JP2003108145A - Soundproof member - Google Patents
Soundproof memberInfo
- Publication number
- JP2003108145A JP2003108145A JP2001295164A JP2001295164A JP2003108145A JP 2003108145 A JP2003108145 A JP 2003108145A JP 2001295164 A JP2001295164 A JP 2001295164A JP 2001295164 A JP2001295164 A JP 2001295164A JP 2003108145 A JP2003108145 A JP 2003108145A
- Authority
- JP
- Japan
- Prior art keywords
- protrusion
- metal plate
- fixed
- face plate
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims description 167
- 239000002184 metal Substances 0.000 claims description 167
- 238000003466 welding Methods 0.000 claims description 36
- 238000005304 joining Methods 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005553 drilling Methods 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 13
- 239000011358 absorbing material Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 125000006850 spacer group Chemical group 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000013016 damping Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 102100033779 Collagen alpha-4(IV) chain Human genes 0.000 description 1
- 101000710870 Homo sapiens Collagen alpha-4(IV) chain Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
Landscapes
- Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
- Body Structure For Vehicles (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、鉄道車両(新幹
線、地下鉄、在来線)の構造部材、自動車の構造部材、
防音壁(新幹線、高速道路、国道)、道路用吸音板(裏
面吸音板、掘割水平吸音板、掘割・トンネル用壁面吸音
板)等に使用される防音部材に関し、特に吸音性を有す
るアルミニウム押出形材からなる防音部材に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to structural members for railway vehicles (bullet trains, subways, conventional lines), structural members for automobiles,
Soundproofing materials used for soundproof walls (bullet trains, highways, national roads), road sound absorbing boards (back surface sound absorbing board, horizontal sound absorbing board for excavation, wall sound absorbing board for excavation / tunnel) The present invention relates to a soundproof member made of material.
【0002】[0002]
【従来の技術】例えば、車輌の構造部材、特に、表面に
配置される表面部材として、2枚の平行な面板部間にジ
グザグ状のリブ又は仕切を設けたアルミニウム押出形材
が使用されており、このアルミニウム押出形材を使用す
ることにより構造部材の軽量化を図っている。しかし、
アルミニウム形材は音を伝えやすいため、乗客又は乗員
の乗り心地を良くするためには、騒音の低減対策をとる
必要がある。2. Description of the Related Art For example, an extruded aluminum profile having zigzag ribs or partitions between two parallel face plate parts is used as a structural member of a vehicle, particularly as a surface member arranged on the surface. By using this aluminum extruded profile, the weight of the structural member is reduced. But,
Since aluminum profiles easily transmit sound, it is necessary to take noise reduction measures to improve the riding comfort of passengers or passengers.
【0003】そこで、従来、新幹線及び自動車において
は、固有振動音に対して車体に制振材を取り付けたり、
エンジンから発生する音並びに車輪からのロードノイズ
及び転動音等に関する騒音対策として、車輌の内面、床
裏面、及びスカート内側表面、並びに内部のエンジンの
周辺に、吸音材を設置したり、また構造部材の剛性を高
めたりすることが実施されている。Therefore, conventionally, in the Shinkansen and automobiles, a damping material is attached to the vehicle body for natural vibration sound,
As a noise countermeasure against noise generated from the engine, road noise from the wheels, rolling noise, etc., a sound absorbing material is installed on the inner surface of the vehicle, the underside of the floor, the inner surface of the skirt, and the inside of the engine, and the structure. It is practiced to increase the rigidity of members.
【0004】一方、新幹線及び自動車のように高速走行
する車両については、高速気流による風切り音に対する
騒音対策が必要となる場合がある。その場合には、車輌
表面の構造部材(以下、表面部材ともいう)に防音性能
を付加する必要がある。このためには、吸音材を表面部
材の表面に張り付けたり、表面部材自体を吸音材で構成
することが考えられるが、一般に使用される吸音材は柔
軟なものが多く、表面部材の一部として機械的強度が不
足する。On the other hand, for vehicles running at high speed such as Shinkansen and automobiles, noise countermeasures against wind noise caused by high-speed air flow may be necessary. In that case, it is necessary to add soundproofing performance to a structural member on the vehicle surface (hereinafter, also referred to as a surface member). For this purpose, a sound absorbing material may be attached to the surface of the surface member, or the surface member itself may be composed of a sound absorbing material. However, generally used sound absorbing materials are often flexible, and as a part of the surface member. Insufficient mechanical strength.
【0005】従って、風切り音に対する騒音対策として
は、機械的強度の保持及び吸音材の飛散防止の観点か
ら、例えば、風速60乃至90km/sの場合には、車
輌の構造部材上に、下から、吸音材、ガラス布、金属
屑、金網を重ねた防音素材の上に、高速気流による吸音
材及びガラス布等の飛散を防止するために、開口率が2
0%以上の多孔金属板を重ねた防音部材を設けるのが一
般的である。この多孔金属板は防音素材を押さえるもの
であり、騒音の音波が多孔金属板により反射せずに、吸
音材及びガラス布に到達するようにするため、開口率が
20%以上と高いものとなっている。Therefore, as a noise countermeasure against wind noise, from the viewpoint of maintaining mechanical strength and preventing scattering of the sound absorbing material, for example, when the wind speed is 60 to 90 km / s, it is applied to the structural member of the vehicle from below. , Sound absorbing material, glass cloth, metal scraps, wire mesh over the soundproof material, to prevent scattering of the sound absorbing material and glass cloth due to high-speed air flow, the aperture ratio is 2
It is common to provide a soundproof member in which 0% or more porous metal plates are stacked. This perforated metal plate suppresses the soundproof material, and the aperture ratio is as high as 20% or more so that the sound wave of noise reaches the sound absorbing material and the glass cloth without being reflected by the perforated metal plate. ing.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、従来の
防音部材は、防音素材を多層に重ねたものであり、比重
が重い材料を複数使用する必要があるため、質量が重く
なり、耐久性も不十分である。また、表面の平滑性が低
く、意匠性が低いという欠点がある。更に、体積が大き
くなり、製造コストも高くなるという難点がある。However, the conventional soundproofing member is made by stacking soundproofing materials in multiple layers, and since it is necessary to use a plurality of materials having a high specific gravity, the mass becomes heavy and the durability is poor. It is enough. In addition, there are drawbacks that the surface smoothness is low and the design is low. Further, there is a problem that the volume becomes large and the manufacturing cost becomes high.
