HUE032307T2 - A method for regenerating a frog of a worn railway switch - Google Patents
A method for regenerating a frog of a worn railway switch Download PDFInfo
- Publication number
- HUE032307T2 HUE032307T2 HUE14189198A HUE14189198A HUE032307T2 HU E032307 T2 HUE032307 T2 HU E032307T2 HU E14189198 A HUE14189198 A HU E14189198A HU E14189198 A HUE14189198 A HU E14189198A HU E032307 T2 HUE032307 T2 HU E032307T2
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- HU
- Hungary
- Prior art keywords
- point
- rail
- worn
- spatial coordinates
- frog
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000001172 regenerating effect Effects 0.000 title abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000003466 welding Methods 0.000 claims abstract description 29
- 238000003801 milling Methods 0.000 claims abstract description 19
- 239000000523 sample Substances 0.000 claims 5
- 238000009412 basement excavation Methods 0.000 claims 1
- 239000000284 extract Substances 0.000 claims 1
- 229910052573 porcelain Inorganic materials 0.000 claims 1
- 125000006850 spacer group Chemical group 0.000 claims 1
- 239000000700 radioactive tracer Substances 0.000 description 17
- 230000008929 regeneration Effects 0.000 description 5
- 238000011069 regeneration method Methods 0.000 description 5
- 235000020004 porter Nutrition 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241000269350 Anura Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/18—Reconditioning or repairing worn or damaged parts on the spot, e.g. applying inlays, building-up rails by welding; Heating or cooling of parts on the spot, e.g. for reducing joint gaps, for hardening rails
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/13—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by milling
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B7/00—Switches; Crossings
- E01B7/10—Frogs
- E01B7/12—Fixed frogs made of one part or composite
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Train Traffic Observation, Control, And Security (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
A method for regenerating a frog of a worn railroad switch, characterised in that it comprises steps of:
sectioning from a railway line or a tramline a portion of worn railroad switch (1) which comprises: a first rail (2) comprising a first wing rail (3) and a first length of rail (4); a second rail (5) comprising a second wing rail (6) and a second length of rail (7) which faces the first length of rail (4); a third rail (8) comprising a third length of rail (9) and a first end (10); a fourth rail (11) comprising a fourth length of rail (12) and a second end (13), the first end (10) of the third rail (8) and the second end (13) of the fourth rail (11) forming a point of the frog (14); the first wing rail (3), the second wing rail (6) and the point of the frog (14) forming the frog (15) of the portion of worn railroad switch (1); removing material, automatically and by means of milling, from a work region (110) which comprises the at least a worn area (19); adding welding material, automatically and by means of welding, in the work region (110) from which material was removed by milling.
Description
Description DESCRIPTION OF THE INVENTION [0001] The present invention relates to the technical sector concerning regeneration of frogs on worn railroad or tramway switches, see for example prior art documenl FR2 864 118 A1. [0002] It is known that in a switch the part most subject to wear is the frog, which is formed by a point portion, a first wing rail and a second wing rail. To replace the frog of a worn switch, a portion of the worn switch of a railroad or tramway line is usually sectioned, which worn switch comprises: a first rail comprising a first wing rail and a first length of rail; a second rail comprising a second wing rail and a second length of rail which faces the first length of rail; a third rail comprising a third length of rail and a first end; a fourth rail comprising a fourth length of rail and a second end. The first end of the third rail and the second end of the fourth rail form the point portion of the frog. The portion of worn switch is then removed and is positioned in the railroad or tramway line. The portion ol worn switch is eliminated or sent on for recycling of the relative raw materials. [0003] Alternatively to the replacement of the frog of a worn switch, a method is known for regenerating the frog of a worn switch, carried out directly on the railroad or tramway line, which comprises following steps: identification of the worn area by an operator, using a planarity ruler; marking the worn area, for example using a marking pen; removing material from a work region which comprises the worn area so as to give a surface-signal of any cracks, porosity and inclusions, such as to require a further removal of material using an abrasive miller in the zone involved by the defects; bead-welding using welding robots; roughing using an abrasive miller, so as to remove the excess welding material; finishing grinding using a polishing miller, so as to profile the external flaps of the point portion of the frog and the wing rails; and lastly controlling the linearity of the rolling plane using a planarity ruler. [0004] The regeneration of the frog requires the interruption of the railroad or tramway line for several house, which can represent a problem for the circulation of the trains or trams; instead, the replacement of the portion of worn switch with a new portion of switch has a minimal impact on the railroad or tramway circulation, but higher costs. [0005] It is further specified that a regenerated frog using the above-described method does not have the same working life as a new frog: a comparison reveals that the replacement or further regenerationofaregenerated frog using the known-art method will by necessity occur first with respect to the replacement or regeneration of a new frog. [0006] The aim of the invention consists in obviating or at least limiting the drawbacks of the prior art as outlined in the foregoing.
