HRP20040136A2 - Method and device for thermographic testing on plastic materials of ship or boat hulls - Google Patents
Method and device for thermographic testing on plastic materials of ship or boat hulls Download PDFInfo
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- G—PHYSICS
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- G01N22/00—Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more
- G01N22/02—Investigating the presence of flaws
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract
Predmetni izum se odnosi na dijagnosticiranje uključaka vode i uključaka vodene pare u trupovima brodova, odnosno trupovima čamaca (1) koji su načinjeni od umjetnog materijala, naročito u trupovima brodova, odnosno trupovima čamaca (1) koji su načinjeni od umjetnog materijala, koji je pojačan staklenim vlaknima.Izum ima u svojoj osnovi zadatak da pripremi postupak i pribor za uređaj koji omogućava bez razaranja ispitati na uključke vlage područja trupa broda, odnosno trupa čamca, odnosno njihove stijenke (1), te vlagom napadnuta područja identificirati i lokalizirati.U skladu s izumom, ovo sepostiže tako. da se stijenka broda, odnosno čamca(1), odnosno nadgradnje, ozrači pomoću prikladnihmikrovalnih antena (3) s mikrovalovima. Plohe stijenki brodova, odnosno čamaca (1) koje emitiraju toplinu se obuhvate pomoću infracrvene kamere (5) idokumentiraju. Na taj se način lokaliziraju tražena područja trupa broda na kojima su se pojavili uključci vode.The present invention relates to the diagnosis of water inclusions and water vapor inclusions in the hulls of boats, that is, hulls (1) made of plastic material, especially in the hulls of ships, or hulls (1) made of artificial material, which is reinforced The invention basically has the task of preparing a procedure and accessories for a device that allows non-destructive testing of the inclusions of the moisture of the area of the hull of the boat, or of the hull, or their walls (1), and identify and localize the affected areas. by invention, this is achieved so. that the wall of the ship or boat (1) or superstructure be irradiated by means of suitable microwave antennas (3). The surfaces of the walls of ships or boats (1) that emit heat are covered by an infrared camera (5) and documented. This localizes the required areas of the hull where water inclusions have occurred.
Description
Predmetni izum pripada s jedne strane tehničkom području gradnje brodova, odnosno gradnje čamaca, a s druge strane tehničkom području ispitivanja bez razaranja i analizi materijala na postojanje vode, odnosno vodene pare u njihovoj unutrašnjosti, ili za dijagnosticiranje uključaka vode i uključaka vodene pare u umjetnim materijalima, naročito kod trupova brodova od umjetnih materijala, odnosno trupova čamaca od umjetnih materijala, koji su pojačani staklenim vlaknima. The invention in question belongs on the one hand to the technical field of shipbuilding, or boat building, and on the other hand to the technical field of non-destructive testing and analysis of materials for the presence of water or water vapor in their interior, or for diagnosing water inclusions and water vapor inclusions in artificial materials, especially with ship hulls made of artificial materials, or boat hulls made of artificial materials, which are reinforced with glass fibers.
Do sada nisu poznata ispitivanja bez razaranja, odnosno dijagnosticiranje brodskih trupova, odnosno trupova čamaca, odnosno njihovih stijenki koje se sastoje od umjetnih materijala, poželjno umjetnih materijala od poliesterskih smola koje su pojačane staklenim vlaknima, s obzirom na postojanje uključaka vode ili uključaka vodene pare kao posljedice procesa osmoze kod držanja trupova plovnih vozila u neprekidnom kontaktu s vodom, što se uobičajeno naziva "osmoza koja stvara štetu". Do sada nisu bili prikazani pisani materijala za dotična otkrića. Until now, there are no known non-destructive tests, i.e. diagnosing ship hulls, i.e. boat hulls, i.e. their walls that consist of artificial materials, preferably artificial materials made of polyester resins reinforced with glass fibers, with regard to the existence of water inclusions or water vapor inclusions as the consequences of the process of osmosis in keeping the hulls of watercraft in continuous contact with water, commonly referred to as "damaging osmosis". So far, no written materials for the discoveries in question have been presented.
