IE842065L - Liquid detergents with solvent - Google Patents

Abstract

Liquid detergent compositions are prepared from conventional detersive surfactants and other conventional detergent ingredients plus a grease-cutting solvent. The compositions contain fatty acids or soaps as a detergency builder and are formulated as stable oil-in-water microemulsions. [EP0137616A1]

Description

7 0 7 0 a The present invention relates to compositions and processes for laundering fabrics which employ high levels of solvent to enhance the removal of greasy soils and stains. The liquid compositions herein are provided in the form of clear, or substantially clear, homogeneous, stable emulsions which not only provide excellent pre-treatment cleaning performance, but also exhibit improved detergency and fabric whiteness maintenance when used in an aqueous laundry liquor. In addition to providing improved removal of greasy stains, such as motor oil, cosmetics, and the like, the compositions herein also are excellent for removing particulate soils from fabrics. The compositions are formulated and stabilized at a pH in the range near neutrality to alkaline.

Various organic solvents, including terpenes and terpene-like compounds, are rather well-known for use in hard surface cleaners for their grease removal ability.

Such cleaners often contain 10%, or more, of a solvent such as d-limonene, together with a surfactant, especially non- a ionic surfactants which are also well-known for their grease removal performance.' Such; compositions have also been suggested for cleaning carpets. GB-A-1,603,047, 1981. EP-A-0 040 882 discloses hard surface cleaners comprising a mixture of benzyl alcohol, terpenes, surfactants and other detersive ingredients.

Citrus juices, which contain relatively low amounts of terpenes, have been suggested for use in hand soaps and dishwashing liquids. US-A-3,650,968, 1972; Memoire des-criptif 873,051 (relating to Brevet Anglais 53472/77, 22 December 1977) Terpineols, e.g. from pine oil, have been disclosed for use in wet-scouring of textiles. In particular, in 1937, US-A-2,073,464 disclosed clear compositions which can be prepared from pine oil terpineol such as alpha terpineol and fatty acid soap or free acid neutralized in situ to alkaline pH.

More recently, an article in Soap Perfumery Cosmetics April, 1983, pages 174,175 suggests that only low levels of terpenes (3%) can be incorporated into heavy duty liquid detergents.

EP-A-0 072 488 suggests that terpenes such as d-limonene can bp incorpo rated into fabric pre-treating compositions as a non-homogeneous emulsion. Such emulsions are apparently designed to be packaged in relatively small volume containers which can be shaken immediately prior to use to restore some semblance of homogeneity, then dispensed directly onto fabrics by spraying.

Clear emulsions comprising water, surfactant and various other solvents are disclosed by Davidsohn in 3rd International Congress of Surface Activity, Cologne(1960).

The use of relatively high concentrations of solvents in heavy duty liquid laundry detergents offers many advantages. The liquid form of such products allows them to be used as pre-treatment agents. When used through-the-wash, solvents such as terpenes have now been found to provide 4 additional cleaning benefits over and above those provided by detersive surfactants. Unfortunately, the non-homogenei-ty of compositions such as those disclosed in EP-A- 0 072 488 makes them inconvenient for use as a general purpose laundry 5 detergent, since most heavy duty liquid detergents are packaged in relatively large containers which are unhandy for the user to shake thoroughly.

Moreover, lew (about 3%) of terpenes, alcne, in detergent compositions used in a through-the-wash mode give little in 10 the way of additional cleaning benefits, since dilution by the wash liquor obviates their effect.

The present invention provides fully-formulated heavy duty liquid laundry detergents comprising as much as 20% by weight of essentially water-insoluble solvent, in 15 the form of homogeneous, fatty acid-built liquids that are quite suitable for use in both the fabric pre-treatment and through-the-wash modes.

Importantly, means are disclosed which allow such compositions to be formulated as stable microemulsions at pH's 20 of from 6.5 to 8.0.

The present invention provides a liquid detergent composition comprising an aqueous carrier, from 10% to 40% by weight of non-soap detersive surfactant, and from 5% to 20% by weight of grease-removal solvent comprising a non-polar solvent component selected from terpene and terpenoids, paraffins, halogenated hydrocarbons, Cg-Cg alkyl aromatics, liquid olefins and mixtures thereof, the composition also comprising from 5% to 30% by weight of C._ fatty acid or soap thereof and a microemulsion 12 18 stabilizer, the stabilizer being a water-soluble high ionic strength ingredient selected from formate, sulfate or citrate, an ingredient soluble in the non-polar solvent and having an HLB of from 2-5, a nitrogen-functional compound, or a mixture thereof, 35 wherein the composition has a pH of from 6.5 to 8.0 and is in. the form of a stable oil-in-water microemulsion.

The essential solvent, fatty acid (or soap) and water emulsification system, the detersive surfactant components, the means for stabilizing the formulations at pH's from 6.5 to 8.0 and various other optional ingredients used in the practice of the present invention are described in more detail, hereinafter. All percentages and ratios mentioned in this specification are by weight, unless otherwise stated.

