JP2000202984A - Wiping device for intaglio printing press - Google Patents
Wiping device for intaglio printing pressInfo
- Publication number
- JP2000202984A JP2000202984A JP11008577A JP857799A JP2000202984A JP 2000202984 A JP2000202984 A JP 2000202984A JP 11008577 A JP11008577 A JP 11008577A JP 857799 A JP857799 A JP 857799A JP 2000202984 A JP2000202984 A JP 2000202984A
- Authority
- JP
- Japan
- Prior art keywords
- cleaning
- wiping
- cleaning liquid
- intaglio printing
- printing press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Printing Methods (AREA)
- Rotary Presses (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
(57)【要約】
【課題】 凹版印刷機のワイピングローラの余剰インキ
を迅速、且つ、確実に除去するとともに、洗浄液の泡発
生を防止し、洗浄液の洗浄力の劣化を防止し、ローラの
発熱を抑制し、長時間にわたって良好な印刷物を得るこ
とと高速印刷を可能とし、併せてオペレータの負担軽減
を図る。
【解決手段】 本発明は凹版印刷機のワイピング装置で
あって、ワイピングローラ11と、第1の洗浄部材3
と、第2の洗浄部材4と、仕上げブレード10と、各洗
浄部材から流れ落ちた洗浄液を回収し、各洗浄部材に再
循環させる洗浄液循環管理槽15とから構成され、第1
の洗浄部材3は、ローラ11上の最上流に配置され、層
流状態で面を流れるように落ち、第2の洗浄部材4は、
第1の洗浄部材3の下部に配置され、最下流部にある仕
上げブレード10で掻き取られ、最下段に設置された洗
浄液循環管理槽15により洗浄サイクルを可能にする。
PROBLEM TO BE SOLVED: To quickly and reliably remove surplus ink from a wiping roller of an intaglio printing press, prevent foaming of a cleaning liquid, prevent deterioration of the cleaning power of the cleaning liquid, and generate heat of the roller. To obtain good printed matter and high-speed printing for a long time, and to reduce the burden on the operator. The present invention relates to a wiping device for an intaglio printing press, comprising a wiping roller (11) and a first cleaning member (3).
A cleaning liquid circulation management tank 15 that collects the cleaning liquid flowing down from each cleaning member and recirculates the cleaning liquid to each cleaning member.
Cleaning member 3 is arranged at the uppermost stream on the roller 11 and falls so as to flow on the surface in a laminar flow state, and the second cleaning member 4
The cleaning cycle is enabled by a cleaning liquid circulation management tank 15 arranged at the lowermost stage and disposed below the first cleaning member 3 and scraped off by the finishing blade 10 at the lowermost stage.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、凹版印刷機のワイ
ピング装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wiping device for an intaglio printing press.
【0002】[0002]
【従来の技術】一般に、従来凹版印刷機のワイピング装
置は、図4に示すように版面上のインキを拭い取る樹脂
製ワイピングローラ11と、このワイピングローラ11
上に付着したインキを溶解・分散させるための洗浄液1
4を満たした浸堰型洗浄槽と称される洗浄槽1と、この
ワイピングローラ11に接触して機械的にインキを取り
除く機能を有する複数個のブラシ群13から構成される
部材及び/又はこのブラシ群13の上にインキの抜けを
阻害しない開き目を有し、かつ柔軟性がある合成繊維製
のタワシ5を載せてワイピングローラ11と面接触させ
る部材と、この部材の下流側に位置してワイピングロー
ラ上に残存する洗浄液を拭い取る鋼製の仕上げブレード
10から構成され、図示しない印刷部にて紙に印刷(絵
柄)が施される。2. Description of the Related Art Generally, a conventional wiping device of an intaglio printing press comprises a resin wiping roller 11 for wiping ink on a plate surface, as shown in FIG.
Cleaning liquid 1 for dissolving and dispersing the ink adhering to it
A cleaning tank 1 called an immersion-type cleaning tank filled with a brush 4 and a plurality of brush groups 13 having a function of mechanically removing ink by contacting the wiping roller 11 and / or A member that has an opening that does not hinder the removal of ink and has a flexible synthetic fiber scrubber 5 placed on the brush group 13 and brought into surface contact with the wiping roller 11, and a member positioned downstream of the member. And a steel finishing blade 10 for wiping the cleaning liquid remaining on the wiping roller, and printing (pattern) is performed on paper by a printing unit (not shown).
【0003】前記従来の浸堰型ワイピング装置では、1
50枚/分未満の印刷速度において、洗浄液あるいは洗
浄用部材とワイピングローラが接触する時間が長く、ワ
イピングローラ表面に付着したインキを完全に溶解・分
散させることができ、また、インキを溶解・分散させた
後にローラ表面に残存する薄い洗浄液の薄膜層も仕上げ
ブレードにより取り除かれ、完全に清浄化されたローラ
が再び版面上のインキを拭い取るためのサイクルに入る
ことで、汚れのない凹版印刷物を印刷することが可能で
あった。In the conventional immersion type wiping device, 1
At a printing speed of less than 50 sheets / min, the contact time between the cleaning liquid or the cleaning member and the wiping roller is long, and the ink adhered to the surface of the wiping roller can be completely dissolved and dispersed, and the ink can be dissolved and dispersed. The thin cleaning liquid layer remaining on the roller surface after being removed is also removed by the finishing blade, and the completely cleaned roller again enters a cycle for wiping the ink on the plate surface, thereby removing the stained intaglio print. It was possible to print.