Dosadašnji postupak dijagnosticiranja ograničava se na ispitivanje slojeva gornje površine, tako da se trupovi brodova, odnosno trupovi čamaca pregledavaju vizualno na stvorene mjehuriće po vanjskom sloju. Također je uobičajeno da se vrše ispitivanja takve vrste, kod kojih ispitivanja se dijelovi brodskog trupa za koje postoji vjerojatnost da su napadnuti "osmozom" izuzimaju i ovi se tada ispituju na uobičajen način na postojanje vode. Nadalje se pokušava bušenjem ili bez razaranja utvrditi profile vlažnosti u trupovima brodova, odnosno trupovima čamaca, odnosno u stijenkama brodova, odnosno čamaca, i na taj način izvući zaključke za sliku oštećenja "osmozom" u trupovima brodova/čamaca. Ispitivanjem ultrazvukom se može na uobičajen način ustanoviti da li su se odvojili i na kojoj dužini su se odvojili jedan od drugoga pojedini slojevi laminata. Bez obzira na to, da se kod pretežnog broja navedenih ispitivanja događa razaranje na trupu broda, stoje opet skupo za popravak, kod posljednjeg postupka ispitivanja mogu biti ustanovljene samo najozbiljnije štete. The current diagnostic procedure is limited to examining the layers of the upper surface, so the hulls of ships or boats are inspected visually for bubbles created on the outer layer. It is also common for tests of this type to be carried out, in which the parts of the ship's hull likely to have been attacked by "osmosis" are excluded and these are then tested in the usual way for the presence of water. Furthermore, an attempt is made by drilling or without destruction to determine the humidity profiles in the hulls of ships or boats, or in the walls of ships or boats, and in this way to draw conclusions about the picture of damage by "osmosis" in the hulls of ships/boats. Using ultrasound, it is possible to establish in the usual way whether individual laminate layers have separated and at what length they have separated from each other. Regardless of the fact that in the majority of the mentioned tests destruction occurs on the ship's hull, which is again expensive to repair, in the last test procedure only the most serious damages can be found.
Kod do sada samo mogućih postupaka ispitivanja bez razaranja pomoću zasada uobičajenih vizualnih ispitivanja, odnosno pomoću mjerenja prolila vlažnosti, ostaje postojanje vrlo visokog rizika, da putem "osmoze" napadnuta područja jednostavno ostaju neprepoznata, i na taj način oštećenje čamca također ne može biti uzeto u procjenu, naročito kod promjene vlasništva. Kod takvih je proizvoda od naročitog značaja održavanje visoke vrijednosti tih proizvoda, jer su posljedice veliki gospodarski rizici i eventualne štete. With the so far only possible non-destructive testing procedures using the currently common visual tests, i.e. using the measurement of spilled humidity, there remains a very high risk that the areas attacked by "osmosis" simply remain unrecognized, and thus the damage to the boat cannot be taken into account either. assessment, especially when ownership changes. With such products, it is of particular importance to maintain the high value of these products, because the consequences are great economic risks and eventual damages.
Od izvanrednog je gospodarskog značaja da se zapravo zna u jednom određenom času koju stvarnu vrijednost ima čamac, jahta, brod, naročito s aktualnim trupom od umjetnog materijala. It is of extraordinary economic importance to actually know at one particular time what the real value of a boat, yacht, ship is, especially with the current hull made of artificial material.
