the fill level sensor is preferably arranged in such a way that the fill level in the container and/or in or above the feed channel can be monitored by it.
- a particularly preferred coating device for dry coating a carrier substrate with a dry film, in particular a powder composite film comprises at least one application unit in an above-mentioned embodiment, by means of which powdery material can first be processed into a dry film by applying a pressing force and this dry film can subsequently be applied to a first side of the carrier substrate, in particular by pressing and/or applying a pressing force, as a powder composite film.
- the second roller or a roller which interacts with the second roller directly or indirectly via one or more further rollers and acts as a laminating roller forms a second roller gap in the nip between its outer surface and the outer surface of a roller acting as a counter-pressure roller, through which the carrier substrate (006) can be guided and can be exposed to the dry film formed via the first roller gap.
- the coating device comprises a second applicator in the above embodiment, into which powdery material can be introduced via a further powder feed device, processed therein to form a second dry film and subsequently this second dry film can be applied to the other, second side of the carrier substrate, wherein a first roller and a second roller are also provided in the second applicator such that the second rollers of the two applicators together form the second roller gap through which the carrier substrate can be guided and at the same time can be exposed on both sides to the dry film formed via the respective first gap.
- Fig. 1 is a schematic representation of a product to be manufactured
- Fig. 2 is a schematic diagram for the production and application of a dry film
- Fig. 3 shows an embodiment of a machine for producing a multi-layer product with a dry film applied to a carrier substrate with an application stage according to an embodiment of a first group of embodiments
- Fig. 4 is an enlarged view of the application stage of the first embodiment from Fig. 3;
- Fig. 5 shows an alternative embodiment of an embodiment of the first group of embodiments
- Fig. 6 shows a further alternative embodiment of the embodiment of a first group of embodiments
- Fig. 7 shows a further alternative embodiment of the embodiment of a first group of embodiments
- Fig. 8 is a schematic diagram of an embodiment of a second group of embodiments.
- Fig. 9 is a schematic diagram of a further embodiment of a second group of embodiment examples.
- Fig. 10 shows an embodiment of a machine for producing a multilayer product with a dry film applied to a carrier substrate with an application stage according to an embodiment of the second group of embodiments;
- Fig. 11 is an enlarged view of the application stage from Fig. 10 with pairwise coupling of two rollers in a first embodiment
- Fig. 12 is an enlarged view of the application stage of Fig. 10 with pairwise coupling of two rollers in a second embodiment
- Fig. 13 a view from below with removal devices
- Fig. 14 is an oblique view of a product section with a slight lateral primer projection
- Fig. 15 shows a further embodiment of a machine for producing a multi-layer product with a dry film applied to a carrier substrate with an application stage according to an embodiment of the second group of embodiments;
- Fig. 16 shows a further embodiment of a machine for producing a multi-layer product with a dry film applied to a carrier substrate with an application stage according to an embodiment of the second group of embodiments;
- Fig. 17 a schematically illustrated application unit with a first embodiment of a Device for feeding powdered material into the roller gap;
- Fig. 18 shows a schematically illustrated application unit with a sensor system provided in the fall path in a first embodiment
- Fig. 19 shows a schematically illustrated application unit with a sensor system provided in the fall path in a second embodiment
- Fig. 20 a a schematically illustrated application unit with a further advantageous embodiment of the device for feeding powdery material into the roller gap in an oblique view and b) in a detailed view from a);
- Fig. 21 is a schematic sectional view of an applicator with a further advantageous embodiment of the device for feeding powdery material into the roller gap;
- Fig. 22 is a schematic oblique view of an applicator with a further advantageous embodiment of the device for feeding powdery material into the roller gap;
- Fig. 23 shows a schematic oblique view of the application unit with a further advantageous embodiment of the device for feeding powdery material into the roller gap;
- Fig. 24 shows a schematically illustrated application unit with a further advantageous embodiment of the device for feeding powdery material into the roller gap a) in a side view and b) from above;
- Fig. 25 is a schematic representation of an embodiment of a device for determining the density of a layer of material conveyed on the surface of a roller.
- electrode units 001 of electrochemical storage devices such as those used in particular in batteries or accumulators, such as lithium-sulfur, sodium-ion or in particular lithium-ion batteries, as well as in solid-state batteries.
- a product 001; 002 to be manufactured by a machine mentioned below can, for example, be formed by an intermediate product 002 that is still to be cut, e.g. in web form, e.g. a product strand 002 formed as an electrode strand 002, or by arc-shaped end products 001 that have already been cut in the machine, e.g. product sections 001 formed as electrode units 001, or electrodes 001 for short.
- a carrier substrate 006 preferably a carrier substrate web 006, e.g. a current collector substrate 006 formed by, for example, a current collector foil 006, a device 100; 100* for coating, in short coating device 100; 100*, in particular for dry coating, of a carrier substrate 006, in particular in web form, e.g.
- a dry film 003; 003' to be applied should, for example, have a thickness of 20 pm to 240 pm, preferably 40 pm to 100 pm, after application and pressing.
- An above-mentioned powder mixture 004; 004' in particular in the form of a dry powder, comprises - in particular for the production of electrode units 001 for lithium ion batteries or accumulators - for example more than ninety percent by weight of an active material such as one or more of the lithium compounds lithium iron phosphate, lithium manganese oxide, nickel-rich lithium nickel manganese cobalt oxide, lithium nickel cobalt aluminum oxide, lithium cobalt oxide, lithium manganese nickel oxide and/or lithium titanate, a few, e.g. three percent by weight of a conductive additive, e.g. graphite or so-called CNTs, i.e. multi-walled carbon nanotubes, and a few, e.g. two percent by weight of a plastic that acts as a binding agent in the subsequent powder composite, e.g. polytetrafluoroethylene (PTFE).
- an active material such as one or more of the lithium compounds lithium iron phosphate, lithium manganese oxide, nickel-
- the carrier substrate 006 simultaneously represents, for example, the current-conducting layer of the electrode unit 001 and is formed, for example, by an electrically conductive material in the form of a foil, fleece or fabric, e.g. a metal. It is formed, for example - in particular for the production of electrode units 001 for lithium-ion batteries or accumulators - from aluminum or copper and/or has, for example, a thickness d006 of 5 to 16 pm.
- anode In the case of the production of an anode, it is made in particular of copper with, for example, a thickness d006 of, for example, in the range of 5 to 13 pm and in the case of the production of a cathode, in particular of aluminum with, for example, a thickness d006 in the range of 7 to 16 pm.
- the carrier substrate 006 has a surface coating at least in the surface area to be coated with the dry film 003; 003'.
- Coating with a bond-supporting or bond-inducing agent 007; 007' e.g. a binder 007; 007', a primer 007; 007' or an adhesive 007; 007'.
- a bond-supporting or bond-inducing agent 007; 007' e.g. a binder 007; 007', a primer 007; 007' or an adhesive 007; 007'.
- Such an agent 007; 007' can be formed by a thermoplastic or reactive binder or primer and can, for example, comprise a thermoplastic component and/or have a thickness d007 of only a few pm, e.g. at most 5 pm, in particular at most 3 pm.
- a thickness d003; d003' of the active material layer 003; 003' of the product 001; 002, i.e. of the electrode unit 001 or of the electrode strand 002, is, for example, at most 240 pm, in particular at most 150 pm, preferably at most 100 pm and/or is, for example, at least 20 pm, in particular at least 30 pm, preferably at least 40 pm.
- a total thickness of the product 001; 002 coated on both sides amounts to up to 500 pm, in particular up to 320 pm, preferably up to 220 pm and/or at least 50 pm, in particular at least 70 pm, preferably at least 90 pm.
- web-shaped carrier material 006 is preferably processed into an above-mentioned end or intermediate product, which has, for example, a width of at least 500 mm, in particular at least 600 mm, in a particularly advantageous embodiment even at least 1,200 mm.
- the carrier material 006 is not coated with the dry film 003; 003' over its entire width, for example, but only up to a free edge area in which the surface of the metallically conductive carrier material 006 remains free and accessible - e.g. for connecting to cables.
- a first roller 102, in particular a metering roller 102, and a second roller 103, in particular a laminating roller 103 of the first application unit 101 are provided in such a way that they are arranged in the nip between their The outer surfaces form a first gap 104, in particular a first film-forming gap 104, through which the powder mixture 004, which is fed into the nip, for example by a device for feeding powdery material 700, in short powder feed device 700, can be fed to form the dry film 003 (see e.g. Fig. 2).
- a clear width of the first gap 104 at its narrowest point determines the thickness of the dry film 003 - possibly even greater than the thickness in the later product 001; 002 - before it passes an application point at which it is applied - in particular under pressure - to the carrier substrate 006.
- the application point is preferably formed here directly by a nip of the second roller 103, which in this case acts as a laminating roller 103, with a roller 106; 103 acting as a counter-pressure roller 106; 103', or by a roller which interacts directly with the second roller or indirectly via one or more further rollers and acts as a laminating roller with a roller 106; 103 acting as a counter-pressure roller 106; 103' (not shown here).
- the second or further roller acting as a laminating roller 003 and the roller 106; 103 acting as a counter-pressure roller 106; 103 form a second gap 107, in particular an application gap 107, hereinafter referred to as "application gap” between their outer surfaces in the nip. B. also referred to as laminating gap 107, through which the carrier substrate 006 can be guided and, in particular on the side facing away from the counter-pressure roller 106; 103, can be exposed to the dry film 003 formed via the first film-forming gap 104, e.g. at least 40 pm thick, e.g. between 50 pm and 200 pm, in particular 60 to 120 pm thick.
- the application stage 100; 100* comprises in a preferred embodiment a second application unit 10T (see e.g. Fig. 3 to Fig. 13), by means of which a powder mixture 004', in particular solvent-free and/or dry, e.g. by a second device for supplying powdery material 700', in short powder supply device 700', can also be initially processed, in particular by pressing and/or applying a pressing force, into a second dry film 003'; 003 and subsequently, this second dry film 003'; 003 can be applied to the other, second side of the carrier substrate 006, in particular by pressing and/or applying a pressing force. In principle, this can be the same powder mixture 004' as the first powder mixture 004' or a different powder mixture 004'.
- a first roller 102', in particular metering roller 102', and a second roller 103', in particular laminating roller 103' are preferably provided such that they form a first gap 104', in particular second film-forming gap 104', in the nip between their outer surfaces, through which the powder mixture 004' can be conveyed to form the second dry film 003'.
- the second roller 003' of the second applicator 10T can form a gap 107'; gap 107 with a roller 106'; 103 acting as a counter-pressure roller 106'; 103 in the nip between its outer surfaces, through which the carrier substrate 006 can be guided and, in particular on the second side facing away from the second counter-pressure roller 106'; 103, can be subjected to the second dry film 003' formed via the second film-forming gap 104'; 104.
- a second gap 107' is formed by a second application gap 107', e.g. laminating gap 107', which is different from the first application or laminating gap 107', with a second roller 106', in particular a second counter-pressure roller 106' which acts as a counter-pressure roller 106 and which acts different from the first counter-pressure roller 106', through which the carrier substrate 006 can be guided and, in particular on the second side facing away from the second counter-pressure roller 106', can be subjected to the second dry film 003' formed via the second film-forming gap 104'.
- a second application gap 107' e.g. laminating gap 107', which is different from the first application or laminating gap 107'
- a second roller 106' in particular a second counter-pressure roller 106' which acts as a counter-pressure roller 106 and which acts different from the first counter-pressure roller 106', through which the carrier substrate 006 can be guided and, in particular on
- two independent Application units 101; 10T are provided for the two sides of the carrier substrate 106. It is therefore possible to set different conditions for the respective application independently of one another in the relevant laminating gap 107; 107'. For example, a different pressing or line force and/or temperature can be set.
- the metering roller 102; 102, the laminating roller 103; 103' and the counter-pressure roller 106; 106' forming the laminating gap 107; 107' with the latter can be arranged relative to one another in a first embodiment such that the planes connecting the rotation axes R102; R103; R106; R102'; R103' of the respectively adjacent rollers 102; 103; 106; 102'; 103'; 106' intersect at an angle a which is, for example, between 40° and 130°, in particular between 70° and 110°, preferably between 80° and 100°.
- a large wrap can result in better heat transfer from a counter-pressure roller 106; 106', which may be temperature-controlled, and/or improved - e.g. flutter-free - running up and down (see e.g. Fig. 3 to Fig. 5).
- the respective counterpressure roller 106; 106' can be arranged below the laminating roller 103; 103' in such a way that the plane connecting the rotation axes R103; R106; R103' of the two rollers 103; 103'; 106; 106' deviates from the vertical by a maximum of ⁇ 30°, in particular a maximum of ⁇ 15°.
- the pressing force in the laminating gap and gravity act predominantly in the same direction.
- the metering roller 102; 102, the laminating roller 103; 103' and the counter-pressure roller 106; 106' forming the laminating gap 107; 107' with the latter are arranged in relation to one another in the respective application unit 101; 10T in such a way that the planes connecting the rotation axes R102; R103; R106; R102';R103' of the respective pairs of adjacent rollers 102; 103; 106; 102';103';106' intersect at most at an acute angle a, which is a maximum of 20°.
- the two application units 101; 10T with their laminating rollers 103; 103' are located on different sides of the substrate path and can be arranged one above the other such that the two laminating gaps 107; 107' are located directly above each other vertically in one embodiment (see e.g. Fig. 6) or, in another embodiment, are offset from each other horizontally, in particular by at least half and a maximum of one and a half laminating roller diameters (see e.g. Fig. 7).
- Fig. 7 also shows, for example, a substrate guide that can be transferred to other designs, which can be used to achieve a larger wrap angle and thus better heat transfer and/or more stable running.
- the substrate path is or will be deflected by an additional substrate guide element 121 such that the transport direction Ts when running onto the subsequent roller 106; 106' is inclined by at least 45° to the transport direction Ts of the outgoing substrate 006.
- a further roller 118; 118' (see e.g. as an example for all versions of the first group in Fig. 5) can be provided which, in an operational, i.e.
- circumferential section which guides the dry film 003; 003' between the metering gap 104; 104' and the laminating gap 107; 107' of the laminating roller 103; 103' in the manner of a calender roller 118; 118', is connected to a dry film 003; 003' which is fed or guided on the laminating roller 103; 103'.
- 003' is adjustable.
- the laminating roller 103; 103' of the respective application unit 101; 10T with its axis of rotation R103; R103' can be operationally stationary, although its position can be adjusted if necessary, and the dosing roller 102; 102' and the counter-pressure roller 106; 106' can be mounted via respective actuators 109; 109';111; 11T so that they can each be adjusted in one direction with at least one movement component towards and/or away from the associated laminating roller 103; 103'.
- actuator 109; 109';111;111' refers to the entirety of the direct or indirect positioning of a roller 102; 102';103;103';106;106' is to be understood as the means which accomplish and/or enable the adjustment, which are also referred to below as adjustment means 109; 109';111;112' and which comprises at least one adjustment mechanism 112; 112';113;113' which guides the roller 102; 102';103;103';106;106' along an adjustment movement, as well as one or more drive means which effect the adjustment.
- a position-based actuator 109; 109' or adjusting means 109; 109' for position-based adjusting is provided for adjusting the respective dosing roller 102; 102' to the second roller 103; 103', i.e. an actuator 109; 109' or adjusting means 109; 109' via which a defined position for the component to be adjusted can be approached.
- a position-based actuator 109; 109' can, for example, be implemented in that a drive means, e.g.
- a drive motor can itself assume a defined and predeterminable position, as is possible for a position-adjustable servo drive or motor, for example, or in that an adjustment path is limited at least on the relevant side by a stop which can be adjusted via the drive means, which defines the end position and against which the component to be adjusted with respect to the position can be pushed by means of a stopper, e.g. B. is set or can be set by a force-based or non-position-accurate drive means.
