JP2000290764A - Hot-dip aluminized steel sheet with excellent resistance to blackening by heating and its manufacturing method - Google Patents
Hot-dip aluminized steel sheet with excellent resistance to blackening by heating and its manufacturing methodInfo
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- JP2000290764A JP2000290764A JP11101153A JP10115399A JP2000290764A JP 2000290764 A JP2000290764 A JP 2000290764A JP 11101153 A JP11101153 A JP 11101153A JP 10115399 A JP10115399 A JP 10115399A JP 2000290764 A JP2000290764 A JP 2000290764A
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- steel sheet
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- blackening
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Abstract
(57)【要約】
【課題】 本発明は熱器具、排気系材料等に主に使用さ
れる、耐加熱黒変性に優れた溶融アルミめっき鋼板の製
造法を提供するものである。本発明により安定して57
0℃まで銀白色外観を保持するアルミめっき鋼板を得る
事が可能となった。
【解決手段】 組成が重量比でC:0.01%以下、S
i:0.10%以下、N:0.0005〜0.010
%、Al:0.01%以下、Ti,Nb,V,Bの総和
0.01%以下、残部Fe及び不可避的不純物からなる
鋼板に、組成が重量比でSi:3〜12%、Mg:0.
5〜15%、残部がAl及び不可避的不純物からなるめ
っき浴で溶融アルミめっきを行いめっき層、金属間化合
物、鋼板からなることを特徴とする耐加熱黒変性に優れ
た溶融アルミめっき鋼板とその製造方法。PROBLEM TO BE SOLVED: To provide a method for producing a hot-dip aluminized steel sheet excellent in heat blackening resistance, which is mainly used for heat appliances, exhaust system materials and the like. The present invention provides a stable
It became possible to obtain an aluminum-plated steel sheet having a silver-white appearance up to 0 ° C. SOLUTION: The composition is C: 0.01% or less by weight ratio, S
i: 0.10% or less, N: 0.0005 to 0.010
%, Al: 0.01% or less, total of 0.01% or less of Ti, Nb, V, B, steel sheet composed of balance of Fe and unavoidable impurities, Si: 3 to 12% by weight in composition, Mg: 0.
A hot-dip aluminized steel sheet having excellent resistance to blackening by heating, characterized in that the hot-dip aluminized steel sheet is formed by performing a hot-dip aluminum plating in a plating bath consisting of 5 to 15%, the balance being Al and unavoidable impurities, comprising a plating layer, an intermetallic compound and a steel sheet Production method.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、高温で保持した際
にもめっき層表面が黒変する事がなく、高い熱反射性を
維持する、耐加熱黒変性に優れた溶融アルミめっき鋼板
の製造法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the production of a hot-dip galvanized steel sheet having excellent resistance to blackening by heating, in which the surface of the plating layer does not turn black even when it is held at a high temperature and maintains high heat reflection. It is about the law.
【0002】[0002]
【従来の技術およびその課題】鋼板にAl−Si合金め
っきをした所謂タイプ1と呼ばれる溶融アルミめっき鋼
板は、めっき層にSiが添加されているため、高温にお
いても銀白色を保持し、熱反射特性に優れている。この
ため従来より種々の耐熱用途に使用されている。しかし
このタイプ1溶融アルミめっき鋼板も400〜450℃
以上の高温に晒されるとAlとFeの相互拡散が生じ、
アルミめっき層がFe−Al−Si金属間化合物層に変
化して(以降この現象を合金化と呼ぶ)黒変し、光沢を
失い、熱反射性を著しく損なう事が知られている。2. Description of the Related Art A so-called type 1 hot-dip aluminized steel sheet in which a steel sheet is plated with an Al-Si alloy retains silver white even at high temperatures because of the addition of Si to the plating layer, and exhibits heat reflection. Excellent characteristics. For this reason, it has been conventionally used for various heat-resistant applications. However, this type 1 hot-dip aluminized steel sheet is also 400-450 ° C.
Exposure to the above high temperature causes interdiffusion of Al and Fe,
It is known that the aluminum plating layer changes to an Fe-Al-Si intermetallic compound layer (hereinafter, this phenomenon is referred to as alloying) and turns black, loses luster, and significantly impairs heat reflectivity.
【0003】このアルミめっきの合金化には鋼板のso
l−N量が深く関与することが知られ、sol−Nをあ
る量以上含有する鋼板においては、合金層と鋼板の界面
にAlN層が生成して合金化反応を抑制することが、例
えば鉄と鋼70(1984)S475等に記述されてい
る。更にsol−Nを含有する鋼板をめっき後焼鈍する
事によりこのAlN層は成長し、更に耐黒変温度が上昇
することも知られている。[0003] The alloying of aluminum plating involves the so
It is known that the l-N content is deeply involved, and in a steel sheet containing sol-N in a certain amount or more, the formation of an AlN layer at the interface between the alloy layer and the steel sheet to suppress the alloying reaction may be, for example, iron. And steel 70 (1984) S475. It is also known that the AlN layer grows by annealing the steel sheet containing sol-N after plating, and the blackening resistance temperature further increases.
【0004】かかる知見に基づき、合金化による黒変を
抑制する技術についても、これまでに種々の検討が行わ
れている。例えば本出願人らは特公平2−61544号
公報において、sol−N量を0.0003〜0.00
20%、Alを0.005%以下に制限し、溶融アルミ
めっき後に特定条件の焼鈍を施すことにより耐加熱黒変
性を付与したアルミめっき鋼板を開示した。また特公平
5−26864号公報においては、N:0.0005〜
0.0060%、Al:0.005〜0.020%を含
有し、めっき後特定条件で焼鈍する溶融アルミめっき鋼
板の例が開示されている。[0004] Based on such knowledge, various studies have been made on techniques for suppressing blackening caused by alloying. For example, the present applicants disclosed in Japanese Patent Publication No. 2-61544 that the amount of sol-N was 0.0003 to 0.00.