Solvent - The solvents employed herein can be any of the well-known "degreasing" solvents commonly known for use in, for example, the commercial laundry and drycleaning industry, in the hard-surface cleaner industry and the metalworking industry. Typically, such solvents comprise hydrocarbon or halogenated hydrocarbon moieties of the alkyl or cyclo-alkyl type, and have a boiling point well above room temperature .

The formulator of compositions of the present type will be guided in the selection of solvent partly by the need to provide good grease-cutting properties, and partly by aesthetic considerations. For example, kerosene hydrocarbons function quite well in the present compositions, but can be malodorous. Kerosene can be used in commercial laundries. For home use, where malodors would not be tolerated, the formulator would be more likely to select solvents which have a relatively pleasant odor, or odors which can be reasonably modified by perfuming. Such solvents include, for 3 example, the terpenes and terpenoid solvents obtainable from citrus fruits, especially orange terpenes and d-limonene. Benzyl alcohol is another relatively pleasant smelling solvent for use herein. Mixtures of orange terpene and benzyl alcohol are especially suitable for removing certain types of stains, e.g., marker ink, shoe polish, and dirty motor oil.

Excellent solvents for use herein are the paraffins and the mono- and bicyclic mono-terpenes, i.e., those of the hydrocarbon class, which include, for example, the terpinenes, limonenes and pinenes, and mixtures thereof. Highly preferred materials of this latter type are d-limonene and the mixture of terpene hydrocarbons obtained from the essence of oranges (e.g. cold-pressed orange terpenes and orange terpene oil phase ex fruit juice). Also useful are, for example, terpenes such -as dlpentene, alpha-pinene, beta-pinene and the mixture of terpene hydrocarbons expressed from lemons and grapefruit.

Various other solvents and, especially, preferred mixtures of non-polar and polar solvents, which can be used in the present compositions are disclosed hereinafter.

Fatty Acids and Soaps - Fatty acids such as lauric, myristic, palmitic, stearic and oleic acids, and polyunsaturated fatty acids, as well as their water-soluble salts (i.e., "soaps") are employed in the present compositions to provide clear, homogeneous formulations containing the solvent and water. Mixtures of fatty adds (or soaps) including palm oil acids, coconut oil acids, and the like, in the C12-C18 carbon chain length, can be used. In general, the concentration of fatty acid (or soap) is from 5% to 30%, and the weight ratio of fatty acid (or soap): solvent is in the range of 4:1 to 1:4, more preferably 3:1 to 1:2. When using fatty soap, the potassium and sodium salt forms are preferred, but any convenient water-soluble salt may be used.

Apart from their function as microemulsion stabilizers, these fatty acid/soap materials provide an important deter- gency builder function in the present compositions. However, it has now been discovered that when formulating oil-in-water microemulsion compositions at a pH greater than about 6.5, the presence of fatty acid/soap can actually destabilize the system. Means for overcoming this de-stabilization while maintaining a pH of 6.5 or above in microemul-sions containing builder levels of fatty acid/soap are disclosed in detail, hereinafter.

Water - The compositions herein may properly be characterized as "water-based", in contrast with organic solvent-based cleaners known in the art.

Surprisingly, water can interfere with the ability of solvents such as terpenes to remove greasy stains from fabrics. For example, a fabric stained with motor oil and dampened with water prior to treatment with neat terpene is not very well de-greased by the terpene, if at all. By contrast, the present compositions wherein non-polar solvent such as the terpenes are microemulsified in water aze excellent greasy stain removers when used directly en dry or fabrics.

Apart from water's obvious environmental and safety pedigrees and low cost as opposed to organic solvents, water-based heavy duty liquid detergents offer ease-of-for-mulation advantages with respect to ingredients such as most detergency builders, sanitizers, chelants, soil-sus-pending agents, pH-control agents, and the like, which are usually water-soluble.

Accordingly, the compositions herein exhibit the advantages of water-based formulation flexibility, together with the superior grease removal qualities of solvent-based compositions .

As will be described more fully hereinafter, the present compositions generally comprise from 10% to 70%, preferably 20% to 50% water. The weight ratio of waterssolvent is generally 10 *1 to ltl, preferably 5;JL to 2?1.

B PH/Stabilizer - As is well-known in the detergency arts, it is preferred for detergent compositions to be in the near-neutral to alkaline pH range, i.e., pH 6.5, and above. This is for a variety of reasons. For example, many soils are partly peptized or emulsified by alkalinity, itself. And, many commercially available detersive enzymes (e.g., the "alkaline proteases") function optimally in alkaline laundering liquors.

It has now been discovered that stable oil-in-water microemulsion detergent compositions which comprise builder levels of fatty acid/soap are de-stabilized when their pH is adjusted to about 6.5, and above. (The pH where instability is noted may vary slightly with the actual grease-cutting solvent used in the microemulsion, its level, and the chain length and degree of unsaturation of the fatty acid.) This problem is especially acute with substantially non-polar, hydrocarbon grease-cutting solvents,e.q., orange terpenes and paraffin oils.

The stability problem seems to arise by virtue of the fatty acid, which has an HLB of approximately 2, being converted almost entirely to soap, with an HLB of about 20, over a very narrow pH range, roughly 6.5-6.9. Thus, since . the fatty acid is present in substantial amounts (ca. 5%, and higher) this major shift in HLB upsets the HLB of the eaulsification system and results In de-stabilization.