- the roller 102; 102' is mounted, for example, in or on an adjusting mechanism 112; 112';113;113', which is formed by a bearing mechanism 112; 112';113;113' that implements the adjustment path, e.g.
- a force-based actuator 111; 111 or adjusting means 111; 111' for force-based adjusting is provided for adjusting the respective counter-pressure roller 106; 106', i.e. an actuator 111; 111' or adjusting means 111, via which adjusting with a defined force to the abutment can be implemented.
- a force-based actuator 111; 11T - in particular at least on one side - can be implemented, for example, in that a drive means, e.g.
- a drive motor can itself apply a defined and predeterminable force, as is possible, for example, for a torque-adjustable or controllable, in particular torque-adjustable or controllable servo drive or motor, or in that an adjusting force is applied to the relevant side by a drive means that can be actuated by means of a pressure medium, e.g. B. by a pneumatically or hydraulically operated cylinder-piston system, can be adjusted against the other roller 103; 103', wherein the pressure of the drive means is preferably adjustable.
- a pressure medium e.g. B. by a pneumatically or hydraulically operated cylinder-piston system
- the counter-pressure roller 106; 106' is mounted, for example, in or on an actuating mechanism 112; 112'; 113; 113', which is formed by a bearing mechanism 112; 112' that implements the actuating force in a force-based manner, i.e. without additional mechanical limitation of the actuating path.
- actuating mechanism 112; 112' that implements the actuating force in a force-based manner, i.e. without additional mechanical limitation of the actuating path.
- a bearing mechanism 112; 112' designed as a linear bearing 112; 112'.
- the metering roller 102; 102' can be adjusted in a force-based manner and the counter-pressure roller 106; 106' can be adjusted in a position-based manner.
- the above is to be transferred and applied in the respective correspondence.
- both rollers 102; 102';106;106' can be adjusted based on force and in a fourth embodiment both rollers 102; 102';106; 106 can be adjusted based on position.
- the above is to be transferred and applied in the respective correspondence.
- a combined adjusting mechanism 112; 113; 112'; 113' and/or a combined actuator 109; 109'; 111 ; 111' or combined adjusting means 109; 109'; 111 ; 111' is provided for adjusting at least the metering roller 102; 102' and/or at least for adjusting the counter-pressure roller 106; 106', which optionally allows position-based adjustment of the relevant roller 102; 102'; 106; 106' or force-based adjustment.
- Such a combined actuator 109; 109'; 111; 111' can, for example, be implemented by an actuator 109, 111; 109', 111' or actuating means 109, 111; 109', 111' can be formed with a drive means that can be controlled with respect to the force, e.g. a cylinder-piston system that can be pressurized with pressure fluid, and with an actuating mechanism 112; 112'; 113; 113', in the actuating path of which one or more stop means that can be positioned via actuating means can be introduced to limit the position.
- a drive means that can be controlled with respect to the force
- e.g. a cylinder-piston system that can be pressurized with pressure fluid
- an actuating mechanism 112; 112'; 113; 113' in the actuating path of which one or more stop means that can be positioned via actuating means can be introduced to limit the position.
- an actuator 109, 111; 109', 111' can be advantageous, which comprises a motor, in particular a servomotor, as the drive means that can be operated in a position-controlled or torque-controlled or torque-controlled manner.
- the counter-pressure roller 106; 106' of the respective application unit 101; 10T with its rotation axis R106; R106' can be operationally stationary, although adjustable if necessary, and the laminating rollers 103; 103' with each associated metering roller 102; 102' via respective common bearing mechanisms 112; 112' and/or actuators 111; 111' in pairs in one direction with at least one movement component towards and/or away from the associated counter-pressure roller 106; 106', and in addition to this the respective metering rollers 102; 102' via bearing mechanisms 112; 112';113;113' and/or actuators 109; 109';111; 11 T in one direction with at least one movement component can be mounted so that it can be adjusted towards and/or away from the respectively associated laminating roller 103; 103'.
- a position-based actuator 109; 109' in the above sense e.g. a bearing mechanism 112; 112'; 113; 113' formed on one or both sides by a three-ring bearing 113; 113' or by a linear bearing 112; 112', can be provided for positioning the respective metering roller 102; 102'.
- a force-based actuator 111; 111' in the above sense can be provided for positioning the laminating rollers 103; 103' in pairs, each with an associated metering roller 102; 102'.
- the metering roller 102; 102' can be adjusted in a force-based manner and the roller pair 103, 102; 103', 102 can be adjusted in a position-based manner.
- the above is to be transferred and applied in the respective correspondence.
- the metering roller 102; 102' and the roller pair 103, 102; 103', 102' can be adjusted based on force and in a fourth embodiment the metering roller 102; 102' and the roller pair 103, 102; 103', 102 can be adjusted based on position.
- the above is to be transferred and applied in the respective correspondence.
- a combined adjustment mechanism 112; 113; 112, 113 is provided, which allows optionally a position-based or force-based adjustment of the pair towards the counter-pressure roller 106; 106'; 103'; 103.
- the second roller 003' of the second applicator 10T or a roller connected to the second Roller 103' which interacts directly or indirectly via one or more further rollers, of the second application unit 101' with the second or further roller 103 of the first application unit 101 acting as a laminating roller 103, forms a common gap 107 acting as a two-sided laminating gap 107 between their outer surfaces in a nip, wherein the two laminating rollers 103; 103' forming the gap 107 between them act mutually as counter-pressure rollers 103'; 103.
- the carrier substrate 006 can be guided through between the latter and, in particular on both sides, can be subjected to the dry films 003', 003' formed via the first and second film-forming gaps 104; 104'.
- Such an arrangement of two application units 101; 10T is also referred to below as double application unit 101, 10T.
- the planes formed in the respective application unit 101; 10T by the rotation axes R102; R103; R102'; R103' of the metering roller 102; 102' and the laminating roller 103; 103' intersect, for example, at most at an acute angle a, which is, for example, a maximum of 20°, advantageously a maximum of 5°, in particular 0°, so that in the latter case the rotation axes R102; R103; R106; R102'; R103' of the rollers 102; 103; 106; 102'; 103'; 106' of the two application units 101; 10T interacting in a two-sided laminating gap 107 lie in the same plane or run parallel but vertically offset from one another.
- the two planes run in a common horizontal plane or horizontally but vertically offset from each other (see e.g. Fig. 8).
- the two planes run in a common plane inclined to the horizontal or in two planes inclined to the horizontal but vertically offset from each other.
- the common plane or planes are both offset planes are inclined, for example, to the horizontal by an acute angle ß of 2° to 15°, in particular 3° to 10° (see, for example, Fig. 9).
- a further roller 118; 118' in the above-mentioned type of calender roller 118; 118' can also be provided here (see, for example, the dashed lines in Fig. 8 and Fig. 9 as an example for all versions of the second group).
- a first of the two laminating rollers 103 or another roller acting as a laminating roller of a first of the two application units 101 can be mounted with its rotation axis R103 in an operationally stationary manner, although possibly adjustable, while the second of the laminating rollers 103' or another roller acting as a second laminating roller with the associated metering roller 102; 102' via a common bearing mechanism 112; 112' and/or a common actuator 109; 109'; 111; 111' in pairs in one direction with at least one movement component towards and/or away from the associated counter-pressure roller 106; 106', and in addition to this the respective metering rollers 102; 102' via bearing mechanisms 112; 112'; 113; 113' and/or actuators 109; 109'; 111; 111' are mounted so as to be adjustable in one direction with at least one movement component towards and/or away from the
- rollers between the metering roller 102; 102' and the roller acting as a laminating roller can also be adjusted together in one direction with at least one movement component towards and/or away from the associated counter-pressure roller 106; 106' via the common bearing mechanism 112; 112' and/or the common actuator 109; 109'; 111; 111'.
- a position-based actuator 109; 109' in the above sense is provided in the above Sense and/or in an above-mentioned embodiment.
- a force-based actuator 111; 111' in the above sense can be provided for a force-based positioning in the above sense and/or in an above-mentioned embodiment.
- the metering roller 102; 102' can be adjusted in a force-based manner and the roller pair 103, 102; 103', 102 can be adjusted in a position-based manner.
- the above is also to be transferred and applied in the respective correspondence.
- both rollers 102; 102'; 106; 106 can be adjusted based on force and in a fourth embodiment both rollers 102; 102'; 106; 106 can be adjusted based on position.
- the above is to be transferred and applied in the respective correspondence.
- a combined adjusting mechanism 112; 113; 112; 113 is provided, which optionally allows a position-based adjustment of the pair against the laminating roller 103'; 103 acting as counter-pressure roller 103'; 103 via a position-based actuator 109; 109' and a force-based adjustment via a force-based actuator 111; 11 T.
- the two jointly adjustable rollers 102; 103; 102; 102' can be mounted on both sides in supports, in particular in side parts of a base frame, which in turn are mounted so as to be pivotable about a pivot axis parallel to the rotation axis of the first, stationary laminating roller 103; 103' (see e.g. Fig. 12).
- At least one further roller can be provided, which acts as a laminating roller and forms the laminating gap 107; 107' with the counter-pressure roller 106; 103'.
- a material removal device 127; 127' is provided in the respective application unit 101; 10T, for example with a removal device 114; 114', in particular a cleaning blade 114; 114', that can be selectively moved to and from the outer surface of the first roller 102; 102' for cleaning purposes. This extends, for example, at least over the width of the roller outer surface that is effective for film formation.
- the material removal 127; 127' in the respective application unit 101; 10T comprises, viewed axially parallel to the second roller 103; 103', two removal devices 116; 116', in particular side edge doctor blades 116; 116', which can be adjusted axially parallel and positioned or positioned against the second roller 103; 103' and by means of which a dry film 003; 003' conveyed over the second roller 103; 103' can be removed in the region of its side edges and, for example, deposited in a collecting device 117; 117'.
- This removal serves, for example, as so-called edge trimming to obtain a straight edge and/or a desired width b003; b003' of the dry film 003; 003'.
- the collected amount can, for example, B. be fed back into the supply of the powder mixture 004; 004'.
- Such a removal device 116; 116' can also be used to remove an edge strip 008; 008', which is used, for example, in determining a density p of the material layer 003; 003' may be used, as set out below in connection with, for example, Fig. 25.
- a removal device 129; 129', in particular a cleaning blade 129; 129', which can be placed on and off the outer surface of the second roller 103; 103', can also be advantageously provided, which extends, for example, at least over the width of the roller outer surface effective for film formation, and optionally a suction or collecting device (not shown).
- two boundaries 124 in particular side plates 124, are provided which are axially parallel to the first roller 102; 102' and spaced apart from one another and can preferably be adjusted in the axially parallel direction, each of which defines an area of the upper gusset 108 formed between the outer surfaces of the first and second rollers 102; 103; 102';103', i.e.
- the filling and/or storage space 126 can thereby be varied or variable on at least one, preferably on both sides in the position of its lateral boundary 124.
- gusset 108 or wedge- or triangular-like or -shaped space 108 between the two rollers 102; 103; 102';103' has concave side surfaces towards the shell surfaces and ends with the tangent surface connecting the two roller shell surfaces.
- a filling and/or supply chamber 126 which is directly delimited by the lateral surfaces in the lower area
- a A filling and/or storage space 126 in the form of a filling or storage funnel e.g. comparable to an insertion aid mentioned below, can be provided directly in or above the gusset 108.
- the bearing mechanism 112; 112'; 113; 113' and/or the actuator 109; 109'; 111; 111' of the first roller 102; 102 is preferably designed such that a gap width for the first gap 104; 104' can be adjusted during operation to a variable clear width at the narrowest point of at least 15 pm, advantageously of at least 30 pm, in particular of at least 50 pm, and/or that the gap width of the first gap 104; 104' can be adjusted at least via the above-mentioned position-based drive means and/or via at least one-sided stop means which limit an adjustment position in the direction of the nip point and whose position can be adjusted.
- the bearing mechanism 112; 112'; 113; 113' and/or the actuator 109; 109'; 111; 111' are advantageously designed to set and/or apply a line force of e.g. at least 5.0 kN/cm, advantageously at least 7 kN/cm, preferably a line force of between 5 kN/cm and 30 kN/cm, in the first gap 104; 104' at least in the region of their width contributing to film formation, between the rollers 102; 102'; 102; 103' forming the first gap 104; 104'.
- a line force e.g. at least 5.0 kN/cm, advantageously at least 7 kN/cm, preferably a line force of between 5 kN/cm and 30 kN/cm
- a combined actuating mechanism 112; 113; 112; 113 can be provided for positioning the metering roller 102; 102' to the second roller 103; 103', which optionally allows position-based positioning via a position-based actuator 109; 109' and force-based positioning via a force-based actuator 111; 111'.
- the metering gap 104; 104' between the first and second roller 102; 102';103;103' is adjustable on the basis of a position-based actuator 109; 109' in the above sense, i.e.
- a force-based actuator 111; 111 ' can be adjusted in the above sense, for example adjustable to a constant and/or defined setting or line force.
- any of the two rollers 102; 102';103;103';106;106' involved in the relevant gap 104; 104';107;107' can be adjusted by the corresponding actuator 109; 109';111; 11 T and/or mounted on corresponding adjusting mechanisms 112; 112';113;113' in the above sense.
- This also applies to designs wherein one of the rollers 102; 102';103;103';106;106' is mounted so as to be adjustable together with another roller 102; 102';103;103';106;106' not involved in this gap 104; 104';107;107'.
- any of the two rollers 102; 102';103;103';106;106' involved in the relevant gap 104; 104';107;107' can in principle be adjusted in this way by the corresponding combined actuator 109; 109';111;111' and/or connected to corresponding combined adjusting mechanisms 112; 112';113;113' must be mounted accordingly.
- This also applies to designs in which one of the rollers 102; 102';103;103';106;106' involved in the relevant gap 104; 104';107;107' is mounted so as to be adjustable together with another roller 102; 102';103;103';106;106' not involved in this gap 104; 104';107;107'.
- the first roller 102; 102' can be mounted via a bearing mechanism 113; 113'; 112; 112' and/or a position-based or force-based or optionally position- or force-based actuator 109; 109'; 111; 111' in a direction with at least one movement component towards and/or away from the respectively associated second roller 103; 103'.
- the counter-pressure roller 106; 106'; 103'; 103 can be mounted via a bearing mechanism 113; 113'; 112; 112' and/or a position-based or force-based or optionally position- or force-based actuator 109; 109'; 111; 111 ' can be mounted so as to be adjustable in a direction with at least one movement component towards and/or away from the second or an intermediate further roller 103; 103'.
- first roller 103; 103' with associated second roller 102; 102' can be mounted in pairs in one direction with at least one movement component towards and/or away from the associated counterpressure roller 106; 106' via a common bearing mechanism 112; 112';113;113' and/or a common, e.g. position-based or force-based or optionally position- or force-based actuator 109; 109';111;111'.
- 111 ' is mounted in a direction with at least one movement component towards and/or away from the respectively associated second roller 103; 103'.
- the first roller 102; 102' and the second roller 103, 103' forming the first gap 104; 104' with it can be driven or driven mechanically independently of one another in opposite directions and at different peripheral speeds and/or by different drive motors, in particular at least speed-adjustable or controllable servo motors.
- the first roller 102; 102' is operated at a lower speed, wherein the first roller 102; 102', in particular metering roller 102; 102', and the associated second roller 103; 103', in particular laminating roller 103; 103', are operable or operated, for example, in a ratio V102(102'): V103(103') of their peripheral speed of the first to the second roller 102, 102'; 103; 103', which lies in a range between 1:5 and 3:5, in particular 1:4.