【0007】本発明はかかる問題点に鑑みてなされたも
のであって、平滑性が高く、外観性が優れており、軽量
及び小型であると共に、耐久性及び機械的強度が高く、
製造コストが低い防音部材を提供することを目的とす
る。The present invention has been made in view of the above problems, and has high smoothness, excellent appearance, light weight and small size, and high durability and mechanical strength.
It is an object of the present invention to provide a soundproofing member having a low manufacturing cost.
【0008】[0008]
【課題を解決するための手段】本発明に係る防音部材
は、1対の平行面板部間にリブを連結した構造の断面形
状を有するアルミニウム又はアルミニウム合金押出形材
と、この形材の一方の面板部の外面に設けられた複数個
の突起部と、前記一方の面板部から間隔をおくように前
記突起部に固定され複数の貫通孔が形成された多孔の金
属板とを有することを特徴とする。A soundproofing member according to the present invention comprises an aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and one of the profiles. A plurality of protrusions provided on the outer surface of the face plate, and a porous metal plate fixed to the protrusion so as to be spaced from the one face plate and having a plurality of through holes formed therein. And
【0009】この防音部材において、前記金属板は複数
個平行に配置されて、いずれも前記突起部に固定されて
いることが好ましい。In this soundproof member, it is preferable that a plurality of the metal plates are arranged in parallel and are fixed to the protrusions.
【0010】この場合に、金属板の突起部への固定方法
は、以下の態様が好ましい。In this case, the method of fixing the metal plate to the protrusion is preferably as follows.
【0011】即ち、請求項1に記載の発明においては、
前記突起部の側面には溝が形成されており、前記金属板
は対向する1対の突起部の前記溝に嵌合され接着されて
前記突起部に固定されている。That is, in the invention described in claim 1,
Grooves are formed on the side surfaces of the protrusions, and the metal plate is fitted into and bonded to the grooves of a pair of opposing protrusions and fixed to the protrusions.
【0012】請求項2に記載の発明においては、前記突
起部には、前記一方の面板部の表面に平行に延出するフ
ランジ部が形成されており、前記金属板はこのフランジ
部の上面にリベットにより接合されて前記突起部に固定
されている。In the invention according to claim 2, a flange portion extending parallel to the surface of the one face plate portion is formed on the protrusion, and the metal plate is provided on the upper surface of the flange portion. It is joined by rivets and fixed to the protrusion.
【0013】請求項3に係る発明においては、前記突起
部には、前記一方の面板部の表面に平行に延出するフラ
ンジ部が形成されており、前記金属板はその両端部が折
り返されており、この両端部が前記フランジ間又は前記
フランジと前記面板部との間の隙間に嵌合されて前記フ
ランジの下面にリベットにより接合されて前記突起部に
固定されている。In the invention according to claim 3, a flange portion extending parallel to the surface of the one face plate portion is formed on the protrusion, and both ends of the metal plate are folded back. The both ends are fitted in the gap between the flanges or in the gap between the flange and the face plate portion, joined to the lower surface of the flange by rivets, and fixed to the protrusion.
【0014】請求項4に係る発明においては、前記突起
部は、前記一方の面板部の外面に一方向に延びるように
相互に平行に形成された線状突起部であり、前記金属板
は、前記線状突起部の形状に整合するように屈曲してリ
ブを形成しており、前記金属板は前記リブの頂部で前記
突起部の頂部にリベットにより接合されて前記突起部に
固定されている。In the invention according to claim 4, the protrusions are linear protrusions formed in parallel to each other so as to extend in one direction on the outer surface of the one face plate portion, and the metal plate is Ribs are formed by bending so as to match the shape of the linear projections, and the metal plate is fixed to the projections by being joined to the tops of the projections by rivets at the tops of the ribs. .
【0015】請求項5に係る発明においては、前記突起
部は前記一方の面板部の外面に一方向に延びるように相
互に平行に形成されていると共に、前記突起部にはその
頂部から前記外面に平行に延出するフランジ部が形成さ
れており、前記金属板は前記フランジ部に整合するよう
に湾曲して曲面部を形成しており、前記金属板は前記曲
面部で前記突起部のフランジ部にリベットにより接合さ
れて前記突起部に固定されている。According to a fifth aspect of the present invention, the protrusions are formed parallel to each other so as to extend in one direction on the outer surface of the one face plate portion, and the protrusions have their tops from the outer surface. A flange portion extending parallel to the metal plate is formed so that the metal plate is curved to match the flange portion to form a curved surface portion, and the metal plate is the curved surface portion of the flange of the protrusion. It is fixed to the protrusion by being joined to the portion by rivets.
【0016】なお、請求項2乃至5のいずれかに記載の
発明においては、前記金属板が複数個である場合に、最
外側の金属板は平板で前記突起部の頂部にリベットによ
り接合されて前記突起部に固定されているように構成す
ることができる。In the invention according to any one of claims 2 to 5, when there are a plurality of metal plates, the outermost metal plate is a flat plate and is joined to the top of the protrusion by rivets. It can be configured to be fixed to the protrusion.
【0017】請求項7に係る発明においては、前記突起
部は、前記一方の面板部の外面に一方向に延びるように
相互に平行に形成された線状突起部であり、前記金属板
は、前記線状突起部の形状に整合するように屈曲してリ
ブを形成しており、前記金属板は前記リブの頂部で前記
突起部の頂部に重ね摩擦接合により接合されて前記突起
部に固定されている。In the invention according to claim 7, the protrusions are linear protrusions formed in parallel to each other so as to extend in one direction on the outer surface of the one face plate, and the metal plate is Ribs are formed by bending so as to match the shape of the linear projections, and the metal plate is fixed to the projections by being joined to the tops of the projections by overlapping friction welding at the tops of the ribs. ing.
【0018】請求項8に係る発明においては、前記突起
部は前記一方の面板部の外面に一方向に延びるように相
互に平行に形成されていると共に、前記突起部にはその
頂部から前記外面に平行に延出するフランジ部が形成さ
れており、前記金属板は前記フランジ部に整合するよう
に湾曲して曲面部を形成しており、前記金属板は前記曲
面部で前記突起部のフランジ部に重ね摩擦接合により接
合されて前記突起部に固定されている。According to an eighth aspect of the present invention, the protrusions are formed parallel to each other so as to extend in one direction on the outer surface of the one face plate portion, and the protrusions have their tops from the outer surface. A flange portion extending parallel to the metal plate is formed so that the metal plate is curved to match the flange portion to form a curved surface portion, and the metal plate is the curved surface portion of the flange of the protrusion. And is fixed to the protrusion by being joined to the portion by lap friction welding.