【0004】ところが、上述したような従来のワイピン
グ装置にあっては、洗浄液が新しいうちは拭い取られた
インキが効率的に洗浄液中に溶解・分散するが、印刷時
間の経過と共に洗浄液中のインキ濃度が高くなり、この
ためにインキの溶解・分散能力が低下し、洗浄用部材の
上部に位置するタワシに未溶解のインキが徐々に蓄積さ
れるようになる。そのため、連続印刷枚数が約3万枚以
上に達すると、ワイピングローラ上のインキが完全に拭
い取れず、わずかに残ったインキが印刷物に付着する
「拭き残り」と称される欠陥や、汚れた洗浄液が印刷物
に付着する「溶剤汚れ」と称される印刷欠陥が生じてい
た。このような事象が生じた場合、オペレータは印刷機
械を一旦停止させ、洗浄用部材を洗浄したり、洗浄液を
交換する等の措置を講じる必要があり、不稼働時間が増
加したり、また、この洗浄作業がオペレータにとって作
業服や手が汚れる好ましくない作業であるという問題が
あった。However, in the above-described conventional wiping apparatus, while the cleaning liquid is fresh, the wiped ink is efficiently dissolved and dispersed in the cleaning liquid. The density is increased, and the dissolving and dispersing ability of the ink is reduced, so that the undissolved ink gradually accumulates in the scourer located above the cleaning member. Therefore, when the number of continuous prints reaches about 30,000 or more, the ink on the wiping roller cannot be completely wiped off, and a small amount of the ink adheres to the printed matter, which is referred to as a “remaining wipe”. A printing defect called "solvent stain" in which the cleaning liquid adheres to the printed matter has occurred. When such an event occurs, the operator needs to temporarily stop the printing machine and take measures such as cleaning the cleaning member and changing the cleaning liquid, which increases the downtime and increases the downtime. There has been a problem that the washing operation is an unfavorable operation for the operator to stain the work clothes and hands.
【0005】一方、150枚/分以上の高速印刷になる
と、浸堰型洗浄槽に満たした洗浄液がワイピングローラ
の増速により、ワイピングローラ上に厚い洗浄膜圧層を
形成し、下流に位置する鋼製の仕上げブレードに衝撃と
なって現われ、このブレードを強く押し上げるため、ワ
イピングローラとブレードとの間にごくわずかな隙間が
生じて洗浄液を完全に除去できない現象が生じる。この
現象は「液上がり現象」と称されるが、ワイピングロー
ラ表面に洗浄液を残したまま次の版面の洗浄サイクルに
入ることから、版面内のインキを溶解して印刷物をにじ
ませたり、印刷用紙に洗浄液が付着したりするなど印刷
物の品質を著しく損ねることから、凹版印刷機の高速化
を阻害するという問題があった。On the other hand, when high-speed printing is performed at 150 sheets / min or more, the cleaning liquid filled in the immersion type cleaning tank forms a thick cleaning film pressure layer on the wiping roller due to an increase in the speed of the wiping roller and is located downstream. Appears as an impact on the steel finishing blade, which is strongly pushed up, so that a very small gap is generated between the wiping roller and the blade, and a phenomenon occurs in which the cleaning liquid cannot be completely removed. This phenomenon is called the "fluid rising phenomenon" .However, since the next cleaning cycle of the plate surface is entered with the cleaning liquid remaining on the surface of the wiping roller, the ink in the plate surface is dissolved to blur the printed matter, Since the quality of the printed matter is significantly impaired, for example, the cleaning liquid adheres to the paper, there is a problem that the speeding up of the intaglio printing press is hindered.
【0006】このような問題を解決するために、洗浄用
部材の下部からワイピングローラ11に向けて洗浄液を
噴射する洗浄仕組みと、噴射洗浄後にこのローラ表面に
残存する薄膜層の洗浄液を取り除くことができる洗浄液
回収装置16とから構成される、図5に示す非浸堰型ワ
イピング装置を開発した(特願平10-92249)が、インキ
の種類によっては版面上の余分なインキを拭い去るため
に版面とワイピングローラ間で高い押圧力を必要とし、
このことにより発生した摩擦熱がワイピングローラに伝
導し、その結果ワイピングローラが異常に膨張してワイ
ピングローラにかかる電力負荷が急激に増大して電源異
常を引き起こしたり、あるいは摩擦熱によりワイピング
ローラが軟化してその表面が焼付け損傷を起こすという
現象が生じた。In order to solve such a problem, a cleaning mechanism for spraying a cleaning liquid from below the cleaning member toward the wiping roller 11 and a cleaning liquid for the thin film layer remaining on the roller surface after the injection cleaning are removed. A non-wetting type wiping device shown in FIG. 5 has been developed (Japanese Patent Application No. 10-92249), which is composed of a cleaning liquid recovery device 16 which can be used to wipe off excess ink on the plate surface depending on the type of ink. High pressing force is required between the printing plate and the wiping roller,
As a result, the friction heat generated is transmitted to the wiping roller, and as a result, the wiping roller expands abnormally, and the power load on the wiping roller increases rapidly, causing a power failure, or the wiping roller softens due to the friction heat. As a result, there occurred a phenomenon that the surface caused baking damage.