- rollers 103; 106; 103; 103' forming the second gap 107; 107' together are preferably driven or can be driven mechanically independently of one another at the same peripheral speed by a common drive motor, in particular a servo motor, or preferably by different drive motors, in particular servo motors.
- the mechanically independent drive motors can be operated from a drive control system via an electronic, in particular virtual, master axis.
- the first roller 102; 102' has, in the region of its outer surface contributing to film formation, a surface that is more material-repellent and/or has a less adhesively effective outer surface with regard to the powder mixture than the second roller 103; 103' in the region of its outer surface contributing to film formation.
- At least the second roller 102; 102'; 103; 103' can have a polished and/or chrome-coated or ceramic-coated surface at least in the area of its outer surface that contributes to film formation.
- the first roller 102; 102' can have a structured or material-repellent surface at least in the area of its outer surface that contributes to film formation.
- the first and/or the second roller 102; 102'; 103; 103' can be heated, in particular such that its outer surface can be heated to at least 80°C, advantageously to at least 100°C, preferably to at least 120°C, at an ambient temperature of 25°C.
- the roller 106; 106' of the first group of embodiments which only acts as a counter-pressure roller 106; 106'; 103; 103, can also be heated, in particular in such a way that its outer surface can be heated to at least 80°C, advantageously to at least 100°C, preferably to at least 120°C, at an ambient temperature of 25°C.
- the tempering or heating can basically be done electrically, but in an advantageous embodiment it is realized by passing a tempering or heating fluid through the roller 102; 102'; 103, 103';106;106' to be tempered.
- the tempering fluid e.g. appropriately tempered water is fed into and discharged from the respective roller 102; 102'; 103, 103';106;106' via a tempering fluid line and, for example, a rotary union.
- the two application units 101; 10T, together with one or more substrate guide elements 121 arranged directly in front of, behind or between them, are mounted in a common frame, e.g. two front side walls of the same frame.
- a common frame e.g. two front side walls of the same frame.
- rollers 601; 60T; 602; 602* included in the calendering unit 600; 600* can, in an advantageous development, also be mounted in this frame 603 or, in an advantageous variant, e.g. as a separate unit 600; 600*, e.g. calendering unit 600; 600*, in side walls of a separate frame 603 arranged directly on and/or above the frame 128 carrying the application units 101; 10T.
- the laminating unit 100; 100* and the calendering unit 600 are provided horizontally next to one another, preferably even in separate frames 128; 603, which are separated from one another, for example in terms of vibration.
- the bearing mechanism 112; 112';113;113' and/or the actuator 109; 109';111;111' of the rollers 103; 103';106;106' forming the second gap 107; 107' are preferably designed to operationally form a gap width of at least 15 pm, advantageously of at least 30 pm, in particular of at least 50 pm at the narrowest point and/or, in particular at least within the limits defining the maximum adjustment path, a gap extending between the two rollers 103; 103';106;106' via a product strand 002; 002' to be formed and/or by at least one adjusting mechanism 112; 112' and/or at least one actuator 109; 109', and/or to set and/or apply a line force of e.g.
- an extraction system 123; 123' is provided above the respective application unit 101; 10T or the application units 101; 10T, through which any escaping gases or vapors that may arise can be extracted.
- the rollers 102; 102'; 103; 103'; 106; 106' of the above-mentioned application units 101; 10T are preferably designed with a width in the range of 400 mm to 800 mm, in particular 500 mm to 700 mm, which can be used for film formation and/or application.
- any device for supplying powdered Material 700; 700' can be provided through which powder mixture 004 can be fed to the application unit 101; 101' into the first gap 104; 104' formed between the first and the second roller, a feed 700; 700' is particularly preferably provided through which a defined and/or controllable stream of powder mixture 004 can be fed evenly over the entire delivery width to the gap 104; 104' directly or via an introduction aid 711 provided above the roller gap 104; 104', e.g. in the form of a funnel trough 711.
- the device for supplying the powdered material 700; 700' can have at least one dispensing device 701 that controls and/or defines the dispensing quantity, which is designed, for example, in the manner of a metering device 701 or at least comprises a metering device 704; 721.
- a dispensing device 701 designed as a metering device 701 or comprising a metering device 704; 721 can in principle be designed in a wide variety of ways so that a controlled flow of material 004; 004' can be dispensed in the manner described above.
- the flow of powdered material 004; 004' can be dispensed by means of the dispensing device 701 to a downstream conveyor device 702, e.g. a linear conveyor 702 preferably designed as a conveyor belt 702.
- a downstream conveyor device 702 e.g. a linear conveyor 702 preferably designed as a conveyor belt 702.
- the powdery material 004; 004' is conveyed - e.g. on a transverse to the The powder can be conveyed downstream in the form of a powder bed or layer and can be fed directly or indirectly on the output side, e.g. via one or more further conveying devices, directly to the nip 104; 104' or the insertion aid 711 provided, on a feed width extending transversely to the conveying direction TP.
- the conveying device 702, in particular a roller 705 wrapped around by the conveyor belt 702, e.g. deflection roller 705, in particular drive roller 705, is preferably variable in terms of the conveying speed and can be driven, for example, by a drive means 712 that is variable in terms of speed, e.g. a drive motor 712, in particular a servo motor 712.
- a drive means 712 that is variable in terms of speed, e.g. a drive motor 712, in particular a servo motor 712.
- the surface of a conveyor device 702 designed as a conveyor belt 702 can preferably be rough and/or can have a slope that decreases in the conveying direction TP.
- the feed width here corresponds exactly or at least approximately, ie with a maximum deviation of ⁇ 10%, for example, to a feed width of a filling and/or feed space 126 that is limited in width on both sides and receives the material 004; 004' directly in the roller gap 104; 104' or in an insertion aid that may be provided above it.
- the powder feed device 700; 700' comprises a dispensing device 701, 70T designed in the manner of a dosing device 701; 70T, which comprises a linear conveyor 704 as a dosing device 704, in particular relating to the conveying speed, which is preferably designed as a vibration conveyor 704 - in particular electromagnetically operated or operable - and by means of which powdery material 004, 004' can be dispensed in metered quantities to a downstream conveying device 702, e.g. a linear conveyor 702, in particular a downstream conveyor belt 702.
- a dispensing device 701, 70T designed in the manner of a dosing device 701; 70T, which comprises a linear conveyor 704 as a dosing device 704, in particular relating to the conveying speed, which is preferably designed as a vibration conveyor 704 - in particular electromagnetically operated or operable - and by means of which powdery material 004, 004' can be dispensed in metered quantities to a downstream conveying device 70
- the delivery to or loading onto the conveyor belt 702 is not carried out only at a specific point in a narrowly defined location, but in sections or continuously over a delivery width which - at least in Operating position - e.g. preferably exactly or at least approximately, ie with e.g. a maximum deviation of ⁇ 10%, which ultimately corresponds to the feed width relevant for the feed into the nip 104; 104'.
- the delivery width for the delivery of the material 004; 004' by the dosing device 701 or feeding onto the conveyor belt 704 is adjustable in width and/or lateral position, e.g.
- a conveying width on the conveyor belt can also be adjusted in width and/or lateral position - e.g. for the reasons mentioned above.
- lateral limits 716 e.g. side guides 716, which can be moved transversely to the conveying direction TP, for example manually or in a further automated form remotely operated by drive means, are provided, which can be varied in their lateral position via a corresponding mechanism, e.g. a respective threaded spindle or threaded spindle sections.
- the delivery width corresponds - at least in the operating position - for example preferably exactly or at least approximately, i.e. with e.g. a maximum deviation of ⁇ 5%, to the ultimately relevant and desired feed width for the feed into the nip 104; 104'.
- the delivery and conveying widths can be adjusted in width mechanically independently of one another, mechanically coupled or coupled by control technology.
- the dispensing device 701 designed or effective as a dosing device 701 or the at least one dosing device 704; 721 is preferably so finely adjustable in the powder flow that in the relevant range for the specific, ie the width-related delivery rate, a constant and/or, in particular with an accuracy in the delivery quantity of a maximum of 3%, in particular a maximum of 2% deviation from the target delivery quantity, controllable stream of powder mixture 004 can be delivered to a or the downstream following conveyor device 702, in particular the conveyor belt 702, which can be operated in particular at a constant and/or controlled speed.
- an above-mentioned, preferably electromagnetic, linear conveyor 704, in particular designed as a vibration conveyor 704, is provided as a first or only metering device 704.
- This extends in the width running in the axial direction of the rollers 102, 103; 102';103', for example over a delivery width which, for example, preferably corresponds exactly or at least approximately, i.e. with a maximum deviation of ⁇ 5%, to the ultimately relevant and desired feed width for the feed into the nip 104; 104'.
- the delivery width is preferably adjustable.
- a supply device 703 e.g. a supply line 703 or, as shown in Fig. 17, a storage container 703, via which powdered material can be delivered to the linear conveyor 704.
- a supply device 703 designed as a storage container 703 can, for example, be designed in at least the lower part of a funnel-shaped converging container, e.g. in the manner of a storage funnel 703, and can be filled manually or via a line system. It can advantageously comprise a fluidizing device, such as a device for blowing in a gaseous medium, in particular air.
- the dosing device 701 comprises the vibration conveyor 704 and a material 004; 004' and can be used here, for example, as a dosing device with Vibration drive 701 or briefly referred to as dosing vibrator 701, and for example representing an assembly and obtainable as such, form a unit which can be refilled for example manually or via a feed line from a supply.
- the vibration conveyor 704 comprises, for example, a vibration table 706 and a drive means 707 driving the same, in particular a vibration or shaking drive 707 driving the same, in particular an electromagnetically excited one, wherein the term vibration or shaking drive 707 is understood to mean the same as a drive device 707 driving a shaking or vibration device.
- the vibration or shaking drive 707 or a control controlling this vibration drive 707 can preferably be varied in terms of the vibration frequency and/or amplitude and/or the vibration table 706 can be adjusted with regard to its gradient in the conveying direction TP manually or by means of a drive means 715, e.g. actuator 715.
- a dosing device 721 which varies the discharge flow at the outlet and thus the feed flow to the conveyor device 702, for example with regard to a particularly well-defined feed flow and/or for example for pre-dosing, can be provided.
- a dosing device 721 which varies the discharge flow at the outlet and thus the feed flow to the conveyor device 702, for example with regard to a particularly well-defined feed flow and/or for example for pre-dosing.
- Such a device can be provided, for example, by an adjusting mechanism 721, only indicated schematically in Fig. 17, by which, by means of associated drive means 722, e.g. by one or more servomotors 722; 722.x, in conjunction with a dosing device 721 relating to the feed level on the conveyor device 702, e.g.
- a distance between the outlet and the top of the linear conveyor 704 and/or in conjunction with a dosing device 721 relating to the discharge flow at the outlet, e.g. B. a free flow cross-section from or in the supply device 703 can be varied.
- the metering device 721 As a metering device 721 relating to the discharge flow at the outlet, the
- Outlet of the supply device 703 a controllable, the outlet cross-section via one or more associated drive means 722; 722.x, e.g. one or more servomotors 722, a varying actuating mechanism 721 can be assigned to or in front of the actuator.
- actuating element 723, which is indicated in Fig. 17 by way of example and only symbolically, can be a flap 723 or a slide 723 extending over the outlet width and actuated by the drive means 722, or by several arranged next to one another over the outlet width and actuated independently of one another by several drive means
- control elements 723.x such as flap or slide segments 723.x (see e.g. examples in Fig. 18 and Fig. 19).
- the flow cross-section or discharge current can be varied and/or individually corrected across the discharge width.
- one or more associated drive means 722; 722.x e.g. one or more servomotors 722, can be provided, which via a corresponding actuating mechanism
- a gear can vary the distance between the outlet of the supply device 703 and the top of the linear conveyor 704, in particular raise or lower the supply device 703 or the part comprising the outlet.
- a removal device 708 is provided which extends horizontally over at least the conveyor width and is adjustable in distance from the top of the linear conveyor 704.
- a desired and uniform layer height of the material 004; 004' to be conveyed on the linear conveyor 702 or conveyor belt 702 can be set or represented across the conveyor width. If material 004; 004' is applied to the entire conveyor width upstream of the removal device 708 with a thickness that corresponds at least to the distance between the removal device 708 and the top of the linear conveyor 704, a material flow with a uniform layer thickness of the powdery material 004; 004' defined by the position of the removal device 708 is ensured downstream of the removal device 708.
- the removal device 708 is designed as a removal doctor blade 708 - preferably oscillatable transversely to the conveying direction TP - which during operation, for example, carries out an oscillating or oscillating back and forth movement.
- the removal doctor blade 708 is mounted, for example, so as to be axially movable and is driven in an oscillating or oscillating manner by a drive means 709, e.g. a drive motor 709.
- This drive motor 709 can be designed directly as a linear motor or as a rotary motor that drives the removal doctor blade 708 via an oscillating gear.
- the distance of the removal device 708 from the conveying device 702 can be adjusted remotely by a drive means 719 - e.g. an actuator 719 - e.g. only indicated schematically in Fig. 17, for example via a signal connection S6.
- a roller in particular a so-called roller doctor, which is rotatable or rotating on its underside in the opposite direction to the conveying direction TP can be provided as the removal device 708.
- this can additionally be oscillatable in the above manner via corresponding drive means and a corresponding bearing.
- At least one sensor system with a preferably contactless sensor 713; 714 is provided, which, for example, provides information on a vertical position of a powder layer surface and/or which is based, for example, on a contactless measuring principle, e.g. using sound waves or electromagnetic radiation, and/or which, together with a control and/or regulating device 724 connected via a signal connection S1; S3, in particular with a control logic or electronic control circuit included in the control and/or regulating device 724, and with a drive means 712;
- 722; 707 forms a control loop R11; R14; R15; R17; R34; R35; R37 via a respective signal connection S2; S4; S5; S7.
- a sensor system in particular a fill level sensor system, is provided as a sensor system providing information on the height of a powder layer, with a sensor 713 providing information on the fill level in the roller gap 104; 104' or in the insertion aid 711, in short fill level sensor 713, which - in particular from above - is inserted into the gusset 108 of the roller gap 104; 104' or into the interior of an insertion aid 711 possibly provided above the roller gap 104; 104' onto the powder layer, in particular Powder layer surface is directed and thereby provides information corresponding to a filling level in the roller gap 104; 104 or in the introduction aid 711 - at least at the point under consideration.
- control circuit R11; R14; R15; R17 comprises the above-mentioned fill level sensor system with the sensor 713 for detecting information representing a fill level of powdery material 004; 004' in the roller gap 104; 104 or in the insertion aid 711.
- control circuit R1; R1' for example, the sensor 713 supplying the information on the fill level in the roller gap 104; 104' or in the insertion aid 711 is connected in terms of signals to a control logic or circuit included in an above-mentioned control and/or regulating device 724, which in turn is connected in signal connection S2; S4; S5; S7 to the control means of one or more drive means 712; 722; 715; 707 of one or more of the above-mentioned Conveying and/or dosing devices 702; 704; 721 for varying the conveying and/or discharge or feed rate of powdery material 004, 004'.
- a control circuit R12 relating to the conveying speed of the conveying device 702 is provided, in which the fill level sensor system is in signal connection with a drive means 712 driving the conveying device 702, here, for example, the delivery device 701 driving the conveyor belt 702, via the control and/or regulating device 724 or a control logic or circuit included therein and set up accordingly to form a control circuit R12 relating to the conveying rate.
- the conveying speed is regulated by the drive means 712 in question, for example, depending on the fill level, for example in such a way that the conveying speed increases when the fill level falls below a defined lower limit and decreases when the fill level exceeds a defined upper limit.