【0019】請求項7又は8に記載の発明においては、
前記金属板が複数個である場合に、最外側の金属板は平
板で前記突起部の頂部に重ね摩擦接合により接合されて
前記突起部に固定されているように構成することができ
る。In the invention described in claim 7 or 8,
When there are a plurality of metal plates, the outermost metal plate may be a flat plate that is joined to the top of the protrusion by lap friction bonding and is fixed to the protrusion.
【0020】請求項10に係る発明においては、前記金
属板には、前記突起部に嵌合するリブが形成されてお
り、前記金属板のリブを前記突起部に、スポット溶接、
アーク溶接、レーザ溶接、重ね摩擦接合若しくはリベッ
ト接合又はスポット溶接、アーク溶接、レーザ溶接若し
くは重ね摩擦接合とリベット接合との併合により接合さ
れて、前記金属板が前記突起部に固定されている。According to a tenth aspect of the present invention, the metal plate is formed with a rib that fits into the protrusion, and the rib of the metal plate is spot-welded to the protrusion.
The metal plate is fixed to the protrusion by being joined by arc welding, laser welding, lap friction joining or rivet joining or spot welding, arc welding, laser welding or lap joining and rivet joining.
【0021】本発明に係る他の防音部材は、1対の平行
面板部間にリブを連結した構造の断面形状を有するアル
ミニウム又はアルミニウム合金押出形材と、この形材の
一方の面板部の外面に設けられた複数個の突起部と、前
記一方の面板部から間隔をおくように前記突起部の相互
間に配置された多孔金属成形体とを有し、前記多孔金属
成形体は複数の貫通孔が形成された多孔金属板を波状に
成形したもの又は複数の貫通孔が形成された多孔金属板
を箱形に組み立てたものであり、使用温度よりも高温の
形材の前記突起部間に前記多孔金属成形体を嵌合し、降
温させた使用温度で焼き締めにより前記金属成形体が前
記突起部に固定されていることを特徴とする。Another soundproofing member according to the present invention is an aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and an outer surface of one face plate of this profile. A plurality of protrusions provided on the base plate, and a porous metal molded body disposed between the protrusions so as to be spaced from the one face plate portion, and the porous metal molded body has a plurality of through holes. A corrugated perforated metal plate with holes formed therein or a perforated metal plate with a plurality of through holes formed into a box-shaped assembly, between the protrusions of the profile having a temperature higher than the operating temperature. It is characterized in that the porous metal molded body is fitted, and the metal molded body is fixed to the projection portion by baking at a lowered use temperature.
【0022】本発明に係る更に他の防音部材は、1対の
平行面板部間にリブを連結した構造の断面形状を有する
アルミニウム又はアルミニウム合金押出形材と、この形
材の一方の面板部の外面に設けられた複数個の突起部
と、この複数個の突起部を連絡するように前記突起上に
重ねられて前記突起部に固定された表面板と、この表面
板の前記形材側の面における前記突起部間の位置に固定
された多孔金属成形体とを有し、前記多孔金属成形体は
複数の貫通孔が形成された多孔金属板を波状に成形した
もの又は複数の貫通孔が形成された多孔金属板を箱形に
組み立てたものであり、前記突起部は前記多孔金属成形
体間に形成される溝に嵌合していることを特徴とする。Yet another soundproof member according to the present invention is an aluminum or aluminum alloy extruded profile having a cross-sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and one face plate of this profile. A plurality of protrusions provided on the outer surface, a surface plate that is fixed on the protrusions and is superposed on the protrusions so as to connect the plurality of protrusions, and the surface plate on the side of the profile. With a porous metal molded body fixed at a position between the protrusions on the surface, the porous metal molded body is a corrugated porous metal plate having a plurality of through holes formed or a plurality of through holes. The formed porous metal plate is assembled in a box shape, and the protrusion is fitted in a groove formed between the porous metal molded bodies.
【0023】なお、本発明において、金属板とは、金属
単体に加えて合金製の板も含むことは勿論である。In the present invention, it is needless to say that the metal plate includes an alloy plate in addition to the metal simple substance.
【0024】本発明においては、複数の貫通孔を有する
多孔金属板(又は多孔金属成形体)を、アルミニウム又
はアルミニウム合金製押出形材の外面から、間隔をおい
て配置したので、ヘルムホルツ共鳴原理と粘性減衰原理
により共鳴周波数周辺の周波数帯域及びそれ以外の広範
囲な周波数域での騒音を良好に吸収して、防音効果を発
揮させることができる。これにより、金属板に防音性を
付加することができる。また、この多孔金属板(又は多
孔金属成形体)が最外面に位置するので、表面の平坦性
が高く、多孔金属板(又は多孔金属成形体)は金属又は
合金からなるので耐久性が優れている。In the present invention, since the porous metal plate (or the porous metal molded body) having a plurality of through holes is arranged at a distance from the outer surface of the aluminum or aluminum alloy extruded profile, the Helmholtz resonance principle is obtained. Due to the viscous damping principle, it is possible to satisfactorily absorb noise in a frequency band around the resonance frequency and a wide range of frequency bands other than the resonance frequency, and to exert a soundproof effect. Thereby, soundproofing can be added to the metal plate. Moreover, since this porous metal plate (or porous metal molded body) is located on the outermost surface, the surface flatness is high, and since the porous metal plate (or porous metal molded body) is made of a metal or an alloy, it has excellent durability. There is.
【0025】本発明においては、構造部材としての形材
をアルミニウム又はアルミニウム合金の押出形材とした
ので、軽量化することができると共に、金属板として、
アルミニウム又はアルミニウム合金板を使用することに
より、更に軽量化することができる。In the present invention, since the shape member as the structural member is the extruded shape member of aluminum or aluminum alloy, the weight can be reduced and the metal plate can be
Further weight reduction can be achieved by using an aluminum or aluminum alloy plate.