【0007】この現象を回避するために、該装置におい
て洗浄用部材の下部からワイピングローラを冷却するに
十分な洗浄液を供給することは理論上可能であるが、所
要の洗浄液が膨大になるため、ワイピング槽の寸法の制
限や洗浄液の回収・循環装置が大型化し到底現実的でな
いことが分かった。In order to avoid this phenomenon, it is theoretically possible to supply a sufficient amount of cleaning liquid from the lower portion of the cleaning member to cool the wiping roller in the apparatus. However, since the required cleaning liquid becomes enormous, It was found that the size of the wiping tank was limited and the size of the cleaning liquid recovery / circulation device was too large to be practical.
【0008】[0008]
【発明が解決しようとする課題】本発明は、上述した従
来の問題を考慮してなされたものであり、その目的とす
るところは、ワイピングローラの回転方向入り側から、
洗浄液を連続的に供給する洗浄仕組みと、洗浄用部材の
下部からワイピングローラに向けて洗浄液を噴射する洗
浄仕組みと、噴射洗浄後にこのワイピングローラ表面に
残存する薄膜層の洗浄液を効果的に取り除くことができ
る補助装置と、汚れた洗浄液を回収し、再循環する洗浄
液循環管理槽とから構成されるワイピング装置を提供す
ることで、ワイピングローラの余剰インキを迅速、且
つ、確実に除去するとともに、洗浄液の泡発生を防止
し、洗浄液の洗浄力の劣化を防止し、ワイピングローラ
の発熱を抑制し、長時間にわたって良好な印刷物を得る
ことと高速印刷を可能とし、併せてオペレータの負担軽
減を図ることにある。SUMMARY OF THE INVENTION The present invention has been made in consideration of the above-mentioned conventional problems, and has as its object to reduce the number of rotations of the wiping roller from the entry side.
A cleaning mechanism for continuously supplying the cleaning liquid, a cleaning mechanism for spraying the cleaning liquid from below the cleaning member toward the wiping roller, and an effective removal of the cleaning liquid for the thin film layer remaining on the surface of the wiping roller after the injection cleaning. By providing a wiping device composed of an auxiliary device that can perform cleaning and a cleaning liquid circulation management tank that collects and recirculates the cleaning liquid, the excess ink on the wiping roller can be quickly and reliably removed, and the cleaning liquid can be removed. To prevent the generation of bubbles and prevent the deterioration of the cleaning power of the cleaning liquid, suppress the heat generation of the wiping roller, obtain good printed matter for a long time and enable high-speed printing, and also reduce the burden on the operator. It is in.
【0009】[0009]
【課題を解決するための手段】本発明は、これらの課題
を解決するために、凹版印刷機のワイピング部におい
て、ワイピングローラ表面に付着した余剰インキを洗浄
する装置の洗浄機構として、インキを溶解・分散させる
ための洗浄液をワイピングローラに連続的に供給する第
1の洗浄部材と、機械的にインキを取り除く部材と、該
部材の下部に残存するインキを溶解・分散させるための
洗浄液を噴射する装置とからなる第2の洗浄部材と、洗
浄液循環管理槽とを設けたことを特徴とする凹版印刷機
のワイピング装置である。SUMMARY OF THE INVENTION In order to solve these problems, the present invention provides a wiping section of an intaglio printing machine, which is used as a cleaning mechanism of a device for cleaning excess ink adhered to the surface of a wiping roller. A first cleaning member for continuously supplying a cleaning liquid for dispersing to the wiping roller, a member for mechanically removing ink, and a cleaning liquid for dissolving and dispersing ink remaining at a lower portion of the member; A wiping device for an intaglio printing press, wherein a second cleaning member comprising a device and a cleaning liquid circulation management tank are provided.
【0010】また、第1の洗浄部材は、ワイピングロー
ラの回転方向入り側に設置したことを特徴とする凹版印
刷機のワイピング装置である。The first cleaning member is a wiping device for an intaglio printing press, wherein the first cleaning member is provided on the rotation direction entry side of the wiping roller.
【0011】また、第2の洗浄部材は、前記第1の洗浄
部材の下流側に設置したことを特徴とする凹版印刷機の
ワイピング装置である。Further, the second cleaning member is a wiping device for an intaglio printing press, wherein the second cleaning member is provided downstream of the first cleaning member.
【0012】また、第1の洗浄部材は、層流発生ノズル
又は乱流発生ノズルを用いたことを特徴とする凹版印刷
機のワイピング装置である。Further, the first cleaning member is a wiping device for an intaglio printing machine, wherein a laminar flow generating nozzle or a turbulent flow generating nozzle is used.
【0013】また、第2の洗浄部材は、複数列の層流発
生又は乱流発生ノズルと該イズルの上にインキの抜けを
阻害しない開き目を有し、かつ柔軟性がある合成繊維製
のタワシとからなり、前記ワイピングローラと面接触す
ることを特徴とする凹版印刷機のワイピング装置であ
る。[0013] The second cleaning member is made of a synthetic fiber made of flexible synthetic fibers having a plurality of rows of laminar flow generation or turbulence generation nozzles and openings above the nozzles which do not hinder the removal of ink. A wiping device for an intaglio printing press, comprising: a swash, and in surface contact with the wiping roller.