- the drive of the conveyor device 702 can be subjected to a control that correlates with a variable V representing the machine speed via a stored relationship, by means of which the conveyor device 702 is operated faster when the machine speed increases and slower when the machine speed decreases, for example.
- the above-mentioned level-dependent control can be underlying this control as a basis.
- a control circuit R15; R14; R17 relating to the dispensing device 701, in particular the dispensing rate of the dispensing device 701 to the conveying device 702 can be provided, in which the fill level sensor system is in signal connection S4; S5; S7 with one or more drive means 722; 722.x; 707; 715 included in the dispensing device 701 for dosing purposes via the control and/or regulating device 724 or a control logic or circuit included therein and set up accordingly, e.g.
- control circuit R15 relating to the dispensing device 701 with a drive means 722; 722.x of the adjusting mechanism 721 upstream of or associated with the outlet and/or in another control circuit R14 relating to the dispensing device 701, the vibration drive 707 and/or in another control circuit R117 relating to the dispensing device 701, the actuator 715 for the table inclination.
- the control circuits R15; R14; R17 relating to the dispensing device 701 can be provided individually, in pairs or all together, whereby in the case of several such control circuits R15; R14; R17, a cascading or prioritization of individual control algorithms is preferably provided.
- a control of the dispensing device 701 based on the fill level sensor system, in particular of the control circuit R15; R14; R17 or control circuits R15; R14; R17 by the respective drive means 722; 722.x; 707; 715 is carried out, for example, depending on the fill level, for example in such a way that if a defined lower limit for the fill level is undershot, the discharge rate is increased and if a defined upper limit is exceeded, the discharge rate is reduced.
- the dosing by the dosing device 701 can be based on a control that correlates with a variable V representing the machine speed, by means of which the dosing device 701 or one or more dosing devices 704; 721 included in it increases the dispensing rate by the dosing device 701 or one or more dosing devices included in the dosing device 701, for example when the machine speed increases, by correspondingly controlling one or more of the above-mentioned drive means 722; 722.x; 707; 715 and reduces it when the machine speed decreases.
- This control can be correlated with the above-mentioned machine speed-dependent control of the conveyor device 702 and/or be based on the above-mentioned level-dependent control of the dispensing device 701.
- the feed rate can additionally also be varied, e.g. preset, by manually or remotely controlling the distance of the removal device 708 via an associated drive means 719 via a signal connection S6 or, if necessary, a control loop (R16) not explicitly shown here.
- a level sensor 714 which is directed from one side onto the profile of the powder layer, for example - e.g. as an optical or ultrasonic sensor - and provides at least information on the vertical position of at least one highest elevation of the powder layer across the conveyor width transversely to the conveyor direction TP.
- the level of the powder layer surface represents a resulting powder layer thickness.
- the senor 714 only monitors whether a certain level of a highest elevation is exceeded or not reached and the result is used, for example, for control purposes. Monitoring only a certain height for exceedance or undershoot can be achieved, for example, using a single-beam light barrier or a linear ultrasonic sensor.
- the sensor system can also provide information on the vertical position of a highest elevation currently present across the conveyor width - at least within a certain bandwidth. For example, a sensor system extending vertically over a certain height, such as a light grid or an ultrasonic sensor with vertical resolution, can be used here.
- a control circuit R35; R34; R37 is provided, which connects an above-mentioned layer level sensor with an above-mentioned Layer level sensor 714.
- control circuit R35; R34; R37 this is signal-connected to a control logic or circuit included in an above-mentioned control and/or regulating device 724, which in turn is signal-connected to the control means of one or more drive devices 707; 722; 715 of one or more of the above-mentioned dosing devices 704; 721 for varying the dispensing rate of the dosing device 701.
- Control of the dosing device 701 with regard to the dispensing rate or of a dosing device 704; 721 included therein by the relevant drive device 707; 722; 715 takes place, for example, in a level-dependent manner, i.e.
- a defined lower limit for the level of the surface or a target value is undershot, e.g. B. by more than a permissible tolerance, an increase and if a defined upper limit or the target value is exceeded, e.g. by more than a permissible tolerance, a reduction in the dispensing rate dispensed by the dispensing device 701 or fed onto the conveyor device 702 takes place by at least one control circuit R35; R34; R37 comprising the layer level sensor 714.
- control circuit R12 relating to the conveying rate and/or the machine speed-dependent control of the conveying device 702 and/or a control circuit R15; R14; R17 relating to the dispensing device 701, in particular the dispensing rate of the dispensing device 701 to the conveying device 702 as a function of the fill level
- a control circuit R35; R34; R37 relating to the dispensing device 701, in particular the dispensing rate of the dispensing device 701 to the conveying device 702 as a function of the layer level can be provided, in which the layer level sensor system is in signal connection with one or more drive means 722; 722.x; 707; 715 included in the dispensing device 701 for dosing purposes via the control and/or regulating device 724 or a control logic or circuit included thereby and set up accordingly, e.g.
- Control circuit R35 with a drive means 722; 722.x of the actuating mechanism 721 upstream or associated with the outlet and/or in another control circuit R34 relating to the dispensing device 701 with the vibration drive 707 and/or in another control circuit R37 relating to the dispensing device 701 with the actuator 715 for the table incline.
- the control circuits R35; R34; R37 relating to the dispensing device 701 can be provided individually, in pairs or all together, whereby in the case of several such control circuits R35; R34; R37, cascading or prioritization of individual control algorithms is preferably provided.
- a powder feed device 700; 700' with a dosing device 701, in particular a dosing device 701 with a dosing device with a vibration drive 707, and a downstream conveyor device 702, in particular a linear conveyor 702, is operated in an advantageous manner as follows:
- the dispensing device 701 which is designed in particular as a dosing device 701, is initially and during operation filled as required with powdery material 004; 004' to be processed and the material is dispensed from the dosing device 701 in doses to the conveyor device 702, in particular shaken.
- slightly, for example up to 10%, preferably only up to 5% more material 004; 004' is dispensed to the conveyor device 702 than is actually removed, which is then removed or held back to a certain, in particular adjustable height using the preferably changing removal device in order to provide a uniform material layer thickness.
- the delivery rate of the dispensing device 701 to the conveyor device 702 can be regulated, for example, via an above-mentioned control circuit R35; R34; R37 comprising the level sensor 14 on the conveyor device 702, e.g. B. such that the detected level always corresponds at least to the set distance to the conveyor device 702, and advantageously even exceeds it.
- the powdery material 004; 004' conveyed on the conveyor device 702, preferably carried under the removal device 708 in the above-mentioned manner, is conveyed by the conveyor device 702 directly or, if necessary, via a further conveyor device into the gap 104; 104' or an insertion aid 711 possibly provided above it.
- the conveyor device 702 and possibly a further conveyor device connected thereto can be controlled in the manner described above via an above-mentioned control circuit R12 with a fill level sensor 713, which monitors the fill level in the gap 004; 004' or in the insertion aid 711.
- the delivery width of the delivery device 701 and/or the conveying width of the conveying device 702 are adjusted manually or preferably remotely via corresponding drive means.
- the distance between the removal device 708 and the conveying device 702 can be varied in an advantageous embodiment.
- sensors 713; 714 or control circuits R12; R14; R15; R17; R34; R35; R37 but advantageously in conjunction with one or more of the above-mentioned sensor systems, sensors 713; 714 or control circuits R12; R14; R15; R17; R34; R35; R37 - a powder stream emerging from the powder feed device 700 and fed into the roller gap 104, 104' or into the insertion aid 711 arranged above it, in particular in a falling section between the or a last of the Powder feed device 700; 700' comprised of a conveyor device 702 and the roller gap 104; 104' or an insertion aid 711 that may be provided - at least one point or preferably across the entire width, in particular the fall width, continuously or at several points, point-by-point or section-by-section sensors 726; 731, e.g.
- powder flow sensors 726; 731 with e.g. a sensor 728; 733, are provided, through which information about the powder flow, in particular the size and/or homogeneity, can be provided.
- a sensor 726; 731 or information obtained therefrom can, in a first embodiment, be a variable I; F obtained integrally, ie in total over the considered width, e.g. the entire width or the width that is continuous over a section or interrupted in sections, in particular the fall width of the powder flow, e.g. measured variable I; F, or in a second embodiment preferably provide a width-specific, spatially resolved value of such a size lx; Fx.
- information about the powder flow in the observed area can be obtained via an integral value of the size I; F, which can be used as a first approximation as a measure of the entire flow in the event that the entire width is not detected.
- This can be used to guide a powder flow, e.g. keep it constant, in a control loop R82; R85 explained below, or - for example, if there are empirically determined relationships between the determined size I; F and the size of the throughput - to control or regulate the powder flow with regard to its throughput.
- a control circuit R82; R85 which comprises an above-mentioned integral powder flow sensor system 726; 731 with an above-mentioned sensor 728; 733.
- This is connected in such a control circuit R82; R85 via a signal connection S8 to a control logic or circuit comprised by an above-mentioned control and/or regulating device 724, which in turn is connected via a signal connection S2; S5; S7 to the control means of one or more drive means 712; 707; 722; 715 of one or more of the above-mentioned conveying or Dosing devices 704; 721 for varying the conveying rate of the conveying device and/or the dispensing rate of the dosing device 701.
- the relevant control logic or circuit is, for example, in a control circuit R82 relating to the conveying rate via the drive means 712 driving the conveying device 702 and/or in a control circuit R85 relating to the dispensing device 701 with a drive means 722; 722.x of the actuating mechanism 721 upstream of or assigned to the outlet in signal connection S2; S5.
- a control logic or circuit connected to a sensor 728; 733 of the powder flow sensor system 726; 731 signal-related control logic or circuit of the control and/or regulating device 724 can be connected to the vibration drive 707 and/or to the actuator 715 for the table incline in a further control circuit relating to the dispensing device 701 (not shown).
- control circuits R82; R85 mentioned relating to the dispensing device 701 and/or conveyor device 702 can be provided individually, in several or all together, whereby in the case of several such control circuits R82; R85, cascading or prioritization of individual control algorithms is preferably provided.
- information about the powder flow in the relevant section or at the relevant measuring location can be obtained across the width by means of individual, spatially resolved values of an above-mentioned quantity lx; Px for each individual section or measuring location, which each represent a measure of the powder flow in the relevant section or at the relevant measuring location.
- This can also be used in a control loop R82; R85 explained above - e.g. after summation or averaging - to guide a total powder flow, e.g. to keep it constant, or - for example if there are empirically determined relationships between the determined quantity I; F and the size of the throughput - to control or regulate the powder flow with regard to its throughput.
- a powder partial flow can be controlled or regulated for several or all sections or measuring locations in respective control circuits R82; R85, at least relative to powder partial flows in other sections or at other measuring locations or - for example, if there are empirically determined relationships between the determined variable lx; Fx and the size of the throughput - the powder flow in question, in particular the powder partial flow, can be controlled or regulated with regard to the throughput.
- a control circuit R82; R85 is provided for several or all sections or measuring locations with their own above-mentioned sensor 728.x; 733.x.
- This sensor 728.x; 733.x is signal-wise connected in such a control circuit R82; R85 to a control logic or circuit comprised of an above-mentioned control and/or regulating device 724, which in turn is signal-connected to control means of several drive means 722.x of a dosing device 721 whose width can be adjusted section by section or segment for section-by-section variation of the discharge rate from the dosing device 701.
- Sections or measuring locations with their own sensors 728.x; 733.x correspond to sections or segments, in particular actuating element segments 723.x, of a dosing device 721 that can be adjusted section by section, e.g. B. with the above-mentioned actuating element segments 723.x driven by drive means 722.x, e.g. flap or slide segments 723.x.
- the individual actuating elements 723.x or actuating element segments 723.x are controlled, for example, in such a way that, for example, an equal powder flow is detected by the sensors 726; 731 in all sections considered. If required, the control can also be directed to a desired profile, i.e. with different powder flows across the width in the sections considered.
- the powder feed device 700; 700' comprises, as already explained above with reference to Fig. 17, a conveyor device 702, by means of which powdery material 004, 004' is conveyed on a conveying width and from there fed to an underlying roller gap 104; 104' or a possibly provided feeding aid 711.
- the feeding itself takes place in particular by the powder stream falling down after reaching the end of the or a last conveyor device 702 via a fall path and into the roller gap 104; 104' or the insertion aid 711.
- the above-mentioned powder flow sensor system 726; 731 is provided in the region of the fall path between the only or last downstream conveyor device 701 of the powder feed device 700; 700' and the roller gap 104; 104' or the insertion aid 711 provided if applicable.
- Such a powder flow sensor system 726; 731 is shown, for example, in connection with an advantageous embodiment for the dispensing device 701 according to Fig. 18 and Fig. 19, wherein the same reference numerals as previously in Fig. 17 are used for functionally comparable or identical parts.
- the dispensing device 701 here has no vibration conveyor 704, but instead has a dosing device 721, for example only schematically indicated in Fig. 17 and relating to the dispensing flow at the outlet of the supply device 703, with which, for example, the free flow cross-section in the supply device 703 or out of it can be varied.
- the powder flow sensor system 726; 731 is, however, also applicable to an embodiment with a vibration conveyor 704 as described above or to any other embodiment in which the powder stream is or can be fed from a conveyor device 702 over a drop section to the roller gap 104; 104' or to an insertion aid 711 possibly provided above it.
- the dosing device 721 can be designed with a continuous or segmented actuating element 723; 723.x across the width, with the latter being controlled via a single integral value of the size I; F, for example, by the actuating elements 723.x being set equally. If the information provided via the size I; F indicates that the powder flow is too low or that there is an undesirable decrease in the powder flow, the continuous actuating element 723 or the actuating element segments 723.x are opened further for a larger material passage and vice versa. If the above-mentioned relationship exists, it is also possible to control to a specific throughput.
- the speed of the conveyor device can also be controlled in a control loop R82 on the basis of the integral value for the quantity I; F by appropriately controlling the drive means 712.
- control loop R85 which includes the powder flow sensors 726; 731, for controlling in individual sections on the basis of individual values for such a size lx; Px
- the dosing device 721 includes control elements 723.x formed in sections by control element segments 723.x.
- the control element segments 723.x or their actuators 722.x are set, for example, via respective control loops R82; R85 in accordance with the specified control task on the basis of individual values for the size lx; Px at the relevant sections or measuring locations.
- control can be carried out, for example, on a profile that is uniform across the width or, if necessary, on a specified profile with powder flows that vary across the width.
- control can also be carried out on a profile with a throughput that is uniform or varies across the width.
- one or more further circuit elements 729 such as a dead time element 729, can be provided.
- this is based on a measurement using electromagnetic radiation, in particular light in the UV, IR or visible wavelength range, in particular in the manner of a light barrier 726.
- a radiation source 727 e.g.
- a light source 727 is provided on one side of the fall path and a sensor 728; 728.x, in particular a radiation receiver 728; 728.x, on the other side.
- a radiation intensity I; lx registered at the sensor 728 is used here as the quantity I; lx providing information about the powder flow.
- a single radiation source 727 e.g. in particular a directed light source 727, and/or a single radiation receiver 728, e.g. B. a photodiode 728 or a phototransistor 728 can be provided.
- an extended radiation or light source 727.x e.g. in the manner of a light grid 726, a plurality of individual light sources 727.x or a light bar 727.x, and a plurality of radiation receivers 728.x, an extended, in particular spatially resolving radiation receiver 728.x or radiation receiver segments 728.x, such as e.g. a radiation receiver array 728.x, a photodiode array 728.x or a line camera 728.x, can be provided.