【0026】[0026]
【発明の実施の形態】以下、添付の図面を参照して本発
明の実施例について具体的に説明する。図1は本発明の
第1実施例に係る防音部材1を示す断面図である。防音
部材1は形材2と、この形材2に形材2との間に間隔を
おいて固定された2枚の多孔金属板4とを有する。形材
2は、その断面形状が、1対の面板部2a、2bを平行
に配置し、面板部2a、2b間に面板部2a、2bに対
して傾斜したリブ2cを架け渡した構造を有する。そし
て、この形材2の一方の面板部2bの外面には適長間隔
で突起部3が形成されている。この形材2は、アルミニ
ウム又はアルミニウム合金を押出成形することにより製
造されている。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be specifically described below with reference to the accompanying drawings. FIG. 1 is a sectional view showing a soundproof member 1 according to the first embodiment of the present invention. The soundproof member 1 has a shape member 2 and two perforated metal plates 4 fixed to the shape member 2 with a distance therebetween. The cross section of the shape member 2 has a structure in which a pair of face plate portions 2a and 2b are arranged in parallel, and ribs 2c inclined with respect to the face plate portions 2a and 2b are bridged between the face plate portions 2a and 2b. . Then, the protrusions 3 are formed on the outer surface of the one face plate portion 2b of the shape member 2 at appropriate intervals. The frame 2 is manufactured by extruding aluminum or an aluminum alloy.
【0027】形材2の突起部3は、断面が台形状又は矩
形状をなし、その両側面には、高さ方向の略半分の位置
に、面板部2bの外面に平行に切り込まれた溝5が形成
されている。また、突起部3の上端部には、段差6が形
成されている。なお、突起部3を含めて形材2は押出成
形により成形されているので、突起部3は図1の紙面に
垂直の方向に延びており、線状突起部となっている。The projection 3 of the shape member 2 has a trapezoidal or rectangular cross section, and is cut on both side surfaces thereof at positions approximately half in the height direction in parallel with the outer surface of the face plate portion 2b. The groove 5 is formed. A step 6 is formed at the upper end of the protrusion 3. Since the shape member 2 including the protruding portion 3 is formed by extrusion molding, the protruding portion 3 extends in the direction perpendicular to the paper surface of FIG. 1 and is a linear protruding portion.
【0028】そして、各突起部3間に2枚の多孔金属板
4が面板部2bに対して間隔をおき、また相互間に間隔
をおくようにして、面板部2bに平行に配置されてお
り、内側の多孔金属板4は対向する1対の突起部3の溝
5内に嵌合されて固定され、外側の多孔金属板4は対向
する1対の突起部3の段差6に接着剤により接合されて
固定されている。なお、内側の多孔金属板4も溝5に嵌
合すると共に、接着剤を使用して突起部3に固定しても
良い。Two perforated metal plates 4 are arranged between the protrusions 3 in parallel with the face plate 2b with a gap between them and the face plate 2b. , The inner porous metal plate 4 is fitted and fixed in the grooves 5 of the pair of opposing projections 3, and the outer porous metal plate 4 is attached to the step 6 of the pair of opposing projections 3 by an adhesive. It is joined and fixed. The inner porous metal plate 4 may be fitted in the groove 5 and may be fixed to the protrusion 3 using an adhesive.
【0029】多孔金属板4は金属板に多数の貫通孔を穿
設したものであり、アルミニウム若しくはアルミニウム
合金板又は鋼板等により製造することができる。なお、
リサイクル性から、多孔金属板4は形材のアルミニウム
又はアルミニウム合金と同種の素材を使用することが好
ましい。また、多孔金属板4としてアルミニウム又はア
ルミニウム合金板を使用することにより、形材2がアル
ミニウム又はアルミニウム合金の押出形材であることと
相まって、防音部材1をより一層軽量化することができ
る。The porous metal plate 4 is a metal plate having a large number of through holes formed therein, and can be manufactured from an aluminum or aluminum alloy plate, a steel plate or the like. In addition,
From the viewpoint of recyclability, it is preferable that the porous metal plate 4 is made of the same material as the aluminum or aluminum alloy as the shape member. Further, by using an aluminum or aluminum alloy plate as the porous metal plate 4, the soundproof member 1 can be further reduced in weight in combination with the shape member 2 being an extruded shape member of aluminum or an aluminum alloy.
【0030】このように構成された防音部材において
は、形材2の面板部2bから適長間隔をおいて2枚の多
孔金属板4を配置したので、ヘルムホルツ共鳴原理と粘
性減衰原理とにより共鳴周波数周辺の周波数帯域及びそ
れ以外の広範囲な周波数域での騒音を良好に吸収して防
音効果を発揮することができる。そして、本実施例にお
いては、外側の多孔金属板4の表面と、突起部3の上端
面とが略面一であり、この防音部材1を車輌の表面部材
として使用した場合に、その外面は凹凸がなく平坦なも
のとなり、意匠性に優れている。In the soundproof member thus constructed, the two perforated metal plates 4 are arranged at an appropriate distance from the face plate portion 2b of the shape member 2, so that resonance is caused by the Helmholtz resonance principle and the viscous damping principle. It is possible to satisfactorily absorb noise in a frequency band around the frequency and a wide frequency band other than the frequency band, and exhibit a soundproof effect. Further, in this embodiment, the surface of the outer porous metal plate 4 and the upper end surface of the protrusion 3 are substantially flush with each other, and when the soundproof member 1 is used as a surface member of a vehicle, its outer surface is It has no irregularities and is flat, and has excellent design.
【0031】なお、この防音部材1の製造工程において
は、接着剤として熱硬化性樹脂を使用し、形材2を焼鈍
炉内に挿入して焼鈍する際に、前記熱硬化性樹脂を同時
に硬化させるようにすることにより、工程の短縮化を図
ることができる。In the manufacturing process of the soundproof member 1, a thermosetting resin is used as an adhesive, and when the profile 2 is inserted into the annealing furnace and annealed, the thermosetting resin is simultaneously cured. By doing so, the process can be shortened.
【0032】次に、図2を参照して本発明の第2実施例
について説明する。図2において、図1と同一構成物に
は同一符号を付してその詳細な説明は省略する。形材2
の外面には、適長間隔で複数の突起部3aが形成されて
いる。この突起部3aは面板部2bに垂直に立設されて
おり、面板部2bの表面を線状に相互に平行に延びてい
る。Next, a second embodiment of the present invention will be described with reference to FIG. 2, the same components as those in FIG. 1 are designated by the same reference numerals, and detailed description thereof will be omitted. Shape 2
A plurality of protrusions 3a are formed on the outer surface of the at regular intervals. The protrusion 3a is erected perpendicularly to the face plate 2b, and extends linearly parallel to the surface of the face plate 2b.
