ES2530726T3 - Un método de fabricación de paneles rigidizados hechos a partir de material compuesto - Google Patents

Un método de fabricación de paneles rigidizados hechos a partir de material compuesto Download PDF

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Publication number
ES2530726T3
ES2530726T3 ES09787752T ES09787752T ES2530726T3 ES 2530726 T3 ES2530726 T3 ES 2530726T3 ES 09787752 T ES09787752 T ES 09787752T ES 09787752 T ES09787752 T ES 09787752T ES 2530726 T3 ES2530726 T3 ES 2530726T3
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ES
Spain
Prior art keywords
composite material
bag
film
pressing plate
providing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
ES09787752T
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English (en)
Inventor
Imparato Sabato Inserra
Vita Vincenzo De
Gianni Iagulli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alenia Aermacchi SpA
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Alenia Aermacchi SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Alenia Aermacchi SpA filed Critical Alenia Aermacchi SpA
Application granted granted Critical
Publication of ES2530726T3 publication Critical patent/ES2530726T3/es
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B29C70/446Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/549Details of caul plates, e.g. materials or shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/001Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
    • B29D99/0014Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

Un método de fabricación de panel rigidizados hechos a partir de material compuesto que comprende un panel de revestimiento y uno o más larguerillos aplicados rígidamente a la cara del panel, comprendiendo el método las siguientes etapas: a1) proporcionar al menos un larguerillo (16) de material compuesto termoendurecible polimerizable reforzado con vidrio, que tiene una sección transversal con forma de W con una parte de forma cerrada o cóncava, rectilínea o curvilínea, y dos cordones laterales opuestos (16a); a2) proporcionar un panel o capa de revestimiento (14) de material compuesto termoendurecible polimerizado o polimerizable reforzado con vidrio; b) situar un primer de dichos dos elementos de material compuesto (14 o 16) sobre una superficie de una herramienta de conformado rígida (15) congruente con una superficie de dicho primer elemento; c) situar, sobre el primer elemento de material compuesto (14 o 16), un elemento de soporte alargado (10) que soporta una bolsa de película (11), y una capa de respiración (12) alrededor de la misma, todo sellado por una película de separación tubular (13); d1) dejar el segundo elemento compuesto (16 o 14) sobre el soporte alargado (10) poniendo los cordones laterales (16a) del larguerillo en contacto con el panel de revestimiento, con el fin de definir una cavidad de sección transversal predeterminada entre estos dos elementos compuestos; 2) proporcionar una placa de prensado (17) que tiene un perfil congruente con el perfil externo del segundo elemento; d3) dejar la placa de prensado (17) sobre el segundo elemento (16 o 14); e) cubrir la placa de prensado (17) con una bolsa de película externa (18) sellándola tanto a la herramienta de conformado (15) como en los extremos opuestos abiertos de la bolsa interna (11), con el fin de formar una envoltura de película que rodea el exterior de la placa de prensado y que internamente está estrechamente envuelta alrededor del soporte interno (10); f) aplicar vacío a dicha envoltura de película con el fin de aplicar una presión uniforme al material compuesto, del que la parte inferior descansa sobre la herramienta rígida (15), mientras que su parte superior está comprimida entre la bolsa externa (18) y la bolsa interna tubular (11) y está estabilizada a través de la placa de prensado (17), transmitiéndose la presión al material compuesto sin la interposición de mandriles intermedios; y g) curar en una autoclave por medio de un ciclo de aplicación de temperatura y presión programado.
ES09787752T 2009-06-12 2009-06-12 Un método de fabricación de paneles rigidizados hechos a partir de material compuesto Active ES2530726T3 (es)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IT2009/000258 WO2010143212A1 (en) 2009-06-12 2009-06-12 A method of manufacturing stiffened panels made from composite material

Publications (1)

Publication Number Publication Date
ES2530726T3 true ES2530726T3 (es) 2015-03-04

Family

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ES09787752T Active ES2530726T3 (es) 2009-06-12 2009-06-12 Un método de fabricación de paneles rigidizados hechos a partir de material compuesto

Country Status (3)

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EP (1) EP2440395B1 (es)
ES (1) ES2530726T3 (es)
WO (1) WO2010143212A1 (es)

