Classifications

• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
  • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
  • A24F40/50—Control or monitoring
  • A24F40/53—Monitoring, e.g. fault detection
• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
  • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
  • A24F40/50—Control or monitoring

Definitions

• the present disclosure relates to an aerosol generating apparatus and a method of operating the same.
• a typical heat-not-burn, HNB, aerosol generating apparatus may comprise a power supply, a heating element that is driven by the power supply, an aerosol precursor, which in use is aerosolised by the aerosol generating unit to generate an aerosol, and a delivery system for delivery of the aerosol to a user.
• a drawback with known HNB aerosol generating apparatuses is that the power consumption of the heating element may evolve over time and/or vary between nominally identical HNB aerosol generating apparatuses. This may result in an inconsistent aerosol generation and consequently an inconsistent user experience for a user of the HNB aerosol generating apparatus.
• a method of operating a heat-not-burn, HNB, aerosol-generating apparatus comprises a heating element and a power supply for supplying power to the heating element.
• the method comprises: monitoring a temperature of the heating element during operation of the HNB aerosol-generating apparatus.
• the monitoring comprises consecutively determining an instantaneous operational parameter value of the heating element to form a sequence of instantaneous operational parameter values of the heating element.
• the method further comprises determining a rolling average value of the operational parameter of the heating element based on the sequence of instantaneous operational parameter values; determining a difference between one instantaneous operational parameter value of the sequence of instantaneous operational parameter values and the determined rolling average value; and, if the determined difference exceeds a predetermined difference threshold, boosting a power output from a default power level to a relatively higher boosted power level of the power supply to supply the boosted power level to the heating element.
• the operational parameter may be a resistance of the heating element.
• the rolling average value may be a rolling average value of the resistance of the heating element.
• each instantaneous operational parameter value may be an instantaneous resistance value
• the rolling average value may be a rolling average value of the resistance of the heating element
• each determined instantaneous operational parameter value may be a directly determined temperature value (e.g., using a temperature sensor), or may correspond to any operational parameter from which the temperature of the heating element may be inferred.
• an HNB aerosol generating apparatus When a user of an HNB aerosol generating apparatus draws (i.e., inhales) on a mouthpiece of the apparatus, air is drawn across a surface of the heating element. This cools the heating element, causing its temperature and resistance to drop in response to the airflow across the surface of the heating element. Without intervention, the heating element may require anywhere from 10 to 20 seconds to recover back to its normal (or default) operational resistance and temperature. Therefore, boosting the power to more quickly recover the steady state operational temperature of the (resistive) heating element may advantageously facilitate a more consistent user experience for a user of the HNB aerosol-generating apparatus by ensuring that the steady-state/normal/default operation of the apparatus is resumed more quickly after drawing on the apparatus to inhale generated aerosol.
• boosting the power output may comprise boosting the power output for a predetermined boost period.
• the predetermined boost period may be 10 seconds or less, 5 seconds or less, 3 seconds or less, 1 second or less, or 0.5 seconds or less. In some examples, the predetermined boost period may be 0.5 seconds or more, 1 second or more, 3 seconds or more, 5 seconds or more, or 10 seconds or more. In some examples the predetermined boost period may be between 0.5 and 10 seconds, between 0.5 and 5 seconds, between 0.5 and 3 seconds, between 0.5 and 1 second, between 1 and 10 seconds, between 1 and 5 seconds, between 1 and 3 seconds, between 3 and 10 seconds, between 3 and 5 seconds, or between 5 and 10 seconds.
• the predetermined boost period may be between 1 and 3 seconds.
• the predetermined difference threshold may be a difference between determined instantaneous resistance and the corresponding determined rolling average of 500 m ⁇ or less, 250 m ⁇ or less, 100 m ⁇ or less, 50 m ⁇ or less, 25 m ⁇ or less, or 10 m ⁇ or less. In some examples, the predetermined difference threshold may be a difference between determined instantaneous resistance and the corresponding determined rolling average of 10 m ⁇ or more, 25 m ⁇ or more, 50 m ⁇ or more, 100 m ⁇ or more, 250 m ⁇ or more, or 500 m ⁇ or more.
• the predetermined difference threshold may be a difference between the determined instantaneous resistance and the determined rolling average of between 10 and 500 m ⁇ , between 10 and 250 m ⁇ , between 10 and 100 m ⁇ , between 10 and 50 m ⁇ , between 10 and 25 m ⁇ , between 25 and 500 m ⁇ , between 25 and 250 m ⁇ , between 25 and 100 m ⁇ , between 25 and 50 m ⁇ , between 50 and 500 m ⁇ , between 50 and 250 m ⁇ , between 50 and 100 m ⁇ , between 100 and 500 m ⁇ , between 100 and 250 m ⁇ , or between 250 and 500 m ⁇ .
• the predetermined difference threshold may be a difference between determined instantaneous resistance and the corresponding determined rolling average of 50 m ⁇ .
• the difference threshold may be one of a plurality of difference thresholds and the boosted power level may be one of a plurality of boosted power levels. Each of the boosted power levels may correspond to one of the difference thresholds.
• Boosting the power output of the power supply may comprise: determining a highest of the plurality of difference thresholds that the determined difference exceeds; and boosting the power output of the power supply to supply the boosted power level corresponding to the determined highest of the plurality of difference thresholds.
• the method may comprise boosting the power output of the power supply to a level that is proportional to the magnitude of the determined difference between one of the determined instantaneous resistance values and the determined rolling average value.
• variable (or graduated) level of control may be facilitated that allows a user to ensure that drops in the resistance/temperature of the heating element may be more efficiently mitigated (e.g., by more quickly returning the power consumption of the resistor to a normal, or standard, operating level).