【0033】この突起部3aには、その中間部に、横方
向に延出するフランジ7が形成されており、内側の多孔
金属板4は対向する突起部3a間の間隔と一致する幅を
有しており、その両端部が対向する突起部2aの各中間
部のフランジ7の上面に重ねられ、リベット8によりフ
ランジ7に接合されて固定されている。外側の多孔金属
板4aは防音部材1の全体を覆う大きな1枚の板であ
り、各突起部3aの上端部にリベット8により接合され
て固定されている。A laterally extending flange 7 is formed in the middle of the protrusion 3a, and the inner porous metal plate 4 has a width that matches the interval between the opposing protrusions 3a. Both ends thereof are superposed on the upper surface of the flange 7 at each intermediate portion of the projecting portion 2a facing each other, and are joined and fixed to the flange 7 by the rivets 8. The outer porous metal plate 4a is a large single plate that covers the entire soundproof member 1, and is joined and fixed to the upper end of each protrusion 3a by a rivet 8.
【0034】本実施例においては、多孔金属板4、4a
と突起部3aとをリベット8により接合しているが、図
1に示す第1実施例と同様の効果を奏する。なお、外側
の多孔金属板4aも各突起部3aにおいて分断されたも
のとすることもできる。しかし、本実施例のように、外
側の多孔金属板4aを防音部材1の全体を覆うような大
板とすることにより、防音部材1の強度を高めることが
でき、また、防音部材1の外面が完全に平坦となり、意
匠性が極めて優れたものとなる。In this embodiment, the porous metal plates 4, 4a are used.
The projection 3a and the projection 3a are joined by the rivet 8, but the same effect as that of the first embodiment shown in FIG. 1 is obtained. The outer porous metal plate 4a may also be divided at each protrusion 3a. However, the strength of the soundproofing member 1 can be increased and the outer surface of the soundproofing member 1 can be increased by forming the outer porous metal plate 4a as a large plate that covers the entire soundproofing member 1 as in the present embodiment. Is completely flat, and the design is extremely excellent.
【0035】図3(a)は本発明の第3実施例を示す斜
視図、図3(b)は図3(a)のA−A線による断面図
である。図3(a)、(b)において、図2と同一構成
物には同一符号を付してその詳細な説明は省略する。本
実施例は、図2に示す第2実施例の外側の多孔金属板4
aの代わりに、矩形の凸部40bを突起部3a間に設け
た多孔金属板4bを使用したものである。この凸部40
bは平面視で突起部3aの長手方向に延び、矩形の島状
のものである。FIG. 3A is a perspective view showing a third embodiment of the present invention, and FIG. 3B is a sectional view taken along the line AA of FIG. 3A. 3A and 3B, the same components as those in FIG. 2 are designated by the same reference numerals, and detailed description thereof will be omitted. In this embodiment, the outer porous metal plate 4 of the second embodiment shown in FIG. 2 is used.
Instead of a, a porous metal plate 4b in which a rectangular convex portion 40b is provided between the protruding portions 3a is used. This convex portion 40
“B” is a rectangular island shape extending in the longitudinal direction of the protrusion 3a in plan view.
【0036】本実施例においては、多孔金属板4bに凸
部40bが成形されているので、剛性が高く、多孔金属
板4bの板厚をより薄くすることができる。In this embodiment, since the convex portion 40b is formed on the porous metal plate 4b, the rigidity is high and the porous metal plate 4b can be made thinner.
【0037】次に、図4の断面図を参照して本発明の第
4実施例について具体的に説明する。本実施例において
は、形材2の面板2bの外面に突起部3aが相互に平行
に延びるように形成されている。突起部3aの頂部と中
間部にはフランジ7が形成されており、突起部3aは下
方のフランジ7より下方の部分が、下方のフランジ7よ
り上方の部分よりも幅広になっている。この上方及び下
方のフランジ7の下面に多孔金属板4cがリベット8に
より固定されている。多孔金属板4cはその幅方向(突
起部3a側)の両端部が折り返されて、各端部に2個の
垂直折り曲げ部が形成されている。そして、多孔金属板
4cはこの折り返された両端部を対向する突起部3a間
のフランジ下部に嵌合し、フランジ7とその下面に重な
る多孔金属板4cとをリベット8により接合して多孔金
属板4cが突起部3aに固定されている。Next, a fourth embodiment of the present invention will be specifically described with reference to the sectional view of FIG. In the present embodiment, the projections 3a are formed on the outer surface of the face plate 2b of the shape member 2 so as to extend parallel to each other. A flange 7 is formed on the top and the middle of the protrusion 3a, and the protrusion 3a has a portion below the lower flange 7 wider than a portion above the lower flange 7. The perforated metal plate 4c is fixed to the lower surfaces of the upper and lower flanges 7 by rivets 8. Both ends of the porous metal plate 4c in the width direction (projection 3a side) are folded back, and two vertical bent portions are formed at each end. The both ends of the porous metal plate 4c are fitted to the lower part of the flange between the opposing projections 3a, and the flange 7 and the porous metal plate 4c overlapping the lower surface thereof are joined by the rivets 8 to form the porous metal plate. 4c is fixed to the protrusion 3a.
【0038】本実施例においては、突起部3aの頂部の
フランジ7が防音部材1の外面に突出するが、このフラ
ンジ7は薄いものであり、意匠性を損なうものではな
い。本実施例の多孔金属板4cはその両端部が折り返さ
れているので、その強度が高いという利点がある。In this embodiment, the flange 7 at the top of the protrusion 3a projects to the outer surface of the soundproof member 1. However, this flange 7 is thin and does not impair the design. Since both ends of the porous metal plate 4c of this embodiment are folded back, there is an advantage that the strength thereof is high.
【0039】次に、図5を参照して本発明の第5実施例
について説明する。形材2の面板2bの外面には、図1
に示す実施例と同様の突起部3が形成されている。外側
の多孔金属板4aは図2に示す実施例と同様に、防音部
材1の全体を覆うか、又は複数個の突起部3にまたがっ
て覆う大板である。しかし、内側の多孔金属板4dは突
起部3の上半部の形状に倣って屈曲しており、この内側
の多孔金属板4dの屈曲部を突起部3に嵌合し、更に外
側の多孔金属板4aを重ねた状態で、これらの多孔金属
板4d、4aが同時にリベット8により突起部3の頂部
に接合されている。Next, a fifth embodiment of the present invention will be described with reference to FIG. The outer surface of the face plate 2b of the shape member 2 is shown in FIG.