[0007] The aim is obtained with a method for regenerating a frog of a worn switch, according to claim 1.
[0008] In the prior art, the removal of material from the work region, carried out before the welding, is finalised to creating a surface which enables the subsequent welding material to gain good adherence: therefore the removal of material from the work region is minimal or at least limited, and is in the order of a few millimetres.
[0009] Also, this removal of material from the work region is carried out manually by an operator with an abrasive miller, and therefore in practice it cannot be either of a particular size or a particular precision.
[0010] In the method of the invention, instead, the step of removing material from the work region is carried out automatically and by milling. The removal of material from the work region before welding can therefore be precisely controlled and can also reach various millimetres of depth; in other words, starting from a theoretic profile of the area, now worn, which there would be if the frog were new, with the milling the theoretical profile can be lowered uniformly by 8-12 mm (where the wear is greater the removal of material from the work region will obviously be less).
[0011] If a roughing and finishing are necessary after the welding, the layer of uniform welding which will be applied in the work region will subsequently be roughed and finished equally uniformly, preferably by milling, so that a frog is obtained having a uniform layer of welded material.
[0012] As the welding material is very hard, greater than the hardness of the material, steel or manganese, of which the frog is made, a regenerated frog can advantageously be obtained having a working life that is even longer than that of a new frog: by way of comparison, the replacement or further regeneration of a regenerated frog, with the present method, can occur subsequently with respect to the replacement or regeneration of a new frog.
[0013] The steps of removal of material from the work region and the addition of welding material are carried out automatically without the intervention of an operator, which enables saving costs and a greater working precision.
[0014] To carry out these steps automatically it is important to precisely identify the position in the space occupied by the frog, identifying the spatial coordinates by a sufficient number of points of the worn portion of switch. Of particular importance, for this purpose, is identifying the spatial coordinates of the actual tip (also known as the "material tip") of the point portion of the frog of the switch, as because of the wear it might be deformed and difficult to identify, even if the model and/or the marque of the worn switch is known. In other words, and byway of example, from the knowledge of the model and/or marque of the worn switch, and therefore of the profile of the point portion of the frog and the wing rail, and from the detecting of the spatial coordinates of some points of the portion of worn switch which do not comprise the actual tip, it can be difficult or even impossible to extrapolate the exact position of the actual tip: in fact, the effective coordinates of the actual tip of the point portion ofthefrog of a worn switch can even considerable deviate (for example by a few millimetres) from the theoretical coordinates of the actual tip of the point portion of the frog which can be extrapolated by the knowledge of the spatial coordinates of other points of the portion of worn switch. If the position of the actual tip is not precisely detected, and if the worn area is identifiable, as often happens, at the point portion of the frog, the material removal steps from the work region and addition of welding material by welding can be imprecise or even wrong. The method of the invention can enable obtaining a regenerated frog having an identical profile to the profile of a new frog, and therefore a rolling plane can be obtained which responds to the specific requirements: this is enabled by the carrying-out of automatic steps which therefore do away with the need for manual intervention by an operator. [0015] The method of the invention advantageously determines a minimum impact on the railroad or tramway circulation: the worn switch, in fact, is sectioned and removed from the railroad or tramway line, making possible the replacement thereof with a new or regenerated switch. [0016] Specific embodiments of the invention will be described in the following of the present description, in accordance with what is set out in the claims and with the aid of the accompanying tables of drawings, in which: figure 1 is a schematic view from above of a portion of worn railroad switch which comprises a frog; figures 2,3,4 are respectively sections I l-l I, Ill-Ill and IV-IV of the portion of worn switch of figure 1; figure 5 schematically illustrates from above the portion of worn switch of figure 1, arranged on a work plane and an arm which is mobile on a guide and bears a tracer point. [0017] With reference to the accompanying table of drawings, (1) denotes in its entirety a portion of worn switch, comprising: a first a first rail (2) comprising a first wing rail (3) and a first length of rail (4); a second rail (5) comprising a second wing rail (6) and a second length of rail (7) which faces the first length of rail (4); a third rail (8) comprising a third length of rail (9) and a first end (10); a fourth rail (11) comprising a fourth length of rail (12) and a second end (13), the first end (10) of the third rail (8) and the second end (13) of the fourth rail (11) forming a point portion (14). [0018] The first wing rail (3), the second wing rail (6) and the point portion (14) forming the frog (15) of the portion of worn railroad switch (1). [0019] The method for regenerating a frog (15) of a worn switch of the present invention comprises steps of: sectioning from a railway line or a tramline (not illustrated) a portion of worn railroad switch (1) (figures 1,5); removing the portion of worn railroad switch (1) from the railway line or tramline; arranging the portion of worn railroad switch (1) on a work plane (16) in a position which is known with a degree of precision, for example a few centimetres (figure 5); identifying spatial coordinates of the actual tip (17) of the point portion (14) of the frog (15) of the portion of worn railroad switch (1) arranged on the work plane (16) and spatial coordinates of other points (18) of the portion of worn railroad switch (1) arranged on the work plane (16) so as to identify a profile and position of the point portion (14),of the first wing rail (3) and of the second wing rail (3) on the work plane (16) (figures 2 and 4); detecting at least a worn area (19) at least in the point portion (14) of the portion of worn railroad switch (1) (figures 1 and 5); removing material, automatically and by means of milling, from a work region (110) which comprises the at least a worn area (19); adding welding material, automatically and by means of welding, in the working region (110) from which material was removed by milling.
