JP2000291784A - Pulley for wire sawing - Google Patents
Pulley for wire sawingInfo
- Publication number
- JP2000291784A JP2000291784A JP11095627A JP9562799A JP2000291784A JP 2000291784 A JP2000291784 A JP 2000291784A JP 11095627 A JP11095627 A JP 11095627A JP 9562799 A JP9562799 A JP 9562799A JP 2000291784 A JP2000291784 A JP 2000291784A
- Authority
- JP
- Japan
- Prior art keywords
- pulley
- cutting
- groove
- cutting cable
- guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004567 concrete Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 6
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 102100032566 Carbonic anhydrase-related protein 10 Human genes 0.000 description 1
- 101000867836 Homo sapiens Carbonic anhydrase-related protein 10 Proteins 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Landscapes
- Pulleys (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
(57)【要約】
【課 題】コンクリート構造物に掛けた切削用ケーブル
を牽引しながら循環駆動させてコンクリート構造物を切
断するワイヤーソーイング工法で用いられ、切削用ケー
ブルをガイドするガイドプーリや切削用ケーブルを駆動
する駆動プーリにおいて、切削用ケーブルが通されるU
溝を備えたゴム製部分の摩耗の進行による取換時機の切
断が容易にできるようにし、取換時機を誤ってプーリ本
体が損耗することのないようにする。
【解決手段】ゴム製部分12のU溝11の左右両側に窪
み16を、内周側に軸方向に貫通する孔17を形成し、
摩耗によって窪み16や孔17が露出したとき、ゴム製
部分12を取換える目安とする。
(57) [Summary] [Problem] A guide pulley or cutting used in a wire sawing method that cuts a concrete structure by circulating and driving the cutting cable hung on the concrete structure while pulling it. In the drive pulley that drives the cutting cable, the U through which the cutting cable is passed
The replacement machine can be easily cut due to the progress of wear of the rubber portion provided with the groove, so that the pulley body is not worn by mistake by the replacement machine. A recess (16) is formed on both left and right sides of a U-shaped groove (11) of a rubber part (12), and a hole (17) penetrating in the axial direction is formed on an inner peripheral side.
When the recess 16 or the hole 17 is exposed due to wear, the rubber portion 12 is used as a guide for replacement.
Description
【0001】[0001]
【発明が属する技術分野】本発明は、鉄筋コンクリート
構造物や石材等(以下、単に「コンクリート構造物等」
という)を切断するワイヤーソーイング工法で用いられ
るガイドプーリや駆動プーリなどのプーリに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to reinforced concrete structures and stone materials (hereinafter simply referred to as "concrete structures and the like").
The present invention relates to a pulley such as a guide pulley or a drive pulley used in a wire sawing method for cutting the same.
【0002】[0002]
【従来技術】図1は、ワイヤーソーイング工法で用いら
れる切断装置の一例を示すもので、コンクリート構造物
1に取付けられる架台2と、架台2に水平に軸支される
複数のガイドプーリ3と、架台2より手前側に突設さ
れ、ラック(図示省略)を備えたガイドロッド4と、ラ
ックと噛合するピニオンを有し、ガイドロッド4に沿っ
て移動可能で、油圧モータ又は電動モータによって回転
駆動される駆動プーリ5と、駆動プーリ5とコンクリー
ト構造物1にガイドプーリ3を介して掛け渡され、ワイ
ヤーにダイヤモンドビーズを通してなるエンドレスな切
削用ケーブル6よりなり、駆動プーリ5をガイドロッド
4に沿って移動させ、切削用ケーブル6に張力を掛けた
状態にして駆動プーリ5の回転駆動により切削用ケーブ
ル6を循環走行させてコンクリート構造物を切断するよ
うになっており、図2及び図3に示すようにガイドプー
リ3や駆動プーリ5に形成され、切削用ケーブル6が嵌
合するU溝ないしV溝を形成した部分8は通常、切削用
ケーブル6とのスリップをなくして動力の伝達が確実に
行われるようにするためゴム製となっている。2. Description of the Related Art FIG. 1 shows an example of a cutting device used in a wire sawing method. A gantry 2 attached to a concrete structure 1, a plurality of guide pulleys 3 horizontally supported by the gantry 2, and It has a guide rod 4 provided with a rack (not shown) protruding from the gantry 2 and a pinion meshing with the rack, and is movable along the guide rod 4 and is rotationally driven by a hydraulic motor or an electric motor. Drive pulley 5 and the endless cutting cable 6 which is wound around the drive pulley 5 and the concrete structure 1 via the guide pulley 3 and has diamond wires passed through the wire. The cutting cable 6 is circulated by rotating the driving pulley 5 while tension is applied to the cutting cable 6. 2 and 3, a portion 8 formed on the guide pulley 3 or the drive pulley 5 and formed with a U-shaped groove or a V-shaped groove into which the cutting cable 6 is fitted, as shown in FIGS. Is usually made of rubber in order to eliminate the slip with the cutting cable 6 and to surely transmit the power.