It is to be understood that formulation stability could theoretically be achieved by proper selection of surfactants (discussed hereinafter) with low HLB's. For example, nonionic surfactants such as alcohols with low ethoxylate numbers (1-3) could be used. However, such low HLB surfactants do not function well as detersive, surfactants, and the object herein is not only to provide stable microeaulsians, but also good pre-treat and thxough-the-Jwash detergency.

It has now been found that by either increasing the ionic strength of the aqueous phase, or by adding solvent-soluble ingredients with low HLB's, which increase solvent polarity, to the solvent phase, or by using both means conjointly, the ndcroesnulsion is stabilized In particular, adding water-soluble, high ionic strength ingredients such as, for example, formate, sulfate, citrate. 9 and the like, increases stability. By contrast, adding water-soluble, low ionic strength materials such as ethanol has no stabilizing effect.

Also, adding slightly polar ingredients with low HLB's that dissolve In the non-polar solvent, such as n-hexanol, benzyl alcohol, mixed fatty alcohols and the like, increases stability.

Conjointly adding the ionic strength ingredients and the solvent-soluble ingredients further enhances stability. Of course, the formulator can select ingredients with a view towards not only increasing microemulsion stability, but also providing optimal cleaning benefits. For example, one. can choose citrate as an ionic strength agent which also has detergency builder properties, formate as an ionic strength agent which also stabilizes detergent enzymes, and n-hexanol or benzyl alcohol as a -low JHLB ingredient which also serves a useful grease-cutting function.

The amount of ionic strength car low e.g. (2-5) HLB solvent-soluble ingredients, or both, used in the compositions will depend somewhat on the pH desired, the concentration of fatty acid, the level of grease-cutting solvent, the composition of the detersive surfactant system, and the like. Microemulsion stability can be monitored rather simply since the true microemulsions are clear, but turn hazy and non-homogeneous, with eventual phase separation at the point of instability.

With regard to pH adjustments in the compositions, any of the well-known base can be used to adjust pH to about 6.5-6.6; for example, triethanolamine, alkali, metal hydroxide and the like. Potassium hydroxide is preferred over sodium hydroxide, inasmuch as the ease of formulation of stable systems is increased substantially by the potassium cation.

Magnesium hydroxide is another useful neutralizing base. During use, the magnesium cation is believed to associate with anionic surfactants present in the compositions to enhance their grease-removal performance.

The preferred use of various amines, amine oxides and quaternary ammonium compounds (i.e., "nitrogen-functional" compounds) to adjust the pH above 6.5-6.6 and further help stabilize the micxoeuulsicns is described in score detail, hereinafter.

Detersive Surfactants - The compositions of this invention will typically contain organic surface-active agents ("surfactants") to provide the usual cleaning benefits associated with the use of such materials.

Detersive surfactants useful herein include well-known synthetic anionic, nonionic, amphoteric and zwitterionic surfactants. Typical of these are the alkyl benzene sulfonates, alkyl-and alkylether sulfates, paraffin sulfonates, olefin sulfonates, alkoxylated (especially ethoxylated) alio cohols and alkyl 'phenols, amine oxides, Ql-sulfonates of fatty acids and of fatty acid esters, and the like, which are well-known from the detergency art. In general, such detersive surfactants contain an alkyl group in the Cg-C^g range; the anionic detersive surfactants can be used in the 15 form of their sodium, potassium or triethanolammonium salts but it is to be understood that the presence o£ magnesium cations in the compositions usually means that at least some portion of the anionic surfactant will be in the magnesium salt form; the nonionics generally contain from 5 to 17 20 ethylene oxide groups. US-A-4.111.8551 and US-A- 3.995.669 contain detailed listings of such typical detersive surfactants. ci1"ci6 alkyl benzene sulfonates, paraffin-sulfonates and alkyl sulfates, and the ethoxylated alcohols and alkyl phenols are especially preferred in the 25 compositions of the present type.

Mixtures of the ethoxylated nonionics with anionics such as the alkyl benzene sulfonates, alkyl sulfates and paraffin sulfonates are preferred for through-the-wash cleansing of a broad spectrum of soils and stains from fabrics.

Such surfactants and mixes typically have HLB's of 20 and above. ii if " :- Polyamines - Polyamine materials are optional ingredients in the present compositions by virtue of their ability to co-act with the solvent to remove the solid material that is v present in many greasy stains (e.g., carbon black in motor 5 oil stain; clay and color bodies in cosmetic stain). It is to be understood that the term "polyamines" as used herein represents generically the alkoxylated polyamines, both in their amine form and in their quaternarized form. Such materials can conveniently be represented as molecules 10 comprising at least 2, preferably from 2-20, most preferably 3-5 recurring units having the formula: 4 N — R -h Amine form I «lkoxy and , R +P-R+ & Quaternarized | form alkoxy wherein R is a hydrocarbyl group, usually of 2-6 carbon atoms; R may be a C1~C20 hydrocarbon; the alkoxy groups 15 are polyethoxy, polypropoxy, and the like, with polyethoxy having a degree of polymerization of 2-30, most preferably 10 to 20; and X® is an anion such as halide or methylsulfate, resulting from.the quaternization reaction. The anion xP is of no particular consequence 20 to performance of the polyamine in the present context, and is mentioned only for completeness in the above, formula.