[0020] The worn area (19) can be identified, for example, by visual means by use of a planarity ruler (not illustrated) or can be done automatically, as will be more precisely explained in the following.
[0021] The work region (110) comprises worn material that is part of the worn area (19); further, the work region (110) can comprise non-worn material, for example underlying the worn area (19).
[0022] The automatic removal of material by milling preferably removes the worn material that is part of the worn area and contained in the work area (110).
[0023] The portion of worn switch (1) can then be cut (or demounted, if this is the case) and removed from the railroad line or tramway. This portion of worn switch (1) can be replaced with another portion of new switch or can be regenerated to restore railroad or tramway circulation in a short time.
[0024] The work plane (16) can be situated in an equipped workshop or area away from the railroad line or tramway.
[0025] Removable fixing means (20) (for example screws, bolts, plates, etc.) can be included for constraining the worn portion of switch (1) to the work plane (16). There exist various type of switches: therefore, a frog of a switch can be of various dimensions; in addition, the sectioning of a portion of worn switch (1 ) (for example by cutting or demounting) from a railroad line or tramway is done manually and with a degree of approximation, so that a portion of worn switch (1) can exhibit different dimensions from another portion of worn switch (1) even if the mentioned switches belong to the same type of switches. For this reason, the position assumed by a portion of worn switch (1) on a work plane (16) is known only with a degree of precision of a few centimetres (or millimetres) and it is therefore necessary to detect the spatial coordinates of other points (18) (beyond the spatial co- ordinates of the actual tip (17)) of the portion of worn switch (1) so as to identify, with millimetric precision, the profile and position of the point portion (14) of the frog, the first wing rail (3) and the second wing rail (6) on the work plane (16). Only in this way is it possible to carry out the automatic removal steps of material from the work region (110) and the applying of welding material as mentioned above. [0026] Still with reference to the need to know with precision the position assumed by the portion of worn switch (1) on the work plane (16) for the following automatic working steps, as has already been specified in the foregoing, it is particularly important to identify the spatial coordinates of the actual tip (17) of the point portion (14) of the frog (15) of the switch, as due to the wear it might be deformed and difficult to identify even knowing the model and/or the marque of the worn switch and the millimetric position of the switch. [0027] The method preferably comprises a step of automatically performing a removal of welding material from the working region (110) after welding material has been added. [0028] The step of removing welding material is preferably performed by milling. [0029] In this case, all the above-described considerations relating to the advantages deriving from an automatic carrying-out and by means of milling of the removal step of welding material are valid. [0030] The milling is preferably realised by means of an arm (21), preferably an anthropomorphic arm, which bears a miller (not illustrated) and which is commanded by a control unit (22) (figure 5). [0031] The arm (21) can be borne by a carriage (23) which slides on guides (24) so that the arm (21) can be mobile parallel to the work plane (16). [0032] The step of identifying the spatial coordinates of other points (18) of the portion of worn railroad switch (1 ) preferably comprises steps of: acquiring data relating to a model and/or marque of worn railroad switch of the portion of worn railroad switch so as to obtain the profile of the point portion (14), the first wing rail (3) and the second wing rail (6); identifying the spatial coordinates of a first point (25) on the internal lateral surface (26) ol the first length of rail (4) (figures 1 and 2); identifying the spatial coordinates of a second point (27) on the internal lateral surface (28) of the second length of rail (7) (figure 1); identifying the spatial coordinates of a third point (29) on the external lateral surface (30) of the third length ol rail (9) (figure 1) or on the external lateral surface (35) ol the first end (10) of the third rail (8); identifying the spatial coordinates of a fourth point (31) on the external lateral surface (32) of the fourth length of rail (12) (figures 1 and 4) or on the external lateral surface (36) of the second end (13) of the fourth rail (11); obtaining the spatial coordinates of the theoretical point (33) (figure 1) from knowledge of the spatial coordinates of thefirst point (25), the second point (27), the third point (29) and the fourth point (31).
