IE20090042A1 - A sheet decking - Google Patents
A sheet decking Download PDFInfo
- Publication number
- IE20090042A1 IE20090042A1 IE20090042A IE20090042A IE20090042A1 IE 20090042 A1 IE20090042 A1 IE 20090042A1 IE 20090042 A IE20090042 A IE 20090042A IE 20090042 A IE20090042 A IE 20090042A IE 20090042 A1 IE20090042 A1 IE 20090042A1
- Authority
- IE
- Ireland
- Prior art keywords
- sheet
- film
- decking
- dovetail
- shear keys
- Prior art date
Links
- 239000002184 metal Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 17
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000004567 concrete Substances 0.000 description 11
- 244000144992 flock Species 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- QHSJIZLJUFMIFP-UHFFFAOYSA-N ethene;1,1,2,2-tetrafluoroethene Chemical group C=C.FC(F)=C(F)F QHSJIZLJUFMIFP-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000003278 mimic effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
- B32B5/20—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
- E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
- E04B5/40—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element with metal form-slabs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/02—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs
- E04B7/022—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs consisting of a plurality of parallel similar trusses or portal frames
- E04B7/024—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs consisting of a plurality of parallel similar trusses or portal frames the trusses or frames supporting load-bearing purlins, e.g. braced purlins
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/322—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with parallel corrugations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/30—Iron, e.g. steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
- B32B2419/06—Roofs, roof membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Bulkheads Adapted To Foundation Construction (AREA)
Abstract
A metal sheet decking has a pre-formed coating film 20 applied to the exposed face thereof. The film 20 is applied to a metal sheet 25 on-line in advance of on-line profiling of the sheet 25 to form the sheet decking. The sheet decking has a plurality of parallel corrugations 2 extending longitudinally along the sheet. The sheet has an inner face with shear keys 10, 11 for keying in use with cementitious material 19 and an outer exposed face with the film 20 providing a decorative finish. <Figure 1>
Description
The invention relates to cold formed, profiled sheet metal decking having engagement means for interlocking with concrete poured thereover to provide a composite floor decking. On setting, the concrete grips the profiled sheet to form a load-bearing floor slab.
Sheet decking generally comprises a thin roll formed sheet of galvanised steel.
In one method, after a sheet metal is manufactured it is passed through a painting process w'hich applies a coating to the sheet which is then rolled up onto a supply reel. A manufacturer unrolls the coated steel from the supply reel and then forms the sheet metal into a desired sheet decking. One of the problems with this method is that such reels of coated steel are expensive. Another problem is that a single reel of such painted sheet metal is very long to cater for production runs. If only a short run is required with a particular finish only part of the reel is used, leading to problems in downtime in changing reels and storage or partially used reels and consequent risk of damage/wastage as well as inventory and control costs.
In a second method, the exposed faces of the sheet decking are painted on site. This is also expensive and difficult because the profiles are often complex and therefore difficult to paint. In addition, the decking is often difficult and/or dangerous to access when erected.
This invention is directed towards providing an improved sheet decking which will overcome at least some of these difficulties.
Statements of Invention li Ο Ο 4 2 D ®Β According to the invention there is provided a sheet decking comprising a sheet having a plurality of parallel corrugations extending longitudinally along the sheet, the sheet having an inner face with shear keys for keying in use to cementitious material and an outer exposed face wherein the exposed face of the sheet has a pre-formed coating film applied thereto.
In one embodiment the film is pre-bonded to the exposed face. The sheet is profiled and the film is preferably applied to the sheet in advance of profiling.
The film is preferably of a plastics material.
The film is preferably bonded to the exposed face of the decking.
In one embodiment the film is adhesively bonded to the exposed face of the decking.
The bonding between the film and the exposed face of the decking may be activated by pressure and/or heat.
In one embodiment the sheet has a plurality of parallel spaced apart dovetail corrugations extending longitudinally along the sheet. The dovetail corrugations may be re-entrant corrugations, each corrugation comprising a generally flat upper section and a pair of inwardly converging inclined sidewalls extending from the upper section.
The upper section preferably has a plurality of spaced-apart upper shear keys. At least one of the inclined sidewalls also preferably have a plurality of spaced apart side shear keys for keying, in use, to cementitious material. Both inclined sidewalls of the dovetail corrugation may have a plurality of spaced-apart side shear keys. The side shear keys may be stretched out from the inclined sidewalls of the dovetail corrugation. The upper shear keys may be stretched out from the upper section of the dovetail corrugation.
