FR3122112B1 - Procédé de fabrication par injection-compression d’une roue dentée - Google Patents

Procédé de fabrication par injection-compression d’une roue dentée Download PDF

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Publication number
FR3122112B1
FR3122112B1 FR2104366A FR2104366A FR3122112B1 FR 3122112 B1 FR3122112 B1 FR 3122112B1 FR 2104366 A FR2104366 A FR 2104366A FR 2104366 A FR2104366 A FR 2104366A FR 3122112 B1 FR3122112 B1 FR 3122112B1
Authority
FR
France
Prior art keywords
injection
mold
compression
manufacturing process
toothed wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
FR2104366A
Other languages
English (en)
Other versions
FR3122112A1 (fr
Inventor
Jean-Noël Paquien
Damien Jacquet
Roch Monnet
Nguemdjom Michel Kamga
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JTEKT Europe SAS
Original Assignee
JTEKT Europe SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JTEKT Europe SAS filed Critical JTEKT Europe SAS
Priority to FR2104366A priority Critical patent/FR3122112B1/fr
Priority to JP2022070557A priority patent/JP2022169462A/ja
Priority to DE102022110064.2A priority patent/DE102022110064A1/de
Priority to CN202210455346.5A priority patent/CN115246195A/zh
Priority to US17/730,458 priority patent/US20220339834A1/en
Publication of FR3122112A1 publication Critical patent/FR3122112A1/fr
Application granted granted Critical
Publication of FR3122112B1 publication Critical patent/FR3122112B1/fr
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/56Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
    • B29C45/561Injection-compression moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14819Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being completely encapsulated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/2069Exerting after-pressure on the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/0036Casting in, on, or around objects which form part of the product gears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1459Coating annular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/20Injection nozzles
    • B29C45/23Feed stopping equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2616Moulds having annular mould cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2806Closure devices therefor consisting of needle valve systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/56Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
    • B29C45/561Injection-compression moulding
    • B29C2045/5625Closing of the feed opening before or during compression
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2015/00Gear wheels or similar articles with grooves or projections, e.g. control knobs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2015/00Gear wheels or similar articles with grooves or projections, e.g. control knobs
    • B29L2015/003Gears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/32Wheels, pinions, pulleys, castors or rollers, Rims
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/32Wheels, pinions, pulleys, castors or rollers, Rims
    • B29L2031/322Wheels, pinions, pulleys, castors or rollers, Rims made wholly of plastics

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Steering Controls (AREA)

Abstract

Procédé de fabrication d’une roue, le procédé comprenant une étape de réalisation d’une jante (1) sur un bord périphérique radialement externe (22) d’une âme porteuse (2), lors de l’étape on place ladite âme porteuse (2), qui s’étend depuis une paroi radialement interne (21) formant un alésage d’axe directeur (XX’), correspondant à l’axe de rotation de la roue, jusqu’au bord périphérique (22), dans un moule (3) formé par au moins une première partie (31) et une deuxième partie (32), puis on injecte au moyen d’au moins une buse d’injection (4) un matériau d’injection de sorte à enrober, par surmoulage, au moins partiellement ladite âme porteuse (2) afin de former la jante (1), caractérisé en ce que après l’injection du matériau d’injection, la première partie (31) du moule (3) et la deuxième partie (32) du moule (3) sont rapprochées l’une de l’autre de sorte que le matériau d’injection est comprimé dans le moule (3). Figure 1
FR2104366A 2021-04-27 2021-04-27 Procédé de fabrication par injection-compression d’une roue dentée Expired - Fee Related FR3122112B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
FR2104366A FR3122112B1 (fr) 2021-04-27 2021-04-27 Procédé de fabrication par injection-compression d’une roue dentée
JP2022070557A JP2022169462A (ja) 2021-04-27 2022-04-22 圧縮射出成形による歯車の製造方法
DE102022110064.2A DE102022110064A1 (de) 2021-04-27 2022-04-26 Verfahren zum Herstellen eines Zahnrads durch Spritzprägen
CN202210455346.5A CN115246195A (zh) 2021-04-27 2022-04-27 用于通过压缩注射成型制造齿轮的方法
US17/730,458 US20220339834A1 (en) 2021-04-27 2022-04-27 Method for manufacturing a toothed wheel by compression injection molding

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2104366 2021-04-27
FR2104366A FR3122112B1 (fr) 2021-04-27 2021-04-27 Procédé de fabrication par injection-compression d’une roue dentée

Publications (2)

Publication Number Publication Date
FR3122112A1 FR3122112A1 (fr) 2022-10-28
FR3122112B1 true FR3122112B1 (fr) 2024-03-15

Family

ID=76601361

Family Applications (1)

Application Number Title Priority Date Filing Date
FR2104366A Expired - Fee Related FR3122112B1 (fr) 2021-04-27 2021-04-27 Procédé de fabrication par injection-compression d’une roue dentée

Country Status (5)

Country Link
US (1) US20220339834A1 (fr)
JP (1) JP2022169462A (fr)
CN (1) CN115246195A (fr)
DE (1) DE102022110064A1 (fr)
FR (1) FR3122112B1 (fr)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2377128A (en) * 1942-06-23 1945-05-29 Sheller Mfg Corp Preforming die
CH679843A5 (fr) * 1989-06-13 1992-04-30 Tetra Pak Romont
US5846470A (en) * 1994-06-08 1998-12-08 Sumitomo Bakelite Company Limited Process for production of phenolic resin pulley
US6517757B1 (en) * 1999-12-03 2003-02-11 The Plastic Moldings Corporation Methods for molding a part around an insert
FR3020305B1 (fr) 2014-04-24 2017-01-06 Jtekt Europe Sas Procede de fabrication d'une roue dentee allegee par surmoulage double
FR3021577B1 (fr) 2014-06-03 2016-12-30 Jtekt Europe Sas Procede de surmoulage d’une roue dentee avec piegeage de la goutte froide
FR3100150B1 (fr) * 2019-08-29 2021-08-13 Jtekt Europe Sas Procédé de fabrication d’une roue de réducteur par surmoulage
DE102020201461A1 (de) * 2020-02-06 2021-08-12 Thyssenkrupp Ag Verfahren zur Herstellung eines Schneckenrads für eine Hilfskraftlenkung eines Kraftfahrzeugs, Schneckenrad und Kraftfahrzeuglenkung

Also Published As

Publication number Publication date
JP2022169462A (ja) 2022-11-09
CN115246195A (zh) 2022-10-28
DE102022110064A1 (de) 2022-10-27
FR3122112A1 (fr) 2022-10-28
US20220339834A1 (en) 2022-10-27

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