[0033] As specified, the position of the portion of worn switch (1) on the work plane (16) is known with a degree of precision of some centimetres. It is therefore possible to identify, even automatically: the internal lateral surface (26) of thefirst length of rail (4); the internal lateral surface (28) of the second length of rail (7); the external lateral surface (30) of the third length of rail (9) or the external lateral surface (35) of the first end (10) of the third rail (8); and the external lateral surface (32) of the fourth length of rail (12) or on the external lateral surface (36) of the second end (13) of the fourth rail (11). The theoretical point (33) of the frog (15) of the length of worn rail (1 ) is located on the intersection of a first plane, passing through the first point (25) and the third point (29), with a second plane, passing through the second point (27) and the fourth point (31); calculating the spatial coordinates of the theoretical point (33) is therefore easy and simple.
[0034] From the knowledge of the model and/or marque of the worn switch, the spatial coordinates of the theoretical point (33) and the orientation of thefirst plane or the second plane it is possible to precisely calculate (in terms of millimetres) the position assumed by the portion of worn switch (1) on the work plane (16).
[0035] The method preferably comprises a step of providing a tracer point (34) (figure 5) which enables acquiring the spatial coordinates of a point that enters into contact with the tracer point (34); and wherein the spatial coordinates of the first point (25), the second point (27), the third point (29) and the fourth point (31) are identified by means of the tracer point (34).
[0036] The above-mentioned arm (21) can for example also bear the tracer point (34), and can also move perpendicularly to the longitudinal axis (K) of the worn portion of switch (1) arranged on the work plane (16) (figure 5).
[0037] If the third point (29) is detected at the external lateral surface (35) of the first end (10) of the third rail (8), it is preferable for the third point (29) not to belong to a worn area (19). This prevents erroneous calculation of the spatial coordinates of the theoretical point (33).
[0038] If the fourth point (31 ) is detected at the external lateral surface of the second end (13) of the fourth rail (11), it is preferable for the fourth point (31) not to belong to a worn area (19). This avoids erroneous calculation of the spatial coordinates of the theoretical point (33).
[0039] The step of identifying the spatial coordinates of the actual tip (17) of the portion of worn railroad switch (1 ) arranged on the work plane (16) preferably comprises following steps which occur in succession as follows: bringing the tracer point (34) to the spatial coordinates of a theoretical point (33); displacing the tracer point (34) towards the actual tip (17), along a parallel direction to the longitudinal axis (K) of the portion of worn railroad switch (1) arranged on the work plane (16), until the tracer point (34) enters into contact with a point portion (14) of the portion of worn railroad switch (1); this point will correspond to the actual tip (17) and the spatial coordinates thereof will be acquired.