Disclosed is an aluminum-plated steel sheet which is limited to 20% and Al to 0.005% or less, and subjected to annealing under specific conditions after hot-dip aluminum plating to impart blackening resistance to heating. Further, in Japanese Patent Publication No. 5-26864, N: 0.0005 to
An example of a galvanized steel sheet containing 0.0060%, Al: 0.005 to 0.020%, and annealed under specific conditions after plating is disclosed.
【0005】これらの開示例において、確かにFe−A
lの合金化反応を抑制する事が可能で、その結果550
〜570℃というような高温に曝した後も銀白色外観を
保持する事ができる。しかしその性能はやや不安定で、
鋼成分、操業条件によっては530℃程度の温度で合金
化が起こる事もあった。一方500℃程度で加熱した際
に、合金化は起こっていないが、表面のみが恰も合金化
したような黒色を呈することがあった。[0005] In these disclosed examples, it is true that Fe-A
It is possible to suppress the alloying reaction of
The silver-white appearance can be maintained even after exposure to a high temperature such as 5570 ° C. However, its performance is somewhat unstable,
Alloying may occur at a temperature of about 530 ° C. depending on the steel composition and operating conditions. On the other hand, when heated at about 500 ° C., alloying did not occur, but only the surface sometimes exhibited a black color as if alloyed.
【0006】[0006]
【課題を解決するための手段】本発明は、上記のような
品質の不安定性が発生する理由を解明し、安定して57
0℃以上の耐黒変温度を達成する製造方法を提供するも
のである。まず第1に、530℃程度で合金化が発生す
る現象であるが、これについてはめっき浴中のMg量及
び鋼中のTi,Nb,V,Bの総量が大きく影響してい
る。特にめっき浴中Mgを3%以上存在させることが耐
加熱黒変性の安定に寄与することを見いだしたものであ
る。SUMMARY OF THE INVENTION According to the present invention, the reason why the quality instability occurs as described above is clarified, and it is possible to stably solve the problem.
An object of the present invention is to provide a production method for achieving a blackening resistance temperature of 0 ° C. or higher. First, alloying occurs at about 530 ° C., which is largely affected by the amount of Mg in the plating bath and the total amount of Ti, Nb, V, and B in steel. In particular, they have found that the presence of 3% or more of Mg in the plating bath contributes to the stability of blackening resistance due to heating.
【0007】その理由は未だ不明確ではあるが、めっき
浴中にMgが入ると合金層中にMgが取り込まれFe−
Al−Si金属間化合物層とともにFe−Al−Si−
Mg金属間化合物層が形成される。このFe−Al−S
i−Mg金属間化合物層の存在が金属間化合物層の単斜
晶への変化し易さに影響し、高温環境暴露時にバリアー
層となり二次的合金層成長を抑制しているものと推測し
ている。またTi,Nb,V,B等の元素は全てNと化
合物を形成する元素で、これらが増すほどsol−N量
を減じる事になる。その臨界量はこれら元素の総量が
0.005%である。従って安定した性能を得るために
は、Ti,Nb,V,Bの総量を0.005%以下にす
る必要がある。Although the reason is still unclear, when Mg enters the plating bath, Mg is taken into the alloy layer and Fe-
Fe-Al-Si- with Al-Si intermetallic compound layer
An Mg intermetallic compound layer is formed. This Fe-Al-S
It is presumed that the presence of the i-Mg intermetallic compound layer affects the susceptibility of the intermetallic compound layer to change to monoclinic, and becomes a barrier layer when exposed to a high-temperature environment, thereby suppressing secondary alloy layer growth. ing. Elements such as Ti, Nb, V, and B are all elements that form compounds with N, and the more these elements are added, the more the amount of sol-N is reduced. The critical amount is that the total amount of these elements is 0.005%. Therefore, in order to obtain stable performance, the total amount of Ti, Nb, V, and B needs to be 0.005% or less.
【0008】次に溶融アルミめっきを高温に保持した際
に起こる、合金化ではない黒変現象について説明する。
例えば特公平2−61544号公報,あるいは特公平5
−26864号公報に開示されたような製造法で製造さ
れた溶融アルミめっき鋼板であっても、500℃以上の
加熱後あたかも合金化を起こしたように黒変する現象が
時々見いだされた。このときの色調は合金化による黒変
と非常に似ているが、断面より観察してみると合金化は
起きていず、500℃以下の温度ではやや薄い色調とな
る。これらのことからこの黒変現象はアルミめっき層の
表面のみに依存している現象である。つまり加熱後の耐
黒変性に優れた溶融アルミめっき鋼板を得るためには鋼
中に上記のように安定的にsol−Nを残す事は必要条
件であるが、必ずしも十分な条件ではなく、表面の黒変
防止対策が必要である。Next, a description will be given of a blackening phenomenon, which is not alloying, which occurs when the hot-dip aluminum plating is maintained at a high temperature.
For example, Japanese Patent Publication No. 2-61544 or Japanese Patent Publication No.
Even in a hot-dip aluminized steel sheet manufactured by a manufacturing method as disclosed in Japanese Patent No. -26864, a phenomenon of blackening after heating at 500 ° C. or more was found as if alloying had occurred. The color tone at this time is very similar to the blackening caused by the alloying. However, when observed from the cross section, no alloying has occurred, and the color tone is slightly light at a temperature of 500 ° C. or less. For these reasons, this blackening phenomenon is a phenomenon that depends only on the surface of the aluminum plating layer. That is, in order to obtain a hot-dip aluminized steel sheet having excellent resistance to blackening after heating, it is necessary to leave sol-N in the steel in a stable manner as described above, but this is not necessarily a sufficient condition. It is necessary to take measures to prevent blackening.
