ES2547536T3 - Producción y acondicionamiento de gas de síntesis obtenido a partir de una biomasa - Google Patents
Producción y acondicionamiento de gas de síntesis obtenido a partir de una biomasa Download PDFInfo
- Publication number
- ES2547536T3 ES2547536T3 ES09737591.9T ES09737591T ES2547536T3 ES 2547536 T3 ES2547536 T3 ES 2547536T3 ES 09737591 T ES09737591 T ES 09737591T ES 2547536 T3 ES2547536 T3 ES 2547536T3
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- Prior art keywords
- synthesis gas
- crude synthesis
- temperature
- steam
- biomass
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- C—CHEMISTRY; METALLURGY
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- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/02—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment
- C10K3/023—Reducing the tar content
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen; Reversible storage of hydrogen
- C01B3/02—Production of hydrogen; Production of gaseous mixtures containing hydrogen
- C01B3/32—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air
- C01B3/34—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air by reaction of hydrocarbons with gasifying agents using catalysts
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- C01B3/50—Separation of hydrogen or hydrogen-containing gases from gaseous mixtures, e.g. purification
- C01B3/52—Separation of hydrogen or hydrogen-containing gases from gaseous mixtures, e.g. purification by contacting with liquids; Regeneration of used liquids
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- C01B3/50—Separation of hydrogen or hydrogen-containing gases from gaseous mixtures, e.g. purification
- C01B3/56—Separation of hydrogen or hydrogen-containing gases from gaseous mixtures, e.g. purification by contacting with solids; Regeneration of used solids
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- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/463—Gasification of granular or pulverulent flues in suspension in stationary fluidised beds
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- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
- C10J3/482—Gasifiers with stationary fluidised bed
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- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/002—Removal of contaminants
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- C10K1/003—Removal of contaminants of acid contaminants, e.g. acid gas removal
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- C10K1/002—Removal of contaminants
- C10K1/003—Removal of contaminants of acid contaminants, e.g. acid gas removal
- C10K1/005—Carbon dioxide
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- C10K1/04—Purifying combustible gases containing carbon monoxide by cooling to condense non-gaseous materials
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- C10K1/00—Purifying combustible gases containing carbon monoxide
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- C10K1/00—Purifying combustible gases containing carbon monoxide
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- C10K1/14—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids alkaline-reacting including the revival of the used wash liquors organic
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- C10K1/16—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with non-aqueous liquids
- C10K1/165—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with non-aqueous liquids at temperatures below zero degrees Celsius
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- C10K3/04—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment reducing the carbon monoxide content, e.g. water-gas shift [WGS]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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Abstract
Un método para la producción y el tratamiento de gas de síntesis, que comprende: (a) gasificar un material rico en biomasa en presencia de (i), al menos, un agente oxidante seleccionado de entre el aire, el aire enriquecido con oxígeno y el oxígeno con o sin (ii) vapor en un gasificador, que contiene un lecho fluidizado y una sección de espacio abierto, a una temperatura que no supera los 750 °C en el lecho fluidizado para producir un gas de síntesis crudo; someter dicho gas de síntesis crudo a un reformado con vapor en la sección de espacio abierto a una temperatura de 750 °C a 1000 °C, en la que el alquitrán y los finos de carbón pirolítico del gas de síntesis crudo se convierten mediante oxidación controlada en intermedios, y los intermedios se convierten en CO y H2 mediante reformado con vapor, en el que, antes de la refrigeración, el gas de síntesis crudo se somete a un reformado térmico a una temperatura de desde 900 °C hasta 1200 °C mediante la adición de un gas oxidante, convirtiendo de este modo los hidrocarburos ligeros presentes en el gas de síntesis crudo en CO y H2; (b) refrigerar dicho producto de gas de síntesis crudo de la etapa (a); (c) posteriormente a la refrigeración, lavar dicho gas de síntesis refrigerado de la etapa (b); y (d) someter dicho gas de síntesis lavado a, al menos, una etapa de adsorción para proporcionar un gas de síntesis limpio.