• each of the plurality of boosted power levels may be proportional to the magnitude of the corresponding difference threshold.
• the method may comprise boosting the power output of the power supply to a level that is proportional to the magnitude of the determined difference between one of the determined instantaneous resistance values and the determined rolling average value.
• variable (or graduated) level of control may be facilitated that allows a user to ensure that drops in the resistance/temperature of the heating element may be more efficiently mitigated (e.g., by more quickly returning the power consumption of the heating element to a normal, or standard, operating level).
• the consecutive determining of the instantaneous operational parameter values to form the sequence of instantaneous operational parameter values may be carried out at a predetermined interval.
• a determination of a successive instantaneous operational parameter values may be carried out at the end of each predetermined interval - i.e., a time of length equal to the predetermined interval may pass between each consecutive determination of successive instantaneous operational parameter values.
• the predetermined interval may be 100 ms or less, 50 ms or less, 30 ms or less, 20 ms or less, or 10 ms or less.
• the predetermined interval may be 5 ms or more, 10 ms or more, 20 ms or more, 30 ms or more, or 50 ms or more.
• the predetermined interval may be between 5 and 100 ms, 5 and 50 ms, 5 and 30 ms, 5 and 20 ms, 5 and 10 ms, 10 and 100 ms, 10 and 50 ms, 10 and 30 ms, 10 and 20 ms, 20 and 100 ms, 20 and 50 ms, 20 and 30 ms, 30 and 100 ms, 30 and 50 ms, or 50 and 100 ms.
• the predetermined interval may be 20 ms.
• the determining the difference between one of the determined instantaneous operational parameter values and the determined rolling average value may comprise determining the difference between the most recently determined instantaneous operational parameter value and the rolling average value.
• the difference between an instantaneous operational parameter value of the heating element and the determined rolling average may be monitored and updated with each consecutive determination of the successive instantaneous operational parameter value.
• determining the rolling average value of the operational parameter values of the heating element may comprise determining an average of a portion of the sequence of instantaneous operational parameter values. Said plurality may comprise a predetermined number of determined instantaneous operational parameter values.
• the portion of the sequence of instantaneous operational parameter values may be defined by the most recent predetermined number of determined instantaneous operational parameter values.
• the most recent predetermined number of determined instantaneous operational parameter values may be 500 or less, 250 or less, 100 or less, 50 or less, or 25 or less. In some examples, the most recent predetermined number of determined instantaneous operational parameter values may be 25 or more, 50 or more, 100 or more, 250 or more, or 500 or more. In some examples, the most recent predetermined number of determined instantaneous operational parameter values may be between 25 and 500, between 25 and 250, between 25 and 100, between 25 and 50, between 50 and 500, between 50 and 250, between 50 and 100, between 100 and 500, or between 100 and 250.
• the most recent predetermined number of determined instantaneous operational parameter values may be between 50 and 100.
• the most recent predetermined number of determined instantaneous operational parameter values may be a number of operational parameter values determined over a predetermined rolling average time period.
• the predetermined rolling average time period may be a time period over which the rolling average is determined.
• the predetermined rolling average time period may be 5 seconds or less, 2 seconds or less, 1 second or less, or 0.5 seconds or less.
• the predetermined rolling average time period may be 0.5 seconds or more, 1 second or more, 2 seconds or more, or 5 seconds or more.
• the predetermined rolling average time period may be between 0.5 and 5 seconds, between 0.5 and 2 seconds, between 0.5 and 1 seconds, between 1 and 5 seconds, between 1 and 2 seconds, or between 2 and 5 seconds.
• the predetermined rolling average time period may be between 1 and 2 seconds.
• determining the instantaneous resistance may comprise comparing the midpoint voltage to the supply voltage to determine the instantaneous resistance.
• determining the instantaneous resistance may comprise equating the ratio of the instantaneous resistance to a combined resistance with the ratio of the midpoint voltage to the supply voltage.
• the combined resistance may be a sum of the predetermined resistance of the measurement resistor and the instantaneous resistance of the heating element.
• determining the instantaneous resistance may comprise determining an instantaneous power consumption of the heating element based on a supply voltage of the power supply and the measured current, and determining the instantaneous resistance based on the instantaneous power consumption.
• the predetermined resistance of the measurement resistor may be less than a nominal resistance of the heating element.
• determining the instantaneous resistance may comprise applying any of the methods described herein in relation to any other methods, devices, or systems of the present disclosure.
• any of the methods described herein in relation to operating a measurement resistor in a potential-divider configuration, and/or operating a resistor in a configuration for measuring current passing therethrough may be applied to determine the instantaneous resistance.
• a heat-not-burn, HNB, aerosol-generating apparatus comprising: a heating element configured to heat an aerosol precursor; a power supply configured to supply electrical current to the heating element; and a processor configured to execute logic that causes the aerosol-generating apparatus to carry out any of the methods described herein.
• the heating element is heatable by flowing electrical current therethrough.
• a computer-readable medium or a computer program comprising logic and/or instructions that, when executed by a processor of a HNB aerosol-generating apparatus, cause the HNB aerosol-generating apparatus to carry out the methods described herein.
• the present disclosure may provide electrical circuitry and/or a computer program configured to cause an aerosol generating apparatus/system to perform any method or method step disclosed herein.
• a computer readable medium comprising the computer program is also disclosed.
• an "aerosol generating apparatus” may be an apparatus configured to deliver an aerosol to a user for inhalation by the user.
• the apparatus may additionally/alternatively be referred to as a “smoking substitute apparatus", if it is intended to be used instead of a conventional combustible smoking article.
• a combustible “smoking article” may refer to a cigarette, cigar, pipe or other article, that produces smoke (an aerosol comprising solid particulates and gas) via heating above the thermal decomposition temperature (typically by combustion and/or pyrolysis).