The most highly preferred polyamines for use herein are the so-called ethoxylated polyethylene imines, i.e., the 25 polymerized reaction product of ethylene oxide with ethylene- imine, having from 3 to'5 recurring units of the formula: 12 4-N-CH--CH, 4- I (CH2CH20)y wherein y is an integer of 10 to 20.

Polyamines typically will comprise at least 0.2% of the preferred compositions herein, generally 0.5%-5%.

Other Optional Ingredients - The compositions herein can contain other ingredients which aid in their cleaning performance. For example, it is highly preferred that through-the-wash detergent compositions contain a detergent builder and/or metal ion sequestrant. Compounds classifiable and well-known in the art as detergent builders include the nitrilotriacetates, polycarboxylates., citrates, water-soluble phosphates such as tri-polyphosphate and sodium ortho- and pyro-phosphates, silicates, and mixtures thereof. Metal ion sequestrants include all of the above, plus materials like ethylenediaminetetraacetate, the amino-polyphos-phonates and phosphates (DEQUEST*)and a wide variety of other poly-functional organic acids and salts too numerous to mention in detail here. See US-A-3.579.454 for typical examples of the use of such materials in various cleaning compositions. In general, the builder/sequestrant will comprise 0.5% to 15% of the composition. Citrate is one of the most preferred builders since it is readily soluble in the aqueous phase of heavy-duty liquid detergent compositions. Such ingredients are also useful in hard-surface cleaners.

A source of magnesium ions can be used in the compositions, for the reasons stated hereinabove. Besides magnesium hydroxide, water-soluble salts such as magnesium chloride, acetate, sulfate, and the like, can be used.

The laundry compositions herein also preferably contain enzymes to enhance their through-the-wash cleaning performance on a variety of soils and stains. Amylase and protease enzymes suitable for use in detergents are well-known *Trade Mark in the art and in commercially available liquid and granular detergents. Commercial detersive enzymes (preferably a mixture of amylase and protease) are typically used at levels of 0.001% to 2%, and higher, in the present compositions. Ingredients such as propane diol and/or formate and calcium can be added to help stabilize the enzymes in well-known fashion, according to the desires of the formulator.

Moreover, the compositions herein can contain, in addition to ingredients already mentioned, various other optional ingredients typically used in commercial products to provide aesthetic or additional product performance benefits.

Typical ingredients include perfumes, dyes, optical brighteners, soil suspending agents, hydrotropes and gel-control agents, freeze-thaw stabilizers, bactericides preservatives, suds control agents and the like at levels of 0.1-15% Water or water-alcohol (e.g., ethanol, isopropanol, etc.) mixtures are used as the carrier vehicle, and alkylated polysaccharides can be used to increase the stability and performance characteristics of the compositions.

The compositions herein are in liquid form, which can be prepared by simply blending the essential and optional ingredients in the aqueous carrier. Microemulsion stability can be estimated visually by watching for phase separation, or can be monitored more quantitatively by standard turbido-metric techniques.

In one process aspect, the compositions can be used to pre-treat soiled fabrics by rubbing a few milliliters of the composition directly onto and into the soiled area, followed by laundering, in standard fashion. In a through-the-wash mode, the compositions are typically used at a concentration of at least 500 ppm, preferably 0.1% to 1.5% in an aqueous laundry bath at pH 6.5 and above to launder fabrics. The laundering can be carried out over the range from 5°C to the boil, with excellent results.

For use on hard surfaces, as rug cleaners, and as gene-ral-purpose cleaners, the compositions are diluted with water, or used full-strength, all in standard fashion.

The following examples describe a variety of formulations which can be prepared in the manner of the present invention. The examples are given by way of illustration and are not intended to be limiting of the scope of the invention. In the polyamine-containing formulations listed, the terms "x" and "y" are stated in parentheses to designate the degree of polymerization and degree of alkoxylation of the polyamine.

I For some "polyamines", the designation R is also included, thereby denoting a quaternarized polyamine. For such quaternarized materials, the resulting anion X~ is of no consequence to cleaning performance, and is not designated.

Heavy-Duty Liquid Detergents Special attention is directed to highly preferred formulations which are particularly useful as heavy duty liquid detergents that are suitable for laundering all manner of fabrics in a typical home laundering operation. The heavy duty liquid detergents disclosed hereinafter are formulated with a variety of detersive ingredients to provide excellent cleaning of a wide variety soils and stains, with particularly noteworthy benefits with regard to cosmetic and dirty motor oil stains.

It is to be understood that the following formulations are in the form of oil-in-water emulsions (wherein the solvent is considered the "oil" phase) and'are substantially clear, homogeneous, stable microemulsions. Surprisingly, when used in a pre-treatment mode, the oil-in-water micro-emulsions herein are comparable in grease-cutting performance to water-in-oil emulsions, which have much higher concentrations of solvent. The compositions also exhibit excellent whiteness maintenance on cotton fabrics, apparently because the solvent reduces fatty acid soap build-up on fabric surfaces. These performance advantages are particularly noticeable after multi-cycle washings.

