IES960181A2 - Production method - Google Patents
Production methodInfo
- Publication number
- IES960181A2 IES960181A2 IES960181A IES960181A2 IE S960181 A2 IES960181 A2 IE S960181A2 IE S960181 A IES960181 A IE S960181A IE S960181 A2 IES960181 A2 IE S960181A2
- Authority
- IE
- Ireland
- Prior art keywords
- cellulosic material
- grinder
- classifier
- drive
- coarse
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims abstract description 56
- 238000000034 method Methods 0.000 claims description 15
- 239000000546 pharmaceutical excipient Substances 0.000 claims description 13
- 239000001913 cellulose Substances 0.000 claims description 11
- 229920002678 cellulose Polymers 0.000 claims description 11
- 238000004064 recycling Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 2
- 229940124531 pharmaceutical excipient Drugs 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/205—Polysaccharides, e.g. alginate, gums; Cyclodextrin
- A61K9/2054—Cellulose; Cellulose derivatives, e.g. hydroxypropyl methylcellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
- C08L1/26—Cellulose ethers
- C08L1/28—Alkyl ethers
- C08L1/286—Alkyl ethers substituted with acid radicals, e.g. carboxymethyl cellulose [CMC]
Landscapes
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
Coarse cellulosic material is delivered into a feed hopper 1 having an outlet fitted with a rotary valve 2. The coarse material is blown to a grinder 10 and classifier 11. The grinder 10 has a drive unit with a power load monitor 12 fitted with a controller 13. The classifier 11 is driven by a variable speed drive unit 15 which is also controlled by the controller 13. A fan 20 with a variable speed drive unit 21 draws ground and classified cellulosic material into a receiving bin 23 for separation in a separator screen unit 30. The operating speed of the fan 20 and the operating conditions of the grinder 10 and classifier 11 are controlled to optimise the processing of the cellulosic material. <Fig.1>
Description
Introduction
The specifications for cellulose based excipients, particularly pharmaceutical excipients, are high in order to comply with processing and regulatory requirements. Such cellulose products generally have a high value, however, there is a need to optimise the processing method to minimise losses and to provide a range of such cellulose-based products which meet these requirements.
Statements of Invention
According to the invention, there is provided a method for producing cellulose-based excipients comprising the steps of:setting a desired operating load on a grinder;
delivering coarse cellulosic material from a feed hopper to the grinder;
grinding the coarse cellulosic material;
classifying the ground cellulosic material in a grinder having a classifier drive unit;
controlling the classifier drive unit in accordance with the operating load on the grinder;
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96018 1
- 2 drawing the ground and classified cellulosic material into a grinder receiving bin;
delivering the ground and classified cellulosic material to a separator;
separating the classified cellulosic material into cellulosic material of a desired size and oversize material;
delivering the cellulosic material of desired size into a holding bin; and packing the cellulosic material from the holding bin.
In one embodiment of the invention, the ground and classified material is drawn into the grinder receiving bin by a fan having a variable speed drive and the method includes the step, prior to delivery of the coarse cellulosic material to the grinder, of setting the speed of the fan drive to a desired speed matched to the coarse cellulosic material.
Preferably, the method includes the step of delivering the oversize cellulosic material from the separator to the feed hopper for recycling.
In one embodiment of the invention, the operating load on the grinder drive is sensed by sensing the operating power of the grinder drive, the classifier drive unit is a variable speed drive and the classifier drive unit is controlled by varying the drive speed of the classifier in accordance with the operating power of the grinder drive.
9601814
In a preferred arrangement, a rotary air valve is provided at the feed hopper outlet and the coarse cellulosic material is delivered from the feed hopper to the grinder by a blower unit.
Preferably, the method includes the step of de-bagging coarse cellulosic materials into the feed hopper.
Detailed Description of the Invention
The invention will be more clearly understood from the following description thereof given by way of example only with reference to the accompanying drawing which is a schematic diagram illustrating the method for producing cellulose-based pharmaceutical excipients according to the invention.
Referring to the drawing, there is illustrated a method for producing cellulose-based excipients and in this case pharmaceutical excipients such as carboxymethylcellulose and the like. The method is in this case used in the production of three different types of cellulose-based excipients. These may be a blend of different excipients. Equivalent equipment used in processing different cellulosic materials are illustrated in some cases for clarity as separate items but are assigned the same reference numerals.
In the method of the invention, coarse cellulosic material is delivered into a feed hopper 1 having an outlet fitted in this case with a fixed speed rotary valve 2. The coarse cellulosic material is blown by a blower unit 3 along a common supply line 4 to a grinder/classifier unit 5. The grinder/classifier unit 5 comprises a grinder 10 and a classifier 11. The grinder 10 has a drive unit with an associated power load, in this case, operating amps
960 18 1
- 4 monitor 12 fitted with a controller 13. The classifier 11 is driven by a variable speed drive unit 15, the operation of which is controlled by the controller 13.