- the constancy of a mass flow can be checked, for example if
- the powder flow can be controlled or regulated with regard to its throughput - either sectionally or integrally, depending on the design.
- this is based on the application of a force measurement, in particular on a measurement of the force acting on a sensor 733; 733.x designed as a force transducer 733; 733.x due to the impulse of the falling powder particles.
- a value for a force F; Fx registered on the sensor 733; 733.x is used here as the quantity F; Fx providing information about the powder flow.
- a single force transducer 733 can be provided, on which the powder flow of the entire width or a partial section representative of the width acts.
- a plurality of individual force transducers 733.x can be provided, e.g. as a force transducer array 733.x - for example, operating piezoelectrically.
- the effect on the force transducer(s) 733; 733.x can in principle be implemented in any way such that an impulse from the material 004; 004' falling across the width or a partial section in the powder stream is transmitted to the relevant force transducer 733; 733.x.
- an impact element 732; 732.x e.g. an impact plate 732; 732.x, is provided for the or each section to be considered, i.e. across the entire width, a representative partial section or several individual partial sections, which is located in the fall path of the section to be considered and is operatively connected to an associated force transducer 733; 733.x.
- the impact plate 732; 732.x can be in the form of a deflection plate 732; 732.x so that although an impulse can be transmitted, the material 004, 004' continues to flow to the roller gap 104; 104' or an insertion aid 711 provided above it.
- the impact element 732; 732.x can be pivoted or elastically mounted and/or supported against the force transducer 733; 733.x so that, for example, as the load from the powder flow increases, the force F; Fx registered by the force transducer 733; 733.x increases.
- the powdery material 004, 004' can be provided via a dispensing device 701, for example designed as a dosing device 701, in particular a dosing device 701 with a vibration drive 707 such as a dosing vibrator 701, and - preferably directly at the downstream end of the dosing vibrator 701 or the vibrating table encompassed by it or optionally indirectly via one or more further downstream conveying devices 701 - can be dispensed or fed into the roller gap 104; 104' or into the filling and/or supply chamber 126 provided above it.
- the delivery quantity of the dosing vibrator 701 can preferably be regulated - e.g. in a manner mentioned above - via a fill level sensor and/or the delivery or feed width can be adjusted to a desired format
- a distribution device 744 is provided above the roller gap 104; 104', by means of which, for example, a fill level in the filling and/or supply chamber 126 - which is preferably adjustable in terms of width and/or axial position - can be evened out across its width in the axial direction of the rollers 102; 103; 102'; 103' (see, for example, Fig. 20a and Fig. 20b).
- the distribution device 744 preferably comprises a traverse 746 - e.g. one-part or multi-part - extending, for example axially over at least the maximum clear width of the filling and/or supply chamber 126, on or in which a distribution tool 747, e.g.
- a one-part or multi-part distribution finger 747 protrudes into the filling and/or storage space 126 and between an end or near-end area, i.e. e.g. a maximum of 10% of the width of the filling and/or storage space 126, on a first end side delimiting the filling and/or storage space 126 and the end or near-end area of the opposite second end side - for example by a correspondingly arranged
- the drive device - can be moved back and forth or moves back and forth in an oscillating manner during operation.
- the distribution tool 747 can basically be moved along any movement path with at least one, in particular predominantly (ie compared to other directions larger), movement component in the direction of the width of the filling and/or supply space 126 can be moved back and forth between the end positions. Preferably, it can be moved back and forth along a movement path running parallel to the gap 104; 104'.
- the drive device can comprise, for example, an electric drive motor as drive means 749, by means of which a belt of a belt drive carrying the distribution tool 747 or a thread of a screw drive conveying the distribution tool 747 can be driven or driven off, for example reversibly.
- the drive means can comprise a pneumatic drive means 749, for example a piston that can be pressurized with compressed air on both sides, which is pressurized alternately on the sides and carries the distribution tool 747.
- the distribution finger 747 can basically be designed in any way so that at least part of it reaches into the powder reservoir and, when moving back and forth, displaces a part of the powdery material 004; 004' located in the path of movement.
- the distribution finger 747 is designed with a recess 748, for example a spoon- or groove-like profile, e.g. in the manner of a half-shell with, for example, a vertically running groove 748, at least over part of its height reaching into the powder reservoir.
- a further development can be advantageous in which the distribution finger 747 is mounted and/or positively driven in such a way that it is forcibly rotated by 180° at the respective turning point of the iridescent movement so that the side having the recess points in the direction of movement again. This can prevent powdery material 004; 004' in the end areas.
- a distribution finger 747 having a passage can be provided, which allows excess material 004; 004' to flow back during the movement.
- a filling level of the powdery material 004; 004' which has been made uniform by the distribution device 744 or the oscillating distribution tool 747, can be set or regulated in the filling and/or supply chamber 126.
- At least one of the above-mentioned filling level sensors 713 is provided, which is directed at one point in the filling and/or supply chamber 126 to the top of the powder supply present in the filling and/or supply chamber 126.
- several, e.g. at least three, advantageously at least five, in particular e.g. nine such filling level sensors 713 directed at the powder supply are provided.
- a sensor system of a different design, but which detects the supply and/or the filling level can be provided.
- the fill level sensor(s) 713 or one or more sensors of an alternative fill level sensor system is/are connected in the above-mentioned manner, e.g. via corresponding signal connections S1; S3; S2; S4 and an above-mentioned control and/or regulating device 724, in particular a control logic or electronic control circuit included in the control and/or regulating device 724, e.g. by forming a corresponding control loop R12; R14; R15; R17; R34; R35; R37, to a drive means 722; 707 (712) assigned to the dosing or conveying device 702; 704; 721 for varying the dispensing or conveying rate.
- the delivery width of the dosing device 701 or the feed width into the roller gap 104; 104' or the filling and/or supply space 126 - e.g. in the manner already explained above for Fig. 17 - can be varied.
- the width of the filling and/or supply space 126 and/or the stroke ie the width and/or position of the movement path for the distribution tool 747 and/or the vertical position of the part effective for distribution to be assumed for operation and/or its traversing frequency can be adjusted in the above manner.
- the powder feed device 700; 700' may preferably only be a dosing device
- Such a dosing device 701 can advantageously be designed in a version of the dosing vibrator 701, as is part of the powder feed device 700; 700' in Fig. 17, Fig. 18 or Fig. 19.
- a further conveyor device corresponding to the powder feed device 700; 700' in Fig. 17, at least one further conveyor device
- the powdery material 004; 004' is delivered or fed into the roller gap 104; 104' or the filling and/or supply space 126.
- the information presented in connection with the embodiment from e.g. Fig. 17 is to be applied to the dosing device 701 and/or to the supply device 703 and/or to the dosing device 704 and/or to any additionally provided conveying device 702.
- the powder feed device 700; 700' can comprise an above-mentioned conveying device 702 in the form of a linear conveyor 702, which receives the powdery material 004; 004' directly from a storage container 703, i.e. without the interposition of a dosing vibrator 701, and - if necessary via a further conveying device - delivers or feeds it into the roller gap 104; 104' or the filling and/or storage space 126.
- the powdery material 004; 004' can be provided via a dispensing device 701, in particular a dispensing device 701 with a container 751, e.g. a channel-like or trough-like, which can be set into vibration by a drive device 707, e.g. a vibration or shaking drive 707, e.g.
- vibration drive or shaking drive 707 are used here without distinction as synonyms for a drive device 707 by which the vibrating container 751 can be operated in its function as such.
- the vibrating container 751 serves to convey the material 004; 004 essentially horizontally between an inlet side feed, e.g. from a storage container 703, and an outlet side discharge spaced apart in the horizontal direction, e.g. through the opening 752.
- the container 751 or the vibrating trough 751 comprises a particularly circumferential wall.
- the fill level in the vibrating trough 751 can be monitored, for example, by a fill level sensor 754 - e.g. over a continuous range or to a minimum and/or maximum fill level - and can be regulated, for example, e.g. via a two-point or three-point control, to a certain level or to remain in at least one permitted range. This can be done, for example, by varying the supply from the storage container 703 mentioned below.
- the fill level sensor 754 is arranged above the base 753.
- the powdery material 104; 104' can be released directly from the at least one base-side opening 752 into the filling and/or storage space 126 in the gusset 108 above the roller gap 104; 104'.
- the opening 752 in question is followed by a feed channel 756, e.g. also referred to as a filling nozzle 756 or filling shaft 756, which preferably extends with an outlet downstream into the gusset 108 or filling and/or storage space 126 formed above the roller gap 104; 104', ie into the triangular or wedge-shaped space 108 between the lateral surfaces.
- the feed channel 756 or filling nozzle 756 or filling shaft 756 can basically have any cross-section and/or a height varying cross-sectional profile, but is advantageously formed by a - in particular vertically running - tube 756 with, for example, a round or rectangular cross-section - in particular with a constant cross-section at least over the maximum filling level provided for in operation.
- the filling level sensor 754 is preferably arranged above at least or exactly one opening 752. In this way, both the level of a filling level reaching into the container 751 and a filling level in the feed channel 756 in the event of a feed channel 756 not being completely full can be monitored and/or determined.
- a sensor 751 - preferably working without contact - is provided as the fill level sensor 754, which is based, for example, on a non-contact measuring principle, e.g. using sound waves or electromagnetic radiation. For example, it scans the powder surface in the area or at the point under consideration without contact, in particular using electromagnetic radiation or preferably using sound waves, whereby the radiation or sound waves directed from a radiation or sound source onto the surface and reflected there are received by a radiation or sound receiver and processed into corresponding signals representing information on the fill level.
- a non-contact measuring principle e.g. using sound waves or electromagnetic radiation.
- the fill level sensor 754 is arranged above the opening 752, and/or at least in such a way that a fill level in or above the feed channel 756 can be monitored by it, i.e. in the case of a backflow into the container, the fill level above the feed channel 756 and in the case of the feed channel 756 not being completely full, the fill level in the feed channel 756 or in its fall path for the material 004, 004'.
- the level sensor 754 can be arranged above the sheet 753 in such a way that it provides information on the level of the an area adjacent to the opening 752, spaced from the opening 753, for example, by a maximum of 20 mm, in particular in an area - viewed in the flow direction of the material 004; 004' - directly in front of the opening 752 leading into the feed channel 756 in the bottom 753 of the vibratable container 751 lying or accumulated material 004; 004'.
- the fill level sensor 754 or the sensor system comprising it can form a corresponding control loop or several, e.g. combined, in particular cascaded, control loops via a respective signal connection with a control and/or regulating device connected via a signal connection, in particular with a control logic or electronic control circuit included in the control and/or regulating device, and with a drive means 707 by which the delivery rate of the dispensing device 701 can be varied, e.g. the vibration drive 707, and/or the drive means (not shown) by which a vertical position of the outlet 757 from the storage container 703 can be set.
- a drive means 707 by which the delivery rate of the dispensing device 701 can be varied, e.g. the vibration drive 707, and/or the drive means (not shown) by which a vertical position of the outlet 757 from the storage container 703 can be set.
- the sensor system can have one or preferably several level sensors 754 arranged axially next to one another, e.g. at least three, e.g. three to nine, level sensors 754. Their measurement results can be processed, if necessary, using predetermined rules to form a common measured value on which the control is based.
- an opening 752 extending across the feed width and/or a filling nozzle 756 extending across the feed width can be provided.
- several openings 752 and/or associated feed channels 756 are provided next to one another, e.g. in an above-mentioned design with, for example, a round or rectangular shape.
- the vibrating tank 751 receives the powdered material 004; 004' from a Storage container 703, e.g. in the form of a storage funnel 703, which has an outlet 757 with one or more openings in the region of its lower end.
- the outlet 757 is located at a height above the base 753 so that material 004; 004' can exit into the vibrating trough 751, but preferably below the level of the maximum possible filling height determined by the wall of the vibrating trough 751.
- the surrounding wall of the vibrating trough 751 therefore has a correspondingly large height, e.g.
- the outlet 757 is immersed in the powder layer stored in the vibrating trough 751, i.e. is at a level below the current filling level.
- the fill level in the storage container 703 can be monitored, for example, by a fill level sensor 759 - e.g. over a continuous range or, for example, via a two-point or three-point control - to a minimum and/or maximum fill level. This makes it possible, for example, to keep a fill level and thus the pressure acting on the outlet 757 in a desired range.
- the storage container 703 or its outlet 757 is preferably arranged at a distance from the opening 752 or a plurality of openings 752 when viewed in the horizontal direction. This ensures a cross-flow of material 004; 004' stored within the container 751.
- the storage container 703 or its outlet 757 is preferably spaced from the opening 752 or a plurality of openings 752 in a direction that is horizontal and perpendicular to the course of the roller gap 104; 104'. This forms a horizontal transport path on which the material 004; 004' sliding down from the storage container 703 can be made uniform in its filling level by shaking.
- guides 758 e.g.
- longitudinal rims which are only indicated by dashed lines, can be provided in the vibrating trough 751.
- 758 which run, for example, in a direction from the outlet 757 to the opening 752 or a plurality of openings 752. This serves, for example, to avoid or reduce the mutual influence of possibly different mass flows through several openings 752 or sections of a continuous opening 752.
- a drive mechanism (not shown) is provided, for example, by means of which the storage container 703 or the outlet 757 enclosed by the storage container 703 can be varied in distance from the bottom 753 of the vibrating trough 751.
- the vibrating trough 751 or the vibration or shaking drive 707 When the vibrating trough 751 or the vibration or shaking drive 707 is active, the vibrating trough 751 or the container 751 and one or more filling nozzles 756 are filled downstream via one or more openings 752, which in turn fill the roller gap 104; 104' or the filling and/or storage space 126 formed in the gusset 108. If the filling level in the roller gap 104; 104' reaches the level of the outlet opening or outlet openings of the filler nozzle or nozzles 756, there is a backflow in the feed channel 756 - e.g.
- the container 751 or the vibrating trough 751 also backs up until - e.g. due to the limited flowability and/or friction in the material layer - there is no more refilling from the storage container 703, even if the vibrating trough 751 is operated continuously. If the fill level in the roller gap 104; 104' or in the filling and/or storage space 126 drops due to material consumption, powdery material 004; 004' slides in.
- the powdery material 004; 004' can be fed in sections - e.g. separately from one another - into the roller gap 104; 104' or the filling and/or storage space 126 formed in the gusset 108 via a group of several feed channels 756 arranged next to one another, e.g.
- filler necks 756 or filler shafts 756 also referred to as filler necks 756 or filler shafts 756.
- a fill level and thus the pressure in the individual feed channels 756 can be adjusted to a certain extent independently of one another and/or of the material consumption in the other sections, in particular can be controlled or regulated to the same level.
- the feed channels 756 or filling nozzles 756 or filling shafts 756 can basically have any cross-section and/or a cross-section that varies in height, e.g. funnel-shaped, or can be formed by a shaft that is divided into individual feed channels 756 by corresponding partition walls.
- feed channels 756 receive the powdery material 004; 004' directly or indirectly from a supply device 703.
- feed channels 756 or downwardly open outlets of the feed channels 756 are arranged next to one another over a width which corresponds approximately, i.e. with a maximum deviation of ⁇ 5%, to the current clear width of the filling and/or supply space 126 formed in the gusset 108.
- the feed channels 756 are assigned a sensor system with at least one sensor 761, by means of which a respective filling level in the feed channels 756, e.g. for at least one lower and/or upper limit value, can be monitored or, e.g. in at least one area for the filling level, can be detected.
- the filling level considered here relates in particular to the level above the downstream outlet of the feed channel 756 in question or in the lower, ie a a column of material formed or accumulated in the channel section 756.1 downstream of the actuator provided in the feed channel 756.
- a result of the monitoring or detection can preferably be fed to a control and/or regulating device, e.g.