【0014】また、第2の洗浄部材のタワシの下部に金
属製ネットを設けたことを特徴とする凹版印刷機のワイ
ピング装置である。Further, there is provided a wiping device for an intaglio printing press, wherein a metal net is provided below a scourer of the second cleaning member.
【0015】また、第2の洗浄部材のタワシの下部に複
数の穴の空いた金属板を設けたことを特徴とする凹版印
刷機のワイピング装置である。A wiping device for an intaglio printing press, characterized in that a metal plate having a plurality of holes is provided below the scrubber of the second cleaning member.
【0016】また、洗浄液に溶け込んだインキの大部分
を比重差による沈澱にて隔離し、再利用可能な洗浄液と
して再循環させることができることを特徴とする凹版印
刷機のワイピング装置である。A wiping device for an intaglio printing machine characterized in that most of the ink dissolved in the washing liquid can be isolated by sedimentation due to a difference in specific gravity and can be recirculated as a reusable washing liquid.
【0017】また、洗浄液循環管理槽は、槽底が勾配で
あり、槽の下部に出口オリフィスを設け、そこからイン
キ濃度の高い廃液を取り除き、更に、新しい洗浄液を供
給することができる供給口を具備したことを特徴とする
凹版印刷機のワイピング装置である。In the cleaning liquid circulation management tank, the bottom of the tank is inclined, an outlet orifice is provided at the bottom of the tank, a waste liquid having a high ink concentration is removed therefrom, and a supply port for supplying a new cleaning liquid is provided. A wiping device for an intaglio printing press, comprising:
【0018】[0018]
【発明の実施の形態】以上のような構成にすることによ
り、ワイピングローラに付着したインキは、第1の層流
発生ノズル又は乱流発生ノズルによって、ワイピングロ
ーラの円周面に供給された洗浄液と、機械的にインキを
取り除く部材と該部材の下部に残存するインキを溶解・
分散させるための洗浄液を噴射する第2の洗浄部材の相
乗効果によって溶解・分散され、ワイピングローラと接
触する部位における未溶解インキの蓄積が防止できる。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS With the above configuration, the ink adhered to the wiping roller is supplied to the cleaning liquid supplied to the circumferential surface of the wiping roller by the first laminar flow generation nozzle or the turbulence generation nozzle. Dissolving and dissolving the member that mechanically removes the ink and the ink remaining under the member
It is dissolved and dispersed by the synergistic effect of the second cleaning member that injects the cleaning liquid for dispersion, and the accumulation of undissolved ink in the portion that comes into contact with the wiping roller can be prevented.
【0019】また、150枚/分以上の高速印刷時であ
っても、ワイピングローラ上に形成される洗浄膜圧層が
薄いため、もっとも下流に位置する鋼製の仕上げブレー
ドに衝撃を与えることがなく、従ってローラと仕上げブ
レードとの接触を低速時と同様の状態で保つことが可能
となる。Further, even at the time of high-speed printing at 150 sheets / min or more, since the cleaning film pressure layer formed on the wiping roller is thin, an impact may be applied to the steel finishing blade located at the most downstream position. Therefore, the contact between the roller and the finishing blade can be maintained in the same state as at low speed.
【0020】さらに、ワイピングローラ入り側からロー
ラ表面に一定量の洗浄液を常時吹きかけることによっ
て、該ローラの昇温を抑制できるため、版面とワイピン
グローラ間の高い押圧力で発生した摩擦熱によるワイピ
ングローラの膨張や軟化が未然に防止できる。Further, since a constant amount of cleaning liquid is constantly sprayed onto the roller surface from the entrance side of the wiping roller, the temperature rise of the roller can be suppressed. Therefore, the wiping roller is generated by friction heat generated by a high pressing force between the plate surface and the wiping roller. Expansion and softening can be prevented beforehand.
【0021】なお、ワイピングローラが版胴との間で起
こる押圧力で摩耗し、このために生じる洗浄用部材との
微妙な隙間がインキの蓄積を許し、印刷物に汚れが発生
することがあるが、このような場合でも印刷機械を停止
させることなく用紙の供給のみを停止して、噴射洗浄装
置の自浄作用により洗浄用部材を洗浄することが可能に
なる。The wiping roller is worn by a pressing force generated between the wiping roller and the plate cylinder, and a delicate gap between the wiping roller and the cleaning member allows ink to accumulate, thereby causing stains on printed matter. However, even in such a case, it is possible to stop only the supply of the sheet without stopping the printing machine, and to wash the cleaning member by the self-cleaning action of the jet cleaning device.
【0022】[0022]
【実施例】図1は、本発明の凹版印刷機のワイピング装
置の一実施例を示したものであり、ワイピングローラ1
1の表面に付着したインキをローラ11の回転方向入り
側に置いた、インキを溶解・分散させるための洗浄液を
ローラに吹きかける装置を有する第1の洗浄部材3と、
この部材の下流に位置し、インキを機械的に取り除く部
材と、この部材の下部にインキを溶解・分散させるため
の洗浄液を噴射する装置とから構成される第2の洗浄部
材4と、従来のワイピング装置で使用している仕上げブ
レード10と、非浸堰型ワイピング槽1と、洗浄液循環
管理槽15とから構成されている。FIG. 1 shows an embodiment of a wiping device of an intaglio printing press according to the present invention.