【0003】[0003]
【発明が解決しようとする課題】ガイドプーリや駆動プ
ーリは、使用に伴いU溝ないしV溝部分が摩耗するのが
避けられない。この摩耗は、溝底部分ばかりでなく、切
削面がプーリを含む面と一致していなかったり、切削中
の切削用ケーブルの振動により溝のサイド部分にも生ず
るようになる。摩耗が進行すると、U溝ないしV溝を有
するゴム製部分が取換えられるが、摩耗を見逃すと、時
には図2及び図3の鋼製部分9にまで摩耗が進行し、プ
ーリ自体を交換せねばならなくなることがある。また図
5に示すように、U溝ないしV溝のサイド部分の磨耗が
進行すると、切削中の切削用ケーブルの振動により溝の
ガイド部分が撓んで切削用ケーブルが溝より外れること
がある。With the use of guide pulleys and drive pulleys, it is inevitable that the U-grooves or V-grooves will wear out during use. This wear occurs not only at the bottom of the groove, but also at the side of the groove due to the cutting surface not being coincident with the surface including the pulley and the vibration of the cutting cable during cutting. As the wear progresses, the rubber portion having the U-groove or the V-groove is replaced. However, if the wear is missed, sometimes the wear progresses to the steel portion 9 in FIGS. 2 and 3, and the pulley itself must be replaced. May be lost. Further, as shown in FIG. 5, as the wear of the side portions of the U-groove or V-groove progresses, the vibration of the cutting cable during cutting may cause the guide portion of the groove to be bent and the cutting cable to come off from the groove.
【0004】本発明は、ワイヤーソーイング工法で用い
られるガイドプーリや駆動プーリなどのプーリにおいて
生ずる上記の問題を解消することを目的とする。[0004] It is an object of the present invention to solve the above-mentioned problems that occur in pulleys such as guide pulleys and drive pulleys used in the wire sawing method.
【0005】[0005]
【課題の解決手段】請求項1記載の発明は、コンクリー
ト構造物等に掛け渡した切削用ケーブルを牽引しながら
循環走行させてコンクリート構造物等を切断するワイヤ
ーソーイング工法で用いられ、切削用ケーブルをガイド
するガイドプーリや切削用ケーブルを循環走行させるた
めの駆動プーリ等のプーリにおいて、切削用ケーブルが
嵌合するU溝ないしV溝を有するゴム製部分に摩耗が一
定量進行したときに露出する表示手段を形成ないし埋設
したことを特徴とする。The invention according to claim 1 is used in a wire sawing method of cutting a concrete structure or the like by circulating and running the cutting cable stretched over a concrete structure or the like, while cutting the cable. In a pulley, such as a guide pulley for guiding a cutting cable or a driving pulley for circulating a cutting cable, the rubber member having a U-shaped groove or a V-shaped groove to which the cutting cable is fitted is exposed when a certain amount of wear progresses. The display means is formed or embedded.
【0006】本発明でいう表示手段としては、例えば空
洞ないし窪み、色、ゴムとは材質の異なるもの等が挙げ
られ、ゴムと材質の異なるものとしては要するにゴムと
見分けができるものであればよい。本発明によると、U
溝ないしV溝を有するゴム製部分が一定量摩耗して表示
手段が露出すると、U溝ないしV溝を有するゴム製部分
の取換える時機が来たことを認識することができる。The display means referred to in the present invention includes, for example, cavities or depressions, colors, and materials different from rubber, and any material different from rubber can be used as long as it can be distinguished from rubber. . According to the invention, U
When the rubber part having the groove or the V groove is worn by a certain amount and the display means is exposed, it is possible to recognize that it is time to replace the rubber part having the U groove or the V groove.
【0007】[0007]
【発明の実施の形態】図4は、図1に示す切断装置のガ
イドプーリ3に相当するもので、U溝11を有するゴム
製部分12がベアリング13を備えた鋼製部材14にボ
ルト15にて取外し可能に連結されており、U溝11の
左右両側には周溝よりなる窪み16が形成され、また内
周側には一定の間隔を存して軸方向に貫通する孔17が
周方向に一定間隔で形成されている。図中、18は角パ
イプよりなり、図1に示す架台2に差込んで固定される
取付部であり、19は角パイプ15に支持され、プーリ
を軸支する軸である。また22は切削用ケーブルを示
す。FIG. 4 corresponds to the guide pulley 3 of the cutting device shown in FIG. 1, in which a rubber portion 12 having a U-groove 11 is connected to a steel member 14 having a bearing 13 by a bolt 15. The U-groove 11 is provided with a recess 16 formed of a circumferential groove on each of the left and right sides thereof, and a hole 17 penetrating in the axial direction at a constant interval on the inner circumferential side. Are formed at regular intervals. In the drawing, reference numeral 18 denotes a mounting portion which is formed of a square pipe and is inserted into and fixed to the gantry 2 shown in FIG. 1, and 19 is a shaft supported by the square pipe 15 and supporting the pulley. Reference numeral 22 denotes a cutting cable.