【0009】そこでこの黒変した溶融アルミめっき鋼板
をGDS(グロー放電分光法)で調査したところ、表層
にCrの強いピークが現れた。また薄膜X線回折法によ
りその物質を調査したところ、CrO(OH)が同定さ
れた。故にこの表面黒変はクロメート処理によるもので
あると結論づけられる。通常溶融アルミめっき鋼板には
1次防錆のためにクロム酸を主成分とするクロメート処
理が施される。このクロメートが500℃以上に加熱さ
れたときに変質して黒色の皮膜になると思われる。When the blackened hot-dip aluminized steel sheet was examined by GDS (glow discharge spectroscopy), a strong Cr peak appeared on the surface layer. When the substance was examined by thin film X-ray diffraction, CrO (OH) was identified. Therefore, it can be concluded that this surface blackening is due to the chromate treatment. Normally, a hot-dip aluminized steel sheet is subjected to a chromate treatment mainly containing chromic acid for primary rust prevention. It is considered that when the chromate is heated to 500 ° C. or more, the chromate is transformed into a black film.
【0010】本発明は上記のような知見に基づき完成さ
れたものである。すなわち鋼成分としてはTi,Nb,
V,B等を限定してsol−Nを安定的に残存させるよ
うな成分系とし、これにMgをある程度含んだ溶融アル
ミめっきを施し合金層中にFe−Al−Si−Mg合金
を形成させ単斜晶への変化を容易とし、溶融アルミめっ
き後はクロメート処理をしないか、あるいはある量以下
の処理とすることで、合金化による黒変及び表面起因の
黒変の両方を防止して、加熱後の耐黒変性に優れた溶融
アルミめっき鋼板を得ようとするものである。即ち、本
発明はめっき層と鋼板との間に結晶構造が単斜晶である
金属間化合物を形成すること、あるいはAlN層を形成
することで、元素の相互拡散による黒変を防止するもの
である。The present invention has been completed based on the above findings. That is, Ti, Nb,
V, B, etc. are limited to form a component system that stably retains sol-N, and this is subjected to hot-dip aluminum plating containing Mg to some extent to form an Fe-Al-Si-Mg alloy in the alloy layer. Easily change to monoclinic, avoiding chromate treatment after hot-dip aluminum plating or treating it with a certain amount or less to prevent both blackening due to alloying and blackening due to surface, The object is to obtain a hot-dip aluminized steel sheet having excellent resistance to blackening after heating. That is, the present invention prevents blackening due to interdiffusion of elements by forming an intermetallic compound having a monoclinic crystal structure between a plating layer and a steel sheet, or by forming an AlN layer. is there.
【0011】そしてその要旨とするところは、 (1)組成が重量比で、C:0.01%以下、Si:
0.10%以下、N:0.0005〜0.010%、A
l:0.01%以下、Ti,Nb,V,Bの総和0.0
1%以下、残部Fe及び不可避的不純物からなる鋼板
に、組成が重量比でSi:3〜12%、Mg:0.5〜
15%、残部がAl及び不可避的不純物からなるめっき
浴で溶融アルミめっきを行いめっき層と鋼板の間に金属
間化合物を有することを特徴とする耐加熱黒変性に優れ
た溶融アルミめっき鋼板。The gist of the invention is as follows: (1) The composition is C: 0.01% or less by weight, Si:
0.10% or less, N: 0.0005 to 0.010%, A
l: 0.01% or less, total 0.0 of Ti, Nb, V and B
1% or less, a composition of steel: 3 to 12% by weight and Mg: 0.5 to
A hot-dip aluminized steel sheet having excellent resistance to blackening by heating, characterized in that hot-dip aluminizing is carried out in a plating bath comprising 15%, the balance being Al and inevitable impurities, and an intermetallic compound is present between the plated layer and the steel sheet.
【0012】(2)めっき層と鋼板間に存在する金属間
化合物の結晶構造が単斜晶であることを特徴とする前記
(1)記載の耐加熱黒変性に優れた溶融アルミめっき鋼
板。 (3)金属間化合物と鋼板との界面にAlN層が存在す
ることを特徴とする前記(1)または(2)記載の耐加
熱黒変性に優れた溶融アルミめっき鋼板。 (4)めっき後、片面当りの付着量がCr換算で15m
g/m2 以下のクロメート処理をすることを特徴とする
加熱後耐加熱黒変性に優れた溶融アルミめっき鋼板。(2) The hot-dip aluminized steel sheet according to (1), wherein the intermetallic compound present between the plating layer and the steel sheet has a monoclinic crystal structure. (3) The hot-dip aluminized steel sheet according to (1) or (2), wherein an AlN layer is present at an interface between the intermetallic compound and the steel sheet. (4) After plating, the adhesion amount per side is 15m in Cr conversion
A hot-dip aluminized steel sheet having excellent resistance to blackening after heating, characterized by being subjected to a chromate treatment of g / m 2 or less.