• An aerosol generated by the apparatus may comprise an aerosol with particle sizes of 0.2 - 7 microns, or less than 10 microns, or less than 7 microns. This particle size may be achieved by control of one or more of: heater temperature; cooling rate as the vapour condenses to an aerosol; flow properties including turbulence and velocity.
• the generation of aerosol by the aerosol generating apparatus may be controlled by an input device.
• the input device may be configured to be user-activated, and may for example include or take the form of an actuator (e.g. actuation button) and/or an airflow sensor.
• Each occurrence of the aerosol generating apparatus being caused to generate aerosol for a period of time may be referred to as an "activation" of the aerosol generating apparatus.
• the aerosol generating apparatus may be arranged to allow an amount of aerosol delivered to a user to be varied per activation (as opposed to delivering a fixed dose of aerosol), e.g. by activating an aerosol generating unit of the apparatus for a variable amount of time, e.g. based on the strength/duration of a draw of a user through a flow path of the apparatus (to replicate an effect of smoking a conventional combustible smoking article).
• the aerosol generating apparatus may be portable.
• the term "portable” may refer to the apparatus being for use when held by a user.
• an “aerosol generating system” may be a system that includes an aerosol generating apparatus and optionally other circuitry/components associated with the function of the apparatus, e.g., one or more external devices and/or one or more external components (here “external” is intended to mean external to the aerosol generating apparatus).
• an “external device” and “external component” may include one or more of a: a charging device, a mobile device (which may be connected to the aerosol generating apparatus, e.g. via a wireless or wired connection); a networked-based computer (e.g. a remote server); a cloud-based computer; any other server system.
• An example aerosol generating system may be a system for managing an aerosol generating apparatus.
• Such a system may include, for example, a mobile device, a network server, as well as the aerosol generating apparatus.
• an "aerosol” may include a suspension of precursor, including as one or more of: solid particles; liquid droplets; gas. Said suspension may be in a gas including air.
• An aerosol herein may generally refer to/include a vapour.
• An aerosol may include one or more components of the precursor.
• a "precursor” may include one or more of a: liquid; solid; gel; loose leaf material; other substance.
• the precursor may be processed by an aerosol generating unit of an aerosol generating apparatus to generate an aerosol.
• the precursor may include one or more of: an active component; a carrier; a flavouring.
• the active component may include one or more of nicotine; caffeine; a cannabidiol oil; a non-pharmaceutical formulation, e.g. a formulation which is not for treatment of a disease or physiological malfunction of the human body.
• the active component may be carried by the carrier, which may be a liquid, including propylene glycol and/or glycerine.
• flavouring may refer to a component that provides a taste and/or a smell to the user.
• the flavouring may include one or more of: Ethylvanillin (vanilla); menthol, Isoamyl acetate (banana oil); or other.
• the precursor may include a substrate, e.g. reconstituted tobacco to carry one or more of the active component; a carrier; a flavouring.
• a "storage portion” may be a portion of the apparatus adapted to store the precursor. It may be implemented as fluid-holding reservoir or carrier for solid material depending on the implementation of the precursor as defined above.
• a "flow path" may refer to a path or enclosed passageway through an aerosol generating apparatus, e.g. for delivery of an aerosol to a user.
• the flow path may be arranged to receive aerosol from an aerosol generating unit.
• upstream and downstream may be defined in respect of a direction of flow in the flow path, e.g. with an outlet being downstream of an inlet.
• a "delivery system” may be a system operative to deliver an aerosol to a user.
• the delivery system may include a mouthpiece and a flow path.
• a "flow" may refer to a flow in a flow path.
• a flow may include aerosol generated from the precursor.
• the flow may include air, which may be induced into the flow path via a puff by a user.
• a "puff” (or “inhale” or “draw”) by a user may refer to expansion of lungs and/or oral cavity of a user to create a pressure reduction that induces flow through the flow path.
• an "aerosol generating unit” may refer to a device configured to generate an aerosol from a precursor.
• the aerosol generating unit may include a unit to generate a vapour directly from the precursor (e.g. a heating system or other system) or an aerosol directly from the precursor (e.g. an atomiser including an ultrasonic system, a flow expansion system operative to carry droplets of the precursor in the flow without using electrical energy or other system).
• a plurality of aerosol generating units to generate a plurality of aerosols may be present in an aerosol generating apparatus.
• a "heating system” may refer to an arrangement of at least one heating element, which is operable to aerosolise a precursor once heated.
• the at least one heating element may be electrically resistive to produce heat from the flow of electrical current therethrough.
• the at least one heating element may be arranged as a susceptor to produce heat when penetrated by an alternating magnetic field.
• the heating system may be configured to heat a precursor to below 300 or 350 degrees C, including without combustion.
• a "consumable” may refer to a unit that includes a precursor.
• the consumable may include an aerosol generating unit, e.g. it may be arranged as a cartomizer.
• the consumable may include a mouthpiece.
• the consumable may include an information carrying medium.
• liquid or gel implementations of the precursor e.g. an e-liquid
• the consumable may be referred to as a "capsule” or a "pod” or an "e-liquid consumable”.
• the capsule/pod may include a storage portion, e.g. a reservoir or tank, for storage of the precursor.
• solid material implementations of the precursor e.g.
• the consumable may be referred to as a "stick” or "package” or "heat-not-burn consumable”.
• the mouthpiece may be implemented as a filter and the consumable may be arranged to carry the precursor.
• the consumable may be implemented as a dosage or pre-portioned amount of material, including a loose-leaf product.
• an "information carrying medium” may include one or more arrangements for storage of information on any suitable medium. Examples include: a computer readable medium; a Radio Frequency Identification (RFID) transponder; codes encoding information, such as optical (e.g. a bar code or QR code) or mechanically read codes (e.g. a configuration of the absence or presents of cut-outs to encode a bit, through which pins or a reader may be inserted).