Description
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sobrenadante de alquitrán o partículas finas, una bomba de recirculación opcional, y un intercambiador de calor agua/agua para enfriar el agua. El alquitrán y los finos se enviaron al tanque de emulsión descrito anteriormente en el presente documento. Una fracción del agua recirculada se purgó y se envió a una planta de tratamiento de aguas residuales.
5 El sintegas procedente del segundo circuito de lavado estaba esencialmente a su nivel de saturación de humedad a aproximadamente 30 °C. Seguidamente se precalentó a de 350 °C a 400 °C y se hizo pasar a través de un lecho de óxido de calcio u óxido de calcio/óxido de magnesio para eliminar cualquier cloruro de hidrógeno adicional (así como cualquier traza de fluoruro de hidrógeno y otros halógenos). El sintegas entró después a un lecho de ZnO en el que
10 cualquier azufre residual formó ZnS estable. Estas operaciones se llevaron a cabo típicamente a 0,2-0,4 MPa. El lecho de óxido de calcio también filtró particulados finos que todavía estaban presentes en el gas después del lavado.
El sintegas que sale del lecho de óxido de cinc estaba a 350-400 °C. A continuación se calentó adicionalmente hasta
15 750-800 °C mediante la inyección de oxígeno/vapor. A esta temperatura entró en la unidad de reformado catalítico en la que una formulación catalítica patentada que puede tratar el alquitrán residual, convierte los hidrocarburos de peso molecular en H2 y CO adicional. El reformador catalítico era: (i) un lecho fijo de perlas catalíticas granulares; o
(ii) un lecho fluidizado en el que el catalizador (preparado en forma de partículas no abrasivas que tienen un diámetro de 200 micrómetros como tamaño típico) actúa como lecho él mismo.
20 A la salida del reformador catalítico el calor se recuperó a través de un intercambiador de calor y se usó en la planta. El vapor se condensó en forma de agua caliente. Esta también se reutilizó.
El sintegas frío se comprimió después a una presión total de 1-1,5 MPa. El gas entró en una torre de lavado en la
25 que el CO2 se retiró hasta un nivel deseado (típicamente un 2,5-3,5 % v/v de CO2) El lavado se efectuó con metanol frío. (De modo alternativo, el lavado se puede efectuar con aminas.) El CO2 recuperado del lavado era esencialmente puro.
El sintegas que contenía H2, CO, CO2 (2,5-3,5 % v/v), metano residual (típicamente aproximadamente un 1 % v/v) y
30 trazas de otros hidrocarburos, se puede usar en la síntesis de metanol. El sintegas se hizo pasar a través de una columna de carbón activado para disminuir la concentración de carbonilos metálicos esencialmente a niveles traza, evitando, de este modo, la contaminación del catalizador de la síntesis de metanol.
Ejemplo 1
35 Gasificación de madera con oxígeno y vapor
Se usó madera triturada, que se obtuvo de diversas especies de árboles caducifolios y árboles coníferos, y que tenía un contenido de humedad del 22 % p/p, como prototipo de biomasa residual obtenida de aserraderos que procesan
40 madera de demolición, postes de transmisión de electricidad, traviesas de ferrocarril, y materiales similares. La madera triturada se convirtió en sintegas de acuerdo con la metodología descrita anteriormente en el presente documento. La madera triturada tenía la siguiente composición en base seca:
materiales inertes (obtenidos en forma de cenizas a 750 °C) 0,7 % p/p
carbono 50,0 % p/p
hidrógeno 6,0 % p/p
oxígeno 42,5 % p/p
nitrógeno 0,1 % p/p
azufre trazas
cloro 0,7 % p/p
45 La madera triturada se alimentó a la sección de lecho fluidizado del gasificador a 185 kg/h. La gasificación se efectuó a una presión de 0,15 MPa en presencia de una mezcla de un 21 % v/v de oxígeno y un 79 % v/v de vapor. El agente fluidizante incluía partículas de alúmina que tenían un tamaño de desde aproximadamente 400 micrómetros hasta aproximadamente 600 micrómetros. La gasificación se efectuó en un modo autotérmico, es decir, sin ninguna aportación externa de calor puesto que el calor requerido fue proporcionado como resultado de la
50 oxidación parcial de la alimentación descompuesta térmicamente a la entrada al gasificador.