【0013】(5)組成が重量比で、C:0.01%以
下、Si:0.10%以下、N:0.0005〜0.0
10%、Al:0.01%以下、Ti,Nb,V,Bの
総和0.01%以下、残部Fe及び不可避的不純物から
なる鋼板に組成が重量比で、Si:3〜12%、Mg:
0.5〜15%、残部がAl及び不可避的不純物からな
るめっき浴で溶融アルミめっきを行い、その後あるいは
更にクロメート処理後、温度300〜500℃、時間2
〜20hrの焼鈍処理をすることを特徴とする耐加熱黒
変性に優れた溶融アルミめっき鋼板の製造法である。(5) Composition: C: 0.01% or less, Si: 0.10% or less, N: 0.0005 to 0.0
10%, Al: 0.01% or less, total of 0.01% or less of Ti, Nb, V, and B, the composition of a steel sheet composed of the balance of Fe and unavoidable impurities by weight: Si: 3 to 12%, Mg :
Hot-dip aluminum plating in a plating bath consisting of 0.5 to 15%, with the balance being Al and inevitable impurities, and then or after further chromate treatment, at a temperature of 300 to 500 ° C. for 2 hours
This is a method for producing a hot-dip aluminized steel sheet having excellent resistance to blackening by heating, characterized by performing an annealing treatment for up to 20 hours.
【0014】次に本発明の限定理由について説明する。
まず鋼中成分について記述する。 C:同程度のsol−Nの水準であれば、C含有量が少
ないほどAl−Siめっき層と地鉄の合金化を抑制す
る。一方本発明の成分系は必然的にsol−Nを含有す
るため加工性にやや劣る。従って、合金化の抑制、加工
性の両面から低Cの方が好ましい。本発明においては
0.01%以下に限定する。しかし上記の主旨から、望
ましくは0.005%以下である。Next, the reasons for limitation of the present invention will be described.
First, the components in steel will be described. C: At the same level of sol-N, the lower the C content, the more the alloying between the Al-Si plating layer and the ground iron is suppressed. On the other hand, since the component system of the present invention necessarily contains sol-N, the processability is slightly inferior. Therefore, a low C is preferable in terms of both suppression of alloying and workability. In the present invention, the content is limited to 0.01% or less. However, from the above point, the content is desirably 0.005% or less.
【0015】Si:Siは製鋼段階で酸素と反応して珪
素及び珪酸塩を生成し、溶鋼中の酸素を除去する。また
鋼帯製造工程においても、鋼中sol−Oと反応する可
能性がある。またSiは鋼中でNと反応してSi
3 N4 ,SiNを生成して、sol−Nを減少させる。
さらにはSi量が増すと、溶融めっき工程の中の加熱時
に表面に酸化物として濃化して不めっきを惹起する。い
ずれにしても低い方が望ましい元素であり、0.10%
以下、好ましくは0.05%以下に限定する。Si: Si reacts with oxygen in the steel making stage to form silicon and silicate, and removes oxygen in the molten steel. In the steel strip manufacturing process, there is a possibility of reacting with sol-O in steel. Also, Si reacts with N in steel to form Si.
3 to generate N 4, SiN, reducing the sol-N.
Furthermore, when the amount of Si increases, it is concentrated as an oxide on the surface at the time of heating during the hot-dip plating process, causing non-plating. In any case, a lower element is a desirable element, and 0.10%
Or less, preferably limited to 0.05% or less.
【0016】N:アルミめっき後の光沢保持性を確保す
るためには、sol−Nとして鋼板に残存させる必要が
ある。この目的のためには0.0005%以上のNが必
要である。一方sol−Nの増加により鋼板は硬化し、
耐力、引張強さが大幅に向上し、伸びが低下する。また
プレス成形性も劣化する。このため、N量の上限を0.
010%とする。N: In order to ensure gloss retention after aluminum plating, it is necessary to leave sol-N on the steel sheet. For this purpose, 0.0005% or more of N is required. On the other hand, the steel sheet hardens due to the increase of sol-N,
Strength and tensile strength are greatly improved, and elongation is reduced. In addition, press formability also deteriorates. Therefore, the upper limit of the amount of N is set to 0.
010%.
【0017】Al:Alは通常製鋼工程で、溶鋼の脱酸
剤として使用される。しかしここで残存したAlは鋼帯
製造工程においてsol−Nと反応してAlNとなる。
そうなるとアルミめっき後の光沢保持性が劣化するため
に、Al量は低い方が望ましい。しかしAlNの溶解度
積の程度は残存していても差し支えなく、上限を0.0
1%に限定する。Al: Al is usually used as a deoxidizing agent for molten steel in a steelmaking process. However, the remaining Al reacts with sol-N in the steel strip manufacturing process to become AlN.
In that case, the gloss retention after aluminum plating is deteriorated, so that the lower the Al content, the better. However, the degree of the solubility product of AlN may remain, and the upper limit is set to 0.0.
Limited to 1%.
【0018】Ti,Nb,V,B:これらの元素は全て
Nとの化合物を形成する。従って、sol−Nを確保す
るためには少ない方が好ましい。特にTiはNとの溶解
度積が小さく、TiNとして析出しやすい元素で、低く
抑える必要がある。sol−Nを安定的に確保するため
に、これら元素の量の総和を0.010%以下に限定す
る。望ましくはこの中のTiを0.001%以下にする
ことである。Ti, Nb, V, B: These elements all form a compound with N. Therefore, in order to secure sol-N, a smaller amount is preferable. In particular, Ti is an element having a small solubility product with N and easily precipitated as TiN, and thus needs to be kept low. In order to stably secure sol-N, the total amount of these elements is limited to 0.010% or less. Desirably, the content of Ti is set to 0.001% or less.
【0019】次に、溶融アルミめっき浴中のSi限定理
由を説明する。アルミめっきにおいては、Al−Fe金
属間化合物層(以後合金層と称する)が厚く成長しやす
く、成長した合金層は加工時のめっき剥離を引き起こ
す。通常この合金層成長を抑制するためにSiを添加し
ている。合金層低減という目的のためには、Si量は3
%以上は必要である。一方その効果は10%程度で飽和
し、それ以上の添加は耐食性、加工性を低下させる。従
ってSi量の上限、下限を12%,3%に限定する。Next, the reason for limiting Si in the hot-dip aluminum plating bath will be described. In aluminum plating, an Al-Fe intermetallic compound layer (hereinafter referred to as an alloy layer) is thick and tends to grow, and the grown alloy layer causes plating peeling during processing. Usually, Si is added to suppress the growth of the alloy layer. For the purpose of reducing the alloy layer, the amount of Si is 3
% Or more is necessary. On the other hand, the effect saturates at about 10%, and further addition lowers the corrosion resistance and workability. Therefore, the upper limit and the lower limit of the amount of Si are limited to 12% and 3%.