• RFID Radio Frequency Identification
• heat-not-burn may refer to the heating of a precursor, typically tobacco, without combustion, or without substantial combustion (i.e. localised combustion may be experienced of limited portions of the precursor, including of less than 5% of the total volume).
• electrical circuitry may refer to one or more electrical components, examples of which may include: an Application Specific Integrated Circuit (ASIC); electronic/electrical componentry (which may include combinations of transistors, resistors, capacitors, inductors etc); one or more processors; a non-transitory memory (e.g. implemented by one or more memory devices), that may store one or more software or firmware programs; a combinational logic circuit; interconnection of the aforesaid.
• the electrical circuitry may be located entirely at the apparatus, or distributed between the apparatus and/or on one or more external devices in communication with the apparatus, e.g. as part of a system
• a "processing resource” may refer to one or more units for processing data, examples of which may include an ASIC, microcontroller, FPGA, microprocessor, digital signal processor (DSP) capability, state machine or other suitable component.
• a processing resource may be configured to execute a computer program, e.g. which may take the form of machine readable instructions, which may be stored on a non-transitory memory and/or programmable logic.
• the processing resource may have various arrangements corresponding to those discussed for the circuitry, e.g. on-board and/or off board the apparatus as part of the system.
• any machine executable instructions, or computer readable media may be configured to cause a disclosed method to be carried out, e.g. by a aerosol generating apparatus or system as disclosed herein, and may therefore be used synonymously with the term method.
• an “external device” may include one or more electronic components external to an aerosol generating apparatus. Those components may be arranged at the same location as the aerosol generating apparatus or remote from the apparatus.
• An external device may comprise electronic computer devices including: a smartphone; a PDA; a video game controller; a tablet; a laptop; or other like device.
• a "computer readable medium/media” may include any medium capable of storing a computer program, and may take the form of any conventional non-transitory memory, for example one or more of: random access memory (RAM); a CD; a hard drive; a solid state drive; a memory card; a DVD.
• RAM random access memory
• the memory may have various arrangements corresponding to those discussed for the circuitry /processor.
• the present disclosure includes a computer readable medium configured to cause an apparatus or system disclosed herein to perform a method as disclosed herein.
• any of the disclosed methods may be carried out by either a host or client, depending on the specific implementation (i.e. the disclosed methods/apparatuses are a form of communication(s), and as such, may be carried out from either 'point of view', i.e. in corresponding to each other fashion).
• the terms “receiving” and “transmitting” encompass “inputting” and “outputting” and are not limited to an RF context of transmitting and receiving electromagnetic (e.g. radio) waves.
• a chip or other device or component for realizing embodiments could generate data for output to another chip, device or component, or have as an input data from another chip, device, or component, and such an output or input could be referred to as "transmit” and “receive” including gerund forms, that is, “transmitting” and “receiving,” as well as such “transmitting” and “receiving” within an RF context.
• an example aerosol generating apparatus 1 includes a power supply 2, for supply of electrical energy.
• the apparatus 1 includes an aerosol generating unit 4 that is driven by the power supply 2.
• the power supply 2 may include an electric power supply in the form of a battery and/or an electrical connection to an external power supply.
• the apparatus 1 includes a precursor 6, which in use is aerosolised by the aerosol generating unit 4 to generate an aerosol.
• the apparatus 2 includes a delivery system 8 for delivery of the aerosol to a user.
• Electrical circuitry (not shown in figure 1 ) may be implemented to control the interoperability of the power supply 4 and aerosol generating unit 6.
• the power supply 2 may be omitted since, e.g. an aerosol generating unit implemented as an atomiser with flow expansion may not require a power supply.
• Fig. 2 shows an implementation of the apparatus 1 of Fig. 1 , where the aerosol generating apparatus 1 is configured to generate aerosol by a-heat not-burn process.
• the apparatus 1 includes a device body 50 and a consumable 70.
• the body 50 includes the power supply 4 and a heating system 52.
• the heating system 54 includes at least one heating element 54.
• the body may additionally include any one or more of electrical circuitry 56, a memory 58, a wireless interface 60, one or more other components 62.
• the electrical circuitry 56 may include a processing resource for controlling one or more operations of the body 50, e.g. based on instructions stored in the memory 58.
• the wireless interface 60 may be configured to communicate wirelessly with an external (e.g. mobile) device, e.g. via Bluetooth.
• an external (e.g. mobile) device e.g. via Bluetooth.
• the other component(s) 62 may include an actuator, one or more user interface devices configured to convey information to a user and/or a charging port, for example (see e.g. Fig. 3 ).
• the body 50 is configured to engage with the consumable 70 such that the at least one heating element 54 of the heating system 52 penetrates into the solid precursor 6 of the consumable.
• a user may activate the aerosol generating apparatus 1 to cause the heating system 52 of the body 50 to cause the at least one heating element 54 to heat the solid precursor 6 of the consumable (without combusting it) by conductive heat transfer, to generate an aerosol which is inhaled by the user.
• Fig. 3 shows an example implementation of the aerosol generating device 1 of Fig. 2 .
• the consumable 70 is implemented as a stick, which is engaged with the body 50 by inserting the stick into an aperture at a top end 53 of the body 50, which causes the at least one heating element 54 of the heating system 52 to penetrate into the solid precursor 6.
• the consumable 70 includes the solid precursor 6 proximal to the body 50, and a filter distal to the body 50.
• the filter serves as the mouthpiece of the consumable 70 and thus the apparatus 1 as a whole.
• the solid precursor 6 may be a reconstituted tobacco formulation.