La conversión de la madera a sintegas se efectuó durante un período de 37 horas.
El rendimiento de sintegas, tras la secuencia de lavado con agua, fue de 0,86 Nm3 de sintegas seco/kg de biomasa
55 seca. Tal y como se usa en el presente documento, el término "N" significa condiciones normales, es decir, 0 °C y 0,1 MPa como presión absoluta. El sintegas seco incluía los siguientes componentes (en % v/v) tal y como se
12
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muestra en la Tabla 1 a continuación.
Tabla 1
- Componente del gas
- Después del lavado con agua (antes de los lechos de CaO y ZnO) Después del reformado catalítico a una presión total de 0,3 MPa, 800 °C (usando una relación vapor/carbono de 1,3 mol/mol) Tras la eliminación del CO2 del sintegas
- N2 y Ar
- 0,26 0,15 0,21
- H2
- 20,46 45,02 64,87
- CHO
- 21,95 22,42 32,32
- CO2
- 40,85 32,33 2,48
- CH4
- 7,10 0,08 0,12
- C2s
- 4,67 0 0
- C3s
- 3,46 0 0
- >C3
- 1,24 0 0
- Benceno (como parte de >C3)
- 1,01 0 0
- Tolueno (como parte de >C3)
- 0,1226 0 0
- Etilbenceno (como parte de >C3)
- 0,0204 0 0
- Xilenos (como parte de >C3)
- 0,0153 0 0
- Estireno (como parte de >C3)
- 0,1270 0 0
- Fenol (como parte de >C3)
- 0,0002 0 0
- Metilestireno (como parte de >C3)
- 0,0088 0 0
- Indeno (como parte de >C3)
- 0,0068 0 0
- Naftaleno (como parte de >C3)
- 0,0049 0 0
- Metilnaftaleno (como parte de >C3)
- 0,0080 0 0
- Fenantreno (como parte de >C3)
- 0,0000 0 0
- NH3
- 0,0105 0,0000 0
- H2S
- 0,0000 0,0000 0
- Particulados (mg/Nm3)
- 8 2 <1
5 Los lechos de CaO y ZnO no cambiaron la composición del gas pero disminuyeron el nivel de particulados a 2 mg/l. Los compuestos orgánicos listados en la Tabla 1 son componentes del alquitrán de bajo peso molecular. La síntesis de metanol se llevó a cabo con el gas acondicionado usando un reactor de tres fases en el que se
10 suspendió un catalizador de Cu/ZnO/Al2O3. Este funcionó bien a una presión total de 6,5 MPa y 230 °C, y
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Tabla 3
- Elemento
- Elemento en la materia prima alimentada al reactor de gasificación (kg/h) Elemento en el sintegas tras la secuencia de acondicionamiento del gas: N en forma de NH3; Cl en forma de HCl; S en forma de H2S + COS (kg/h) Elemento en los residuos sólidos del proceso (recuperados en los ciclones y retirados del lecho fluido (kg/h) Elemento en el agua de lavado (kg/h) Elementos encontrados en los filtros de CaO y ZnO (kg/h)
- N
- 0,566 0,0000418 0,057 0,00556 0
- Cl
- 0,871 0 0,557 (en CaCl2) 0,08712 (en NaCl y CaCl2) 0
- F
- 0,000001448 0 0,00000130 trazas 0
- S
- 0,317 0 0,142 (en CaS) 0,0173 (en CaSO4) 0
- Sb
- 0,000079646 0,000009271 0,00006372 0,00000048 0,000006181
- As
- 0,000162926 0,000018860 0,00007332 trazas 0,000044006
- Cd
- 0,000181029 0,000004258 0,00008146 0,00008146 0,000000473
- Cr
- 0,015613714 0,000015397 0,01537951 0,00015614 0,000035927
- Hg
- 0,000056571 0,000015436 0,00000113 0,00000396 0,000036017
- Pb
- 0,013350857 0,000078103 0,01228279 0,00066754 0,000312410
- Co
- 0,000226286 0,000001948 0,00022400 0,00000011 0,000000216
- Cu
- 0,002828571 0,000004964 0,00280752 0,00001344 0,000001241
- Mn
- 0,017876571 0,000005212 0,01780085 0,00004469 0,000003475
- Ni