- the sensors can in principle be based on any mode of operation that meets the above-mentioned minimum requirements, for example, they can comprise sensors 761 that work optically, evaluate magnetic or electrical fields, or record mechanical force.
- the feed channels 756 are transparent or at least translucent, e.g. see-through, for electromagnetic waves of a specific wavelength range, e.g. a range in the visible wavelength spectrum, at least on a preferably identical side, e.g. perpendicular to the course of the roller gap 104; 104', so that a fill level can be monitored or detected through the wall or at least a transparent or translucent section of the feed channel 756 in question by means of a sensor 761 operating in the relevant wavelength range and/or sensitive in the above sense.
- a specific wavelength range e.g. a range in the visible wavelength spectrum
- a preferably identical side e.g. perpendicular to the course of the roller gap 104; 104'
- one of the number of feed channels 756 corresponding to the optically operating sensors 761 can be provided, or a sensor 761 common to the feed channels 756, which is preferably designed as a camera 761, in particular as a line camera 761. If the wavelength range in question is not sufficiently represented in the spectrum provided by the ambient lighting, a corresponding source for the wavelength range in question can be provided for application in the incident light or, if applicable, transmitted light method.
- the senor 761 is designed as a visible wavelength operating camera 761, wherein the supply channels 756 are formed on at least the side viewed by the camera 761 and in at least the section viewed by the camera 761 or entirely from a transparent or at least translucent material, in particular from glass, from Plexiglas or from a transparent or at least translucent plastic.
- the feed channels 756 provided next to one another - e.g. directly or at a distance from one another - are in line connection with at least one supply device 703 and can be filled with powdery material 004; 004' on the inlet side or from above (see e.g. Fig. 22).
- feed channels 756 provided next to one another are connected to the same supply device 703 and can be filled with powdered material 004; 004' simultaneously on the inlet side or from above.
- a material supply into the feed channels 756 via individual conveyor belts, vibrators or similar can be omitted for the preferred case here, wherein a supply device 703 jointly assigned to the one or more feed channels 756 to be supplied is provided - e.g. at a level above the entrance to the feed channels 756 - and the powdery material 004; 004' can be fed into or flow from this - in particular solely by the effect of gravity - into the relevant feed channels 756.
- Outlets of the feed channels 756 on the output side preferably dip into the gusset 108 formed above the roller gap 104; 104' or the filling and/or storage space 126.
- a storage container 703, e.g. in Design of a feed funnel 703 may be provided, which in a lower region is connected via one or more corresponding openings to the feed channels 756 for the passage of the powdery material 004; 004'.
- actuating elements 762 assigned to the respective feed channels 756, e.g. valves 762, in particular ball or flat slide valves 762, are provided as actuators, by means of which an inlet-side entry of powdery material 004; 004' into the feed channels 756 or a flow of powdery material 004; 004' in the feed channels 756 into a respective downstream channel section 756.1 can be changed via an actuator 763, e.g.
- the adjusting elements 762 allow the fill levels in the individual feed channels 756, in particular in a respective channel section 756.1 arranged downstream of the adjusting element 762, to be individually set and, in conjunction with the above-mentioned sensors which monitor and/or detect the fill level, to be individually controlled or regulated via the control and/or regulating device.
- the above-mentioned adjusting elements 762 e.g. designed as valves 762, in a design with appropriately configured sensors, i.e.
- one or more of the above-mentioned sensors 761 are or can be set or adjusted in the open/closed function in a control loop based on, for example, a 2- or 3-point controller.
- the adjusting elements 762 are valves 762 whose degree of opening or flow can be varied, for example pinch valves 762 with, for example, a pressure relief valve.
- respective actuators 763 designed in particular as proportional drives 763, which in conjunction with a level detecting sensor 761, e.g. a camera 761, enables a controlled feed and thus a constant filling level in the respective feed channel 756.
- the feed channels 756 can be made up of several parts and interrupted, for example, by the relevant adjusting element 762.
- a channel section 756.1 of the channel 756 located below the adjusting element 762 can also be made of a rigid material, e.g. plastic, glass or plexiglass, while a channel section 756.2 located above or upstream of the adjusting element 762 can be flexible, e.g. in the form of a hose line.
- Downstream of the adjusting element 762, a lateral opening 764 can be provided in the feed channel 756 for ventilation and/or venting the interior of the channel, which opening is located, for example, at the end of a branch pointing at least slightly upwards.
- the adjusting element 762 located in the fall path of the relevant channel 756 the latter can also be provided on the inlet side of the channel 756.
- powdery material 004; 004' can be fed to the or at least several of the feed channels 756 provided next to one another, e.g. directly or possibly at a distance from one another, from at least one supply device 703 individually via the same conveyor device 702 one after the other or via several conveyor devices 702 which can be operated separately and independently of one another.
- the conveyor device 702 which supplies different feed channels 756 one after the other can be a conveyor device 702 which is movable with its output end or outlet along the group of feed channels 756, e.g. B.
- a conveyor belt 702 or a screw conveyor or a linear conveyor system 702 in particular conveyor belt system 702, with several coupled linear conveyors 702.1; 702.2, e.g. in the form of several or in particular two conveyor belts 702.1; 702.2, vibration conveyor or Screw conveyors can be provided.
- An example is shown, for example, in connection with Fig. 24 for a subsequent embodiment using a transversely movable conveyor belt 702 or in particular conveyor belt system 702.
- the feed channels 756 can be assigned respective linear conveyors 702; 704, which can be designed, for example, as conveyor belts 702, as vibration conveyors 704 or as screw conveyors.
- the output-side outlets of the feed channels 756 also dip into the gusset 108 or filling and/or supply space 126 formed above the roller gap 104; 104' during operation.
- the respective feed channel 756, e.g. as a filling nozzle 756 or filling shaft 756, can also have any cross-section and/or a cross-sectional profile that varies in height in this embodiment.
- the feed channels 756 are formed by rectangular filling shafts 756, which are formed e.g. by individual rectangular tubes 756 or e.g. by rectangular sections of a shaft 766 divided by partition walls 767.
- a funnel-shaped extension can be provided in an upper part of the feed shaft 766, which facilitates targeted feeding of the powdery material 004; 004'.
- a sensor system with at least one sensor 761 operating in a wavelength range of electromagnetic waves and/or sensitive is provided on one side of the feed channels 756, in particular on the same side and/or on the side of the feed channels 756, which sensor is directed from the side to at least one section of one or more feed channels 756 in order to determine a fill level, wherein the feed channels 756 are transparent or are at least translucent.
- a sensor 761 operating in the relevant wavelength range corresponding to the number of feed channels 756 can be provided or, advantageously, a sensor 761 which is jointly assigned to the one or more feed channels 756 and which is preferably designed as a camera 761, in particular as a line camera 761.
- the powdery material 004; 004' is backed up in the respective feed channel 756 because it does not flow out completely - e.g. due to limited flowability and/or friction.
- the sensors monitor and/or detect the fill level in the feed channels 756 in the manner described above.
- the fill level is controlled or regulating via the material feed into the individual feed channels 756, in particular via a corresponding control of a traversing drive and/or a conveying rate of the common conveying device 702 or via the conveying rate of the respective separate conveying devices 702.
- the sensors i.e. the sensor or sensors 761, in particular the sensor 761 designed as a camera 761, can be controlled via the control and/or regulating device or an electronic control and/or regulating circuit included thereby or a control and/or regulating routine implemented in a data processing device together with a traversing, i.e.
- the filling and/or storage space 126 e.g. indicated by a double arrow in Fig. 23
- a drive means determining the conveying rate of the common conveying device 702 form a control circuit that keeps the fill level in the feed channels 756 above a minimum height or target height or within a permitted range.
- the outlet of the common Conveying device 702 continuously oscillates back and forth across the width of all feed channels 756 in the working width and, as required, when passing over a deficient feed channel 756, i.e.
- the conveying device 702 can be moved with its outlet specifically over a deficient feed channel 756 by controlling the drive means causing the traversion or transverse movement and a material discharge can be caused by appropriately controlling the drive means relating to the conveying rate.
- a powder feed device 700; 700' through which powdery material 004; 004' can be fed into a filling and/or storage space 126 formed in the region of the gusset 108 above the gap 104; 104' between the first roller 102; 102', powdery material 004; 004' can be fed from a dispensing device 701 via an outlet or a downstream end of a conveyor device 702 into the filling and/or storage space 126.
- the outlet or the downstream end of the conveyor device 702 extends over a width that corresponds to only a part, e.g. less than a quarter, of the width of the filling and/or storage space 126 to be supplied (see e.g. Fig. 24).
- the conveyor device 702 which is arranged directly upstream of the filling and/or storage space 126 and is only partially wide at least in the region of its downstream end or outlet compared to the width of the filling and/or storage space 126, can be moved in both directions at least with its output-side end or outlet over a width or partial width of the filling and/or storage space 126, which is also referred to here as traversable.
- the movement in the direction of the width of the filling and/or storage space 126 can also be along an arcuate, otherwise curved or along a path directed against the Course of the gap 104; 104' can be provided inclined straight lines, the end or an outlet of the partial width conveyor device 702 is movable along a direction parallel to the course of the roller gap 104; 104' and preferably horizontally, and/or approximately, ie per side with e.g. a maximum deviation of ⁇ 5%, over the entire currently set or existing width of the filling and/or supply space 126.
- the powdery material 004; 004' is fed to the conveyor device 702 from or via, for example, a dosing device 701; 701' that controls the dispensing quantity, e.g. an outlet that interacts with a vibration drive, a controllable conveyor screw or a controllable dispensing valve.
- a dosing device 701; 701' that controls the dispensing quantity, e.g. an outlet that interacts with a vibration drive, a controllable conveyor screw or a controllable dispensing valve.
- the powder feed device 700; 700' comprises a dosing device 701; 701' in the form of a dosing vibrator 701; 701', by means of which a constant and/or controllable flow of powder mixture 004; 004', in particular with an accuracy in the dispensing quantity of a maximum of 3%, in particular a maximum of 2% deviation from the target dispensing quantity, is fed to the conveying device 702, 702.1, 702.2, which can be operated in particular at a defined and/or predeterminable, in particular variable speed.
- the conveying device 702, 702.1, 702.2 is preferably designed as a conveyor belt system 702 with at least one first linear conveyor 702.1, in particular conveyor belt 702.1, and at least one further or second conveyor belt 702.1 assigned to a same conveying section downstream, e.g. B. longer than the first linear conveyor 702.1, in particular conveyor belt 702.2, to which the material 004; 004' coming from the first linear conveyor 702.1 or conveyor belt 702.1 can be delivered.
- the linear conveyor 702 or linear conveyor system 702.1, 702.2 and/or at least its downstream end can be traversed, preferably with an overall constant conveyor length, by a drive device, in particular a linear drive, over the filling and/or supply space 126, in particular axially parallel to the course of the roller gap 104; 104', over a feed width relevant for the powder feed, ie to both Pages can be moved back and forth.
- a drive device in particular a linear drive
- the conveying device 702 is preferably formed as a linear conveying system 702.1, 702.2, in particular a conveyor belt system 702.1, 702.2 with several, e.g. two, coupled linear conveyors 702.1; 702.2, in particular conveyor belts 702.1; 702.2, which can be operated in particular at a constant and/or predeterminable speed, wherein this is coupled in the region of its downstream end to the drive device which preferably runs in an axially parallel direction at a height above the first gap 104; 104', e.g.
- a traversing drive in particular a linear drive 768, 769, 771, and is moved by this, in particular in an axially parallel direction at a defined and/or predeterminable, in particular variable speed, between two lateral end positions determining the feed width above the first gap 104; 104' can be moved back and forth.
- the linear drive 768, 769, 771 comprises, for example, a linear guide on or at which a driven carriage 768 runs, a transversely running and driven belt to which the downstream end is coupled or in particular a threaded spindle 769 which carries a carriage 768 coupled to an end region of the linear conveyor 702; 702.1; 702.2, e.g. spindle carriage 768.
- a drive means 771 driving the threaded spindle 769 or a belt is designed, for example, as a motor 771, in particular as a servo motor 771, which can be operated, for example, alternately in clockwise and anti-clockwise rotation.
- a linear conveyor system 702.1, 702.2 in particular conveyor belt system 702.1, 702.2 with several, e.g. two, coupled linear conveyors 702.1; 702.2, in particular conveyor belts 702.1; 702.2, these can in principle be coupled and driven via a common drive means 712.
- a separate drive means 712.1, 712.2 e.g. a respective drive motor 712.1; 712.2, in particular servo motor 712.1; 712.2.
- the downstream end of the further upstream e.g.
- first linear conveyor 702.1, in particular conveyor belt 702.1, of the linear conveyor system 702.1, 702.2, in particular conveyor belt system 702.1, 702.2 is connected in an articulated manner to the upstream end of the downstream second or last linear conveyor 702.2, in particular conveyor belt 702.2, via a coupling 772, e.g. an axle 722, in such a way that they can be pivoted relative to one another about a common axis of rotation, e.g. vertically running.
- the axle 722 or coupling 722 can be supported, for example, via a support 773, e.g. a holder 773 that is fixed to the frame but pivotable about an axis of rotation running parallel to the axis 722.
- a sensor 713 e.g. fill level sensor 713, preferably in the form of an ultrasonic sensor 713, is provided or arranged such that it is carried along with the moving end or carriage 768 and is directed from above onto the powdery material 004; 004' present in the filling and/or storage space 126 in order to detect or monitor the fill level.
- a sensor system with at least one sensor 761 e.g. in the manner of the lateral sensor 761 described above, can be provided, by means of which a fill level can be determined continuously or at intervals across the width of the filling and/or storage space 126. A spatially resolved result can then be fed to the control and/or regulating device to form a control loop as described below.
- a control or regulation of the filling level is carried out here, for example, similar to an embodiment described above for section-by-section feeding via a material feed at points where the filling level is too low, in particular via a corresponding control of the traverse drive and/or a conveying rate of the partial width conveying device 702, 702.1, 702.2.
- the filling and/or supply space 126 in the direction of the width of the roller 102; 102';103;103' or the filling and/or supply space 126, and/or the or a drive means 712; 712.1; which determines the conveying rate of the partial width conveying device 702, 702.1,; 702.2. 712.2 form a control loop which keeps the fill level in the filling and/or supply chamber 126 over the entire monitored width above a minimum height or at a target height or in a permitted range.
- the downstream end or an outlet of the partial width conveyor device 702 is constantly oscillated back and forth across the monitored width and, as required, when a deficient area is passed over, i.e.
- an appropriate control loop can alternatively move the end or outlet over a section identified as deficient and supply material 004; 004' there in a targeted manner via the partial width conveyor device 702, 702.1, 702.2.
- the powder feed devices 700; 700' in the above-mentioned embodiments can preferably be used in all of the above-mentioned configurations for the coating device 100; 100*, wherein in the case of the embodiment with simultaneous application on both sides or the embodiment with application units 101; 10T offset on the substrate path, an above-mentioned powder feed device 700; 700' is preferably also provided on the other application unit 10T; 101.
- the powder feed device 700; 700' are also applicable to the feed in application units 101; 102', in which, in addition to the first and second rollers, 102; 102; 103; 103' downstream of the second roller 103; 103' a further, e.g. third roller is provided, the second roller 103; 103' has a gap for transferring the dry film, which takes over the previously formed dry film 003; 003' via a gap with the second roller 103; 103' and in a further gap with a further roller 103'; 106 releases the dry film 003; 003' to this further roller or to a carrier substrate 006 to be guided through the further gap.
- the further gap forms the laminating gap 107; 107', which is formed on the other side by a roller 103'; 106 acting as a counter-pressure roller 103'; 106.