This obviates the steps of dismantling and reassembling the saddle and consequently reduces the time and expense involved in performing such procedures.
As in the case of conventional reflocking, the saddler must be exceptionally careful to fill the panels evenly with respect to each other, and to fill them smoothly with no lumps. When reflocking a saddle, the saddler will take the shape of the horse’s back into account. However, the saddler can more accurately compare the symmetry of the panels and judge the shape of the panels on the saddle when the panels remain attached to the saddle during the reflocking procedure.
Once a saddle that has been reflocked has been allowed sufficient time to mould to the shape of the horse’s back (typically twenty hours of riding), the saddler who carried out the reflocking procedure will usually assess how the panels have settled and will make adjustments if necessary. The accessibility of the flocking slits and their ease of use means that such adjustments can be made much more easily compared to a conventional saddle.
In one embodiment of the saddle according to the invention, at least one flocking slit is located adjacent the cantle of the saddle on each panel.
Location of at least one flocking slit adjacent the cantle of the saddle on each panel facilitates the removal from and insertion of the flock into each panel, in particular, the flock located towards the rear of each panel.
The flocking slit located adjacent the cantle of the saddle on each panel is sufficiently large (approximately 50mm) to allow the saddler to accurately manipulate the flock in the panel.
In a further embodiment of the saddle according to the invention, at least one flocking slit is located adjacent the pommel of the saddle on each panel.
Location of at least one flocking slit adjacent the pommel of the saddle further facilitates the removal from and insertion of the flock, in particular, the flock located toward the front of each panel.
The flocking slit located adjacent the pommel of the saddle on each panel is sufficiently large (approximately 50mm) to allow the saddler to accurately manipulate the flock in the panel.
In a further embodiment of the saddle according to the invention, the flocking slits are provided with closure means.
Once the panels have been reflocked, the flocking slits are closed using the closure means. The closure means prevents any of the flock from escaping from the panels and thus helps maintain the shape of the panels.
In addition, the closure means prevent dirt, dust, water, mud and other such contaminants from accessing the flocking slits and fouling the flock.
Preferably, the closure means is a zip. 110 9 00 4 2 The coating film 20 is preferably of a weather resistant plastics material such as polyethylene terephthalate (PET), ethylene tetrafluorethylene (ETFE) (which has a high corrosion resistance), PVC (polyvinylchloride) or polyolefin (PO), or mixtures thereof. Ihe film may be adhesively bonded to the metal sheet using a compatible adhesive such as a polyurethane based adhesive. The bonding of the film to the metal sheet may be activated and/or cured by heat, pressure, UV, ultrasonics, or any combination thereof.
The film may be provided with any desired decorative finish or indicia such as io mimic wood grain, brick, or a slate-like finish.
The coated metal sheet is profiled into a desired sheet decking form, for example by roll forming. One example of a sheet decking 1 according to the invention is illustrated in Figs. 1 to 4.
Thus, the invention provides a sheet decking with an on-line film coating which can present any desired decorative finish, when installed.
In this case the sheet decking is a re-entrant sheet decking 1 of cold formed galvanised sheet metal material. The sheet 1 has a plurality, of parallel transversely spaced-apart reentrant dovetail corrugations 2 extending longitudinally along the sheet 1. The sheet 1 has an inboard longitudinal side edge 3a and an outboard longitudinal side edge 3b which are overlapped in use, as illustrated in Figs. 3 and 4. There are three dovetail corrugations 2 and one part dovetail corrugation at the inboard side and one part dovetail corrugation at the outboard side illustrated in Fig. 1.
The corrugations 2 are of generally trapezoidal shape and comprise a generally fiat upper section 4 and first and second side walls 5, 6 which extend from the upper section 4 and converge inwardly towards a base section 7 of the sheet 1. The upper section 4 has a plurality of spaced-apart upper shear keys 10 and at least one, and in this case both, of the side walls 5, 6 have a plurality of spaced-apart side shear keys 11. In use, cementitious material 19 is poured over the sheet 1 as illustrated in Fig. 1 and is keyed to the sheet 1 as will be described in more detail below.
The sheet 1 also includes two longitudinally extending stiffeners 21 between adjacent corrugations 2.