EXAMPLE I INGREDIENT PARTS BY WEIGHT Ethanol 3.0 Potassium hydroxide (50% in water) 10.0 Alkyl (Cjl g) benzene sulphonic acid 11.0 Alkyl (C14^15) ethoxylate (E07) 15.0 Potassium citrate monhydrate (63,5% in water) 4.8 Dequest* 2060 S (Trade Mark) 1.2 Sodium formate (40% in water) 2.5 Ca++ as CaCl2 6^0 60 ppm Orange Terpenes 10.0 Laurie / myristic -aci-d 06O/4G) 12.54 Oleic acid 2.5 Maxatase (Trade Mark) enzyme 0.71 «til Termamyl (Trade Mark) enzyme 0.10 FWA 0.23 Perfume 0.5 Dye 20 ppm Water to 100 Product pH 7.5 * Diethylene triamine pentanethylene phosphonic acid (Monsanto) ** KNGS, supplier *3NOVO, supplier The above composition is prepared by blending the indicated ingredients to provide a clear, stable microemulsion. In laundry tests, particularly with a pre-treatment step, the composition gives excellent performance on a wide variety of stains, especially cosmetics and dirty motor oil. 16 EXAMPLE II The composition of Example I is modified slightly by using 0.6 parts by weight of magnesium hydroxide as replacement for 2 parts of the 50 % KOH and adjusting pH to 7.5 . The resulting product is a clear, stable, homogeneous microemulsion.

EXAMPLE III The composition of Example I and II are each modified by the addition of 1.5 parts by weight of tetraethylene pentamine ethoxylated with an average of 15 moles of ethylene oxide per nitrogen atom. The resulting composition is a clear, stable, homogeneous microemulsion at pH's above 6.9.

As another example, any of the foregoing compositions may be modified by replacing the orange terpene solvent by a mixture of deodorized paraffin oil(iso-C^Q-Cj2#7.5% of the total composition) and orange terpenes (2.5 % of total composition). This change in the solvent component in no way detracts from the performance attributes of the compositions, but allows the perfumer more latitude for introducing non-citrus perfume notes. Anionic optical brightener (0.01-0.5 %) may be added, as desired. 17 SOLVENT SELECTION As disclosed hereinabove, final selection of the solvent system for use in the present compositions will be dependent upon soil type and load, aesthetics (odour) etc. However, 5 a number of criteria can be used to guide this selection.

For example, the solvent should be substantially water immiscible; and, it should of course be capable of solubi-lizing a broad range of problem greasy soils. In this latter respect thermodynamic solubility parameters (Hansen Parameters) 10 are useful in making the solvent selection.

Any solvent can be described by the Hansen Parameters £&' Sp' cfh: By proceeding in this way, those solvents giving best removal of each problem greasy stain can be identified, and thereby the range of each Hansen Parameter required for optimum removal of that particular stain can be assessed. Thus, for 30 each stain a map of Hansen Parameters can be developed, and solvent/solvent combinations can be selected on this basis to give the target performance profile.

Although not intended to be limiting of the present invention, the above technique indicates that 35 solvent/solvent compositions with Hansen Parameters in the 18 range 6^ [14*3 to 18.4 (J/cm^)1^=7 to 9 (cal/cm3)1''2], «h[0 to 14.3(J/cm3)1/2=0 to 7 (cal/cm3)1/2], 6p[0 to 8.2 (J/cm3) 1/'2=0 to 4 (cal/cm3) , are key for formulating ndcxoemulsions with superior greasy stain removal performance. The solvent combination can be targeted against particular greasy stains, such as motor oil, where the optimum Hansen Parameter range is 6^[14.3 to 18.4 (J/cm3) */2=7 to 9 (cal/cm3)1/2], 6h [0 to 8.2 (J/cm3)1/2=0 to 4 (cal/cm3)1/2], 6 [0 to 6.1 (J/cm3)1^2^ to 3 (cal/cm3)1^2 or marker P 3 1/2 ink, where the optimum range is 6^ [14.3 to 18.4 (J/cm ) =7 to 9 (cal/cm3)1/2], «h [4.1 to 22.5 (J/cm3)1/2=2 to 11 (cal/cm3)1/2], 6 [4.1 to 14.3 (J/cm3)1/2=2 to 7 (cal/cm3)1/2 ], or targeted more broadly against mixed stains by selecting an intermediate point in the range of Hansen Parameters.

Preferred solvents and solvent mixtures herein, especially: orange terpenes (d-limonene) ,paraf fins (especially iso-CjQ-Cjj);cyclohexane; kerosene; orange terpene/benzyl alcohol; (60/40), n-paraffins (C12_15) / hexanol (50/50) fall within the Hansen Parameters, as stated. 2o Any of the foregoing examples may 7>e modified by replacing the solvents listed with the foregoing, especially by mixtures of terpenes or paraffin oil with benzyl alcohol' n-hexanol or 1-butanol. Preferred pH's for the heavy-duty detergents are 6.6-7.3.