- a measuring arrangement 801 or device for determining the density p of a material layer 003; 003' conveyed on a lateral surface of one of the rollers 103; 103' of the discharge mechanism 101; 10T is provided, for example as shown by way of example in Fig. 25.
- a measuring arrangement 801 would have to be conceptually supplemented.
- the measuring arrangement 801 or device comprises a or the above-mentioned removal device 114; 114';116;116', which can be or is set to be placed against the surface of the roller 103; 103' during rotation for removing at least part of the material layer 003; 003' at a point on the circumference of the roller 103; 103' on at least part of a usable working width, e.g. the width of the roller shell surface effective for film formation, of the roller 103; 103'.
- a usable working width e.g. the width of the roller shell surface effective for film formation
- the removal of at least the part of the material layer 003; 003' relevant for determining the density p is carried out by the removal device 114; 114';116;116' during rotation of the roller 103; 103' via a Angular range A 9, e.g. also angular interval A 9, between a first and a second angular position ⁇ 1; cp2, whereby if more than one revolution is to be covered, the second angular position cp2 is to be taken into account in accordance with the angular difference covered with a value greater than 360°.
- the part of the material layer 003; 003' relevant for determining the density p can result from the removal during one, more than one or part of a full revolution.
- a time interval At with a first point in time t1 for the start of the removal at e.g. a first angular position pA and a second point in time t2 for the end of the removal at e.g. a second angular position p2 is to be understood as equivalent to the reference to an angular range A 9 relevant for the removal or the relevant angular interval A 9.
- the material layer 003; 003' can be removed or removed for sampling by a removal device 114; 114', for example, which extends over the entire width of the roller shell surface effective for film formation, over a certain length or a certain angle range A 9.
- a removal device 114; 114' for example, which extends over the entire width of the roller shell surface effective for film formation, over a certain length or a certain angle range A 9.
- a removal device 116; 116' is provided, which is designed to remove only a part 008; 008' of the material layer 003; 003', in particular a material strip 008; 008', which is in the edge region, ie a region at one end when viewed in the axial direction the area lying on the material layer 003; 003', is formed by an edge strip 008; 008', which can be or is set against the outer surface at a point on the circumference of the roller 103; 103' over only a part of a usable working width.
- the material strip 008 is severed along a cutting line s running in the circumferential direction and lifted off the outer surface.
- the edge strip 008 is severed along a cutting line s running in the circumferential direction and lifted off the outer surface.
- the measuring arrangement 801 or device further comprises a weighing device 802 on which a removed, in particular defined and/or detectable part 008; 008' of the material layer 003; 003' previously conveyed on the roller 103; 103' can be or is collected.
- the removed part of the material layer 003; 003' which serves at least to determine the density p, is collected, for example, in a weighing container 803 stored on a scale 809, e.g. a weighing pan 803, and its mass m is determined via this.
- a dead time can be or is taken into account, which takes into account the path of the removed part of the material layer 003; 003', which serves to determine the density p, from the point of peeling to the weighing device 802.
- an embodiment is conceivable in which, during operation of the coating device 100; 100*, an edge strip 008; 008' is continuously removed and collected on the weighing device 803 or in the appropriately dimensioned weighing container 803, wherein the mass m of the part 008; 008' of the material layer 003; 003' removed over the angular range A ⁇ relevant for determining the density p is determined by forming a difference between the mass m registered by the weighing device 802 at the time t2 of the end and at the time t1 of the start of the determination process.
- a separation device 808 is provided which is actuated by, for example, a drive means 818, by means of which - for example, over a defined time interval At and/or a time interval At correlating to the removal in the relevant angular range A ⁇ , for example over a dead time - the part 008; 008' of the material layer 003; 003' removed for determining the density p in the relevant angular range A 9 can be fed to the weighing device 802 provided specifically for this purpose, in particular to the weighing container 803.
- the separation device 808 can be designed as a diversion device 808 in the form of a switch 808 with a switch tongue 817 actuated, for example, by a drive means 818, or in the form of a diverter 808 with a slide 817 or base 817 actuated, for example, by the drive means 818.
- a material layer 003; 003' interrupted by free sections for example a number of material layer sections to be used for the determination
- an edge region 008 can be separated by such a separation device 808 in the above-mentioned manner, with, for example, other edge regions 008 being received in a collecting device 117; 117'.
- the sample material of the removed material layer 003; 003' can, for example, be emptied, in particular tilted, into a larger material receptacle 816, for example a container 816, via a drive means 814, e.g. a tilting drive 814, for example after a determination cycle.
- a drive means 814 e.g. a tilting drive 814
- a measuring device 806 is provided, via which a thickness d, e.g. layer thickness d, of the material layer 003; 003' conveyed on the roller 103; 103' can be determined.
- the thickness d003, e.g. layer thickness d003 can basically be entered anywhere at a location on the width b003; b003' of the material layer 003; 003' and/or at a time of stationary operation of a device comprising the roller, but preferably a thickness d008 or Layer thickness d008 of the material layer 003; 003' in the material strip 008; 008' to be removed.
- Such a measuring device 806 is preferably based on a contactless measurement and is designed, for example, as an ultrasound-based, an inductive or a capacitive measuring device 806 with a corresponding measuring head.
- a sensor system 804 e.g. an optically operating sensor 804, can be provided, by means of which over the angle range A 9 to be considered, such that the width b; b008 of the edge strip 008; 008' to be removed or a course of the width b; b008 or of the side edge can be determined and, for example, an average width can be determined from this, whereby in the latter case the average width in the above relationship is the width b.
- a sensor system 804 with corresponding evaluation means can be provided, by which, with a known position of the cutting line s, taking into account the rotational movement over the angular range A 9 or a corresponding time interval At and an above-mentioned radius r, the area A is determined directly, e.g. integrated over the course of the rotational movement.
- the sensor system 804 or the optically operating sensor 804 can be formed, for example, by a camera 804, in particular a line camera 804.
- Information representing the current angular position 5 of the roller 103; 103' or the information on an angular range A 9 swept during the sampling of the part 008; 008' of the material layer 003; 003' relevant for determining the density p can be fed to the data processing means 811, for example via a signal connection from an angular position sensor 813, which is coupled, for example, directly or indirectly to the roller rotation axis, or via a signal connection from a drive control which directly or indirectly specifies the angular position of the roller 103; 103'.
- the determination of the density p of a material layer 003; 003' conveyed on a lateral surface of an above-mentioned roller 103; 103' is thus carried out by rotating the roller 103; 103' carrying the material layer 003; 003' on its lateral surface about its rotation axis R103; R103', at a point on the circumference between a Receiving and downstream delivery of the material layer 003; 003' to a further roller 103; 103' or to, for example, an above-mentioned carrier substrate 006, the material layer 003; 003' on the entire or part 008; 008' of its width b003; b008 during rotation by a removal device 114; 114';116;116' over an angular range is removed from the outer surface, the mass m of the part 008 of the material layer 003; 003' removed over the angular range A ⁇ is determined by weighing, a layer thickness
- the determined value for the density p can be displayed, for example, via a display device 812, e.g. a display 812, and/or can be used in a control device controlling the coating device 100; 100*.
- the density p and thus the quality of the material layer 003; 003' formed, for example, in the manner described above as a powder composite film 003; 003' and/or active material layer 003; 003, for example in the form of a dry film 003; 003' can be checked during production - inline or in a specially designed run - and if necessary, countermeasures can be taken if there is a deviation from a target value or permitted target range.
- These can, for example, be an increase in pressure, e.g.
- one of the rollers 102; 102';103;103' involved in the formation of the material layer and/or a modification of an above-mentioned speed difference between the rollers 102; 102';103;103' involved in the formation of the material layer can also be considered.
- a machine for producing, in particular in an inline process, a multi-layer product which has an above-mentioned dry film 003; 003' formed from a powder mixture on at least one side of a carrier substrate 006, preferably comprises a substrate feed 200, through which the carrier material 006 can be fed to the machine on the input side, a first substrate path section 300, via which the carrier substrate 006 is fed to an application stage 100; 100* for applying the dry film 003; 003' on at least one side of the carrier substrate 006 and a second substrate path section 400, via which the carrier material 006 provided with the dry film 003 on at least one side can be fed to a product holder 500, by means of which the product can be combined to form product packages, e.g. into rolls or stacks.
- the application stage 100; 100* is designed in one of the above-mentioned designs, embodiments, configurations, embodiments or variants for the device 100; 100* described above.
- the application stage 100 shown as an example in Fig. 3 all designs, embodiments, configurations, embodiments of the first group of embodiments can be used, and instead of the application stage 100* shown as an example in Fig. 10, Fig. 15 or Fig. 16, all of the second group can be used.
- versions, embodiments, configurations, embodiments or variants of the first group for the application stage 100 are also possible as variants, i.e. with separate Application devices 101 ; 101 to be applied.
- the substrate feed 200 is formed by a substrate unwinder 200, in particular a roll changer 200, preferably by a roll changer 200 comprising several roll positions and/or qualified for non-stop roll changes.
- a substrate guide element 202 designed as a motor-driven roller 202, in particular a pull roller 202, and/or a substrate guide element 203 in the form of a dancer roller 203, for example spring-loaded on a lever transverse to the substrate path.
- the carrier substrate web 006 is unwound on the substrate unwinder 200 and fed to the substrate path leading through the machine at the unwinding location on the input side.
- a pull roller 202 included in the substrate unwinder and, for example, structurally assigned to it this can be included in a pull mechanism 207, in particular a feed mechanism 207, which, for example, in addition to the pull roller 202, has a drive means which drives the pull roller 202 - in particular independently of other pull rollers - and whose speed can be regulated and/or controlled, in particular drive motors, e.g. in the form of a servo drive motor, and/or pressure rollers which can be attached to the pull roller 202 to increase the friction.
- drive motors e.g. in the form of a servo drive motor, and/or pressure rollers which can be attached to the pull roller 202 to increase the friction.
- the roller 202 or the drive means can also be operated as a generator or so as to inhibit the advance of the carrier substrate web 006, depending on the web tension conditions and/or web tension requirements before and after the roller 202, in order to, for example, B. to build up or maintain a certain and/or desired web tension in a substrate path section 300 extending to a next clamping or web pulling point or in a part of the substrate path section 300 formed by a subsequent substrate path section.
- a substrate guide element 208 can be designed as a measuring roller 208, e.g. web tension measuring roller 208 (exemplary for all embodiments, e.g. shown in Fig. 16), by means of which, for example, the web tension can be determined in order to use it, for example, to regulate the web tension, e.g. via the conveying speed of individual units 100; 100*; 600 or one or more web guide elements 202; 308; 401; 502, in particular those that are positively driven by a motor.
- a measuring roller 208 e.g. web tension measuring roller 208 (exemplary for all embodiments, e.g. shown in Fig. 16)
- the web tension can be determined in order to use it, for example, to regulate the web tension, e.g. via the conveying speed of individual units 100; 100*; 600 or one or more web guide elements 202; 308; 401; 502, in particular those that are positively driven by a motor.
- the substrate feed 200 designed as a roll changer 200 advantageously comprises a roll drive that is mechanically independent of the rest of the machine and/or driven by a single motor and/or a lifting device to support a roll loading and/or roll unloading process.
- a device for lateral web edge control 204 (shown as an example for all embodiments, e.g. in Fig. 15), in particular a sensor system that detects a web edge and an actuator that causes a lateral offset of the carrier substrate, e.g. a pair of turning bars that can be pivoted about an axis running perpendicular to the transport direction Ts, can be provided in the substrate path section attributable to the substrate feed 200 and/or in the adjoining first substrate path 300.
- the web edge control 204 is combined with a bonding device 206, e.g. a bonding table 206.
- a spreading device in particular a single- or multi-element web guide element with a convex outer surface, is provided in the substrate path section of the substrate feed 200 and/or in the first substrate path 300.
- a one- or multi-part pretreatment station 302, in particular a cleaning and/or Deionization station 302 is provided, by which the carrier substrate 006 is or can be freed from surface contamination, e.g. dust or cutting residues, and/or electrical charge carriers on one or both sides in a contactless or contacting process.
- a measuring station 303 is advantageously provided, in particular with a sound- or radiation-based measuring device 303, by means of which the material thickness of the carrier material 006 can be checked for its thickness and/or homogeneity in the thickness and/or for contamination and, for example, in the event of impermissible deviations from a target specification, an optical and/or acoustic warning signal and/or an error signal is transmitted to a machine control system and/or a control station.
- a substrate guide element 208; 307 can be designed as a measuring roller 307 (shown as an example for all versions in Fig. 15 and Fig. 16) in a substrate path section structurally assigned to the roll unwinder 200 and/or in an adjoining substrate path section of the first substrate path 300, by means of which, for example, the web tension can be determined in order to use this, for example, to regulate the web tension, e.g. via the conveying speed of individual units 100; 100*; 600 or one or more web guide elements 202; 308; 401; 502, in particular those that are positively driven by a motor.
- the downstream measuring roller 307 is used to determine and/or to regulate the substrate path section upstream of the web tension in the first or only application point as described below.
- a pretreatment station 304 designed as an application station 304 is provided in the first substrate path 300, by means of which the carrier material 006 can be coated on one or both sides with a binder and/or a primer.
- a dryer e.g. a hot air or radiation dryer, can preferably be provided directly downstream of the application station 304.
- a thermal pretreatment station 306, in particular a tempering station 306, e.g. an infrared radiation source 306, is provided, by means of which the carrier material 006 can be heated above ambient temperature, in particular to above 60°C, preferably to at least 80°C.
- a sensor 311 for determining the temperature of the carrier substrate web 006, e.g. temperature sensor 311, in particular a contactless and/or radiation-based temperature sensor 311 can be provided.
- the sensor 311, e.g. as a temperature sensor 311, can be part of a control circuit for controlling the temperature of the carrier substrate web 006 with the optionally provided temperature control station 306.
- a pulling roller 308 or a pulling mechanism 309 can be provided in the substrate path section 300 adjoining the substrate unwinder 200 and/or leading to the location of the first or only dry film application, ie to the first or only laminating gap 107; 107'.
- such a pulling roller 202; 308 or only one pulling mechanism 207; 309 in the substrate path between the unwinding from the roll 201 and the entry into the first or only In the laminating gap 107; 107' can basically be structurally assigned to the substrate unwinder 200, a substrate path section 300 extending between the substrate unwinder 200, in particular from the unwinder, and the application stage 100; 100*, in particular the first or only application point, or structurally just as well to the application stage 100; 100*. It is essential here that such a pulling roller 202; 308 or such a pulling mechanism 207; 309 is arranged upstream of the first application point, i.e.
- the traction mechanism has - in accordance with the traction mechanism 207 already described above - e.g. next to the traction roller 308, a drive means that drives the traction roller 308 - in particular independently of other traction rollers - and whose speed can be regulated and/or controlled, e.g. in the form of a servo drive motor, and/or pressure rollers that can be set on the traction roller 308 to increase the friction.
- the roller 308 or the drive means - depending on the web tension conditions and/or web tension requirements before and after the roller 308 - can also be operated or operated as a generator or to inhibit the advance of the carrier substrate web 006, for example in order to build up or maintain a certain and/or desired web tension in the subsequent substrate path section that extends, for example, to a next clamping or web traction point or in a part of the substrate path section formed by a subsequent substrate path section.
- a calendering unit 600 with two calendering rollers 601; 602 forming a calendering gap between them is provided in the second substrate path 400, in particular in the substrate path immediately after the application stage 100; 100*, of which at least one, preferably both, can be heated, in particular can be heated in such a way that their outer surface at an ambient temperature from 25°C to at least 80°C, advantageously to at least 100°C, preferably to at least 120° and/or between which a pressure with a preferably adjustable line force of at least 5.0 kN/cm, advantageously at least 7 kN/cm, preferably a line force of between 5 kN/cm and 30 kN/cm can be applied.