【0020】次に、めっき浴中のMg限定理由を説明す
る。本発明においては、めっき浴中に0.5%以上含有
するものとする。その理由は前述したようにFe−Al
−Si−Mg金属間化合物のバリアー効果によるもので
Mg量の増加とともにその効果は大きくなるが、Mg量
が10%以上になるとめっきが硬くなり加工性が劣化す
るため上限を15%とする。また浴中のAl,Si,M
g以外の不可避元素としては、通常めっき鋼板やめっき
機器から溶出してくるFeを約2%含有しているが、こ
れについては特に限定するものではない。Next, the reason for limiting Mg in the plating bath will be described. In the present invention, 0.5% or more is contained in the plating bath. The reason for this is that Fe-Al
Due to the barrier effect of the -Si-Mg intermetallic compound, the effect increases as the amount of Mg increases. However, when the amount of Mg is 10% or more, plating becomes hard and workability deteriorates, so the upper limit is set to 15%. Al, Si, M in bath
As an unavoidable element other than g, about 2% of Fe normally eluted from a plated steel sheet or plating equipment is contained, but this is not particularly limited.
【0021】次に、めっき後のクロメート処理の付着量
の限定理由を説明する。前述したように、一般に溶融ア
ルミめっき鋼板は初期錆発生を防止するために、クロメ
ート処理と呼ばれるクロム酸を主成分とする薬剤で表面
を処理している。通常の付着量は片面当りCr換算で2
0g/m2 前後である。本発明においては、このクロメ
ート皮膜が加熱された際に黒変を引き出すために付着量
を15mg/m2 以下に限定する。この量であれば50
0℃以上に加熱しても黒変とはならないし、処理防錆性
能に及ぼす影響も小さい、クロメート種としてはCrO
3 単独の浴で行うことも、またこれにSiO2 を添加し
たものでも、あるいは必要に応じてリン酸、樹脂成分等
を添加したものであってもかまわない。あるいは初期防
錆性能は劣るが色調を重視するならばクロメート処理を
施さないことも当然可能である。Next, the reason for limiting the amount of adhesion in the chromate treatment after plating will be described. As described above, in general, the surface of a hot-dip aluminized steel sheet is treated with a chemical mainly composed of chromic acid called a chromate treatment in order to prevent the generation of initial rust. The normal amount of adhesion is 2 in terms of Cr per side.
It is around 0 g / m 2 . In the present invention, the amount of adhesion is limited to 15 mg / m 2 or less in order to bring out blackening when the chromate film is heated. If this amount is 50
Heating to 0 ° C or higher does not cause blackening and has little effect on the rust-preventive performance of the treatment.
(3) The treatment may be carried out in a single bath, or may be performed by adding SiO 2 thereto, or may be performed by adding phosphoric acid, a resin component or the like as necessary. Alternatively, the chromate treatment may not be performed if the initial rust prevention performance is inferior but the color tone is emphasized.
【0022】本発明により、めっき浴成分、鋼中成分を
規定する事で、530℃での安定した耐黒変性能が発揮
される。しかしめっき後に焼鈍をする事で更に高い57
0℃での耐黒変性能を付与する事ができる。この場合の
焼鈍条件の限定理由について説明する。この焼鈍処理は
めっき層のAlと鋼中sol−Nを反応させてAlNを
合金層−地鉄界面に生成させる事が目的である。このA
lNを生成させるためには300℃以上が必要で、50
0℃以上ではめっき層Al−地鉄の反応の方が優先的に
起こるため不適切である。また時間についてもAlN生
成のために2hr以上の処理時間が必要で、長すぎても
コスト上不利になることから上限を20hrとする。According to the present invention, a stable blackening resistance at 530 ° C. is exhibited by specifying the components of the plating bath and the components in the steel. However, annealing after plating is even higher 57
Blackening resistance at 0 ° C. can be imparted. The reason for limiting the annealing conditions in this case will be described. The purpose of this annealing treatment is to react Al in the plating layer with sol-N in the steel to generate AlN at the interface between the alloy layer and the iron base. This A
In order to generate 1N, 300 ° C. or higher is required,
At 0 ° C. or higher, the reaction of the plating layer Al—base iron occurs preferentially, which is inappropriate. Also, as for the time, a processing time of 2 hours or more is necessary for the generation of AlN, and if it is too long, it is disadvantageous in terms of cost.