Polazeći od prije navedenoga, osnovni zadatak izuma leži u pripremi uspostavljanja postupka i u razmještanju opreme, koji omogućavaju definiranje ispitivanje bez razaranja trupa broda, odnosno trupa čamca, odnosno njihovih stijenki, na uključke vlage, i identificiranje napadnutih mjesta, i pobliže određivanje mjesta kako kvalitativno tako i kvantitativno. Izum treba dakle biti u stanju dovoljno dobro ocijeniti stupanj oštećenja trupa broda i na taj način omogućiti procjenu ovoga proizvoda. U posebnom gospodarskom interesu prodavača je to, da se odredi stvarna vrijednost ovakvog vrijednog objekta. Isto vrijedi i za kupca, koji može naročito izbjeći rizik od skrivenog oštećenja i time rizik od ne prepoznatog velikog gubitka vrijednosti. Proceeding from the above, the basic task of the invention lies in the preparation of the establishment of the procedure and in the deployment of equipment, which enable the definition of non-destructive examination of the ship's hull, i.e. the boat's hull, i.e. their walls, for moisture inclusions, and the identification of the attacked places, and the more detailed determination of the places, both qualitatively and and quantitatively. The invention should therefore be able to assess the degree of damage to the ship's hull well enough and thus enable the evaluation of this product. It is in the special economic interest of the seller to determine the real value of such a valuable object. The same applies to the customer, who can especially avoid the risk of hidden damage and thus the risk of an unrecognized large loss of value.
Ovaj postavljeni zadatak i postavljeni cilj se rješavaju u skladu s izumom uz pomoć karakterističnih dijelova patentnih zahtjeva 1 i 4. Ostala povoljna obilježja i naročito povoljni oblici izvedbe dobivaju se iz svakog od pripadajućih ovisnih patentnih zahtjeva. This set task and set goal are solved in accordance with the invention with the help of the characteristic parts of patent claims 1 and 4. Other advantageous features and particularly advantageous forms of performance are obtained from each of the associated dependent patent claims.
Izum iskorištava saznanje koje nije novo, da molekule vode zbog svojega dipolarnog karaktera reagiraju na mikrovalove i time kod njihovog postojanja, jednako lako da li se radi o vodenoj pari ili tekućini, dolaze na povišenu temperaturu. Ova međusobna povezanost sredstvo-posljedica je doduše poznata i iskorištava se za sušenje materijala, u ovom slučaju aktivnim lancem «zgrijavanje-isparavanje»-od vođenje pare/-ishlapljivanje" vodenih sastavnih dijelova, ali na iznenađenje, stručni svijet do sada još nije prepoznao, da ovaj porast temperature vode, ovdje uključaka vode ili uključaka vodene pare, može biti iskorišten u okvirima postupka ispitivanja, odnosno postupka dijagnosticiranja bez razaranja na brodskim trupovima, odnosno trupovima čamaca iz umjetnih materijala, kao pokazatelj za postojanost navedenih uključaka. Međutim s ovim izumom, i dakle samo s porastom temperature, se postiže upravo ono što se intenzivno tražilo. U ostalom dijelu, gdje kompaktni materijal okružuje dio s uključcima vode/uključcima vodene pare, temperature ostaju nepromijenjene, zbog čega se mogu točno lokalizirati područja koja ne sadržavaju vodu i područja koja sadržavaju vodu, pa se ova područja dakle mogu prepoznati i dokumentirati uz pomoć obrade s mikrovalovima i uz pomoć daljnjih prikladnih sredstava. Ako su materijali koji se nalaze u brodskom trupu, odnosno trupu čamca, odnosno u njihovim stijenkama složeni materijali, i ako je poznato ili se može odrediti njihovo ponašanje kod zagrijavanja zbog ozračivanja mikrovalovima, može se također ovo izumiteljsko tehničko rješenje isto tako primijeniti i dovesti do željenog cilja, budući da se time provode razmatranja razlika koja su u okviru jednog dijela ovog izuma, u onom dijelu izuma u kojemu se radi s infracrvenom termografijom. The invention takes advantage of the knowledge, which is not new, that water molecules, due to their dipolar character, react to microwaves and thus, when they exist, just as easily whether it is water vapor or liquid, they reach an elevated temperature. This interrelation between means and effect is known and is used for drying materials, in this case by the active chain "heating-evaporation"-from the conduction of steam/-evaporation" of water components, but surprisingly, the professional world has not yet recognized, that this rise in water temperature, here of water inclusions or water vapor inclusions, can be used within the framework of the testing procedure, i.e. the non-destructive diagnosis procedure on ship hulls, i.e. boat hulls made of artificial materials, as an indicator for the stability of said inclusions. However, with this invention, and therefore only with an increase in temperature, exactly what was intensively sought is achieved. In the other part, where the compact material surrounds the part with water inclusions/water vapor inclusions, the temperatures remain unchanged, which is why the areas that do not contain water and the areas that do not contain water can be accurately localized that contain water, so these areas can therefore be recognized and documented with the help of ć processing with microwaves and with the help of further suitable means. If the materials found in the ship's hull, i.e. the boat's hull, i.e. in their walls are composite materials, and if their behavior when heated due to microwave irradiation is known or can be determined, this inventive technical solution can also be applied and lead to of the desired goal, since thereby the considerations of the differences that are within the scope of one part of this invention, in that part of the invention that deals with infrared thermography, are carried out.