【0008】図5は、U溝11が摩耗して窪み16と孔
17が露出した状態を示す。図示するように窪み16と
孔17が露出するまでゴム製部分12が摩耗すると、ゴ
ム製部分12の取換え時機に達したと判断される。本実
施形態によると、これにより磨耗が鋼製部分14まで進
行してプーリ自体を取換えねばならなくなったり、切削
中、切削用ケーブルがU溝11より外れたりするのを防
ぐことができる。FIG. 5 shows a state in which the U-groove 11 is worn and the dent 16 and the hole 17 are exposed. As shown, when the rubber portion 12 is worn until the depression 16 and the hole 17 are exposed, it is determined that the time for replacing the rubber portion 12 has been reached. According to the present embodiment, it is possible to prevent the wear from progressing to the steel portion 14 to replace the pulley itself, and to prevent the cutting cable from coming off the U groove 11 during cutting.
【0009】[0009]
【発明の効果】本発明によると、ワイヤーソーイング用
プーリのU溝ないしV溝を有するゴム製部分が摩耗した
とき、表示手段の露出が目安となってゴム製部分を取換
えるときの判断が容易にできる。According to the present invention, when the rubber portion having the U-groove or V-groove of the wire sawing pulley is worn, the exposure of the display means is used as a guide to easily determine whether to replace the rubber portion. Can be.
【図1】切断装置の概略図。FIG. 1 is a schematic diagram of a cutting device.
【図2】従来のガイドプーリの要部の断面図。FIG. 2 is a cross-sectional view of a main part of a conventional guide pulley.
【図3】従来のガイドプーリの別の例の要部断面図。FIG. 3 is a sectional view of a main part of another example of a conventional guide pulley.
【図4】本発明に係わるガイドプーリの断面図。FIG. 4 is a sectional view of a guide pulley according to the present invention.
【図5】摩耗したときの状態を示すガイドプーリの要部
の拡大断面図。FIG. 5 is an enlarged sectional view of a main part of the guide pulley showing a state when worn.
11・・U溝 12・・ゴム製部分 13・・ベアリング 14・・鋼製部分 15・・ボルト 16・・窪み 17・・孔 18・・取付部 19・・軸 22・・切削用ケーブル 11. U-groove 12. Rubber part 13. Bearing 14. Steel part 15. Bolt 16. Depression 17. Hole 18. Mounting part 19. Shaft 22.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 重藤 圭太郎 広島市西区商工センター4丁目6番8号 株式会社コンセック内 Fターム(参考) 2E176 AA01 DD22 3J031 AC10 BB05 BC04 CA10 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Keitaro Shigeto 4-6-8 Nishi-ku Business and Commerce Center, Hiroshima-shi F-term in CONSEC Co., Ltd. (reference) 2E176 AA01 DD22 3J031 AC10 BB05 BC04 CA10
Claims (1)
ケーブルを牽引しながら循環走行させてコンクリート構
造物等を切断するワイヤーソーイング工法で用いられ、
切削用ケーブルをガイドするガイドプーリや切削用ケー
ブルを循環走行させるための駆動プーリ等のプーリにお
いて、切削用ケーブルが嵌合するU溝ないしV溝を有す
るゴム製部分に摩耗が一定量進行したときに露出する表
示手段を形成ないし埋設したことを特徴とするワイヤー
ソーイング用プーリ。1. A wire sawing method for cutting a concrete structure or the like by circulating and running while cutting a cutting cable stretched over a concrete structure or the like,
In a pulley such as a guide pulley for guiding the cutting cable or a drive pulley for circulating the cutting cable, when a certain amount of wear proceeds on a rubber portion having a U-shaped groove or a V-shaped groove into which the cutting cable is fitted. A pulley for wire sawing, characterized by forming or burying a display means that is exposed to the outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11095627A JP2000291784A (en) | 1999-04-02 | 1999-04-02 | Pulley for wire sawing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11095627A JP2000291784A (en) | 1999-04-02 | 1999-04-02 | Pulley for wire sawing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000291784A true JP2000291784A (en) | 2000-10-20 |
Family
ID=14142773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11095627A Pending JP2000291784A (en) | 1999-04-02 | 1999-04-02 | Pulley for wire sawing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000291784A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014803A (en) * | 2014-04-29 | 2015-11-04 | 应用材料瑞士有限责任公司 | Quick mountable pulley for wire saw device, the wire saw device, and appliacaiton of the pulley |
| JP2020012278A (en) * | 2018-07-17 | 2020-01-23 | ナブテスコ株式会社 | Door device, contact member for door device |
-
1999
- 1999-04-02 JP JP11095627A patent/JP2000291784A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014803A (en) * | 2014-04-29 | 2015-11-04 | 应用材料瑞士有限责任公司 | Quick mountable pulley for wire saw device, the wire saw device, and appliacaiton of the pulley |
| JP2020012278A (en) * | 2018-07-17 | 2020-01-23 | ナブテスコ株式会社 | Door device, contact member for door device |
| JP7231995B2 (en) | 2018-07-17 | 2023-03-02 | ナブテスコ株式会社 | Life prediction method for door device and contact member |
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