Each upper shear key 10 is of generally square shape in plan and is formed by stretching out the upper section 4 of the corrugation 2. The upper keys are approximately 15 mm wide and are spaced-apart along the upper section 4 at a centre spacing of pitch pu approximately 40 mm. Each upper shear key 10 has an upper face 15 and a pair of outwardly diverging side faces 16. The side faces 16 extend at an angle of between 100° and 140°, most preferably approximately 135° to the upper face 15. The depth of the top shear key 10 is approximately 3 mm, the depth to length ratio of the top shear keys being from 1:3 to 1:8, most preferably approximately 1:5. The width of the upper shear key is from 20% to 60%, most preferably approximately 37.5% of the width of the upper section 4 of the corrugation 2.
Each side shear key 11 is of generally rectangular shape and is formed by stretching out the side walls 5, 6 of the corrugation 2. The side keys are approximately 10 mm wide and 32 mm in height and are spaced-apart along the side walls 5, 6 at a centre spacing pitch ps of approximately 41.7 mm. Each side shear key 11 has an outer face 31 and a pair of outwardly diverging side faces 32. The side faces 32 extend at an angle of between 100° and 140°, most preferably approximately 135° to the outer face 31. The depth of the side shear key 11 is approximately 4 mm, the depth to length ratio of the side shear keys being from 1:5 to 1:12, most preferably approximately 1:9. Each of the side shear keys 11 extends from between 50% and 85%, most preferably approximately 70% of the length of the sidewalls 5, 6.
The sheet 1 is of galvanised steel with an average coating thickness of 0.02 mm. l he yield strength for material type Z28 is from 280 to 490 N/mtn , minimum 350 N/mm for Λ type Z35 and minimum 550 N/mm for type Z55. fi| 0 ? 0 Ο 4 ? Referring in particular to Fig. 1, in use. the sheet decking 1 is generally supported on beams 30. The engagement between the decking 1 and the concrete 19 will be apparent.
The dovetail or re-entrant shape of the corrugations provides a profile which is a compromise between efficient use of material to support the concrete at the wet stage yet provides an upstand that can bond in to the slab after curing of the concrete. When the composite slab deflects it forms into a curve which has a tendency to force the dovetail harder into the concrete enhancing the mechanical bond.
The upper shear keys 10 provide additional mechanical keys into the concrete increasing the load at which the deck would slip longitudinally in relation to the concrete. Because they are located only on the top face there is a limit to the force that they can transfer into the dovetail.
The side shear keys 11 provide two actions. During the wet concrete stage they provide stiffening to the dovetail webs providing an increase in the decks capacity, especially in the thinner gauges. This is important as it is often the construction stage (when the concrete is wet) that controls the overall capacity of the floor slab. The provision of temporary props are sometimes provided to get over the limits of the construction stage however this is time consuming and expensive. The increase in the spanning capacity at the construction stage provided by the decking of the invention is therefore advantageous. Jf the dovetail webs buckle, the section loses much of its capacity. Thus, enhancing the web capacity is an important improvement to the overall section.
In addition, when the deck cures the side shear keys provide additional mechanical bond and allow the tension force to be more uniformly transmitted into the dovetail upstand.
The provision of the side keys allows the more efficient use of higher yield steels for the deck profile. if >0M2 110 9 00 4 2 Because the side shear keys are along the webs, when the slab deflects and curves as described above the side keys, because of the dovetail shape, are forced into a closer mechanical bond giving an overall better result.
It will also be appreciated that the decking may have any suitable number of re-entrant dovetail corrugations. These corrugations need not all be the same size, for example, there may be a relatively wide corrugation towards the middle of the decking and two smaller ones to the side.
The re-entrant dovetails may include a transverse reinforcement. For example, there maybe a double wall in the dovetail and/or the dovetail may be thicker than the main body of the sheet decking. Alternatively or additionally the re-entrant dovetail may be filled with a suitable filler such as foam or concrete.
The invention is not limited to the embodiments hereinbefore described which may be varied in construction and detail.
Claims (24)
1. A sheet decking comprising a metal sheet having a plurality of parallel corrugations extending longitudinally along the sheet, the sheet having an inner face with shear keys for keying in use to cementitious material and an outer exposed face wherein the exposed face of the sheet has a pre-formed coating film applied thereto.