【0023】[0023]
【実施例】本発明を実施例でもって更に詳しく説明す
る。表1に示す成分の鋼を、真空溶解炉にて200kg
の鋼塊として溶製し、これを粗圧延で25mm厚に、仕
上げ圧延で4mm厚に圧延し、熱延板を得た。これを冷
延率80%で冷延し、0.8mm厚の薄鋼板コイルを作
成した。表1に示した元素以外の成分は、Mn:0.3
0%、P:0.006%,S:0.008%である。ま
た表1のAが基本成分で、表中記載されていない箇所は
基本成分である。このコイルにNOF−RF方式の溶融
めっきラインで浴中Si量を変化させて溶融アルミめっ
きを行い、ガスワイピング法で付着量を両面で約120
g/m 2 に調整した。一部の試料はその後、30g/
l、CrO3 +10g/lSiO 2 溶液を鋼板に滴下し
て、ロール絞りでクロメート付着量を調節し、熱風乾燥
後、1%の調質圧延を施して試料を作成した。この時の
操業条件は無酸化炉の空燃比を0.9に調整し、無酸化
炉の板温650℃、還元炉の板温800℃、浴温660
℃である。作成した試料の一部は、更にボックス焼鈍炉
を使用して、焼鈍条件を変えて焼鈍を行い、その後更に
1%の調質圧延を施した。調質圧延時のロールはダルロ
ールを使用した。なおクロメート付着量は、溶融アルミ
めっき表面を20%NaOHで剥離し、化学分析でCr
量を測定し、片面当たりの付着量を計算した。測定は焼
鈍前後でも行ったが、ほぼ一致した値が得られた。The present invention will be described in more detail with reference to examples.
You. 200 kg of steel having the composition shown in Table 1
Smelted as a steel ingot, which is rough-rolled to a thickness of 25 mm.
It was rolled to a thickness of 4 mm by up-rolling to obtain a hot-rolled sheet. Cool this
Cold rolled at an elongation of 80% to produce a 0.8mm thick thin steel coil
Done. Components other than the elements shown in Table 1 were Mn: 0.3
0%, P: 0.006%, S: 0.008%. Ma
A in Table 1 is the basic component, and the parts not described in the table are
It is the basic component. NOF-RF melting of this coil
Changing the amount of Si in the bath on the plating line
And the amount of adhesion is about 120 on both sides by gas wiping.
g / m Two Was adjusted to Some samples were then 30 g /
1, CrOThree+10 g / l SiO TwoDrop the solution on the steel plate
And adjust the amount of chromate with a roll squeezer and dry with hot air.
Thereafter, a sample was prepared by subjecting it to temper rolling of 1%. At this time
The operating conditions were to adjust the air-fuel ratio of the non-oxidizing furnace to 0.9,
Furnace plate temperature 650 ° C, reduction furnace plate temperature 800 ° C, bath temperature 660
° C. Some of the prepared samples were further box-annealed.
, Using different annealing conditions to perform annealing.
1% temper rolling was performed. Roll at the time of temper rolling
Was used. The amount of chromate adhesion is
The plating surface is peeled off with 20% NaOH.
The amount was measured, and the amount of adhesion per one side was calculated. Measurement is burning
Although performed before and after dulling, almost the same values were obtained.
【0024】[0024]
【表1】 [Table 1]
【0025】こうして作製した試料を次のような方法で
評価した。 (1)耐加熱黒変性 試料(50×100)をボックス焼鈍炉内で、530、
570℃で各200hr焼鈍を行った。焼鈍後目視判
定、断面組織観察で合金化の有無を判定し、カラーコン
ピュータにてL*値を測定した。 The sample thus produced was evaluated by the following method. (1) Heat-resistant blackening Sample (50 × 100) was placed in a box annealing furnace at 530,
Each annealing was performed at 570 ° C. for 200 hours. After annealing, the presence or absence of alloying was determined by visual judgment and cross-sectional structure observation, and the L * value was measured by a color computer.
【0026】(2)加工性 プレス油を塗布した後、ブランク径:100mm、ポン
チ径:50mm(絞り比2.0)で絞り加工を行い、絞
り可能かどうかを判定した。また脱脂後絞り後の側面部
のテーピングを行いめっき剥離状況を観察して、めっき
層の加工性を評価した。 表2に焼鈍を施さない、めっきままの試料明細と評価結
果をまとめる。また表3には焼鈍条件を変えたときの試
料明細と評価結果をまとめる。(2) Workability After the press oil was applied, drawing was performed with a blank diameter of 100 mm and a punch diameter of 50 mm (drawing ratio 2.0) to determine whether or not drawing was possible. Further, after degreasing, taping was performed on the side surface after squeezing, and the plating peeling state was observed to evaluate the workability of the plating layer. Table 2 summarizes the details of the as-plated samples without annealing and the evaluation results. Table 3 summarizes the sample specifications and the evaluation results when the annealing conditions were changed.
【0027】[0027]
【表2】 [Table 2]
【0028】鋼成分中のC,Si,N,さらにめっき浴
中のMgが多すぎると、鋼板の加工性を阻害してプレス
加工には耐えられない。また鋼中のAl,Ti,Nb,
N,Bの総和が多すぎるときや、Nが少なすぎるときに
は、加熱時の合金化抑制の性能が不十分で表面が黒変し
てしまう。さらにクロメート量が多すぎると、合金化は
抑制するが、表面のクロメートが変質して黒変する。一
方めっき浴中のSi,Mg量が不足すると、めっき時に
合金層が成長し過ぎてめっき密着性が不十分である。ま
た、Mg量が多すぎると加工性が悪くなる。これらの条
件が全て適正であると、加熱後の耐黒変性、母材の加工
性、めっきの加工性全て良好な鋼板が得られる。If the contents of C, Si, N in the steel component and Mg in the plating bath are too large, the workability of the steel sheet is impaired and the steel sheet cannot withstand press working. Al, Ti, Nb,
If the sum of N and B is too large, or if N is too small, the performance of suppressing alloying during heating is insufficient and the surface turns black. If the amount of chromate is too large, alloying is suppressed, but the chromate on the surface is altered and blackened. On the other hand, if the amounts of Si and Mg in the plating bath are insufficient, the alloy layer grows too much during plating, and the plating adhesion is insufficient. On the other hand, if the amount of Mg is too large, the workability deteriorates. When all of these conditions are appropriate, a steel sheet having excellent blackening resistance after heating, workability of the base material, and workability of plating can be obtained.