- 0,004865143 0,000056461 0,00457964 0,00004573 0,000131742
- Sn
- 0,005657143 0,000075578 0,00533627 0,00014143 0,000075578
- V
- 0,000565714 0,000027774 0,00049779 0,00000665 0,000018516
- TI
- 0,000090514 0,000004073 0,00008146 0,00000226 0,000000453
- Inorgánicos totales
- 20,69 (en forma de cenizas) 0,002 (en forma de particulados) 29,11 (incluye el carbono sin convertir) 1,54 (incluye el carbono sin convertir) 0,0416
Los resultados anteriores muestran que el gas, antes del reformado catalítico está bastante limpio sin Cl o S y con una concentración de particulados (0,002/212,65=1,337 mg/Nm3) que no influye en el rendimiento de los 5 reformadores.
Ejemplo 4
Se convirtió una muestra de CDR en sintegas. La gasificación del CDR se efectuó en presencia de aire y vapor en
10 una relación de 75 % en volumen de aire y 25 % en volumen de vapor. El vapor se introdujo en forma de agua, ambos como humedad que acompañaba a la alimentación sólida, y de la emulsión, que también incluía alquitranes y particulados, que se recicló al gasificador. El CDR tenían un contenido de humedad del 10 % p/p y fue alimentado al gasificador a una velocidad de flujo de 130 kg/h. La gasificación se efectuó a 740 °C y a una presión de 0,15 MPa. Tras la gasificación y el acondicionamiento de acuerdo con la metodología descrita anteriormente en el presente
15 documento, se efectuó un reformado catalítico en presencia de un catalizador de níquel.
Las cantidades de cloro, azufre, y nitrógeno se monitorizaron en diversas etapas del proceso de conversión y acondicionamiento. Los resultados se muestran en la Tabla 4 a continuación.
16
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- Componente
- Introducido en el gasificador a partir de la carga de alimentación (kg/h) Recuperado en los residuos sólidos de los ciclones y del lecho fluidizado (kg/h) Encontrado en el agua residual (kg/h) En el sintegas después del lavado (kg/h) En el sintegas tras los lechos de CaO y ZnO (kg/h)
- Cl
- 0,9009 0,8903 0,0101 0,0004 (2 mg/Nm3) 0
- S
- 0,3585 0,3214 0,0163 0,0208 0
- N (en forma de NH3 equivalente)
- 0,604 0 0,0009 0,0294 0,0294
Los resultados anteriores muestran que todo el cloro y el azufre se pueden eliminar antes del reformado catalítico. El nitrógeno, presente en forma de NH3, entra en la etapa de reformado catalítico. Como resultado del reformado catalítico en presencia de un catalizador de níquel, el NH3 se convirtió en N2 y H2. La mayor parte del nitrógeno en el CDR de entrada antes de la gasificación estaba en forma de grupos NH2 que estaban presentes en los aminoácidos que quedaban en el CDR tras la clasificación mecánica, y el biosecado y la biocompostación realizados antes de la gasificación.
17
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| PCT/CA2009/000575 WO2009132449A1 (en) | 2008-04-29 | 2009-04-27 | Production and conditioning of synthesis gas obtained from biomass |
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| DK2274404T3 (en) | 2015-10-05 |
| BRPI0910716A2 (pt) | 2018-02-06 |
| CA2664028C (en) | 2015-02-03 |
| EP2274404B1 (en) | 2015-07-15 |
| AU2009242929A1 (en) | 2009-11-05 |
| EP2274404A1 (en) | 2011-01-19 |
| HUE027651T2 (en) | 2016-10-28 |
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