• the at least one heating element 54 is a rod-shaped element with a circular transverse profile.
• Other heating element shapes are possible, e.g., the at least one heating element may be blade-shaped (with a rectangular transverse profile) or tube-shaped (e.g. with a hollow transverse profile).
• the body 50 includes a cap 51.
• the cap 51 In use the cap 51 is engaged at a top end 53 of the body 50.
• the cap 51 is moveable relative to the body 50.
• the cap 51 is slidable and can slide along a longitudinal axis of the body 50.
• the body 50 also includes an actuator 55 on an outer surface of the body 50.
• the actuator 55 has the form of a button.
• the body 50 also includes a user interface device configured to convey information to a user.
• the user interface device is implemented as a plurality of lights 57, which may e.g., be configured to illuminate when the apparatus 1 is activated and/or to indicate a charging state of the power supply 4.
• Other user interface devices are possible, e.g., to convey information haptically or audibly to a user.
• the body may also include an airflow sensor which detects airflow in the aerosol generating apparatus 1 (e.g., caused by a user inhaling through the consumable 70). This may be used to count puffs, for example.
• an airflow sensor which detects airflow in the aerosol generating apparatus 1 (e.g., caused by a user inhaling through the consumable 70). This may be used to count puffs, for example.
• the consumable 70 includes a flow path which transmits aerosol generated by the at least one heating element 54 to the mouthpiece of the consumable.
• the aerosol generating unit 4 is provided by the above-described heating system 52 and the delivery system 8 is provided by the above-described flow path and mouthpiece of the consumable 70.
• Fig. 4 shows an exemplary circuit 100 for carrying out the methods described herein.
• the circuit 100 comprises a power supply 102 configured to supply a voltage, V BAT , to the circuit 100.
• the power supply 102 may, for example, be a battery (e.g., a rechargeable battery) arranged and configured to supply power to electrical components of the aerosol-generating apparatus 1.
• the circuit 100 further comprises first and second switches 104, 106 arranged and configured to switchably connect the power supply 102 to and disconnect the power supply 102 from first and second circuit paths respectively.
• the first and/or second switches 104, 106 may be implemented using field-effect transistor (FET) switches.
• FET field-effect transistor
• the first and/or second switches 104, 106 may be implemented as P-channel FET switches.
• the first switch 104 is arranged and configured to switchably connect the first circuit path and the power source 102.
• the first circuit path comprises a measurement resistor 108 having a predetermined resistance.
• the measurement resistor 108 is arranged in the first circuit path to define a portion of a potential divider.
• the first circuit path further comprises a voltage-measurement device 110 for measuring the voltage drop across the resistor 108 when the resistor 108 is supplied voltage from the power source 102.
• the voltage drop may be measured as a difference between the voltage supply by the power source 102, and a remaining voltage after the measurement resistor 108 - in other words, the voltage-measurement device 110 may be configured to measure a midpoint voltage of the first circuit path relative to the voltage supplied by the power source 102.
• the voltage-measurement device 110 may be configured to measure the amount of voltage remaining after the voltage drop across the resistor 110 - in other words, the voltage-measurement device 110 may be configured to measure a midpoint voltage of the first circuit path relative to electrical ground 116.
• the voltage-measurement device 110 may be implemented using any appropriate means for measuring the voltage drop across the resistor 108.
• the voltage-measurement device 110 may be implemented as a voltmeter and/or an analog-to-digital converter and/or any other suitable device or apparatus for measuring the voltage drop across the resistor 108.
• the second switch 106 is arranged and configured to switchably connect the second circuit path and the power source 102.
• the second circuit path bypasses the resistor 108.
• the power source 102 is connectable to a heating element 122 via the first and/or second circuit paths.
• the heating element 122 may be a resistive heating element, for example a heater configured to generate heat resisistively in response to current passing therethrough.
• the resistor 108 and the heating element 112 may have similar nominal resistances, as described above.
• the resistor 108 may have a resistance of 1.6 ⁇ .
• the heating element 112 may have a nominal resistance of 1.1 ⁇ 0.1 ⁇ .
• the circuit 100 may further comprise a third switch 114 arranged and configured to switchably connect the heating element 112 to and disconnect the heating element 112 from electrical ground 116.
• the third switch 114 may be a FET switch.
• the third switch 114 may be implemented as a N-channel FET switch.
• the third switch 114 in this way, may provide a failsafe mechanism to prevent the heating element 112 from failing to respond to a control signal so as to avoid the heating element 112 failing into an ON configuration.
• Fig. 5 shows a method of operating an aerosol-generating apparatus 1 comprising the circuit 100 of Fig. 4 .
• the method comprises, by an operation 202, applying a voltage - by power source 102 - across the heating element 112.
• the first switch 104 may be open and the second switch 106 may be closed such that the measurement resistor 108 is bypassed and voltage is only applied across the heating element 112.
• the first switch 104 may be closed and the second switch 106 may be open such that the measurement resistor 108 is connected in series with the power source 102 and the heating element 112.
• the method further comprises, by an operation 204, waiting for a settling time to elapse to ensure that the voltage being applied across the heating element 112 has a voltage-under-load value (that is typically lower than an initial voltage applicable by the power source 102 in the absence of a resistive load).
• the settling time may, for example, be between 2 and 7 ms.
• the settling time may be 5 ms.
• the method further comprises, by an operation 206, in response to determining that the settling time has elapsed, switchably connecting the power supply 102 to the heating element 112 through the measurement resistor 108.
• the operation 206 may comprise closing the first switch 104 and opening the second switch 106 such that the voltage is applied across the first circuit path of the circuit 100.
• no action e.g., no opening or closing of either the first or second switches 104, 106).
• the method further comprises, by an operation 208, applying the supply voltage, V BAT , across the measurement resistor 108 and the heating element 112.