A first cleaning member 3 having a device for spraying the roller with a cleaning liquid for dissolving and dispersing the ink, wherein the ink attached to the surface of the roller 1 is placed on the entry side in the rotation direction of the roller 11;
A second cleaning member 4 which is located downstream of the member and mechanically removes the ink, and includes a device for injecting a cleaning liquid for dissolving and dispersing the ink into a lower portion of the member; It comprises a finishing blade 10 used in a wiping device, a non-wetting type wiping tank 1, and a cleaning liquid circulation management tank 15.
【0023】第1の洗浄部材3は、層流発生ノズル又は
乱流発生ノズルによってインキを溶解・分散させるため
の洗浄液をワイピングローラ11の円周面に連続的に吹
きかけ、ローラ上に残存するインキを溶解・分散させ
る。The first cleaning member 3 continuously sprays a cleaning liquid for dissolving and dispersing the ink on the circumferential surface of the wiping roller 11 by a laminar flow generation nozzle or a turbulent flow generation nozzle, and the ink remaining on the roller. Is dissolved and dispersed.
【0024】第2の洗浄部材4は、ホルダー上に組込ん
だベースフレームに金属製ネット6を張り、その上にイ
ンキの抜けを阻害しない開き目を有し、かつ柔軟性があ
る合成繊維製のタワシ5を載せ、前記ローラと面接触す
る機能を持たせたもので、凹版胴12から拭い去られた
インキがワイピングローラ11に付着し、このローラに
付着したインキを金属製ネット6の上に載せたタワシ5
で機械的に拭い去る。この拭い去ったインキを洗浄液噴
射装置7の噴射ノズル8から吹き出た高圧の洗浄液によ
って、溶解・分散させながらタワシ5の開き目からワイ
ピング槽1の下部に落とす。この際、金属製ネット6に
はワイピングローラ11と同じ曲率を持たせ、ローラに
押圧力をかけている。The second cleaning member 4 is made of a synthetic fiber made of a flexible synthetic fiber having a metal net 6 attached to a base frame incorporated on a holder and having an opening on the base frame 6 which does not hinder the removal of ink. The ink which has been wiped off from the intaglio cylinder 12 adheres to the wiping roller 11, and the ink adhered to this roller is transferred onto the metal net 6. Sardines 5 on
Wipe off mechanically with. The wiped ink is dropped from the opening of the scrubber 5 to the lower part of the wiping tank 1 while being dissolved and dispersed by the high-pressure cleaning liquid blown out from the injection nozzle 8 of the cleaning liquid injection device 7. At this time, the metal net 6 has the same curvature as that of the wiping roller 11, and a pressing force is applied to the roller.
【0025】本発明による第1と、第2の洗浄部材の構
成にすることにより、ワイピングローラ11上のインキ
は、層流発生ノズル又は乱流発生ノズル3により吹きか
けられる洗浄液と、タワシ5の下部から噴射される高圧
の洗浄液により溶解・分散させられ、仕上げブレード1
0により、完全にワイピング槽1の下部に除去される。
なお、本実施例においてタワシ5を用いず、複数列の噴
射ノズル8だけで洗浄することも可能である。With the construction of the first and second cleaning members according to the present invention, the ink on the wiping roller 11 is cleaned by the cleaning liquid sprayed by the laminar flow generation nozzle or the turbulence generation nozzle 3 and the lower part of the scrubber 5. Is dissolved and dispersed by the high-pressure cleaning liquid injected from the
0 completely removes the lower part of the wiping tank 1.
In this embodiment, it is also possible to use only the jet nozzles 8 in a plurality of rows for cleaning without using the scrubber 5.
【0026】150枚/分以上の印刷速度においても、
非浸堰型であるため、第2の洗浄後にワイピングローラ
11上に残る洗浄層は薄くなり、下流に位置する仕上げ
ブレード10に加わる洗浄液の衝撃を効果的に抑えるこ
とができるため、仕上げブレード10の浮き上がりを防
止することが可能となる。この様にして、ワイピングロ
ーラ11上に残存する洗浄液が確実に取り除けるため、
ワイピングローラ11の表面が完全に清浄される。At a printing speed of 150 sheets / min or more,
Because of the non-wetting type, the cleaning layer remaining on the wiping roller 11 after the second cleaning becomes thin, and the impact of the cleaning liquid applied to the finishing blade 10 located downstream can be effectively suppressed. Can be prevented from rising. In this way, the cleaning liquid remaining on the wiping roller 11 can be reliably removed.
The surface of the wiping roller 11 is completely cleaned.
【0027】また、ワイピング槽1の下部に除去された
洗浄済みの洗浄液を洗浄液循環管理槽15に回収し、循
環・供給を繰り返すことにより、再び版面上のインキを
拭い取るサイクルに入ることができ、未溶解インキが蓄
積されることなく、汚れのない凹版印刷物を安定して長
時間にわたり印刷することができる。Also, the cleaning liquid removed at the lower portion of the wiping tank 1 is collected in the cleaning liquid circulation control tank 15, and the circulation and supply are repeated, so that the cycle for wiping the ink on the plate surface can be started again. It is possible to print a stain-free intaglio print stably for a long time without accumulating undissolved ink.