A protrusion 3 similar to that of the embodiment shown in FIG. The outer porous metal plate 4a is a large plate that covers the entire soundproof member 1 or covers a plurality of protrusions 3 as in the embodiment shown in FIG. However, the inner porous metal plate 4d is bent following the shape of the upper half of the protrusion 3, and the bent portion of the inner porous metal plate 4d is fitted to the protrusion 3 and the outer porous metal These perforated metal plates 4d and 4a are simultaneously joined to the tops of the protrusions 3 by the rivets 8 in the state where the plates 4a are stacked.
【0040】本実施例においては、リベットによる接合
箇所が少なく、組み立て作業が容易であるという効果を
奏する。In this embodiment, the number of joints by rivets is small and the assembly work is easy.
【0041】図6(a)は本発明の第6実施例を示す斜
視図、図6(b)は図6(a)のB−B線による断面図
である。本実施例は、図5に示す実施例の外側多孔金属
板4aの代わりに、図3に示す実施例の凸部40bを有
する多孔金属板4bを使用したものである。図6におい
て、図5と同一構成物には同一符号を付してその詳細な
説明は省略する。本実施例の多孔金属板4bは、凸部4
0bが突起部3a間に形成されており、リベット8によ
り多孔金属板4bを突起部3aに固定したものである。FIG. 6 (a) is a perspective view showing a sixth embodiment of the present invention, and FIG. 6 (b) is a sectional view taken along line BB of FIG. 6 (a). In this embodiment, instead of the outer porous metal plate 4a of the embodiment shown in FIG. 5, a porous metal plate 4b having a convex portion 40b of the embodiment shown in FIG. 3 is used. 6, the same components as those in FIG. 5 are designated by the same reference numerals, and detailed description thereof will be omitted. The porous metal plate 4b of this embodiment has the convex portion 4
0b is formed between the projections 3a, and the porous metal plate 4b is fixed to the projections 3a by the rivets 8.
【0042】本実施例においては、多孔金属板4bに凸
部40bが成形されているので、剛性が高く、多孔金属
板4bの板厚を薄くすることができる。In this embodiment, since the convex portion 40b is formed on the porous metal plate 4b, the rigidity is high and the thickness of the porous metal plate 4b can be reduced.
【0043】図7(a)、(b)は本発明の第7実施例
を示す断面図である。本実施例は、図5に示す実施例に
対し、形材2の面板部2bの外面に形成された突起部3
bがその頂部に曲面のフランジ7aを有し、内側の多孔
金属板4eはこのフランジ7aの曲面に倣う形状の凹凸
を有する点が異なる。そして、内側の多孔金属板4eの
凹凸を突起部3bのフランジ7aに嵌合し、更に外側の
大板の多孔金属板4aをフランジ7a上に重ねた状態
で、リベット8により多孔金属板4a、4eを同時に突
起部3bのフランジ7aに接合している。図7(a)に
示す多孔金属板4eは、フランジ7aに整合する位置に
おける凸部が末広がりであり、図7(b)に示す多孔金
属板4eは、凸部が垂直に屈曲しているものである。7 (a) and 7 (b) are sectional views showing a seventh embodiment of the present invention. The present embodiment is different from the embodiment shown in FIG. 5 in that the projection 3 formed on the outer surface of the face plate portion 2b of the profile member 2 is different.
The difference is that b has a curved flange 7a on its top, and the inner porous metal plate 4e has irregularities shaped to follow the curved surface of the flange 7a. Then, the irregularities of the inner porous metal plate 4e are fitted to the flanges 7a of the projections 3b, and the large outer porous metal plate 4a is stacked on the flange 7a. 4e is simultaneously joined to the flange 7a of the protrusion 3b. The porous metal plate 4e shown in FIG. 7 (a) has a convex portion that widens toward the end aligned with the flange 7a, and the porous metal plate 4e shown in FIG. 7 (b) has a convex portion that is bent vertically. Is.
【0044】本実施例においても、図5に示す実施例と
同様の効果を奏するのに加え、本実施例においては、突
起部3bの頂部にフランジ7aが形成されているので、
リベット7を打ち込む位置に融通性があり、作業が容易
である。In addition to the same effect as the embodiment shown in FIG. 5, this embodiment also has the flange 7a formed on the top of the projection 3b in this embodiment.
The position where the rivet 7 is driven is flexible, and the work is easy.
【0045】図8は本発明の第8実施例を示す断面図で
ある。本実施例は、図5の実施例において、多孔金属板
4a、4dをリベットではなく、ツール10を使用して
摩擦撹拌接合(FSW)により突起部3に接合したもの
である。この場合に、先ず、内側の多孔金属板4dをF
SWツール10により突起部3に摩擦撹拌接合した後、
更に外側の多孔金属板4aを突起部3上に重ね、再度、
摩擦撹拌接合により、多孔金属板4aを多孔金属板4d
及び突起部3に接合する(重ねFSW接合)。FIG. 8 is a sectional view showing an eighth embodiment of the present invention. In the present embodiment, the porous metal plates 4a and 4d in the embodiment of FIG. 5 are joined to the protrusions 3 by friction stir welding (FSW) using the tool 10 instead of the rivets. In this case, first, the inner porous metal plate 4d is
After friction stir welding to the protrusion 3 with the SW tool 10,
Further, the outer porous metal plate 4a is overlaid on the protrusion 3, and again,
By friction stir welding, the porous metal plate 4a is replaced with the porous metal plate 4d.
And the protrusion 3 (lapped FSW junction).
【0046】多孔金属板4a、4dを2枚重ねた状態で
突起部3に固定する場合、2枚同時に摩擦撹拌接合する
と、多孔金属板4a、4d間の界面が撹拌によって巻き
込まれ、その方向によって継手強度が低下してしまう。
そこで、継手強度を確保するために、2枚の多孔金属板
を接合する場合は、1枚の多孔金属板毎に摩擦撹拌接合
し、2回の摩擦撹拌接合により多孔金属板4a、4dを
接合する必要がある。多孔金属板が3枚以上の場合も同
様で、多孔金属板の枚数分の回数だけ、摩擦撹拌接合す
る必要がある。なお、形材2は、本実施例のように、面
板2a、2b間のリブ2dが面板2a、2bに対して垂
直でもよい。In the case where two porous metal plates 4a and 4d are fixed to the protrusion 3 in a state where they are stacked, if the two plates are friction stir welded at the same time, the interface between the porous metal plates 4a and 4d will be rolled up by stirring, and depending on the direction. The joint strength will decrease.