• the method further comprises, by an operation 210, measuring a midpoint voltage between the measurement resistor 108 and the heating element 112.
• the midpoint voltage may be measured by the voltage-measurement device 110.
• the midpoint voltage may be indicative of the voltage drop across the measurement resistor 108.
• the measurement resistor 108 and heating element 112 may be considered to be arranged in the configuration of a potential divider. Measuring the midpoint voltage (i.e., the voltage drop across the resistor 108), therefore enables a determination of an instantaneous resistance of the heating element 112.
• the method further comprises, by an operation 212, connecting the power supply 102 to the heating element 112, bypassing the measurement resistor 108.
• the operation 212 comprises opening the first switch 104 and closing the second switch 106 such that the voltage is applied across the second circuit path of the circuit 100.
• the method further comprises, by an operation 216, selecting an operational mode of the HNB aerosol-generating apparatus 1.
• the operational mode may, for example, be selected by the user providing user input via the system 80 of Fig. 4 .
• the HNB aerosol-generating apparatus 1 may comprise a processor configured to select an operational mode of the apparatus 1, for example, in response to detecting and/or identifying the insertion/installation of a particular consumable 70 comprising a particular precursor 6.
• Operational modes of the HNB aerosol-generating apparatus 1 may, for example, be selected to cause the heating element 112 to heat to a particular temperature suitable for heating and aerosolising a particular precursor 6.
• the method further comprises, by an operation 218, determining an ON proportion of a time period for which the heating element 112 needs to be activated to achieve a target average power consumption.
• the target average power consumption may be a target corresponding to the operational mode selected in operation 216. For example, if the instantaneous power consumption of the heating element 112 is double the target average power consumption, then the ON proportion of the predetermined time period may be determined to be half the time period.
• the method further comprises, by an operation 220, determining whether the ON proportion of the time period has elapsed.
• the method further comprises, by an operation 222, in response to the ON proportion elapsing, disconnecting the power supply 102 such that the supply voltage is no longer applied across the heating element 112.
• Stopping the application of the supply voltage may involve switchably disconnecting the power source 102 from electrical ground 116 by, e.g., opening the third switch 114 and/or the second switch 106.
• One or more of the operations may be repeated on a cyclical basis for the duration of the operation of the HNB aerosol-generating apparatus.
• the full time period over which the method may be carried out may be 20 ms.
• a user session may be a continuous or substantially continuous period of time during which a user is using the apparatus 1 to draw on generated aerosol.
• a typical user session may, for example, last between 1 and 10 minutes, e.g., 5 minutes.
• Fig. 6 shows an exemplary circuit 300 for carrying out the methods described herein.
• the circuit 300 comprises a power supply 302 configured to supply a voltage, V BAT , (and a corresponding current) to the circuit 300.
• the power supply 302 may, for example, be a battery (e.g., a rechargeable battery) arranged and configured to supply power to electrical components of the aerosol-generating apparatus 1.
• the circuit 300 further comprises a first switch 304 arranged and configured to switchably connect the power supply 102 to and disconnect the power supply 102 from the rest of the circuit 300.
• the first switch 304 may be implemented using a FET switch.
• the first switch 304 may be implemented as a P-channel FET switch.
• the circuit 300 further comprises a measurement resistor 306 having a predetermined resistance.
• the measurement resistor 306 is arranged with a resistance much lower than a nominal resistance of a heating element 312 of the apparatus 1 (as described above), such that approximately or substantially all of the voltage supplied by the power source 102 is dropped across the heating element 312 and not the measurement resistor 306.
• the circuit 300 further comprises one or more current-measurement devices 308, 310 arranged and configured to measure a current flowing through the measurement resistor 306.
• the one or more current-measurement device 308 may comprise a current-sense amplifier 308 and a voltage-measurement device 310 configured to measure a voltage output of the current-sense amplifier to infer the value of the current flowing through the measurement resistor 306.
• the voltage-measurement device 310 may be implemented using any appropriate means for measuring the voltage drop associated with the current-sense amplifier 310.
• the voltage-measurement device 310 may be implemented as a voltmeter and/or an analog-to-digital converter and/or any other suitable device or apparatus for measuring the voltage drop associated with the current-sense amplifier 308.
• the one or more current-measurement device 308, 310 may be any suitable device or apparatus (or combination thereof) for measuring the current flowing through the measurement resistor 306 (e.g., an ammeter).
• the circuit 300 further comprises a heating element 312.
• the heating element may be a resistive heating element, for example a heater configured to generate heat resistively in response to current passing therethrough.
• the circuit 300 may further comprise a second switch 314 arranged and configured to switchably connect the heating element 312 to and disconnect the heating element 312 from electrical ground 316.
• the second switch 314 may be a FET switch.
• the second switch 314 may be implemented as a N-channel FET switch.
• Fig. 7 shows a method of operating an aerosol-generating apparatus 1 comprising the circuit 300 of Fig. 6 .
• the method comprises, by an operation 402, applying a current - by power source 302 -through the measurement resistor 306 and heating element 312.
• the first switch 304 and second switch 314 may both be closed to facilitate the flow of current through the circuit 300.
• the method further comprises, by an operation 404, waiting for a settling time to elapse to ensure that the current being supplied through the circuit 300 has a current-under-load value (that is typically lower than an initial current applicable by the power source 302 in the absence of a resistive load).
• the settling time may, for example, be between 2 and 7 ms.
• the settling time may be 5 ms.
• the method further comprises, by an operation 406, in response to determining that the settling time has elapsed, measuring the current flowing through the measurement resistor 306, for example using the current-sense amplifier 308 and voltage measuring device 310 shown in Fig. 7 .