【0028】更に、ワイピングローラ入り側からローラ
表面に一定量の洗浄液を常時吹きかけることによって、
該ローラの昇温を抑制できるため、版面とワイピングロ
ーラ間の高い押圧力で発生した摩擦熱によるワイピング
ローラの膨張や軟化が未然に防止できる。Further, by constantly spraying a fixed amount of cleaning liquid on the roller surface from the wiping roller entrance side,
Since the temperature rise of the roller can be suppressed, expansion and softening of the wiping roller due to frictional heat generated by a high pressing force between the plate surface and the wiping roller can be prevented.
【0029】これらの手段を講じていても、ワイピング
ローラ11が凹版胴12との間で起こる押圧力で摩耗
し、このために生じる第2段の洗浄部材4との微妙な隙
間がインキの蓄積を許し、印刷物に汚れが発生すること
がある。このような場合にも、印刷機械を停止させるこ
となく用紙の供給のみを停止して、噴射装置7による自
浄作用を活用して、洗浄部材4を洗浄することができる
ため、オペレータの負担を著しく軽減することができ
る。Even if these measures are taken, the wiping roller 11 is worn by the pressing force generated between the wiping roller 11 and the intaglio cylinder 12, and the delicate clearance between the wiping roller 11 and the second-stage cleaning member 4 causes the accumulation of ink. And prints may be stained. Even in such a case, only the supply of paper is stopped without stopping the printing machine, and the cleaning member 4 can be cleaned by utilizing the self-cleaning action of the ejecting device 7, thereby significantly reducing the burden on the operator. Can be reduced.
【0030】第1の洗浄部材3においては、洗浄液循環
管理槽15から送液された洗浄液14が連続的にワイピ
ングローラに層流状態で吹きかけられ、洗浄液14とし
ては、臭気を伴う溶剤型洗浄液と、臭気の少ない水性型
洗浄液がインキの種類によって効果的に使い分けられる
が、この際溶剤型洗浄液は洗浄効果に優れるものの、局
所排気装置を具備する等の作業環境対策を講じる必要が
ある。そのため、水性型洗浄液の使用が望まれるが、こ
の場合には洗浄液中に含まれる界面活性剤等により泡が
発生する。この泡の発生は、空気の混入により極端に助
長され、ワイピング効果を著しく損なう。このため、送
液配管中への空気の混入防止はもとより、ワイピングロ
ーラ11へ吹きかける洗浄液14は空気を巻き込まない
ように層流状態で供給する必要がある。このような事由
で、溶剤型洗浄液の場合には層流発生ノズル又は乱流発
生ノズル3の使用が可能であり、水性型洗浄液の場合に
は層流状態で使用するノズル3あるいは特殊加工を施し
た噴射ノズル3を使い分ける必要がある。In the first cleaning member 3, the cleaning liquid 14 sent from the cleaning liquid circulation management tank 15 is continuously sprayed on the wiping roller in a laminar flow state. An aqueous cleaning liquid having a low odor can be effectively used depending on the type of ink. In this case, although the solvent cleaning liquid has an excellent cleaning effect, it is necessary to take measures for the working environment such as providing a local exhaust device. Therefore, the use of an aqueous cleaning solution is desired, but in this case, bubbles are generated by the surfactant and the like contained in the cleaning solution. The generation of this foam is extremely promoted by the incorporation of air, and significantly impairs the wiping effect. For this reason, the cleaning liquid 14 sprayed on the wiping roller 11 needs to be supplied in a laminar flow state so as not to be trapped by air, in addition to preventing air from being mixed into the liquid sending pipe. For this reason, the laminar flow generation nozzle or the turbulent flow generation nozzle 3 can be used in the case of the solvent type cleaning liquid, and the nozzle 3 used in the laminar flow state or special processing is performed in the case of the aqueous type cleaning liquid. It is necessary to properly use the injection nozzle 3 that has been used.
【0031】図2は、本発明の第2の洗浄部材の構成例
の一実施例を示したものである。(d)のように噴射ノ
ズル8を組込んだ洗浄部材4の上に、(c)の金属製ネ
ット6を取り付け、このネット6の張力をワイピングロ
ーラ11の曲率に沿うように適度に調整する。この上
に、インキの抜けを阻害しない開き目を有し、かつ柔軟
性がある合成繊維製の(b)に示すタワシ5を載せ、ワ
イピングローラ11と面接触する機能を持たせたもので
ある。(e)は、(b)〜(d)を組み合わせた状態を
正面から見た図であり、(a)は側面から見た図であ
る。FIG. 2 shows an embodiment of a configuration example of the second cleaning member of the present invention. The metal net 6 of (c) is mounted on the cleaning member 4 in which the injection nozzle 8 is incorporated as shown in (d), and the tension of the net 6 is appropriately adjusted so as to follow the curvature of the wiping roller 11. . On top of this, the scrubber 5 shown in (b) made of a synthetic fiber which is flexible and has an opening which does not hinder the removal of ink is placed, and has a function of making surface contact with the wiping roller 11. . (E) is the figure which looked at the state which combined (b)-(d) from the front, and (a) was the figure seen from the side.