【0029】[0029]
【表3】 [Table 3]
【0030】焼鈍により耐黒変性が更に向上するため
に、表3の耐黒変性の評価は表2よりも高温の570℃
で行っている。鋼成分中のC,Si,Nが多すぎると、
鋼板の加工性を阻害してプレス加工には耐えられない。
又鋼中のAl,Ti,Nb,N,Bの総和が多すぎると
きや、Nが少なすぎるときには、加熱時の合金化抑制の
性能が不十分で表面が黒変してしまう。さらにクロメー
ト量が多すぎると、合金化は抑制するが、表面のクロメ
ートが変質して黒変する。一方、めっき浴中のSi,M
g量が不足するときや焼鈍温度が高すぎるときには、め
っき時に合金層が成長し過ぎてめっき密着性が不十分と
なる。また、めっき浴中のMg量が多くなると加工性が
不十分となる。焼鈍温度が低いときや焼鈍時間が短いと
きには、焼鈍の効果は不十分で耐黒変温度は570℃に
は届かない。これらの条件が全て適正であると、加熱後
の耐黒変性、母材の加工性、めっきの加工性全て良好な
鋼板が得られる。In order to further improve the blackening resistance by annealing, the blackening resistance in Table 3 was evaluated at 570 ° C. which was higher than that in Table 2.
It is done in. If there is too much C, Si, N in the steel component,
It impairs the workability of the steel sheet and cannot withstand press working.
If the total amount of Al, Ti, Nb, N, and B in the steel is too large, or if the N content is too small, the ability to suppress alloying during heating is insufficient and the surface turns black. If the amount of chromate is too large, alloying is suppressed, but the chromate on the surface is altered and blackened. On the other hand, Si, M
If the amount of g is insufficient or the annealing temperature is too high, the alloy layer will grow too much during plating, and the plating adhesion will be insufficient. Further, when the amount of Mg in the plating bath is large, the workability becomes insufficient. When the annealing temperature is low or the annealing time is short, the effect of annealing is insufficient and the blackening resistance temperature does not reach 570 ° C. When all of these conditions are appropriate, a steel sheet having excellent blackening resistance after heating, workability of the base material, and workability of plating can be obtained.
【0031】[0031]
【発明の効果】以上述べたように、本発明は熱器具、排
気系材料等に主に使用される、耐加熱黒変性に優れた溶
融アルミめっき鋼板の製造法を提供するものである。ま
た、本発明により安定して570℃まで銀白色外観を保
持するアルミめっき鋼板を得る事が可能となった。従来
このような用途には高価なステンレス鋼板が使用されて
きたが、安価な溶融アルミめっき鋼板を使用することが
可能となり、産業上寄与するところが大きい。As described above, the present invention provides a method for producing a hot-dip aluminized steel sheet excellent in heat blackening resistance, which is mainly used for heat appliances, exhaust system materials and the like. Further, according to the present invention, it has become possible to obtain an aluminum-plated steel sheet which maintains a silver-white appearance stably up to 570 ° C. Conventionally, expensive stainless steel sheets have been used for such applications, but inexpensive hot-dip aluminized steel sheets can be used, which greatly contributes to the industry.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C23C 2/28 C23C 2/28 2/40 2/40 28/00 28/00 C (72)発明者 伊崎 輝明 福岡県北九州市戸畑区飛幡町1−1 新日 本製鐵株式会社八幡製鐵所内 (72)発明者 黒崎 将夫 千葉県富津市新富20−1 新日本製鐵株式 会社技術開発本部内 (72)発明者 佐藤 久明 福岡県北九州市戸畑区飛幡町1−1 新日 本製鐵株式会社八幡製鐵所内 Fターム(参考) 4K027 AA02 AA23 AB01 AB08 AB14 AB32 AB48 AC72 AC82 AE03 AE21 4K037 EA01 EA02 EA04 EA15 EA18 EA19 EA23 EA25 EA27 EA31 EA32 FM02 GA02 GA05 4K044 AA02 AB02 BA10 BA15 BA18 BA19 BB03 BB04 BC02 BC09 BC11 CA11 CA16 CA53 CA62──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat ゛ (Reference) C23C 2/28 C23C 2/28 2/40 2/40 28/00 28/00 C (72) Inventor Izaki Teruaki 1-1 Nichihata-cho, Tobata-ku, Kitakyushu-shi, Fukuoka Nippon Steel Corporation Yawata Works (72) Inventor Masao Kurosaki 20-1 Shintomi, Futtsu-shi, Chiba Nippon Steel Corporation Technology Development Division ( 72) Inventor Hisaaki Sato 1-1 Futaba-cho, Tobata-ku, Kitakyushu-shi, Fukuoka F-term in the Nippon Steel Corporation Yawata Works (reference) 4K027 AA02 AA23 AB01 AB08 AB14 AB32 AB48 AC72 AC82 AE03 AE21 4K037 EA01 EA02 EA04 EA15 EA18 EA19 EA23 EA25 EA27 EA31 EA32 FM02 GA02 GA05 4K044 AA02 AB02 BA10 BA15 BA18 BA19 BB03 BB04 BC02 BC09 BC11 CA11 CA16 CA53 CA62
Claims (5)
び不可避的不純物からなる鋼板に、組成が重量比でS
i:3〜12%、Mg:0.5〜15%、残部がAl及
び不可避的不純物からなるめっき浴で溶融アルミめっき
を行いめっき層と鋼板の間に金属間化合物を有すること
を特徴とする耐加熱黒変性に優れた溶融アルミめっき鋼
板。1. The composition is, by weight, C: 0.01% or less, Si: 0.10% or less, N: 0.0005 to 0.010%, Al: 0.01% or less, Ti, Nb, A steel sheet consisting of V and B in total of 0.01% or less, the balance being Fe and unavoidable impurities has a composition in weight ratio of S
i: 3 to 12%, Mg: 0.5 to 15%, the balance being hot-dip aluminum plating in a plating bath consisting of Al and unavoidable impurities, and having an intermetallic compound between the plating layer and the steel sheet. Hot-dip aluminized steel sheet with excellent heat blackening resistance.