[0040] Once the portion of worn switch (1) has been positioned on the work plane (16), the orientation of the portion of worn switch (1) is substantially known, which enables knowing the direction in which the tracer point (34) will thereafter be moved so as to reach the actual tip (17) starting from the theoretical point (33). [0041] The method preferably comprises a step of: bringing the tracer point (34) into contact with a fifth point (37) of the at least a worn area (19) which is at the point portion (14) of the frog (15) in proximity of the actual tip (17); acquiring a height value of the fifth point (37) of the at least a worn area (19) (figure 3). Knowing the height of at least a point of the frog (15) in the worn area (19) enables correct positioning of the miller for the aims ol removal of material from the work area (110). Further, knowing the model and/or marque of the worn switch enables identifying the theoretical height of the fifth point (37) if the switcher were new and, therefore, calculating the existence of the worn area (19) or the degree of wear of the worn area (19). This automatic detection avoids the need for a manual intervention on the part of an operator with a planarity ruler. [0042] The above has been described by way of nonlimiting example, and any eventual constructional variants are understood to fall within the protective scope of the present technical solution as claimed in the following. Claims 1. A method for regenerating a frog of a worn railroad switch, characterised in that it comprises steps of: sectioning from a railway line or a tramline a portion of worn railroad switch (1) which comprises: a first rail (2) comprising a first wing rail (3) and a first length of rail (4); a second rail (5) comprising a second wing rail (6) and a second length of rail (7) which faces the first length of rail (4); a third rail (8) comprising a third length of rail (9) and a first end (10); a fourth rail (11) comprising a fourth length of rail (12) and a second end (13), the first end (10) of the third rail (8) and the second end (13) of the fourth rail (11) forming a point portion (14); the first wing rail (3), the second wing rail (6) and the point portion (14) forming the frog (15) of the portion of worn railroad switch (1); removing the portion of worn railroad switch (1) from the railway line or tramline; arranging the portion of worn railroad switch (1) on a work plane (16) in a position which is known with a degree of precision; identifying spatial coordinates of the actual tip (17) of the point portion (14) of the frog (15) of the portion of worn railroad switch (1) arranged on the work plane (16) and spatial coordinates of other points (18) of the portion of worn railroad switch (1) arranged on the work plane (16) so as to identify a profile and position of the point portion (14), the first wing rail (3) and the second wing rail (3) on the work plane (16); detecting at least a worn area (19) at least in the point portion (14) of the frog (15) of the portion of worn railroad switch (1); removing material, automatically and by means of milling, from a work region (110) which comprises the at least a worn area (19); adding welding material, automatically and by means of welding, in the work region (110) from which material was removed by milling. 2. The method of the preceding claim, comprising a step of automatically performing a removal of welding material from the working region (110) afterweld-ing material has been added. 3. The method of the preceding claim, wherein the step of removing welding material is performed by milling. 4. The method of claim 1 or 2 or 3, wherein the milling is realised by means of an arm (21) which bears a miller and which is commanded by a control unit (22). 5. The method of any one of the preceding claims, wherein the step of identifying the spatial coordinates of other points (18) of the portion of worn railroad switch (1 ) comprises steps of: acquiring data relating to a model and/or marque of worn railroad switch of the portion of worn railroad switch so as to obtain the profile of the point portion (14), the first wing rail (3) and the second wing rail (6); identifying the spatial coordinates of a first point (25) on the internal lateral surface (26) of the first length of rail (4); identifying the spatial coordinates of a second point (27) on the internal lateral surface (28) of the second length of rail (7); identifying the spatial coordinates of a third point (29) on the external lateral surface (30) of the third length of rail (9) oron the external lateral surface (35) of the first end (10) of the third rail (8); identifying the spatial coordinates of a fourth point (31) on the external lateral surface (32) of the fourth length of rail (12) or on the external lateral surface (36) of the second end (13) of the fourth rail (11); obtaining the spatial coordinates of the theoretical point (33) from knowledge of the spatial coordinates of the first point (25), the second point (27), the third point (29) and the fourth point (31). 