【0032】[0032]
【発明の効果】以上詳述したように、本発明によればワ
イピングローラで拭い取られたインキは、第1のノズル
で供給された洗浄液と、第2の下部よりの噴射洗浄液の
組み合わせによって溶解・分散され、この洗浄液を回
収、循環、供給のサイクルを繰り返すことにより、第2
の洗浄部材がワイピングローラと接触する部位における
未溶解インキの蓄積を防止することができる。As described above in detail, according to the present invention, the ink wiped off by the wiping roller is dissolved by a combination of the cleaning liquid supplied by the first nozzle and the cleaning liquid jetted from the second lower part. -By repeating the cycle of collecting, circulating and supplying this washing liquid after dispersion,
The accumulation of undissolved ink in a portion where the cleaning member contacts the wiping roller can be prevented.
【0033】さらに、150枚/分以上の高速印刷時で
あっても、ワイピングローラ上に形成される洗浄液の皮
膜層が薄いため、下流に位置する鋼製の仕上げブレード
に衝撃を与えることがなく、従ってワイピングローラと
仕上げブレードとの接触を低速時と同様の状態で保つこ
とが可能となる。また、ワイピングローラ入り側からロ
ーラ表面に一定量の洗浄液を常時吹きかけることによっ
て、該ワイピングローラの昇温を抑制できるため、版面
とワイピングローラ間の高い押圧力で発生した摩擦熱に
よるワイピングローラの膨張や軟化が未然に防止でき
る。なお、これらの手段を講じても、ワイピングローラ
が版胴との間で起こる押圧力で摩耗し、このために生じ
る第2の洗浄部材との微妙な隙間がインキの蓄積を許
し、印刷物に汚れが発生することがあるが、このような
場合でも印刷機械を停止させることなく用紙の供給のみ
を停止して、噴射洗浄装置による自浄作用で洗浄部材を
洗浄することが可能になり、従来の浸堰型ワイピング装
置と異なり、溶剤汚れ・液上がりがなくなり、良好な印
刷物を安定して印刷することができる。Further, even at the time of high-speed printing at 150 sheets / min or more, since the coating layer of the cleaning liquid formed on the wiping roller is thin, it does not impact the steel finishing blade located downstream. Therefore, the contact between the wiping roller and the finishing blade can be maintained in the same state as at low speed. In addition, since a constant amount of cleaning liquid is constantly sprayed onto the roller surface from the entrance side of the wiping roller, the temperature of the wiping roller can be suppressed from rising, so that the wiping roller expands due to frictional heat generated by a high pressing force between the plate surface and the wiping roller. And softening can be prevented beforehand. Even if these measures are taken, the wiping roller is worn by the pressing force generated between the wiping roller and the plate cylinder, and the delicate gap between the wiping roller and the second cleaning member caused by the wiping roller allows the accumulation of ink, and the printed matter becomes dirty. However, even in such a case, only the supply of paper is stopped without stopping the printing machine, and the cleaning member can be cleaned by the self-cleaning action of the jet cleaning device. Unlike a weir-type wiping device, solvent contamination and liquid rise are eliminated, and good printed matter can be stably printed.
【図1】本発明に係る凹版印刷機のワイピング装置の一
実施例を示す図。FIG. 1 is a diagram showing an embodiment of a wiping device of an intaglio printing press according to the present invention.
【図2】第2の洗浄部材(金属製ネット)とその構成内
容を示す図。FIG. 2 is a view showing a second cleaning member (metal net) and the configuration thereof.
【図3】第2の洗浄部材(複数の穴の空いた金属板)を
示す図。FIG. 3 is a view showing a second cleaning member (a metal plate having a plurality of holes).
【図4】従来のワイピング装置を示す図。FIG. 4 is a diagram showing a conventional wiping device.
【図5】従来の非浸堰型ワイピング装置を示す図。FIG. 5 is a view showing a conventional non-wetting type wiping device.
1 ワイピング槽 2 洗浄部材(浸堰型ワイピング) 3 第1の洗浄部材(ノズル) 4 第2の洗浄部材 5 タワシ 6 金属製ネット 7 噴射装置 8 噴射ノズル 9 仕上げブレードホルダー 10 仕上げブレード 11 ワイピングローラ 12 凹版胴 13 ブラシ 14 洗浄液 15 洗浄液循環管理槽 16 洗浄液回収(吸引)装置 17 補助ブレード 18 出口オリフィス 19 洗浄液(新液) DESCRIPTION OF SYMBOLS 1 Wiping tank 2 Cleaning member (immersion type wiping) 3 First cleaning member (nozzle) 4 Second cleaning member 5 Tawashi 6 Metal net 7 Injection device 8 Injection nozzle 9 Finishing blade holder 10 Finishing blade 11 Wiping roller 12 Intaglio cylinder 13 Brush 14 Cleaning liquid 15 Cleaning liquid circulation management tank 16 Cleaning liquid recovery (suction) device 17 Auxiliary blade 18 Exit orifice 19 Cleaning liquid (new liquid)
───────────────────────────────────────────────────── フロントページの続き (72)発明者 高野 浩文 神奈川県小田原市南鴨宮三丁目6番32号 (72)発明者 高橋 俊英 神奈川県小田原市酒匂二丁目14番28−106 号 Fターム(参考) 2C034 CA02 CA16 CA18 2C250 DA07 FA04 FB02 FB06 FB09 FB11 2H113 AA05 BA03 FA10 FA38 FA48 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Hirofumi Takano 3-6-32 Minami Kamomiya, Odawara City, Kanagawa Prefecture 2C034 CA02 CA16 CA18 2C250 DA07 FA04 FB02 FB06 FB09 FB11 2H113 AA05 BA03 FA10 FA38 FA48
Claims (9)
イピングローラ表面に付着した余剰インキを洗浄する装
置の洗浄機構として、インキを溶解・分散させるための
洗浄液をワイピングローラに連続的に供給する第1の洗
浄部材と、機械的にインキを取り除く部材と、該部材の
下部に残存するインキを溶解・分散させるための洗浄液
を噴射する装置とからなる第2の洗浄部材とを設けたこ
とを特徴とする凹版印刷機のワイピング装置。In a wiping section of an intaglio printing machine, a first cleaning liquid for dissolving and dispersing ink is continuously supplied to a wiping roller as a cleaning mechanism of a device for cleaning excess ink adhering to the surface of a wiping roller. And a second cleaning member comprising a member for mechanically removing the ink, and a device for injecting a cleaning liquid for dissolving and dispersing the ink remaining in the lower portion of the member. Wiping device for intaglio printing press.