2. A sheet decking as claimed in claim 1 wherein the film is pre-bonded to the exposed face.
3. A sheet decking as claimed in claim 1 or 2 wherein the sheet is profiled and the film is applied to the sheet in advance of profiling.
4. A sheet decking as claimed in any of claims 1 to 3 wherein the film is of a plastics material.
5. A sheet decking as claimed in any of claims 1 to 4 wherein the film is bonded to the exposed face of the decking.
6. A sheet decking as claimed in claim 5 wherein the film is adhesively bonded to exposed face of the decking.
7. A sheet decking as claimed in claim 5 or 6 wherein the bonding between the film and the exposed face of the decking is activated by pressure and/or heat.
8. A sheet decking as claimed in any of claims 1 to 7 wherein the sheet has a plurality of parallel spaced apart dovetail corrugations extending longitudinally along the sheet.
9. A sheet decking as claimed in claim 8 wherein the dovetail corrugations are reentrant corrugations, each corrugation comprising a generally flat upper section and a pair of inwardly converging inclined sidewalls extending from the upper section.
10. A sheet decking as claimed in claim 9 wherein the upper section has a plurality of spaced-apart upper shear keys.
11. A sheet decking as claimed in claim 9 or 10 wherein at least one of the inclined sidewalls has a plurality of spaced apart side shear keys for keying, in use, to cementitious material.
12. A sheet decking as claimed in claim 11 wherein both inclined sidewalls of the dovetail corrugation have a plurality of spaced-apart side shear keys.
13. A sheet decking as claimed in claim 11 or 12 wherein the side shear keys are stretched out from the inclined sidewails of the dovetail corrugation.
14. A sheet decking as claimed in any of claims 10 to 13 wherein the upper shear keys are stretched out from the upper section of the dovetail corrugation. 15. 20. A method as claimed in claim 18 or 19 wherein the film is bonded to the sheet by heat and/or pressure.
15. A sheet decking substantially as hereinbefore described with reference to the accompanying drawings.
16. A method for manufacturing a sheet decking as claimed in any of claims 1 to 15 comprising the steps of:providing a fdm; providing a metal sheet; II« ο 3 * * applying the film to the metal sheet; and subsequently profiling the film coated sheet to form a sheet decking online.
17. A method as claimed in claim 16 wherein the metal sheet is provided on a reel and the method comprises drawing the metai sheet from the reel and applying the film to the unreeled sheet. 10
18. A method as claimed in claim 16 or 17 comprising bonding the film to sheet.
19. A method as claimed in claim 18 wherein the film is adhesively bonded to the sheet.
20. And sheet are in alignment for applying the film to the sheet.
21. A method as claimed in any of claims 16 to 20 wherein the film is provided on a film reel and the method comprises drawing the film from the reel so that the film
22. A method as claimed in any of claims 16 to 21 wherein the sheet to which film is applied is profiled by roll forming. 25
23. A method as claimed in any of claims 16 to 22 comprising treating the sheet and/or film in advance of applying the film to the sheet.
24. A method substantially as hereinbefore described with reference to the accompanying drawings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IE2009/0042A IE86050B1 (en) | 2009-01-16 | A sheet decking |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IEIRELAND16/01/20082008/0031 | |||
| IE20080031 | 2008-01-16 | ||
| IE2009/0042A IE86050B1 (en) | 2009-01-16 | A sheet decking |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| IE20090042A1 true IE20090042A1 (en) | 2009-08-19 |
| IE86050B1 IE86050B1 (en) | 2012-08-15 |
Family
ID=
Also Published As
| Publication number | Publication date |
|---|---|
| GB2456422B (en) | 2012-05-02 |
| GB0900735D0 (en) | 2009-03-04 |
| GB0900736D0 (en) | 2009-03-04 |
| GB2456423B (en) | 2012-06-06 |
| IE20090038A1 (en) | 2009-08-19 |
| IE86154B1 (en) | 2013-03-13 |
| GB2458743A (en) | 2009-10-07 |
| GB2458743B (en) | 2012-09-05 |
| GB2456422A (en) | 2009-07-22 |
| IE20090041A1 (en) | 2009-08-19 |
| GB2456423A (en) | 2009-07-22 |
| GB0900734D0 (en) | 2009-03-04 |
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| MM4A | Patent lapsed |