物の結晶構造が単斜晶であることを特徴とする請求項1
記載の耐加熱黒変性に優れた溶融アルミめっき鋼板。2. The crystal structure of an intermetallic compound present between a plating layer and a steel sheet is monoclinic.
Hot-dip aluminized steel sheet with excellent resistance to heat blackening described.
が存在することを特徴とする請求項1または2記載の耐
加熱黒変性に優れた溶融アルミめっき鋼板。3. The hot-dip aluminized steel sheet according to claim 1, wherein an AlN layer is present at an interface between the intermetallic compound and the steel sheet.
算で15mg/m2以下のクロメート処理をすることを
特徴とする加熱後耐加熱黒変性に優れた溶融アルミめっ
き鋼板。4. A hot-dip aluminized steel sheet excellent in resistance to blackening after heating after heating, wherein after plating, a chromate treatment is performed so that the amount of adhesion per one side is 15 mg / m 2 or less in terms of Cr.
び不可避的不純物からなる鋼板に組成が重量比で、S
i:3〜12%、Mg:0.5〜15%、残部がAl及
び不可避的不純物からなるめっき浴で溶融アルミめっき
を行い、その後あるいは更にクロメート処理後温度30
0〜500℃、時間2〜20hrの焼鈍処理をすること
を特徴とする耐加熱黒変性に優れた溶融アルミめっき鋼
板の製造法。5. The composition is, by weight, C: 0.01% or less, Si: 0.10% or less, N: 0.0005 to 0.010%, Al: 0.01% or less, Ti, Nb, The composition of the steel sheet composed of V and B in a weight ratio of 0.01% or less and the balance of Fe and unavoidable impurities is represented by S
i: 3 to 12%, Mg: 0.5 to 15%, balance aluminum and molten aluminum plating in a plating bath composed of unavoidable impurities, and then or after further chromate treatment at a temperature of 30
A method for producing a hot-dip aluminized steel sheet having excellent resistance to blackening by heating, characterized by performing an annealing treatment at 0 to 500 ° C. for 2 to 20 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11101153A JP2000290764A (en) | 1999-04-08 | 1999-04-08 | Hot-dip aluminized steel sheet with excellent resistance to blackening by heating and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11101153A JP2000290764A (en) | 1999-04-08 | 1999-04-08 | Hot-dip aluminized steel sheet with excellent resistance to blackening by heating and its manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000290764A true JP2000290764A (en) | 2000-10-17 |
Family
ID=14293116
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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| Country | Link |
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| JP (1) | JP2000290764A (en) |
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| JP2003034845A (en) * | 2001-06-25 | 2003-02-07 | Nippon Steel Corp | Aluminum-plated steel sheet for hot press with excellent corrosion resistance and heat resistance, and automotive parts using the same |
| WO2011161833A1 (en) | 2010-06-21 | 2011-12-29 | 新日本製鐵株式会社 | Hot-dip al-coated steel sheet with excellent thermal blackening resistance and process for production of same |
| US8722204B2 (en) | 2010-12-27 | 2014-05-13 | Posco | Aluminum coated Steel sheet having excellent oxidation resistance and heat resistance |
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1999
- 1999-04-08 JP JP11101153A patent/JP2000290764A/en not_active Withdrawn
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| JP2003034845A (en) * | 2001-06-25 | 2003-02-07 | Nippon Steel Corp | Aluminum-plated steel sheet for hot press with excellent corrosion resistance and heat resistance, and automotive parts using the same |
| WO2011161833A1 (en) | 2010-06-21 | 2011-12-29 | 新日本製鐵株式会社 | Hot-dip al-coated steel sheet with excellent thermal blackening resistance and process for production of same |
| US9464345B2 (en) | 2010-06-21 | 2016-10-11 | Nippon Steel & Sumitomo Metal Corporation | Hot dip Al coated steel sheet excellent in heat black discoloration resistance and method of production of same |
| US8722204B2 (en) | 2010-12-27 | 2014-05-13 | Posco | Aluminum coated Steel sheet having excellent oxidation resistance and heat resistance |
| WO2015022821A1 (en) | 2013-08-14 | 2015-02-19 | 日新製鋼株式会社 | Al-coated steel sheet having excellent total reflection properties and corrosion resistance, and method for manufacturing same |
| KR20160043990A (en) | 2013-08-14 | 2016-04-22 | 닛신 세이코 가부시키가이샤 | Al-COATED STEEL SHEET HAVING EXCELLENT TOTAL REFLECTION PROPERTIES AND CORROSION RESISTANCE, AND METHOD FOR MANUFACTURING SAME |
| EP3034647A4 (en) * | 2013-08-14 | 2017-04-05 | Nisshin Steel Co., Ltd. | Al-coated steel sheet having excellent total reflection properties and corrosion resistance, and method for manufacturing same |
| KR102150841B1 (en) | 2013-08-14 | 2020-09-02 | 닛테츠 닛신 세이코 가부시키가이샤 | Al-COATED STEEL SHEET HAVING EXCELLENT TOTAL REFLECTION PROPERTIES AND CORROSION RESISTANCE, AND METHOD FOR MANUFACTURING SAME |
| KR20160050167A (en) | 2014-10-28 | 2016-05-11 | 포스코강판 주식회사 | Method for manufacturing alluminum plated steel sheet having excellent high tempearature discoloration-resistance and formability |
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