6. The method of the preceding claim, comprising a step of providing a tracer point (34) which enables acquiring the spatial coordinates of a point that enters into contact with the tracer point (34); and wherein the spatial coordinates of the first point (25), the second point (27), the third point (29) and the fourth point (31) are identified by means of the tracer point (34). 7. The method of the preceding claim, wherein the step of identifying the spatial coordinates of the actual tip (17) of the point portion (14) of the frog (15) of the portion of worn railroad switch (1) arranged on the work plane (16) comprises following steps which occur in succession as follows: bringing the tracer poinl (34) to the spatial coordinates of a theoretical poinl (33); displacing the tracer point (34) towards the actual tip (17), along a parallel direction to the longitudinal axis (K) of the portion of worn railroad switch (1) arranged on the work plane (16), until the tracer point (34) enters into contact with a point of the portion of worn railroad switch (1). 8. The method of the preceding claim, comprising a step of: bringing the tracer point (34) into contact with a fifth point (37) of the at least a worn area ( 19) which is at the point portion (14) of the frog (15) in proximity of the actual tip (17); acquiring a height value of the fifth point (37) of the at least a worn area (19). Patentansprüche 1. Verfahren zur Aufarbeitung eines abgenutzten Weichenherzstücks, dadurch gekennzeichnet, dass es die folgenden Schritte beinhaltet: Abtrennen, von einer Eisenbahnlinie oder einer Straßenbahnlinie, eines abgenutzten Weichenabschnitts (1), der folgendes beinhaltet: eine erste Schiene (2), die eine erste Flügelschiene (3) und einen ersten Schienenlängsabschnitt (4) beinhaltet; eine zweite Schiene (5), die eine zweite Flügelschiene (6) und einen zweiten Schienenlängsabschnitt (7) beinhaltet, der dem ersten Schienenlängsabschnitt (4) zugewandt ist; eine dritte Schiene (8), die einen dritten Schienenlängsabschnitt(9) und ein erstes Ende (10) beinhaltet; eine vierte Schiene (11 ), die einen vierten Schienenlängsabschnitt (12) und ein zweites Ende (13) beinhaltet, wobei das erste Ende (10) der dritten Schiene (8) und das zweite Ende (13) der vierten Schiene (11) einen Spitzenabschnitt (14) bilden; wobei die erste Flügelschiene (3), die zweite Flügelschiene (6) und der Spitzenabschnitt (14) das Herzstück (15) des abgenutzten Weichenabschnitts (1 ) bilden; Entfernen des abgenutzten Weichenabschnitts (1) aus der Eisenbahnlinie oder Straßenbahnlinie; Anordnen des abgenutzten Weichenabschnitts (1) auf einer Arbeitsfläche (16) in einer Position, die mit einem Genauigkeitsgrad bekannt ist; Ermitteln von räumlichen Koordinaten der tat sächlichen Spitze (17) des Spitzenabschnitts (14) des Herzstücks (15) des auf der Arbeitsfläche (16) angeordneten abgenutzten Weichenabschnitts (1) und von räumlichen Koordinaten anderer Punkte (18) des auf der Arbeitsfläche (16) angeordneten abgenutzten Weichenabschnitts (1), um ein Profil und eine Position des Spitzenabschnitts (14), der ersten Flügelschiene (3) und der zweiten Flügelschiene (6) auf der Arbeitsfläche (16) zu ermitteln;
Erkennen zumindest eines abgenutzten Bereichs (19) zumindest an dem Spitzenabschnitt (14) des Herzstücks (15) des abgenutzten Weichenabschnitts (1);
Abtragen von Material, automatisch und mittels Fräsverfahren, von einem Arbeitsbereich (110), der zumindest den zumindest einen abgenutzten Bereich (19) enthält;
Aufträgen von Schweißmaterial, automatisch und mittels Schweißverfahren, in dem Arbeitsbereich (110) von dem Material durch Fräsen abgetragen wurde. 2. Verfahren nach dem vorhergehenden Anspruch, beinhaltend einen Schritt zum automatischen Durchführen eines Abtragens von Schweißmaterial von dem Arbeitsbereich (110) nach dem Aufträgen von Schweißmaterial. 3. Verfahren nach dem vorhergehenden Anspruch, wobei der Schritt des Entfernens von Schweißmaterial durch Fräsen ausgeführt wird. 4. Verfahren nach Anspruch 1 oder2 oder3, wobeidas Fräsen mit Hilfe eines Arms (21) ausgeführt wird, der einen Fräser trägt und von einer Steuereinheit (22) angesteuert wird. 5. Verfahren nach einem dervorhergehenden Ansprüche, wobei der Schritt des Ermittelns der räumlichen Koordinaten anderer Punkte (18) des abgenutzten Weichenabschnitts (1) folgende Schritte beinhaltet:
Erfassen der Daten in Bezug auf ein Modell und/oder eine Marke der abgenutzten Weiche des abgenutzten Weichenabschnitts, um das Profildes Spitzenabschnitts (14), der ersten Flügelschiene (3) und der zweiten Flügelschiene (6) zu erhalten; Ermitteln der räumlichen Koordinaten eines ersten Punktes (25) auf der inneren seitlichen Oberfläche (26) des ersten Schienenlängsabschnitts (4); Ermitteln der räumlichen Koordinaten eines zweiten Punktes (27) auf der inneren seitlichen Oberfläche (28) des zweiten Schienenlängsabschnitts (7); Ermitteln der räumlichen Koordinaten eines dritten Punktes (29) auf der äußeren seitlichen Oberfläche (30) des dritten Schienenlängsabschnitts (9) oder auf der äußeren seitlichen Oberfläche (35) des ersten Endes (10) der dritten Schiene (8); Ermitteln der räumlichen Koordinaten eines vierten Punktes (31) auf der äußeren seitlichen Oberfläche (32) des vierten Schienenlängsabschnitts (12) oder auf der äußeren seitlichen Oberfläche (36) des zweiten Endes (13) der vierten Schiene (11); Ermitteln der räumlichen Koordinaten der theoretischen Spitze (33) aus der Kenntnis der räumlichen Koordinaten des ersten Punktes (25), des zweiten Punktes (27), des dritten Punktes (29) und des vierten Punktes (31). 6. Verfahren nach dem vorhergehenden Anspruch, beinhaltend einen Schritt des Bereitstellens eines Tasters (34), der die Aufnahme der räumlichen Koordinaten eines Punktes ermöglicht, der in Berührung mit dem Taster (34) gelangt; und wobei die räumlichen Koordinaten des ersten Punktes (25), des zweiten Punktes (27), des dritten Punktes (29) und des vierten Punktes (31) mit Hilfe des Tasters (34) erkannt werden. 7. Verfahren nach dem vorhergehenden Anspruch, wobei der Schritt des Ermittelns der räumlichen Koordinaten der tatsächlichen Spitze (17) des Spitzenabschnitts (14) des Herzstücks (15) des auf der Arbeitsfläche (16) angeordneten abgenutzten Weichenabschnitts (1 ) die folgenden Schritte beinhaltet, die in der nachfolgend aufgeführten Reihenfolge ausgeführt werden: Anordnen des Tasters (34) an den räumlichen Koordinaten einer theoretischen Spitze (33); Bewegen des Tasters (34) zu der tatsächlichen Spitze (17) entlang einer Richtung parallel zu der Längsachse (K) des auf der Arbeitsfläche (16) angeordneten abgenutzten Weichenabschnitts (1), bis der Taster (34) mit einem Punkt des abgenutzten Weichenabschnitts (1) in Berührung gelangt. 8. Verfahren nachdem vorhergehenden Anspruch, beinhaltend einen Schritt zum: Anordnen des Tasters (34) in Berührung mit einem fünften Punkt (37) des zumindest einen abgenutzten Bereichs (19), dersich an dem Spitzenabschnitt (14) des Herzstücks (15) in der Nähe der tatsächlichen Spitze (17) befindet; Aufnehmen eines Höhenwertes des fünften Punktes (37) des zumindest einen abgenutzten Bereichs (19). Revendications 1. Un procédé de réfection du coeur d’un aiguillage usé, caractérisé en ce qu’il comprend les phases consistant à: sectionner d’une voie de chemin de fer ou de tramway une portion d’aiguillage usé (1) qui comprend : un premier rail (2) comprenant une première patte de lièvre (3) et une première longueur de rail (4) ; un deuxième rail (5) comprenant une deuxième patte de lièvre (6) et une deuxième longueur de rail (7) qui fait face à la première longueur de rail (4) ; un troisième rail (8) comprenant une troisième longueur de rail (9) et une première extrémité (10) ; un quatrième rail (11) comprenant une quatrième longueur de rail (12) et une deuxième extrémité (13), la première extrémité (10) du troisième rail (8) et la deuxième extrémité (13) du quatrième rail (11) formant une pointe de coeur (14) ; la première patte de lièvre (3), la deuxième patte de lièvre (6) et la pointe de coeur (14) formant le coeur (15) de la portion d’aiguillage usé (1) ; enlever la portion d’aiguillage usé (1) de la voie de chemin de fer ou de tramway ; placer la portion d’aiguillage usé (1 ) sur un plan de travail (16) dans une position qui est connue avec un degré de précision ; identifier les coordonnées spatiales de la pointe réelle (17) de la pointe de coeur (14) du coeur (15) de la portion d’aiguillage usé (1 ) placée sur le plan de travail (16) et les coordonnées spatiales d’autres points (18) de la portion d’aiguillage usé (1) placée sur le plan de travail (16) de manière à identifier un profil et une position de la pointe de coeur (14), de la première patte de lièvre (3) et de la deuxième patte de lièvre (6) sur le plan de travail (16) ; détecter au moins une zone usée (19) au moins dans la pointe de coeur (14) du coeur (15) de la portion d’aiguillage usé (1) ; enlever de la matière, automatiquement et par fraisage, d’une région de travail (110) qui comprend ladite au moins une zone usée (19) ; ajouter du matériau de soudage, automatiquement et par soudage, dans la région de travail (110) de laquelle de la matière a été enlevée par fraisage. 2. Le procédé selon la revendication précédente, comprenant une phase consistant à exécuter automatiquement un enlèvement de matériau de soudage de la région de travail (110) après que du matériau de soudage a été ajouté. 3. Le procédé selon la revendication précédente, dans lequel la phase d’enlèvement du matériau de soudage est exécutée par fraisage. 