U skladu s predloženim izumom najprije se trebaju točno pozicionirati svi dijelovi uređaja, naročito jedna ili više mikrovalnih antena koje su izrađene na prikladan način, na primjer kao odašiljači koji imaju oblik roga, poželjnije međutim kao ravne plosnate antene s pripadajućim uređajem za proizvodnju mikrovalova odnosno magnetronom, koji se ovdje isto tako označava i kao mikrovalni generator, i jedna ili više infracrvenih kamera, i potrebno je osigurati njihovo kasnije ponovno pozicioniranje. Izborom određenih ravnih antena se postiže, na povoljan način, na širokom području homogena raspodjela mikrovalova koji se emitiraju po cijeloj površini. In accordance with the proposed invention, first all parts of the device should be accurately positioned, especially one or more microwave antennas that are made in a suitable way, for example as transmitters that have the shape of a horn, preferably as flat antennas with an associated device for producing microwaves, i.e. a magnetron , which is also designated here as a microwave generator, and one or more infrared cameras, and it is necessary to ensure their subsequent repositioning. By choosing certain flat antennas, a homogeneous distribution of microwaves emitted over the entire surface is achieved, in a favorable way, over a wide area.
U skladu s postupkom se određena ukupna ploha brodskog trupa, odnosno trupa čamca, odnosno njihove stijenke ili nadgradnja koji se trebaju ispitati od strane tehničkog osoblja koje vrsi posluživanje, podijeli u prikladni raster. Brodski trup/trup čamca, odnosno stijenke brodskog trupa/trupa čamca ili nadgradnje, se na utvrđenim plohama rastera označe u skladu s rasterom pomoću odgovarajućih mikrovalnih antena s mikrovalovima koji se nalaze unutar frekvencija ISM-područja, pri čemu su snaga mikro valova i vrijeme ozračivanja određeni u skladu s vrstom materijala i debljinom materijala stijenke broda/čamca ili nadgradnje. Površine rastera se obuhvate i dokumentiraju pomoću jedne ili više infracrvenih kamera za pojedine rastere. tako da se prikaže slika temperatura. Na taj se način učine vidljivima traženi uključe i, u kojima dolazi do porasta temperature po cijelome rasteru pomoću infracrvene termografije, i to se dokumentira, i tada se može poduzeti daljnja procjena koja ovdje nije prikazana. In accordance with the procedure, the determined total area of the ship's hull, that is, the hull of the boat, that is, their walls or superstructure, which should be examined by the technical staff performing the service, is divided into a suitable grid. The ship's hull/hull, i.e. the walls of the ship's hull/boat's hull or the superstructure, are marked on the determined raster areas in accordance with the raster by means of appropriate microwave antennas with microwaves located within the frequencies of the ISM-area, where the microwave power and irradiation time are determined in accordance with the type of material and thickness of the ship/boat wall or superstructure material. The raster surfaces are covered and documented using one or more infrared cameras for individual rasters. so that the temperature image is displayed. In this way, the required inclusions are made visible, in which there is a rise in temperature across the entire raster using infrared thermography, and this is documented, and then a further assessment can be undertaken that is not shown here.
Na sljedećem primjeru izvedbe treba izum biti pobliže razjašnjen. The invention should be explained in more detail on the following embodiment example.
Slika 1 predstavlja uređaj koji je u skladu s izumom, i brodski trup koji se ispituje, koji je izrađen od umjetnog materijala 1, i koji se nalazi u doku. Figure 1 represents a device in accordance with the invention, and a ship's hull under test, which is made of artificial material 1, and which is located in a dock.
