JP2000326050A - Casting method of porous metallic material - Google Patents
Casting method of porous metallic materialInfo
- Publication number
- JP2000326050A JP2000326050A JP11174465A JP17446599A JP2000326050A JP 2000326050 A JP2000326050 A JP 2000326050A JP 11174465 A JP11174465 A JP 11174465A JP 17446599 A JP17446599 A JP 17446599A JP 2000326050 A JP2000326050 A JP 2000326050A
- Authority
- JP
- Japan
- Prior art keywords
- casting
- mold
- resin
- lost foam
- casting method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 10
- 239000007769 metal material Substances 0.000 title 1
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 239000011347 resin Substances 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 239000003973 paint Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 10
- 239000004576 sand Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000003110 molding sand Substances 0.000 abstract description 5
- 239000006260 foam Substances 0.000 abstract description 4
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000011148 porous material Substances 0.000 abstract 1
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002320 enamel (paints) Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
Landscapes
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
【０００１】［産業上の利用分野］本発明は、通気性が
必要な金型用材料に適用される。[0001] The present invention is applied to a mold material requiring air permeability.
【０００２】［従来技術］発泡スチロール成型用やプラ
スチック真空成型用、あるいはアルミニウム鋳造用金型
は、空気や水蒸気を排出又は通過させるために、通気穴
が設けられている。[Prior Art] A mold for styrofoam molding, plastic vacuum molding, or aluminum casting is provided with a vent hole for discharging or passing air or water vapor.
【０００３】この通気穴は金属キャビティの形状を保
ち、製品に害を与えないためには、できるだけ小さく、
少なくともφ１．０ｍｍ以下にして、数を多くあけなけ
ればならない。[0003] In order to maintain the shape of the metal cavity and not to harm the product, the vent hole is as small as possible.
The number must be increased by at least φ1.0 mm or less.
【０００４】従来このような小さな穴を多数あける工法
は機械加工で行なわれており、鋳造での鋳抜き化は困難
とされている。Conventionally, such a method of forming a large number of small holes has been performed by machining, and it has been considered difficult to form a blank by casting.
【０００５】［発明が解決しようとする課題］本発明は
上記のような小さな穴多数個を鋳物鋳造時に鋳抜き化で
きるようにしたものである。[0005] The present invention is to provide a large number of small holes as described above, which can be cast out during casting.
【０００６】［課題を解決するための手段］以下にその
方法を説明する。[Means for Solving the Problems] The method will be described below.
【０００７】最近金型用素材鋳物の鋳造法として、消失
模型鋳造法が適用されてきている。Recently, a vanishing model casting method has been applied as a method of casting a material casting for a mold.
【０００８】消失模型鋳造法とは、発泡樹脂で作成され
た消失型を鋳物砂に埋め込むことにより鋳型とし、その
状態で金属溶湯を注湯する方法である。消失型は溶湯に
よって燃えてなくなり、溶湯に置き換えられて鋳物とな
る。The vanishing model casting method is a method in which a vanishing mold made of a foamed resin is buried in molding sand to form a mold, and a molten metal is poured in that state. The vanishing type is not burnt by the molten metal and is replaced with the molten metal to form a casting.
【０００９】上記鋳造法において、所定形状に加工され
た消失型の通気性を必要とする部位にあらかじめ、樹
脂、塗料、離型材、塗型材で被覆され、設定した太さの
細い金属線材を必要数量、消失型に貫通させて挿入す
る。In the above casting method, a thin metal wire having a predetermined thickness, which has been previously coated with a resin, a paint, a release material, and a coating material at a site where a predetermined shape is required, and which requires vanishing air permeability, is required. Insert in quantity, penetrating the disappearing mold.
【００１０】この消失型に湯口を設け、鋳物砂中に埋没
させて金属溶湯を注湯する。A gate is provided in the vanishing mold, and the molten metal is poured by being buried in molding sand.
【００１１】［作用］この方法で作成した鋳物は、鋳造
後、鋳物より容易に細い線材を引き抜くことが可能で、
多数の小さな貫通穴を鋳抜きで形成することができる。[Effect] The casting made by this method can pull out a thin wire more easily than the casting after casting.
Many small through holes can be formed by casting.
【００１２】［実施例１］本発明の実施例を図１〜３に
基づいて説明する。Embodiment 1 An embodiment of the present invention will be described with reference to FIGS.
【００１３】金型素材鋳物用の発泡樹脂消失型１に芯材
が銅で外面に約０．０２ｍｍのエナメル被覆２ａをした
φ０．３５ｍｍのエナメル線２を８ｍｍピッチで消失型
を貫通して挿入する。[0013] A 0.35 mm diameter enameled wire 2 having a core material of copper and an enamel coating 2a of about 0.02 mm on the outer surface is inserted into the disappearing mold 1 at a pitch of 8 mm into the foaming resin disappearing mold 1 for casting a mold material. I do.
【００１４】この消失型に湯口部３を接続した後、鋳枠
５内に収納し、鋳物砂４を充填する。湯口部よりアルミ
ニュウム合金熔湯６を注入し、消失型をアルミニュウム
合金と置き換えた。After the gate 3 is connected to the vanishing mold, it is housed in a casting flask 5 and filled with molding sand 4. The aluminum alloy melt 6 was injected from the gate, and the vanishing mold was replaced with an aluminum alloy.
【００１５】その後、鋳物砂中より、鋳造したアルミニ
ュウム合金鋳物を取り出し、挿入していたエナメル線２
を引き抜き多数の貫通穴を形成した。Thereafter, the cast aluminum alloy casting is taken out of the casting sand, and the enameled wire 2 inserted therein is inserted.