4. Le procédé selon la revendication 1 ou 2 ou 3, dans lequel le fraisage est réalisé au moyen d’un bras (21) qui porte une fraise et qui est commandé par une unité de contrôle (22). 5. Le procédé selon l’une quelconque des revendications précédentes, dans lequel la phase consistant à identifier les coordonnées spatiales d'autres points (18) de la portion d’aiguillage usé (1) comprend les phases consistant à : acquérir des données concernant un modèle et/ou marque d’aiguillage usé de la portion d’aiguillage usé de manière à obtenir le profil de la pointe de coeur (14), de la première patte de lièvre (3) et de la deuxième patte de lièvre (6) ; identifier les coordonnées spatiales d’un premier point (25) sur la surface latérale intérieure (26) de la première longueurde rail (4) ; identifier les coordonnées spatiales d’un deuxième point (27) sur la surface latérale intérieure (28) de la deuxième longueur de rail (7) ; identifier les coordonnées spatiales d’un troisième point (29) sur la surface latérale extérieure (30) de la troisième longueur de rail (9) ou sur la surface latérale extérieure (35) de la première extrémité (10) du troisième rail (8) ; identifier les coordonnées spatiales d’un quatrième point (31) sur la surface latérale extérieure (32) de la quatrième longueur de rail (12) ou sur la surface latérale extérieure (36) delà deuxième extrémité (13) du quatrième rail (11) ; obtenir les coordonnées spatiales de la pointe mathématique (33) sur la base de la connaissance des coordonnées spatiales du premier point (25), du deuxième point (27), du troisième point (29) et du quatrième point (31). 6. Le procédé selon la revendication précédente, comprenant une phase consistant à prévoir une pointe de palpeur (34) qui permet d’acquérir les coordonnées spatiales d’un point qui entre en contact avec cette même pointe de palpeur (34) ; et dans lequel les coordonnées spatiales du premier point (25), du deuxième point (27), du troisième point (29) et du quatrième point (31 ) sont identifiées au moyen de la pointe de palpeur (34). 7. Le procédé selon la revendication précédente, dans lequel la phase consistant à identifier les coordonnées spatiales de la point réelle (17) de la pointe de coeur (14) du coeur (15) de la portion d’aiguillage usé (1) placée sur le plan de travail (16) comprend les phases suivantes qui ont lieu l’une à la suite de l’autre comme suit : porter la pointe de palpeur (34) au niveau des coordonnées spatiales d’une pointe mathématique (33) ; déplacer la pointe de palpeur (34) vers la pointe réelle (17), le long d’une direction parallèle à l’axe longitudinal (K) de la portion d’aiguillage usé (1 ) placée sur le plan de travail (16), jusqu’à ce que la pointe de palpeur (34) entre en contact avec un point de la portion d’aiguillage usé (1). 8. Le procédé selon la revendication précédente, comprenant une phase consistant à : porter la pointe de palpeur (34) en contact avec un cinquième point (37) de ladite au moins une zone usée (19) qui se trouve au niveau de la pointe de coeur (14) du coeur (15) à proximité de la pointe réelle (17) ; acquérir une valeur de hauteur du cinquième point (37) de ladite au moins une zone usée (19).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.
Patent documents cited in the description • FR 2864118 A1 [0001]
Claims (7)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000572A ITBO20130572A1 (en) | 2013-10-17 | 2013-10-17 | METHOD TO REGENERATE A HEART OF A USED WASTEWARDER |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| HUE032307T2 true HUE032307T2 (en) | 2017-09-28 |
Family
ID=49780139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| HUE14189198A HUE032307T2 (en) | 2013-10-17 | 2014-10-16 | A method for regenerating a frog of a worn railway switch |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2862978B1 (en) |
| HU (1) | HUE032307T2 (en) |
| IT (1) | ITBO20130572A1 (en) |
| PL (1) | PL2862978T3 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116923490B (en) * | 2023-05-19 | 2025-10-21 | 浙江天台祥和智能装备有限公司 | Automatic identification and positioning method and equipment for turnout rails |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH566450A5 (en) * | 1973-06-27 | 1975-09-15 | Elektro Thermit Gmbh | |
| US3976239A (en) * | 1973-06-27 | 1976-08-24 | Elektro-Thermit Gmbh | Process for reconditioning worn frogs |
| FR2864118B1 (en) * | 2003-12-17 | 2006-08-25 | Didier Pierre Rene Dages | METHOD OF RENOVATION OF TRACK HEARTS |
-
2013
- 2013-10-17 IT IT000572A patent/ITBO20130572A1/en unknown
-
2014
- 2014-10-16 HU HUE14189198A patent/HUE032307T2/en unknown
- 2014-10-16 EP EP14189198.6A patent/EP2862978B1/en active Active
- 2014-10-16 PL PL14189198T patent/PL2862978T3/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| ITBO20130572A1 (en) | 2015-04-18 |
| EP2862978A1 (en) | 2015-04-22 |
| EP2862978B1 (en) | 2016-12-07 |
| PL2862978T3 (en) | 2017-07-31 |
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