Therefore, in order to secure the joint strength, when joining two porous metal plates, friction stir welding is performed for each one porous metal plate, and the porous metal plates 4a and 4d are joined by two friction stir welding. There is a need to. The same applies to the case where there are three or more porous metal plates, and it is necessary to perform friction stir welding as many times as the number of porous metal plates. The rib 2d between the face plates 2a and 2b of the shape member 2 may be perpendicular to the face plates 2a and 2b as in the present embodiment.
【0047】図9は本発明の第9実施例を示す断面図で
ある。本実施例においては、形材2の面板部2bの外面
に断面が長方形の突起部3cが形成されている。そし
て、内側の多孔金属板4fはこの突起部3cの形状に倣
うように屈曲しており、多孔金属板4fは突起部3cの
側面とスポット溶接11により接合されている。また、
大板の外側多孔金属板4aが、突起部3cの頂部にて、
摩擦撹拌接合又は機械的接合により内側多孔金属板4f
に接合されている。なお、外側多孔金属板4aは内側多
孔金属板4fを突き抜けて突起部3cの頂部に至るよう
に摩擦撹拌接合又は機械的接合により接合してもよい。FIG. 9 is a sectional view showing a ninth embodiment of the present invention. In this embodiment, a projection 3c having a rectangular cross section is formed on the outer surface of the face plate 2b of the profile 2. The inner porous metal plate 4f is bent so as to follow the shape of the protrusion 3c, and the porous metal plate 4f is joined to the side surface of the protrusion 3c by spot welding 11. Also,
The outer porous metal plate 4a of the large plate is at the top of the protrusion 3c,
Inner porous metal plate 4f by friction stir welding or mechanical joining
Is joined to. The outer porous metal plate 4a may be joined by friction stir welding or mechanical joining so as to penetrate the inner porous metal plate 4f and reach the top of the protrusion 3c.
【0048】このように、リベット接合又は摩擦撹拌接
合のみではなく、複数の接合方法を組み合わせても良
く、スポット溶接、アーク溶接、レーザ溶接等の溶接方
法を、摩擦撹拌接合又は機械的接合に組み合わせても良
い。As described above, not only rivet welding or friction stir welding but also a plurality of welding methods may be combined, and welding methods such as spot welding, arc welding, and laser welding are combined with friction stirring welding or mechanical welding. May be.
【0049】図10(a)は本発明の第10実施例を示
す断面図である。形材2の面板部2bの外面に、断面が
T字状をなす突起部3dが形成されている。この突起部
3dはその頂部に横方向に延びるフランジ7bが設けら
れている。本実施例は上述の各実施例の多孔金属板の代
わりに、箱状の多孔金属成形体4gを使用する。この多
孔金属成形体4gは多孔金属板を箱状に成形又は組み立
てたものである。この多孔金属成形体4gは、対向する
1対の突起部3d間に配置され、突起部3dにおいて面
板部2bとの間にスペーサ13を介して、フランジ7b
と面板部2bとの間に挟まれて焼き嵌めにより拘束され
ている。多孔金属成形体4gはスペーサ13により面板
部2bから適長間隔をおいて面板部2bに平行に配置さ
れている。FIG. 10A is a sectional view showing a tenth embodiment of the present invention. A protrusion 3d having a T-shaped cross section is formed on the outer surface of the face plate 2b of the shape member 2. The protrusion 3d is provided at its top with a flange 7b extending in the lateral direction. In this embodiment, a box-shaped porous metal molded body 4g is used instead of the porous metal plate of each of the above-described embodiments. The porous metal molded body 4g is formed by assembling or assembling a porous metal plate into a box shape. The porous metal molded body 4g is arranged between a pair of opposing protruding portions 3d, and the flange 7b is interposed between the protruding portion 3d and the face plate portion 2b via the spacer 13.
It is sandwiched between and the face plate portion 2b and is restrained by shrink fitting. The porous metal molded body 4g is arranged in parallel with the face plate portion 2b with a proper distance from the face plate portion 2b by the spacer 13.
【0050】なお、図10(b)に示すように、箱状の
多孔金属成形体4gの両端部を折り返すことにより折り
曲げ部40gを形成し、この折り曲げ部40gをスペー
サ13の代わりに使用しても良い。As shown in FIG. 10 (b), the bent portion 40g is formed by folding back both ends of the box-shaped porous metal molded body 4g, and this bent portion 40g is used in place of the spacer 13. Is also good.
【0051】また、多孔金属成形体4gの厚さとスペー
サ13の高さとの総和又は折り曲げ部40gを有する多
孔金属成形体4gの折り曲げ部40gにおける全体の高
さは、常温において、押出成形時の突起部3cのフラン
ジ7bと面板部2bとの間の間隔よりも長い。そして、
この形材2を高温に加熱した後、多孔金属成形体4gと
スペーサ13とをフランジ7bと面板部2bとの間に嵌
め込み、形材2を常温に冷却する。これにより、多孔金
属成形体4gが焼き嵌めにより突起部3dに拘束されて
固定される。Further, the sum of the thickness of the porous metal molded body 4g and the height of the spacer 13 or the entire height of the bent portion 40g of the porous metal molded body 4g having the bent portion 40g is the protrusion during extrusion molding at room temperature. It is longer than the distance between the flange 7b of the portion 3c and the face plate portion 2b. And
After heating the profile 2 to a high temperature, the porous metal molded body 4g and the spacer 13 are fitted between the flange 7b and the face plate portion 2b, and the profile 2 is cooled to room temperature. As a result, the porous metal molded body 4g is restrained and fixed by the protrusion 3d by shrink fitting.
【0052】なお、多孔金属成形体4gの代わりに、図
3及び図6bに示すような凹みを成形した多孔金属成形
体を使用して、これを焼き嵌めにより突起部3d間に拘
束固定することもできる。Instead of the porous metal molded body 4g, a porous metal molded body having a recess as shown in FIGS. 3 and 6b is used, and this is restrained and fixed between the protrusions 3d by shrink fitting. You can also
【0053】図11は本発明の第11実施例を示す断面
図である。本実施例は、図10の実施例において、多孔
金属成形体4gを焼き嵌めにより突起部3d間に固定す
る代わりに、複数個の多孔金属成形体4gを表面板40
hの下面に適長間隔をおいて固定し、表面板40hを突
起部3dの頂部にリベット8により固定したものであ
る。多孔金属成形体4g間の間隔は、突起部3dの幅と
同一であり、多孔金属成形体4g間に形成される溝に突
起部3dが嵌合している。表面板40hは突起部3dの
頂部に接触するように重ねられ、リベット8により突起
部3dに直接接合されている。FIG. 11 is a sectional view showing an eleventh embodiment of the present invention. In this embodiment, instead of fixing the porous metal molded body 4g between the protrusions 3d by shrink fitting in the embodiment of FIG. 10, a plurality of porous metal molded bodies 4g are provided on the surface plate 40.