• the method further comprises, by an operation 410, selecting an operational mode of the HNB aerosol-generating apparatus 1.
• the operational mode may, for example, be selected by the user providing user input via the system 80 of Fig. 4 .
• the HNB aerosol-generating apparatus 1 may comprise a processor configured to select an operational mode of the apparatus 1, for example, in response to detecting and/or identifying the insertion/installation of a particular consumable 70 comprising a particular precursor 6.
• Operational modes of the HNB aerosol-generating apparatus 1 may, for example, be selected to cause the heating element 112 to heat to a particular temperature suitable for heating and aerosolising a particular precursor 6.
• the method further comprises, by an operation 412, determining an ON proportion of a time period for which the heating element 312 needs to be activated to achieve a target average power consumption.
• the target average power consumption may be a target corresponding to the operational mode selected in operation 410. For example, if the instantaneous power consumption of the heating element 312 is double the target average power consumption, then the ON proportion of the predetermined time period may be determined to be half the time period.
• the method further comprises, by an operation 414, determining whether the ON proportion of the time period has elapsed.
• the method further comprises, by an operation 416, in response to the ON proportion elapsing, disconnecting the power supply 302 such that the current is no longer applied through the heating element 312.
• Stopping the application of the supply voltage may involve switchably disconnecting the power source 302 from electrical ground 316 by, e.g., opening the first switch 304 and/or the second switch 314.
• One or more of the operations may be repeated on a cyclical basis for the duration of the operation of the HNB aerosol-generating apparatus.
• the full time period over which the method may be carried out may be 20 ms.
• a user session may be a continuous or substantially continuous period of time during which a user is using the apparatus 1 to draw on generated aerosol.
• a typical user session may, for example, last between 1 and 10 minutes, e.g., 5 minutes.
• Fig. 8 shows a method of operating an aerosol-generating apparatus 1 having power-boost functionality.
• the method comprises, in an operation 502, monitoring the instantaneous resistance of the heating element 112, 312 by consecutively determining a plurality of instantaneous resistances of the heating element 112, 312 (e.g., at regular predetermined intervals).
• the determination of each of the instantaneous resistances may be carried out by implementing the same or similar methods set out above in relation to Figs. 5 and 7 .
• Fig. 8 is described herein in relation to the determination of resistance values, the method is equally applicable in the context of monitoring a temperature of the heating element 112, 312 by consecutively determining a plurality of any instantaneous operational parameter values from which a temperature of the heating element 112, 312 may be inferred.
• the method further comprises, in an operation 504, determining a rolling average of the resistance of the heating element 112, 312, for example by determining an average of a subset of the plurality of instantaneous resistances (e.g., the subset of instantaneous resistances determined in the most recent 1 to 2 seconds).
• the method further comprises, in an operation 506, a difference between one of the determined instantaneous resistances (e.g., the most recently determined instantaneous resistance), and the determined rolling average of the resistance of the heating element 112, 312.
• a difference between one of the determined instantaneous resistances e.g., the most recently determined instantaneous resistance
• the method further comprises, in an operation 508, determining whether the determined difference exceeds a predetermined difference threshold.
• the predetermined difference threshold may be one of a plurality of different predetermined difference thresholds.
• the method may cyclically repeat by returning to operation 502 to determine the next of the consecutive instantaneous resistances.
• the method further comprises, in an operation 510, boosting a power output of the power supply 102, 302. This may induce a boosted power consumption by the heating element 112, 312 such that, when the heating element's 112, 312 power consumption drops below a threshold, the power supplied is boosted to return the heating element 112, 312 to standard (or normal) operating parameters more quickly.
• the power level to which the power supplied by the power source 102, 302 is boosted may be a preselected boosted power level that is inversely proportional to the magnitude of the corresponding difference threshold.
• Boosting the power supply may involve boosting a power output of the power supply 102, 302 for an extended period of time (e.g., 1-3 seconds) to ensure that the power consumption of the heating element 112, 312 recovers to normal/standard operating levels.
• an extended period of time e.g., 1-3 seconds
• Fig. 9 shows a method 600 of operating an aerosol-generating apparatus 1 to determine whether a consumable 70 is installed in the apparatus 1 or not.
• the method 600 comprises, in an operation 602, monitoring the resistance of the heating element 112, 312 (e.g., by determining a plurality of instantaneous resistances of the heating element 112, 312 at regular predetermined intervals).
• the monitoring of the resistance may be carried out by implementing the same or similar methods set out above in relation to Figs. 5 and 7 .
• the method 600 further comprises, in an operation 604, determining a rate of change of the resistance of the heating element 112, 312 over time, for example by carrying out a numerical differentiation of the determined instantaneous resistances over time.
• the method 600 further comprises, in an operation 606, comparing the determined rate of change to a final threshold.
• the final threshold may be individually calibrated for a specific aerosol-generating apparatus 1.
• the method 600 proceeds to operation 608, in which it is determined that there is no consumable 70 installed in the aerosol-generating apparatus 1.
• the method 600 may further comprise, in an operation 610, alerting a user of the aerosol-generating apparatus 1 that there is no consumable 70 installed therein.
• the alert may, for example, take the form of an alarm (or other audible alert), a flashing red light (or other visible alert), or a vibration of the aerosol-generating apparatus 1 (or other haptic alert).
• the method 600 may further comprise, in an operation 612, deactivating the aerosol-generating apparatus, thereby reducing (or even eliminating) damage risks and safety risks of heating the heating element 112, 312 with no consumable 70 installed in the aerosol-generating apparatus 1.
• the method 600 proceeds to operation 614, in which it is determined that there is a consumable 70 installed in the aerosol-generating apparatus.
• the method 600 may further comprise, in an operation 616, providing the user with an indication that the consumable 70 is installed in the aerosol-generating apparatus 1.