Product "as is" pH is measured at ambient (23°C) temperature using a commercial pH meter. The electrode is immersed in the product and the meter is allowed to stabilize before reading. id The following examples relate to compositions within the scope of this invention with solvents that are particularly suitable in industrial, heavy-duty laundry and cleaning plants, and the like. It will be appreciated by the formulator that some of the solvents employed in such compositions may be unsuitable for general home use, due to malodors, potential for skin irritation, low flash points, and the like. However, such compositions are entirely suitable for use under properly controlled conditions by professional operators who take such matters into consideration. In Examples IV-VIII, the pH is adjusted in all compositions with magnesium hydroxide, as indicated. All the other ingredients are listed as parts by weight.

TV "V VI VII vm Stoddard solvent 100 Trichloroethylene -10 Naphtha - - 30 Petroleum Ether (b.p. 80-85°C) - - - 60 100 Mineral spirits 20 Benzyl alcohol - 100 Butyl carbitol (T.M.) - Polyamine (A-F*) 5(A) 10(B) 15(C) 100(D) 20(E) Water 100 100 200 100 250 Coconut fatty acids 20 20 25 60 100 Cl2 alkyl benzene sulfonic acid 50 5 - 10 C. - .alcohol ethaxylate (EQftvg 9) 50 Cq alkyl phenol (ethoxylated B0 tog 6) - 2 10 100 10 Mg (OH) pH shown 7.0 7.1 7.5 _ 7.7 * Polyamines A-F used in Exanples IV-VIII have disclosed hereinbefore and aze as follows: the general formulae A x = 2;y = 2;R = ethylene ; alkoxy = ethoxy B x = 20;y = 30; R = propylene ; alkoxy = propaxy C x = 3;y = 15;R = ethylene ; alkoxy = ethoxy ; R' = butyl D x = 5;y = 9;R = butylene ; alkoxy = butaxy 5 E x = 20; y = 10; R = hexylene ; alkoxy = ethoxy; R' : dodecyl 21 As can be seen from the foregoing, the present invention encompasses a variety of formulations'in the form of stable, solvent-containing emulsions. A superior heavy duty liquid detergent composition can also be prepared using a solvent 5 system comprising diethyl phthalate (preferred) or dibutyl phthalate in combination with the terpenes (preferably, orange terpene) or dipentene, or paraffin oils, or (most preferably) mixtures thereof. The following is a representative example of such a composition.

EXAMPLE IX Ingredient Parts by weight Polyamine |x=5;y=15) 1.5 Potassium Hydroxide (50 % Aq.) 8.0 Ethanol 3.0 cn 8 Alkyx Benzene Sulphonic Acid 11.0 C14/15 Ethoxylate (E0 7) 15.0 Potassium Citrate (63.5 Aq.) 2.4 Deodorized Paraffin Oil (iso-C^) 7.5 Orange Terpene 2.5 Dibutyl phthalate 3.0 Lauric/Myristic Acids (60/40) 12.5 Enzymes (per Ex. X) 1.0 Water and minors with pH adjusted with Mg (OH)~ to 7.3 z to 100 In Example IX, the dibutyl phth&late can be replaced by an equivalent amount of diethyl phthalate. 22 It will be appreciated that many of the foregoing compositions comprising the terpene hydrocarbons will necessarily have a rather strong citrus odor that may not be entirely acceptable to all formulators of such compositions.

It has now been> discovered that the Cg-Cg alkyl aromatic solvents, especially the C^-Cg alkyl benzenes, preferably octyl benzene, exhibit excellent grease-removal properties and have a low, pleasant odor, Likewise, the olefin solvents having a boiling point of at least about 1C0°C, espe-10 cially alpha-olefins, preferably JL-decene or 1-dodecene, are excellent grease-removal solvents. Also, the iso-paraffins (especially chain lengths) are noteworthy for their low odor and high grease-removal characteristics.

The cxambination of the aforesaid alkyl-aromatic or paraffin or 15 olefin solvents with polar liquids such as benzyl alcohol, n-hexanol, Butyl Carbitol (Trade Mark; 2-(2-butoxyethoxy) ethanol) or the phthalic acid esters constitute additional examples of preferred non-polar/polar solvents that are preferred for use in the practice of this invention. 20 The following additional examples further illustrate oil-in-water microemulsions. In Example XIII, the use of the quaternary ammonium compound to adjust the pH of the formulation to a pH just barely below neutrality contributes importantly to product performance while maintaining long-25 term microemulsion stability. •9 I \ 33 EXAMPLE X Ingredient C11 8 Alkyl benzene sulphonic acid C14/15 A^kyl ethoxylate (EO 7) Coconut fatty acid (broad cut) Oleic acid Monomethyl ethanolajnine 1-Decene Ethanol (95%) Dequest (50%)1 Formic acid Kj citrate . HjO (63.5% in H20) CaCl. 2K20 Maxatase enzyme (.protease) Termamy1 enzyme (amylase) 2 Ethoxylated polyamine Perfume/optional brightener/dye Nater Product pH % By Weight 10.0 .9 18.2 2.3 .8 9.1 2.7 1.09 Q .18 4.4 0.05 0.73 0.10 1.73 0.5 Balance 6.6 1. Diethylene triamine pentamethylenephosphonic acid 2. Tetraethylene pentamine 105 EO units/molecule The composition of Example X is a stable, oil-in-water 'microemulsion suitable for use as a laundry detergent.