Primjer izvedbe: Example of performance:
Najprije treba utvrditi da tehnički postupak vrijedi također i za lokaliziranje uključaka vlage u tijelima od umjetnog materijala koja imaju glavni dio od nemetala. First of all, it should be established that the technical procedure is also valid for localizing moisture inclusions in bodies made of artificial material that have a main part made of non-metal.
Na nekoj jahti (jahti s jedrom/motornoj jahti) treba medu ostalim provesti dijagnostiku njene vanjske stijenke. Predjeli brodskog trupa odnosno trupa čamca, odnosno stijenke čamca, koji se nalaze uglavnom u stalnom kontaktu s vodom, eventualno u povremenom kontaktu s vodom, podijele se u odgovarajući raster, koji uglavnom ovisi o mogućnosti stavljanja mikrovalne antene 3 koja se primjenjuje. Izvor mikro valova, koji je ovdje označe također i kao mikrovalni generator (G) 2, se postavlja i pozi c i on inu i on se povezuje pomoću prijenosnog kabela 4 s mikrovalnom antenom 3, koja je postavljena na početak rastera. Da bi se obuhvatilo lokaliziranje i dokumentiranje kasnijih eventualnih zagrijanih područja na stijenki čamca 1. postavlja se infracrvena kamera 5. Izvor mikrovalova proizvodi energetske mikrovalove koji se dalje raspodjeljuju pomoću prije spomenutih kabela 4 na jednu ili više mikrovalnih antena 3, koje su ovdje prikazane kao ravne antene. Pomoću mjernog uređaja za mikrovalove 6 se za vrijeme pogonskog rada generatora (G) mikrovalova 2 preispituje i osigurava održavanje zakonom propisanih pripadajućih graničnih vrijednosti za sigurnost pogona s mikro valovima ti okolnom prostoru. Infracrvena kamera 5 obuhvaća svako od predviđenih područja rastera i lokalizira zagrijana mjesta na stijenki čamca l, budući da su se tamo uključe i vode zagrijali zbog djelovanja mikrovalova, a okolni materijal je zadržao svoju početnu temperaturu također i kod djelovanja mikrovalova. On some yachts (yachts with sails/motor yachts), diagnostics of its outer wall should be carried out, among other things. The areas of the ship's hull or the boat's hull, or the boat's wall, which are mainly in constant contact with water, possibly in occasional contact with water, are divided into the appropriate raster, which mainly depends on the possibility of placing the microwave antenna 3 that is applied. The source of microwaves, which is also designated here as the microwave generator (G) 2, is placed in position c and on and it is connected by means of a transmission cable 4 to the microwave antenna 3, which is placed at the beginning of the grid. In order to cover the localization and documentation of the subsequent possible heated areas on the boat wall 1, an infrared camera 5 is placed. The microwave source produces energetic microwaves which are further distributed by means of the aforementioned cables 4 to one or more microwave antennas 3, which are shown here as flat antennas. Using the measuring device for microwaves 6, during the operation of the generator (G), the microwaves 2 are examined and ensure that the corresponding limit values prescribed by law are maintained for the safety of the operation with microwaves and the surrounding area. The infrared camera 5 covers each of the provided areas of the raster and localizes the heated spots on the wall of the boat l, since the water was heated there due to the action of the microwaves, and the surrounding material retained its initial temperature also during the action of the microwaves.
U slučaju eventualnog poznavanja ponašanja materijala stijenke čamca ili njegovih dijelova kod zagrijavanja pod djelovanjem mikrovalova, ovaj postupak dijagnosticiranja omogućava pomoću diferencijalne procjene isto tako lokaliziranje uključaka vode, i time je izvanredno prikladan za procjenu stvaranja oštećenja od "osmoze u trupu čamca od umjetnog materijala". Ovaj izum se javlja kao vrlo povoljan također i za dijagnosticiranje stijenki od umjetnog materijala za tankove za vodu, naročito tankove zavodu od poliestera, budući da su unutarnje strane stijenki tankova za vodu "ugrožene osmozom". In the case of possible knowledge of the behavior of the material of the boat's wall or its parts when heated under the influence of microwaves, this diagnostic procedure makes it possible to localize water inclusions by means of a differential assessment, and is therefore extremely suitable for assessing the formation of "osmosis damage in the hull of a synthetic material boat". This invention appears to be very advantageous also for diagnosing walls made of artificial material for water tanks, especially tanks made of polyester, since the inner sides of the walls of water tanks are "endangered by osmosis".