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FR2977186B1 (fr) * 2011-07-01 2014-08-22 Daher Aerospace Procede de renforcement local d'un panneau composite a renfort fibreux et panneau obtenu par un tel procede
DE102011079928A1 (de) * 2011-07-27 2013-01-31 Airbus Operations Gmbh Vorrichtung zur Herstellung eines Klebebauteils mit Faserverbundkunststoffen sowie Verfahren
WO2015036940A1 (en) 2013-09-10 2015-03-19 Short Brothers Plc Method of forming a composite member and assembly therefor
ES2661116T3 (es) * 2014-05-30 2018-03-27 Airbus Operations, S.L. Procedimiento de fabricación de paneles de fibra de carbono reforzados con larguerillos en forma de omega
US10449734B2 (en) * 2014-09-18 2019-10-22 Alenia Aermacchi S.P.A. Methods for manufacturing elongated structural elements of composite material
EP3088171B1 (en) 2015-04-30 2022-06-29 Airbus Operations, S.L. Manufacturing method of composite structures with curing tools arranged outside the vacuum bag
US10315366B2 (en) 2015-05-11 2019-06-11 Gulfstream Aerospace Corporation Apparatuses and methods for making reinforcement structures
US10843416B2 (en) 2015-05-11 2020-11-24 Gulfstream Aerospace Corporation Composite reinforcement structures and aircraft assemblies comprising composite reinforcement structures
CN104875398A (zh) * 2015-06-17 2015-09-02 沈阳飞机工业(集团)有限公司 大曲率夹层结构复合材料异形零件的制作方法
US10293552B2 (en) * 2015-11-17 2019-05-21 The Boeing Company Heat shrinkable film tube and method for manufacturing hollow composite parts
US10308000B2 (en) * 2016-05-24 2019-06-04 The Boeing Company Method for pre-preg manufacturing
CN106738504B (zh) * 2016-11-30 2019-05-28 江西洪都航空工业集团有限责任公司 一种用于复合材料Z-pin增强加筋板成型均压板的制备方法
WO2018200949A1 (en) * 2017-04-28 2018-11-01 Bombardier Inc. Method for manufacturing a compacted, composite stiffener assembly and the compacted, composite stiffener assembly manufactured thereby
US11014315B2 (en) 2017-05-03 2021-05-25 The Boeing Company Compacted stringer packages
US10926435B2 (en) 2017-05-03 2021-02-23 The Boeing Company Foam mandrel assembly
CN108000901B (zh) * 2017-12-06 2020-04-17 上海复合材料科技有限公司 一种适用于卫星复合材料天线安装板的成型方法
CN110116510A (zh) * 2019-05-28 2019-08-13 湖北三江航天万峰科技发展有限公司 一种复合材料舱体的一体化成型方法
US11420683B2 (en) * 2021-01-20 2022-08-23 GM Global Technology Operations LLC Fiber-reinforced polymer composite components for vehicle body structures and methods of making the same
GB2609030B (en) * 2021-07-19 2023-11-22 Safran Nacelles Assembly structure and process for manufacturing a composite part with controlled geometry
CN114536785B (zh) * 2022-03-30 2024-04-23 连云港中复连众复合材料集团有限公司 无捻条帽型长桁加筋壁板的成型工艺
CN116834329B (zh) * 2023-06-29 2025-09-30 北京玻钢院复合材料有限公司 一种大尺寸薄壁蒙皮的制备方法
CN120606544B (zh) * 2025-08-12 2025-10-28 江西昌兴航空装备股份有限公司 一种复合材料肋板的成型方法

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IT1262970B (it) * 1992-08-03 1996-07-23 Alenia Aeritalia & Selenia Sistema per la realizzazione distrutture in fibra di carbonio, e procedimento per detto, particolarmente idoneo per applicazioni aeronautiche.
US7854874B2 (en) * 2006-11-20 2010-12-21 The Boeing Company Apparatus and methods for forming hat stiffened composite parts using thermally expansive tooling cauls

Also Published As

Publication number Publication date
EP2440395A1 (en) 2012-04-18
EP2440395B1 (en) 2014-11-19
WO2010143212A1 (en) 2010-12-16

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