- the product strand 002 coated on at least one side can be passed through the calendering gap for the purpose of further compacting the dry film 003; 003' using pressure and/or a temperature higher than the ambient temperature.
- a cooling device 402 is provided, by which a product strand 002 passed through can be cooled, e.g. by at least 20°C, in particular by at least 50°C.
- an inspection device 403; 403.1; 403.2 in particular based on an optical and/or acoustic measurement, e.g. with a sensor 403.1 directed at one side and a sensor 403.2 directed at the other side, is provided by means of which the product surface can be checked for defects, e.g. for completeness in the area and/or thickness of the applied dry film 003; 003'.
- the inspection device 403; 403.1; 403.2 can - as shown in Fig. 15, for example - in the substrate path downstream of the calendering unit 600 or - as shown in Fig.
- a device for marking defects 412 is provided in an advantageous further development, which can be formed for example by a printing device, e.g. an inkjet print head, or an insertion device, whereby the latter can, for example, introduce a material marking agent, e.g. a so-called marking flag, onto the carrier substrate web 006.
- At least one substrate guide element 409 can be designed as a measuring roller 409 in the second substrate path 400, by means of which, for example, the web tension can be determined in order to use it, for example, to regulate the web tension, e.g. via the relative conveying speed of individual units 100; 100*; 600 or one or more web guide elements 202; 308; 401; 502, in particular those that are positively driven by a motor.
- At least one substrate guide element 409 is designed as a measuring roller 409 in the substrate path section of the second substrate path section 400 that is arranged downstream of the application stage 100; 100*, in particular the location of the last or only application, and upstream of the calendering unit 600, in particular the location of the calendering, but particularly preferably both in the said substrate path section and in the substrate path section that is arranged downstream of the calendering unit 600.
- a substrate guide element 507 structurally associated with the product winder 500 can be designed as a measuring roller 507 arranged downstream of the calendering unit 600 in the substrate path.
- a substrate guide element 401 designed as a motor-driven pull roller 401 is provided.
- This can be comprised of a pull mechanism 411 which, for example, in addition to the pull roller 401, has a drive means that drives the pull roller 401 - in particular independently of other pull rollers - and whose speed can be regulated and/or controlled, e.g. in the form of a servo drive motor, and/or pressure rollers that can be set on the pull roller 401 to increase the friction.
- the roller 401 or the drive means - depending on the web tension conditions and/or web tension requirements present upstream and downstream of the roller 401 - can in principle also be operated or operated as a generator or to inhibit the advance of the carrier substrate web 006, but is here operated or operable as a motor to build up and/or maintain a web tension on the upstream substrate path section, i.e. conveying the carrier substrate web 006 in the transport direction Ts or with an advance compared to, for example, the speed at an upstream pull roller 202; 301 and/or the peripheral speed of the last or only laminating roller 107; 107' or the pair of laminating rollers 107; 107'.
- a web tension compensation and/or control device 406 (e.g. shown in Fig. 15 as an example for all embodiments) is provided in the second substrate path 400 between the application stage 100; 100* and the calendering unit 600, with e.g. a dancer roller 407, by means of which, for example, fluctuations in the web tension can be compensated and/or the conveying speed of an upstream or downstream unit 100; 100*; 600 or one or more web guide elements 202; 308; 401; 502, in particular motor-driven, can be regulated.
- an embodiment is of particular advantage in which between the only or last calendering unit 600; 600 and the aggregation to the product container 501 in the Product receiving a measuring station 408 is provided for determining the product strand thickness, in particular the total thickness (e.g. shown as an example in Fig. 15 and Fig. 16 for all designs).
- cooling device 402 in the second substrate path section 400 can also be provided in the substrate path section attributable to the product holder 500 or on its frame.
- a cooling device 504 can be formed, for example, by a substrate guide element 504 designed as a cooling roller 504.
- such a cooling device 504 - attributable to the second substrate path section 400 or structurally to the product holder 500 - can also be formed by several successively partially wrapped tempered cooling rollers 504.1; 504.2.
- a sensor 508 for determining the temperature of the product 002, in particular of the product strand 002, can be arranged in the substrate path downstream of the calendering unit 600, which may be provided, for example downstream of the cooling device 504, which may be provided, but at the latest before the delivery, e.g. before winding in the product winder 500.
- the sensor 508, e.g. as a temperature sensor 508, is in particular designed as a contactless and/or radiation-based temperature sensor 311, and/or can be part of a control circuit for controlling the temperature with the cooling device 504, which may be provided.
- the product holder 500 is designed as a product winder 500, in particular in the form of a roll changer 500.
- the product winder 500 is qualified for a non-stop roll change and/or comprises an above-mentioned substrate guide element 502 designed as a motor-driven pull roller 502 and/or a substrate guide element 503 in the form of a dancer roller 503 spring-loaded on a lever transverse to the substrate path.
- a substrate guide element 502 designed as a motor-driven pull roller 502 can be provided in the second substrate path 400 or in a substrate path section attributable to the product winder 500, preferably as the last substrate guide element 502 before winding.
- a pull mechanism 506 which, for example, in addition to the pull roller 502, has a drive means that drives the pull roller 502 - in particular independently of other pull rollers - and whose speed can be regulated and/or controlled, e.g. in the form of a servo drive motor, and/or pressure rollers that can be set on the pull roller 502 to increase the friction.
- At least one positively driven pull roller 202; 308 is provided both in a first substrate path section located between the unwinding point from the substrate roll 201 in the substrate unwinder 200 and the entry into the single or first laminating gap 107; 107' of the application stage 100; 100*, and in a second substrate path section located between the exit point of the carrier substrate web, which is then provided with the dry film 003; 003' on at least one side, from the single or last downstream laminating gap 107; 107' of the application stage 100; 100* and the entry into the calendering gap between the two calendering rollers 601; 602.
- a positively driven pull roller 502 and/or a measuring roller 409; 507 for determining a web tension is also provided in a third substrate path section located between the location of the exit of the carrier substrate web 006, which is provided with the dry film 003; 003' on at least one side, from the calendering gap and the location of winding onto the product roll 501 in the product winder 500.
- a web tension control device (not shown here) is provided, which is connected on the input side to the measuring roller 208; 307; 409 provided in the first and the second above-mentioned substrate path section and on the output side to a drive control which controls the roller drives of the pull roller 202; 308; 401 provided in the first and the second above-mentioned substrate path section, and which in particular has data processing and/or electronic switching means which are set up to build up and/or maintain a predetermined web tension and/or a web tension difference predetermined for the two substrate path sections in each of the two substrate path sections by appropriately controlling the drive control of the drive of one or more of the pull rollers 202; 308; 401.
- the web tension control device can additionally be connected on the input side to the measuring roller 409; 409 provided in the third above-mentioned substrate path section. 507 and on the output side with a drive control of the drive of the respective pull roller 502 or of a pull roller 502 provided in the third above-mentioned substrate path section and, for example, can also be controlled by this with respect to a predetermined web tension and/or a predetermined web tension difference to the upstream substrate path section.
- the information set out above regarding the signal connections and the setting up of the web tension control device is to be transferred to one measuring roller and one tension roller 208; 307; 409; 507; 202; 308; 401; 502 in the first substrate path section between the unwinding and the point of the first application through the application stage 100; 100* and in a substrate path section between leaving the only or last point of the dry film application through the application stage 100; 100* and the winding in the roll winder 500.
- a cross-cutting device can be provided in the second substrate path 400 or at the entrance to the product holder 500, by means of which a product strand 002 produced in the machine can already be cut crosswise into product sections 001.
- the product holder 500 is designed, for example, as a stack delivery device, in particular as a multiple stack delivery device that lays out several stacks one behind the other.
- a web-shaped carrier substrate 006 is continuously and preferably provided on both sides with a dry film 003; 003' of a width smaller than the carrier substrate width, so that an uncoated edge of the carrier substrate remains on both sides.
- Removal device squeegee, cleaning squeegee
- Substrate guide element measuring roller
- Substrate path section first, upstream, feed side
- Pretreatment station cleaning station, deionization station
- Measuring station (carrier substrate thickness)
- Pretreatment station application station
- Pretreatment station thermal, tempering station, infrared radiation source
- Substrate guide element measuring roller
- Substrate path section conveyor section, second, downstream, discharge side
- Cooling device * Cooling device (alternative or additional)
- Measuring station (product strand thickness)
- Substrate guide element measuring roller
- Cooling device substrate guide element, roller, cooling roller .1 Cooling roller .2 Cooling roller
- Substrate guide element measuring roller
- web tension measuring roller Sensor web tension measuring roller Sensor
- Calendering unit aggregate, calendering unit * Calendering unit (alternative or additional), aggregate, calendering unit
- Dispensing device dosing device, dosing device with vibration drive dosing shaker
- Conveying device linear conveyor, linear conveyor system, conveyor belt, conveyor belt system .1 Linear conveyor, first, conveyor belt, first .2 Linear conveyor, second, conveyor belt, second
- Provision device supply line, storage container, storage funnel
- Drive means, drive device, vibration drive, shaking drive removal device, removal blade
- Drive means drive motor, servo motor .1 Drive means, drive motor, servo motor Drive means, drive motor, servo motor
- Radiation receiver array photodiode array, line scan camera
- Distribution tool distribution finger
- Control element valve, ball or slide valve, pinch valve
- 818 Drive means, cylinder-piston system b Width d Thickness, layer thickness b003 Width (003; 003') b006 Width (006) b008 Width (008) d003 Thickness, layer thickness (003) d003' Thickness, layer thickness (003') d006 Thickness (006) d008 Thickness, layer thickness (008)
- sensor signal s intersection line t time t1 time, first t2 time, second
- Ts T ransport direction carrier substrate 006)
- V Size representing machine speed
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Coating Apparatus (AREA)
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Abstract
L'invention concerne une unité d'application (101;101') comprenant un appareil d'alimentation en poudre (700; 700') pour fournir un matériau pulvérulent (004; 004'), l'unité d'application (101;101') comprenant un premier rouleau (102; 102') et un second rouleau (103; 103') qui forme un espace de rouleau (104 ; 104') avec le premier rouleau (102; 102'), un espace de remplissage et/ou de tampon (126) étant formé et/ou prévu dans la région du tympan (108) formée au-dessus de l'espace (104 ; 104') entre les surfaces latérales des premier et second rouleaux (102 ; 102' ; 103 ; 103'), espace dans lequel un matériau pulvérulent (004 ; 004') peut être fourni par le biais d'un appareil de distribution (701) compris dans l'appareil d'alimentation en poudre (700 ; 700'), l'appareil de distribution (701) ayant un récipient (751) qui a une base (753) et qui peut être amené à vibrer par un entraînement vibratoire (707), une ouverture (752) disposée dans la base (753) du récipient (751) étant jointe sur le côté de sortie par un canal d'alimentation (756) par l'intermédiaire duquel le matériau pulvérulent (004; 004') peut être évacué du récipient (751) dans l'espace de remplissage et/ou de tampon sous-jacent (126). Sur le côté de sortie, le canal d'alimentation (756) pénètre avec une sortie dans l'espace de remplissage et/ou de tampon (126) formé au-dessus de l'espace de rouleau (104 ; 104') dans le tympan (108) entre les surfaces latérales du premier rouleau (102 ; 102') et du second rouleau (103 ; 103'). L'invention concerne également un appareil de revêtement (100 ; 100 *) pour revêtir un substrat de support (006) d'un film sec (003 ; 003').
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102023100612.6A DE102023100612A1 (de) | 2023-01-12 | 2023-01-12 | Auftragwerk mit einer Pulverzufuhrvorrichtung zur Zufuhr eines pulverförmigen Material und Beschichtungsvorrichtung |
| PCT/EP2023/072668 WO2024149474A1 (fr) | 2023-01-12 | 2023-08-17 | Unité d'application comprenant un appareil d'alimentation en poudre pour fournir un matériau pulvérulent, et appareil de revêtement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4619212A1 true EP4619212A1 (fr) | 2025-09-24 |
Family
ID=87800784
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23761076.1A Pending EP4619212A1 (fr) | 2023-01-12 | 2023-08-17 | Unité d'application comprenant un appareil d'alimentation en poudre pour fournir un matériau pulvérulent, et appareil de revêtement |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20260109143A1 (fr) |
| EP (1) | EP4619212A1 (fr) |
| JP (1) | JP2026504847A (fr) |
| KR (1) | KR102931226B1 (fr) |
| DE (1) | DE102023100612A1 (fr) |
| WO (1) | WO2024149474A1 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118577438B (zh) * | 2024-08-05 | 2024-12-24 | 宁德时代新能源科技股份有限公司 | 一种涂布装置、涂布方法及极片生产系统 |
| US20260071384A1 (en) * | 2024-09-10 | 2026-03-12 | Tesla, Inc. | Method and device for in place calender roller dent inspection and repair |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5229779B2 (fr) * | 1972-07-26 | 1977-08-04 | ||
| IT1307416B1 (it) | 1999-11-02 | 2001-11-06 | Agrex Spa | Mulino a cilindri per la macinazione di materiali granulari, inparticolare di cereali. |
| JP5149505B2 (ja) | 2005-12-22 | 2013-02-20 | グレイトバッチ リミテッド | リチウム/オキシハロゲン化物を用いた電気化学電池のカソードコレクタ製造装置、及び製造方法 |
| JP5772427B2 (ja) | 2011-09-14 | 2015-09-02 | 日本ゼオン株式会社 | 粉体圧延装置及び圧延シートの製造方法 |
| JP6277490B2 (ja) | 2014-02-10 | 2018-02-14 | パナソニックIpマネジメント株式会社 | 塗膜物の製造装置 |
| DE102017208220A1 (de) | 2017-05-16 | 2018-11-22 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zum Herstellen eines Trockenfilms sowie Trockenfilm und mit dem Trockenfilm beschichtetes Substrat |
| CN114207864A (zh) | 2019-01-16 | 2022-03-18 | 麦斯韦尔技术股份有限公司 | 用于制造干电极的系统和方法 |
| CN215964437U (zh) * | 2021-04-26 | 2022-03-08 | 般若涅利(北京)装备技术有限公司 | 高粘度电池浆料旋转打散进料装置及涂布装置 |
| CN113102160B (zh) * | 2021-04-26 | 2024-01-16 | 般若涅利(北京)装备技术有限公司 | 高粘度电池浆料振动打散进料装置、涂布装置及涂布方法 |
| CN216749956U (zh) * | 2021-12-02 | 2022-06-14 | 宁德时代新能源科技股份有限公司 | 一种供料机构、辊涂装置、电池极片和电池 |
-
2023
- 2023-01-12 DE DE102023100612.6A patent/DE102023100612A1/de active Pending
- 2023-08-17 WO PCT/EP2023/072668 patent/WO2024149474A1/fr not_active Ceased
- 2023-08-17 KR KR1020257026476A patent/KR102931226B1/ko active Active
- 2023-08-17 JP JP2025540725A patent/JP2026504847A/ja active Pending
- 2023-08-17 EP EP23761076.1A patent/EP4619212A1/fr active Pending
- 2023-08-17 US US19/146,584 patent/US20260109143A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US20260109143A1 (en) | 2026-04-23 |
| KR102931226B1 (ko) | 2026-02-25 |
| JP2026504847A (ja) | 2026-02-10 |
| WO2024149474A1 (fr) | 2024-07-18 |
| CN120500404A (zh) | 2025-08-15 |
| KR20250133936A (ko) | 2025-09-09 |
| DE102023100612A1 (de) | 2024-07-18 |
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