Saznanja dobivena ovim izumom mogu se naravno povoljno primijeniti i drugdje, i to tamo gdje zbog stalne ili povremene prisutnosti vode, odnosno zbog kontakta vode s površinama od umjetnog materijala, naročito površinama od poliesterskog umjetnog materijala, može doći do stvaranja "slike oštećenja zbog osmoze". The knowledge gained from this invention can of course be advantageously applied elsewhere, where due to the constant or occasional presence of water, i.e. due to contact of water with surfaces made of synthetic material, especially surfaces made of polyester synthetic material, the creation of "image damage due to osmosis" may occur. .
Kod poznavanja postupka kod zagrijavanja drugih polarizirajućih tekućina mogu se takve promjene slanja zbog osmoze isto tako povoljno primijeniti kod drugih predmeta ili materijala, odnosno kod prisutnosti drugih polarizirajućih tekućina kod uređaja za ispitivanje i uređaja za dijagnosticiranje, te kod postupka za ispitivanje i postupka za dijagnosticiranje. Knowing the procedure for heating other polarizing liquids, such changes in transmission due to osmosis can also be advantageously applied to other objects or materials, i.e. in the presence of other polarizing liquids in testing devices and diagnostic devices, and in testing procedures and diagnostic procedures.
Claims (8)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03004758A EP1455180A1 (en) | 2003-03-04 | 2003-03-04 | Method and device for thermographic testing on plastic materials of ship or boat hulls |
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| Publication Number | Publication Date |
|---|---|
| HRP20040136A2 true HRP20040136A2 (en) | 2006-02-28 |
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| HR20040136A HRP20040136A2 (en) | 2003-03-04 | 2004-02-10 | Method and device for thermographic testing on plastic materials of ship or boat hulls |
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| EP (1) | EP1455180A1 (en) |
| HR (1) | HRP20040136A2 (en) |
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| FR2893135B1 (en) * | 2005-11-10 | 2008-08-29 | Airbus France Sa | SYSTEM FOR DETECTING AND LOCATING WATER IN A SANDWICH AIRCRAFT STRUCTURE |
| DE102014216466A1 (en) * | 2014-08-20 | 2016-02-25 | Bayerische Motoren Werke Aktiengesellschaft | Quantitative determination of the water content of materials |
| US10422742B2 (en) | 2017-10-18 | 2019-09-24 | The Boeing Company | Moisture detection system |
| US10656081B2 (en) | 2017-10-18 | 2020-05-19 | The Boeing Company | Synchronized phased array and infrared detector system for moisture detection |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3616220A1 (en) * | 1986-05-14 | 1987-11-19 | Willibald Luber | Method of non-destructively locating cavities and moisture in cavities in and under coverings and seals on bridges |
| US6183126B1 (en) * | 1994-04-11 | 2001-02-06 | The John Hopkins University | Method for nondestructive/noncontact microwave detection of electrical and magnetic property discontinuities in materials |
| WO1999010731A1 (en) * | 1997-08-29 | 1999-03-04 | Northeastern University | Microwave enhanced infrared thermography |
| DE10103689A1 (en) * | 2001-01-26 | 2002-08-01 | Sandvoss Rolf | Active thermography materials testing method has test area of tested object scanned via thermal imaging camera before and after heating test area via focused laser beam |
-
2003
- 2003-03-04 EP EP03004758A patent/EP1455180A1/en not_active Withdrawn
-
2004
- 2004-02-10 HR HR20040136A patent/HRP20040136A2/en not_active Application Discontinuation
Also Published As
| Publication number | Publication date |
|---|---|
| EP1455180A1 (en) | 2004-09-08 |
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