• the indication may, for example, take the form of a green light (or other visible indication).
• the method 600 may be repeated (or iterated) to provide a continuous or near-continuous monitoring of the rate of change of resistance of the heating element 112, 312 over time, and to provide a continuous or near-continuous monitoring of whether a consumable 70 is installed in the aerosol-generating apparatus 1 or not.
• the method 600 may be carried out upon activation or initialisation of the aerosol-generating apparatus 1 - e.g., as part of a start-up sequence of the aerosol-generating apparatus 1.
• Fig. 10 shows a method 700 of operating an aerosol-generating apparatus 1 to determine and/or monitor the mass of a consumable 70 installed in the apparatus 1.
• the method 700 of Fig. 10 may be carried out concurrently with or consecutively to the method 600 of Fig. 9 .
• the method 700 comprises, in an operation 702, monitoring the resistance of the heating element 112, 312 (e.g., by determining a plurality of instantaneous resistances of the heating element 112, 312 at regular predetermined intervals).
• the monitoring of the resistance may be carried out by implementing the same or similar methods set out above in relation to Figs. 5 and 7 .
• Operation 702 may be the same operation as operation 602 of the method 600 in Fig. 9 .
• the method 700 further comprises, in an operation 704, determining a rate of change of the resistance of the heating element 112, 312 over time, for example by carrying out a numerical differentiation of the determined instantaneous resistances over time.
• Operation 704 may be the same operation as operation 604 of the method 600 in Fig. 9 .
• the method 700 further comprises, in an operation 706, comparing the determined rate of change to one of one or more intermediate thresholds (e.g., a lowest intermediate threshold of the one or more intermediate thresholds).
• the one or more intermediate thresholds may be individually calibrated for a specific aerosol-generating apparatus 1.
• the method 700 proceeds to operation 708, in which it is determined that the mass of the consumable 70 is less than a corresponding mass threshold.
• the method 700 may further comprise, in an operation 710, determining whether the intermediate threshold under consideration is a refill threshold (e.g., a highest of the one or more intermediate thresholds).
• a refill threshold e.g., a highest of the one or more intermediate thresholds.
• the refill threshold may also be referred to equivalently as a depletion threshold (i.e., a threshold indicative that the consumable 70 is depleted).
• the method 700 may further comprise, in an operation 712, alerting a user of the aerosol-generating apparatus 1 that the consumable 70 of the aerosol-generating apparatus 1 is depleted and that the consumable 70 needs to be replaced (either immediately or in the near-future).
• the alert may, for example, take the form of an alarm (or other audible alert), a flashing orange/amber light (or other visible alert), or a vibration of the aerosol-generating apparatus 1 (or other haptic alert).
• the method 700 may return to operation 706, comparing the determined rate of change of the resistance of the heating element 112, 312 with a next of the one or more intermediate thresholds (e.g., the next lowest intermediate threshold). In this way, the method 700 may iterate through each of the one or more intermediate thresholds to determine a depletion level of the consumable 70 of the aerosol-generating apparatus 1 (e.g., a mass of the consumable 70 or a range within which the mass of the consumable 70 lies).
• a depletion level of the consumable 70 of the aerosol-generating apparatus 1 e.g., a mass of the consumable 70 or a range within which the mass of the consumable 70 lies.
• the method 700 may further comprise proceeding to operation 606 of Fig. 9 and comparing the determined rate of change of resistance of the heating element 112, 312 to the final threshold (and subsequently proceeding with the remaining operations of Fig. 6 .
• a method may be provided that not only informs the user of when the consumable 70 is depleted, but also when the consumable 70 is not even installed in the aerosol generating apparatus 1.
• the method 700 proceeds to operation 714, in which it is determined that the mass of the consumable 70 is more than the corresponding mass threshold.
• the method 700 may further comprise, in an operation 716, providing a user of the aerosol generating apparatus 1 with an indication that the consumable is not depleted.
• the indication may, for example, take the form of a green light (or other visible indication).
• the indication may, for example, be the same indication as provided in operation 616 of the method 600 of Fig. 9 .
• the method 700 may proceed to operation 718, in which a power output level is adjusted in accordance with a determined mass (or mass range) of the consumable 70.
• operation 718 may involve selecting a power level from one or more predetermined power levels, each corresponding to one of the one or more intermediate thresholds.
• the selected power level, selected in operation 718 is the power level corresponding to the highest of the intermediate thresholds that the determined rate of change of resistance of the heating element 112, 312 exceeds.
• the power in each of the power levels is inversely proportional to the levels of the corresponding intermediate thresholds -that is, the higher the intermediate threshold, the lower the power output associated with the corresponding power level.
• the aerosol-generating apparatus 1 Upon selection of the selected power level, the aerosol-generating apparatus 1 applies the selected power level as power input to the heating element 112, 312 to induce or maintain aerosolization of the consumable 70 by the heating element 112, 312.
• the aerosol-generating apparatus 1 applies the selected power level as power input to the heating element 112, 312 to induce or maintain aerosolization of the consumable 70 by the heating element 112, 312.
• the method 700 may be repeated (or iterated) to provide a continuous or near-continuous monitoring of the rate of change of resistance of the heating element 112, 312 over time, and to provide a continuous or near-continuous monitoring of the mass of a consumable 70 installed in the aerosol-generating apparatus 1.
• the method 700 may be carried out upon activation or initialisation of the aerosol-generating apparatus 1 - e.g., as part of a start-up sequence of the aerosol-generating apparatus 1.

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• 2024
  • 2024-07-10 EP EP24187827.1A patent/EP4678041A1/de active Pending
• 2025
  • 2025-06-24 WO PCT/EP2025/067775 patent/WO2026012743A1/en active Pending

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