ラの回転方向入り側に設置したことを特徴とする請求項
1記載の凹版印刷機のワイピング装置。2. The wiping device of an intaglio printing press according to claim 1, wherein the first cleaning member is installed on a rotation direction entry side of a wiping roller.
部材の下流側に設置したことを特徴とする請求項1記載
の凹版印刷機のワイピング装置。3. The wiping device for an intaglio printing press according to claim 1, wherein the second cleaning member is provided downstream of the first cleaning member.
ズル又は乱流発生ノズルを用いたことを特徴とする請求
項1記載の凹版印刷機のワイピング装置。4. The wiping device for an intaglio printing press according to claim 1, wherein a laminar flow generating nozzle or a turbulent flow generating nozzle is used as the first cleaning member.
生又は乱流発生ノズルと該ノズルの上にインキの抜けを
阻害しない開き目を有し、かつ柔軟性がある合成繊維製
のタワシとからなり、前記ワイピングローラと面接触す
ることを特徴とする請求項1記載の凹版印刷機のワイピ
ング装置。5. The second cleaning member is made of a synthetic fiber having a plurality of rows of laminar or turbulent flow generating nozzles and an opening above the nozzles that does not hinder the ink from escaping, and is flexible. 2. The wiping device of an intaglio printing press according to claim 1, wherein the wiping roller is made of a swash and is in surface contact with the wiping roller.
部に金属製ネットを設けたことを特徴とする請求項1記
載の凹版印刷機のワイピング装置。6. The wiping device for an intaglio printing press according to claim 1, wherein a metal net is provided below the scourer as the second cleaning member.
部に複数の穴の空いた金属板を用いたことを特徴とする
請求項1記載の凹版印刷機のワイピング装置。7. The wiping device for an intaglio printing press according to claim 1, wherein a metal plate having a plurality of holes at a lower portion of the scourer is used as the second cleaning member.
重差による沈澱にて隔離し、再利用可能な洗浄液として
再循環させることができることを特徴とする請求項1記
載の凹版印刷機のワイピング装置。8. The wiping device for an intaglio printing press according to claim 1, wherein most of the ink dissolved in the cleaning liquid can be isolated by sedimentation due to a difference in specific gravity and can be recycled as a reusable cleaning liquid. .
あり、槽の下部に出口オリフィスを設け、そこからイン
キ濃度の高い廃液を取り除き、更に新しい洗浄液を供給
することができる供給口を具備したことを特徴とする請
求項1記載の凹版印刷機のワイピング装置。9. The cleaning liquid circulation management tank has a slope at the bottom of the tank, an outlet orifice provided at a lower portion of the tank, a waste liquid having a high ink concentration is removed therefrom, and a supply port for supplying a new cleaning liquid is provided. The wiping device for an intaglio printing press according to claim 1, wherein the wiping device is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP00857799A JP3709537B2 (en) | 1999-01-18 | 1999-01-18 | Intaglio printing machine wiping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP00857799A JP3709537B2 (en) | 1999-01-18 | 1999-01-18 | Intaglio printing machine wiping device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000202984A true JP2000202984A (en) | 2000-07-25 |
| JP3709537B2 JP3709537B2 (en) | 2005-10-26 |
Family
ID=11696891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP00857799A Expired - Lifetime JP3709537B2 (en) | 1999-01-18 | 1999-01-18 | Intaglio printing machine wiping device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3709537B2 (en) |
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| US7588309B2 (en) * | 2005-02-28 | 2009-09-15 | Brother Kogyo Kabushiki Kaisha | Image forming apparatus |
| JP2007021973A (en) * | 2005-07-20 | 2007-02-01 | National Printing Bureau | Wiping automatic cleaning apparatus and automatic cleaning method |
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| RU2426653C2 (en) * | 2006-04-11 | 2011-08-20 | Кба-Джиори С.А. | Ink removal system designed for printing machine |
| JP2010005940A (en) * | 2008-06-27 | 2010-01-14 | National Printing Bureau | Wiping roller and wiping device employing thereof |
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| JP2013056531A (en) * | 2011-08-15 | 2013-03-28 | Komori Corp | Wiping device |
| CN102950873A (en) * | 2011-08-15 | 2013-03-06 | 小森公司 | Wiping device |
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| CN103302968A (en) * | 2013-06-25 | 2013-09-18 | 北京印钞有限公司 | Cleaning method and cleaning device for ink wiping roller of gravure press |
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