EXAMPLE XI The composition of Example X. is modified by replacing the 1-Decene by the same amount (9.1% total formulation) of n-octyl benzene. Product pK "as; is" ; 6.6. 24 EXAMPLE XII The composition of Example. X is modified by replacing the 1-Decene by any of the following solvent mixtures (percentages of total formulation being specified in parentheses): 5 1-Decene (6.1%)/Dlethylphthalate (3.0%); 1-Dodecene (7.3%)/ Benzyl alcohol (1.8%); n-octyl benzene (6.2%)/Diethyl phthalate (2.9%); n-octyl benzene (6.0%)/ Butyl carbitol (3.1%). Product pH's as is : 6,6, EXAMPLE XIII The compositions of Examples X, XI, and XII are modified by adding sufficient dioctyldimethyl ammonium chloride to adjust the "as is" pH of the compositions from 6.6 to 6.94. The resulting compositions exhibit exceptionally good fabric cleaning and whiteness maintenance.

It is to be understood that the preferred compositions of Examples X-XIII are in the form of true oil-in-water microemulsions. On diluting with water, the compositions appear hazy. In contrast, water-in-oil emulsions tend to gel on dilution, whereas micellar oil-in-water compositions 20 remain clear on dilution.

Example XIII illustrates the use of a nitrogen-functional ingredient (the quaternary) to adjust product pH. Other such pH adjusting agent? include the following (product pH being indicated in parentheses): coconutalkyldiethanol 25 amine (6,65); coconutdimethyl amine (6,75); trioctylamine (7,0) y cyclohexylamfcne (.7,5); cpconutalkyl trimethylammonium chloride (6,66); coconutalkyl d&nethyiamine oxide (6.70); dicoconutaXkyl d&Qethylammon£um chloride (6,84); coconut-alky 1 benzyl dimethylaramoniym chJ-Qjride (6,84); dihexyl di-30 methylajmnonium chloride (.6,89); and dioctyl methyl amine oxide (> 7 est.). $uch n£trogerv~functlonal materials are used at levels from 0.5-5% in the compositions to adjust pH. and importantly contribute to cleaning and whiteness maintenance of laundered fabrics. Cyclohexyl amine (1-5%) is preferred for. this use.

Another preferred olefin solvent herein by virtue of its relatively low odor is the so-called "P-4" polymer, available from a number of petrochemical suppliers to the detergent industry as a raw material for branched alkyl t benzene. P-4 is an isomer mix of the condensation product of 4-moles of propylene, i.e., C12 branched olefins. P-4 is non-polar, and is preferably used in combination with a polar solvent such as benzyl alcohol, diethylphthalate. Butyl Carbitol, or the like.

Other useful polar solvents herein besides the "Carbitols" (2-(2-alkoxyethoxy)ethanols) include the "Cellosolves" (Trade Mark), e.g. 2-alkoxyl alkanols such as 2-butoxyethanol; c(9-c12 alk;yl alcohols, such as dodecanol, phenethyl alcohol, and the diglycolether acetates, and the like.

EXAMPLE XIV A preferred composition by virtue of its low odor qualities and compatibility with polethylene containers is prepared by replacing the 1-decene of Example XI with a solvent mixture which comprises (as percent total composition) 6% diethylphthalate/2% iso-paraffin liquid (C10~C12)/2% orange terpene.

Importantly, all microemulsion compositions herein do not affect high density polyethylene and thus can be packaged in high density polyethylene bottles. In contrast, many solvent-containing cleaners that are not in true microemulsion form must be packaged in the more expensive metal cans or polyvinylchloride bottles. 26 EXAMPLE XV The following are further examples of grease-removal solvent mixtures of polar and non-polar solvents for use herein.

. Composition Inaredient Percent A Octyl benzene 70V Diethyl phthalate % B 1-Decene 70% Diethyl phthalate.

% C Octyl benzene 80% Benzyl alcohol % D n-Octyl benzene 90% Butyl carbitol % E 1-Decene 65% Dibutyl phthalate % F n-Octyl benzene % 1-Decene 40% Benzyl alcohol % Butyl carbitol % G 1-Decene 80% n-Hexanol % H 1-Decene 60% Diethyl phthalate 40% I 1-Dodecene 80% Hexyl cellosolve % J Mixed 1:1 nonyl/hexyl benzene % 2-Dodecene % Dimethyl phthalate % In a preferred method of use aspect, the compositions 30 are used in an aqueous laundering liquor( preferably at a liquor pH of 6.5-8.0 measured as 1% of composition in water) to launder fabrics. Excellent cleaning is attained by agitating fabrics in such liquors at this in-use pH range. % 87 EXAMPLE XVI A highly preferred liquid laundry detergent by virtue of the low odor properties of its grease renoval solvent system, its stability in microemulsion form, and its 5 enzymatic cleaning activity (by virtue of its pH) is as follows.