And a large number of through holes were formed.
【００１６】このアルミニウム合金鋳物は、発泡樹脂成
型用金型に適用した。This aluminum alloy casting was applied to a mold for molding a foamed resin.
【００１７】［発明の効果］以上のように、本発明は所
定形状に加工された発泡樹脂消失型に、あらかじめ樹
脂、塗料、離型材、塗型材で被覆された細い線材を消失
型を貫通させて多数本挿入した後、この消失型を鋳物砂
中に埋没して鋳型とし、これに金属溶湯を注湯すること
により、多数の小さな穴を鋳抜きで形成することができ
る。[Effects of the Invention] As described above, in the present invention, a thin wire material previously coated with resin, paint, a release material, and a coating material is made to penetrate the foamable resin disappearance type machined into a predetermined shape. After inserting a large number of such molds, the lost mold is buried in molding sand to form a mold, and a molten metal is poured into the mold to form a large number of small holes by casting.
【図１】消失型に細い金属線材を多数本挿入した説明図
である。FIG. 1 is an explanatory view in which a number of thin metal wires are inserted into a vanishing mold.
【図２】上記金属線材の被覆層の説明図である。FIG. 2 is an explanatory diagram of a coating layer of the metal wire.
【図３】消失型を鋳物砂で埋没した状態を示す説明図で
ある。FIG. 3 is an explanatory view showing a state in which the disappearing mold is buried in casting sand.
１． 発泡樹脂消失型 ２． 細い金属線材 ２ａ．金属線材の被覆層 ３． 消失型用湯口部 ４． 鋳物砂 ５． 鋳枠 ６． 金属溶湯 1. 1. Foam resin disappearing type Thin metal wire 2a. 2. Coating layer of metal wire 3. Gate for vanishing type Foundry sand 5. Cast flask 6. Molten metal
Claims (1)
樹脂、塗料、離型材、塗型材、で被覆された細い金属線
材を消失型を貫通させて多数本挿入した後、この消失型
を鋳物砂中に埋没して鋳型とし、これに金属溶湯を注湯
することを特徴とする鋳造法。1. A foamed resin disappearing type machined into a predetermined shape,
After inserting a large number of thin metal wires covered with resin, paint, release material, and coating material, penetrating the disappearing mold and inserting them into casting sand, the casting mold is buried as a mold, and the molten metal is poured into the mold. A casting method characterized by hot water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11174465A JP2000326050A (en) | 1999-05-17 | 1999-05-17 | Casting method of porous metallic material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11174465A JP2000326050A (en) | 1999-05-17 | 1999-05-17 | Casting method of porous metallic material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000326050A true JP2000326050A (en) | 2000-11-28 |
Family
ID=15978969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11174465A Pending JP2000326050A (en) | 1999-05-17 | 1999-05-17 | Casting method of porous metallic material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000326050A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874731A (en) * | 2014-02-28 | 2015-09-02 | 天津威尔朗科技有限公司 | Method for casting large-scale bucket tooth casting by using lost foam |
| CN104988383A (en) * | 2015-05-27 | 2015-10-21 | 含山县恒翔机械制造有限公司 | Rear axle connecting plate of rear-drive car |
| CN105499503A (en) * | 2015-12-29 | 2016-04-20 | 宝鸡中铁宝桥天元实业发展有限公司 | Rail brace expendable pattern casting method and casting mold for same |
| CN107716860A (en) * | 2017-09-01 | 2018-02-23 | 东风精密铸造安徽有限公司 | A kind of coke guide side plate lost foam casting process method |
| CN108393467A (en) * | 2018-01-23 | 2018-08-14 | 共享装备股份有限公司 | A kind of negative pressure lost foam deep and long hole casting and molding method |
| CN108858912A (en) * | 2018-06-06 | 2018-11-23 | 江苏瀚皋机械有限公司 | A kind of vacuum forming mold suction hole manufacture craft |
| CN109940124A (en) * | 2019-04-17 | 2019-06-28 | 安徽南凯元机械有限公司 | A kind of lost foam paint and preparation method thereof |
-
1999
- 1999-05-17 JP JP11174465A patent/JP2000326050A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874731A (en) * | 2014-02-28 | 2015-09-02 | 天津威尔朗科技有限公司 | Method for casting large-scale bucket tooth casting by using lost foam |
| CN104988383A (en) * | 2015-05-27 | 2015-10-21 | 含山县恒翔机械制造有限公司 | Rear axle connecting plate of rear-drive car |
| CN105499503A (en) * | 2015-12-29 | 2016-04-20 | 宝鸡中铁宝桥天元实业发展有限公司 | Rail brace expendable pattern casting method and casting mold for same |
| CN107716860A (en) * | 2017-09-01 | 2018-02-23 | 东风精密铸造安徽有限公司 | A kind of coke guide side plate lost foam casting process method |
| CN108393467A (en) * | 2018-01-23 | 2018-08-14 | 共享装备股份有限公司 | A kind of negative pressure lost foam deep and long hole casting and molding method |
| CN108393467B (en) * | 2018-01-23 | 2020-07-07 | 共享装备股份有限公司 | Casting forming method for deep and long holes of negative-pressure lost foam |
| CN108858912A (en) * | 2018-06-06 | 2018-11-23 | 江苏瀚皋机械有限公司 | A kind of vacuum forming mold suction hole manufacture craft |
| CN109940124A (en) * | 2019-04-17 | 2019-06-28 | 安徽南凯元机械有限公司 | A kind of lost foam paint and preparation method thereof |
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