EP4719742A2 - Détection de défaillance de source d'énergie laser dans des systèmes et procédés de fabrication additive - Google Patents

Détection de défaillance de source d'énergie laser dans des systèmes et procédés de fabrication additive

Info

Publication number
EP4719742A2
EP4719742A2 EP24816409.7A EP24816409A EP4719742A2 EP 4719742 A2 EP4719742 A2 EP 4719742A2 EP 24816409 A EP24816409 A EP 24816409A EP 4719742 A2 EP4719742 A2 EP 4719742A2
Authority
EP
European Patent Office
Prior art keywords
laser energy
additive manufacturing
pixels
image
manufacturing system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP24816409.7A
Other languages
German (de)
English (en)
Inventor
Alexander Dunbar
Andrew Gregory PRZYJEMSKI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vulcanforms Inc
Original Assignee
Vulcanforms Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vulcanforms Inc filed Critical Vulcanforms Inc
Publication of EP4719742A2 publication Critical patent/EP4719742A2/fr
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/141Processes of additive manufacturing using only solid materials
    • B29C64/153Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/80Data acquisition or data processing
    • B22F10/85Data acquisition or data processing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/44Radiation means characterised by the configuration of the radiation means
    • B22F12/45Two or more
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/90Means for process control, e.g. cameras or sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • B29C64/393Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Toxicology (AREA)
  • General Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Analytical Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Laser Beam Processing (AREA)

Abstract

L'invention concerne des procédés d'enregistrement d'un ou de plusieurs pixels d'énergie laser sur une surface de construction à au moins une source d'énergie laser de la pluralité de sources d'énergie laser et/ou de détermination d'un état de fonctionnement de la ou des sources d'énergie laser. Dans certains modes de réalisation, un détecteur photosensible peut capturer au moins une image de la surface de construction avec un ou plusieurs pixels d'énergie laser formés sur celle-ci. Une trame de référence du détecteur photosensible peut être enregistrée avec une trame de référence du ou des pixels d'énergie laser sur la base, au moins en partie, d'un emplacement identifié du ou des pixels d'énergie laser à l'intérieur de la ou des images. Ceci peut comprendre l'utilisation d'une fréquence spatiale caractéristique des pixels d'énergie laser à l'intérieur de la ou des images. Dans certains modes de réalisation, au moins une image comprenant un motif de soudure d'une partie formée peut être comparée à un motif de soudure attendu pour déterminer un état de fonctionnement de la ou des sources d'énergie laser pendant le fonctionnement.
EP24816409.7A 2023-06-02 2024-05-30 Détection de défaillance de source d'énergie laser dans des systèmes et procédés de fabrication additive Pending EP4719742A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202363470611P 2023-06-02 2023-06-02
PCT/US2024/031652 WO2024249619A2 (fr) 2023-06-02 2024-05-30 Détection de défaillance de source d'énergie laser dans des systèmes et procédés de fabrication additive

Publications (1)

Publication Number Publication Date
EP4719742A2 true EP4719742A2 (fr) 2026-04-08

Family

ID=93658752

Family Applications (1)

Application Number Title Priority Date Filing Date
EP24816409.7A Pending EP4719742A2 (fr) 2023-06-02 2024-05-30 Détection de défaillance de source d'énergie laser dans des systèmes et procédés de fabrication additive

Country Status (3)

Country Link
EP (1) EP4719742A2 (fr)
CN (1) CN121100053A (fr)
WO (1) WO2024249619A2 (fr)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10611092B2 (en) * 2017-01-05 2020-04-07 Velo3D, Inc. Optics in three-dimensional printing
DE102017210994A1 (de) * 2017-06-28 2019-01-03 Eos Gmbh Electro Optical Systems Messsystem für eine Vorrichtung zum generativen Herstellen eines dreidimensionalen Objekts
US20190211072A1 (en) * 2018-01-10 2019-07-11 Syracuse University TRI-AGONIST FOR THE GLu, GLP-1 AND NPY2 RECEPTORS
WO2020185169A1 (fr) * 2019-03-13 2020-09-17 Nanyang Technological University Système de surveillance et procédé d'identification d'anomalies dans un processus d'impression 3d
US11850793B2 (en) * 2019-09-04 2023-12-26 Vulcanforms Inc. Laser array position detection

Also Published As

Publication number Publication date
CN121100053A (zh) 2025-12-09
WO2024249619A2 (fr) 2024-12-05
WO2024249619A3 (fr) 2025-02-06

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