Ingredient Parts bv Weight Alkyl(C.. _)benzene sulfonic acid 11.0 11 fO Alkyl(Clfl/15)ethoxylate (E07) 12.0 Topped whole cut coconut fatty acid (1) 20.5 C10-ll *s°Paraffins Diethyl phthalate 6.0 Cyclohexylamine 2.0 Honomethyl ethanolamine (2) 4.3 Potassium citrate monohydrate (63.5% in water) 2.4 Dequest 2060 S 1.7 Ethoxylated polyamine (x=5. y»15) 1.5 Ethanol 3.0 2o Potassium hydroxide (50% in water) (2) 3.0 Formic acid 0.2 CaCl2 2H20 0.05 Optical brightener (anionic) 0.18 Haxatase enzyme (3) 0.71 Termamyl 300L enzyme (4) 0.10 Dye 20 ppm Perfume 0.5 Water up to 110 parts Product pH 6.9 (1) Chain length mixture: Ciq(5%) Ci2(55%) Ci4(22%) C18(2%) oleic(10%) (2) To adjust pH to 6.6 (3) From KNGS (4) From NOVO 28 The composition of Example XVI is used in an aqueous laundry bath at a concentration of lOOial/lO liters and provides an in-use pH of about 7,2 (varies with water hardness).

The aost highly preferred cleaning solvent mixtures of paraffins, especially iso-C1Q 12 (most preferably iso-C10) paraffin hydrocarbons and diethyl phthalate (or. less preferred, dibutyl phthalate) function exceptionally well in cleaning fabrics, both in a 10 pre-treatment and through-the-wash mode. These particular solvents, formulated at a ratio of 5:1 to 1:5. are especially advantageous due to their exceptionally low odor. Mixtures of these solvents with cyclohexylamine (ratio solvent mix to cyclohexyl amine 10:1 to 1:10. 15 preferably 5:1 to 2:1) provide homogeneous liquid compositions of the oil-in-water microemulsion type that are preferred for all manner of cleaning operations where greasy stain removal is a consideration.

Besides their excellent cleaning performance, the 20 microemulsion compositions of this invention are noteworthy for their mildness to skin. This unexpected benefit in solvent-containing compositions allows the compositions to be used in hand-washing of fine fabrics, china, glassware, and the like. 29

Claims (10)

CLAIMS'.

1. A liquid detergent composition comprising an aqueous carrier, from 10% to 40% by weight of non-soap detersive surfactant, and from 5% to 20% by weight of grease-removal solvent comprising a non-polar solvent component selected from terpene and terpenoids, paraffins, halogenated hydrocarbons, Cg-Cg alkyl aromatics, liquid olefins and mixtures thereof, the composition also comprising from 5% to 30% by weight of c12~ci8 fatty acid or soap thereof and a microemulsion stabilizer, the stabilizer being a water-soluble high ionic strength ingredient selected from formate, sulfate or citrate, an ingredient soluble in the non-polar solvent and having an HLB of from 2-5, a nitrogen-functional compound, or a mixture thereof, wherein the composition has a pH of from 6.5 to 8.0 and is in the form of a stable oil-in-water microemulsion.

2. A composition according to Claim 1, wherein the non-soap detersive surfactant is selected from c9~c18 alkyl benzene sulfonates, paraffin sulfonates, a-sulfonate of fatty acids, alkyl sulfates, and ethoxylated alcohols and alkyl phenols having 5 to 17 ethylene oxide groups, and mixtures thereof.

3. A composition according to Claim 1 or 2, wherein the solvent comprises terpenes, paraffin oil, Cg-Cg alkyl aromatics, liquid olefins, or mixtures thereof, or mixtures of terpenes, paraffin oils, Cg-Cg alkyl aromatics or olefins, with benzyl alcohol, C4~C12 alcohols, phthalic acid esters, 2-(2-alkoxyethoxy) ethanols or 2-alkoxyalkanols.

4. A composition according to Claim 3, wherein the solvent is a mixture of: (a) a non-polar solvent selected from terpenes, iso-C10-C12 paraffin oils, c6"cg alley 1 benzenes or liquid olefins; and (b) a polar solvent selected from benzyl alcohol, diethylphthalate, dibutylphthalate or 2-(2-butoxy-ethoxy)-ethanol at a weight ratio (a) to (b) of 10:1 to 1:10.

5. A composition according to any one of Claims 1 to 4, wherein the fatty acid or soap is a mixture of lauric and myristic fatty acids or soaps, coconut alkyl fatty acid or fatty soap mixture, or mixtures of palm and coconut fatty acids or soaps.

6. A composition according to any one of Claims 1 to 5 formulated at a pH of 6.6 to 7.3.

7. A composition according to any one of Claims 1 to 6 packaged in a high density polyethylene container.

8. A composition according to Claim 4, which comprises a mixture of iso-C1Q-C12 paraffin and diethyl phthalate or dibutyl phthalate at a weight ratio of paraffin:phthalate of 5:1 to 1:5.

9. A composition according to claim 8 wherein the nitrogen-functional compound is cyclohexylamine.

10. A liquid detergent composition according to Claim 1, substantially as hereinbefore described and exemplified. F. R. KELLY & CO., AGENTS FOR THE APPLICANTS.