A fan 20 fitted with a variable speed drive unit 21 draws ground and classified cellulosic material along a delivery line 22 to a grinder receiving bin 23. Air is exhausted through a plurality of air filter socks 25. The receiving bin 23 has an outlet fitted with a rotary valve 27 through which the ground and classified cellulosic material is delivered to a separator screen unit 30. The screen unit may have any size of aperture fitted to achieve separation into a desired size fraction and oversize. The desired size fraction is delivered through a rotary valve by a blower unit 32 along an output line 35. The oversize material is recovered and delivered along a recycling line 38 to the feed hopper 1. In some cases, the cellulosic material with the desired size distribution is delivered into a silo 40 and collected in a holding bin 41 available for packaging on demand. In another case, the cellulosic material is blended for improved consistency in a blender unit 45 fitted with a blending screw prior to delivery to a silo 40.
In the method of the invention, cellulose-based excipients are produced by first setting, using the variable speed drive unit 21, an operating speed for the fan 20 matched to the cellulosic material being processed. A desired operating load on the grinder 10 is then set using the amp sensing unit 12 linked to the controller 13 for controlling the speed control unit 15 of the classifier 11. The fan 20 and blower unit 3 are operated to release the valve 2, allowing coarse cellulosic material to be delivered along the feed line 4 to the grinder 10. The coarse cellulosic material is ground in the grinder 10 and then classified in the classifier 11. The drive unit 15
960181 of the classifier 11 is controlled in accordance with the operating load on the grinder 10. The fan 20 draws the ground and classified cellulosic material into the grinder receiving bin 23. On operation of the rotary valve 27, the cellulosic material is delivered to the separator unit 30 where the cellulosic material is separated into cellulosic material of a desired size and oversize material which is recycled to the feed hopper 1.
The invention provides an optimised process for producing 10 not only one but several different cellulose-based excipients, particularly pharmaceutical excipients. The particle size range of the cellulosic material is consistent and a wider range, particularly fine grades, of particle sizes may be produced. As any oversize material is recycled, the yield is optimised. The throughput of cellulosic material is maximised as the residence time in the grinder/classifier unit is optimised. The invention also provides a method of production of cellulosic material in which the energy requirement is optimised.
The invention is not limited to the embodiments hereinbefore described which may be varied in detail.
Claims (5)
- I. A method for producing cellulose-based excipients comprising the steps of :setting a desired operating load on a grinder; 5 delivering coarse cellulosic material from a feed hopper to the grinder; grinding the coarse cellulosic material; classifying the ground cellulosic material in a grinder having a classifier drive unit; 10 controlling the classifier drive unit in accordance with the operating load on the grinder; drawing the ground and classified cellulosic material into a grinder receiving bin; 15 delivering the ground and classified cellulosic material to a separator; separating the classified cellulosic material into cellulosic material of a desired size and oversize material; 20 delivering the cellulosic material of desired size into a holding bin; and packing the cellulosic material from the holding bin. »>Η· 1® 1 - 7
- 2. . A method as claimed in claim 1 wherein the ground and classified material is drawn into the grinder receiving bin by a fan having a variable speed drive and the method includes the step, prior to delivery of the coarse cellulosic material to the grinder, of setting the speed of the fan drive to a desired speed matched to the coarse cellulosic material, preferably the method includes the step of delivering the oversize cellulosic material from the separator to the feed hopper for recycling.
- 3. A method as claimed in any preceding claim wherein the operating load on the grinder drive is sensed by sensing the operating power of the grinder drive, the classifier drive unit is a variable speed drive and the classifier drive unit is controlled by varying the drive speed of the classifier in accordance with the operating power of the grinder drive.
- 4. A method as claimed in any preceding claim wherein a rotary air valve is provided at the feed hopper outlet and the coarse cellulosic material is delivered from the feed hopper to the grinder by a blower unit, preferably the method includes the step of de-bagging one or more coarse cellulosic materials into the feed hopper.
- 5. Cellulose-based excipients whenever produced by a method as claimed in any preceding claim.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IES960181 IES68057B2 (en) | 1996-02-29 | 1996-02-29 | Production method |
| GB9604564A GB2310856A (en) | 1996-02-29 | 1996-03-04 | Producing cellulose-based excipient |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IES960181 IES68057B2 (en) | 1996-02-29 | 1996-02-29 | Production method |
| GB9604564A GB2310856A (en) | 1996-02-29 | 1996-03-04 | Producing cellulose-based excipient |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| IES960181A2 true IES960181A2 (en) | 1996-05-15 |
| IES68057B2 IES68057B2 (en) | 1996-05-15 |
Family
ID=26308857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| IES960181 IES68057B2 (en) | 1996-02-29 | 1996-02-29 | Production method |
Country Status (2)
| Country | Link |
|---|---|
| GB (1) | GB2310856A (en) |
| IE (1) | IES68057B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213855042U (en) * | 2020-11-10 | 2021-08-03 | 苏州纳昇源新材料科技有限公司 | A kind of crushing device for nanocellulose preparation |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1514788A (en) * | 1974-12-13 | 1978-06-21 | Hoechst Ag | Grinding method for cellulose |
-
1996
- 1996-02-29 IE IES960181 patent/IES68057B2/en not_active IP Right Cessation
- 1996-03-04 GB GB9604564A patent/GB2310856A/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| GB2310856A (en) | 1997-09-10 |
| GB9604564D0 (en) | 1996-05-01 |
| IES68057B2 (en) | 1996-05-15 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MK9A | Patent expired |