The surface plate 40h is fixed to the lower surface of h at appropriate intervals and fixed to the top of the projection 3d by the rivet 8. The interval between the porous metal moldings 4g is the same as the width of the projection 3d, and the projections 3d are fitted in the grooves formed between the porous metal moldings 4g. The surface plate 40h is superposed so as to contact the top of the protrusion 3d, and is directly joined to the protrusion 3d by the rivet 8.
【図1】本発明の第1実施例に係る防音部材を示す断面
図である。FIG. 1 is a sectional view showing a soundproof member according to a first embodiment of the present invention.
【図2】本発明の第2実施例に係る防音部材を示す断面
図である。FIG. 2 is a sectional view showing a soundproof member according to a second embodiment of the present invention.
【図3】(a)は本発明の第3実施例に係る防音部材を
示す斜視図、(b)は図3(a)のA−A線による断面
図である。3A is a perspective view showing a soundproof member according to a third embodiment of the present invention, and FIG. 3B is a sectional view taken along the line AA of FIG. 3A.
【図4】本発明の第4実施例に係る防音部材を示す断面
図である。FIG. 4 is a sectional view showing a soundproof member according to a fourth embodiment of the present invention.
【図5】本発明の第5実施例に係る防音部材を示す断面
図である。FIG. 5 is a sectional view showing a soundproof member according to a fifth embodiment of the present invention.
【図6】(a)は本発明の第6実施例に係る防音部材を
示す斜視図、(b)は図6(a)のB−B線による断面
図である。6A is a perspective view showing a soundproof member according to a sixth embodiment of the present invention, and FIG. 6B is a sectional view taken along line BB in FIG. 6A.
【図7】(a)本発明の第7実施例に係る防音部材を示
す断面図、(b)はその変形例である。7A is a sectional view showing a soundproof member according to a seventh embodiment of the present invention, and FIG. 7B is a modification thereof.
【図8】本発明の第8実施例に係る防音部材を示す断面
図である。FIG. 8 is a sectional view showing a soundproof member according to an eighth embodiment of the present invention.
【図9】本発明の第9実施例に係る防音部材を示す断面
図である。FIG. 9 is a sectional view showing a soundproof member according to a ninth embodiment of the present invention.
【図10】(a)は本発明の第10実施例に係る防音部
材を示す断面図、(b)はその変形例である。10A is a sectional view showing a soundproof member according to a tenth embodiment of the present invention, and FIG. 10B is a modification thereof.
【図11】本発明の第11実施例に係る防音部材を示す
断面図である。FIG. 11 is a sectional view showing a soundproof member according to an eleventh embodiment of the present invention.
1:防音部材 2:形材 2a、2b:面板部 2c:リブ 3、3a、3b、3c、3d:突起部 4、4a、4b、4c、4d、4e、4f:多孔金属板 4g:多孔金属成形体 5:溝 6:段差 7、7a、7b:フランジ 8:リベット 9:当て板 10:FSWツール 11:スポット溶接 12:摩擦撹拌接合又は機械的接合 13:スペーサ 1: Soundproof member 2: Profile 2a, 2b: face plate part 2c: rib 3, 3a, 3b, 3c, 3d: protrusions 4, 4a, 4b, 4c, 4d, 4e, 4f: Perforated metal plate 4g: Porous metal molding 5: groove 6: Step 7, 7a, 7b: Flange 8: Rivet 9: Patch 10: FSW tool 11: Spot welding 12: Friction stir welding or mechanical welding 13: Spacer
フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) E01F 8/02 (72)発明者 笹部 誠二 神奈川県藤沢市宮前字裏河内100番1 株 式会社神戸製鋼所藤沢事業所内 (72)発明者 田中 俊光 兵庫県神戸市西区高塚台1丁目5番5号 株式会社神戸製鋼所神戸総合技術研究所内 Fターム(参考) 2D001 AA01 CA02 CB05 CC01 CD02 3D003 AA07 AA16 BB01 CA02 CA31 CA44 DA20 5D061 AA16 BB02 BB37 DD01 Front page continuation (51) Int.Cl. 7 Identification code FI theme code (reference) E01F 8/02 (72) Inventor Seiji Sasabe Fujiwara City, Kanagawa 100-1 Urakawachi Urakawachi Co., Ltd. In-house (72) Inventor Toshimitsu Tanaka 1-5-5 Takatsukadai, Nishi-ku, Kobe-shi, Hyogo Kobe Steel Works, Ltd. Kobe Technical Research Institute F-term (reference) 2D001 AA01 CA02 CB05 CC01 CD02 3D003 AA07 AA16 BB01 CA02 CA31 CA44 DA20 5D061 AA16 BB02 BB37 DD01
Claims (13)
造の断面形状を有するアルミニウム又はアルミニウム合
金押出形材と、この形材の一方の面板部の外面に設けら
れた複数個の突起部と、前記一方の面板部から間隔をお
くように前記突起部に固定され複数の貫通孔が形成され
た多孔の金属板とを有し、前記突起部の側面には溝が形
成されており、前記金属板は対向する1対の突起部の前
記溝に嵌合され接着されて前記突起部に固定されている
ことを特徴とする防音部材。1. An aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate fixed to the protrusion so as to be spaced from the one face plate and having a plurality of through holes formed therein, and a groove is formed on the side surface of the protrusion. The soundproof member is characterized in that the metal plate is fitted into and bonded to the grooves of a pair of opposing projections and fixed to the projections.
造の断面形状を有するアルミニウム又はアルミニウム合
金押出形材と、この形材の一方の面板部の外面に設けら
れた複数個の突起部と、前記一方の面板部から間隔をお
くように前記突起部に固定され複数の貫通孔が形成され
た多孔の金属板とを有し、前記突起部には、前記一方の
面板部の表面に平行に延出するフランジ部が形成されて
おり、前記金属板はこのフランジ部の上面にリベットに
より接合されて前記突起部に固定されていることを特徴
とする防音部材。2. An aluminum or aluminum alloy extruded profile having a cross-sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate having a plurality of through holes fixed to the protrusion so as to be spaced from the one face plate, and the protrusion has a surface of the one face plate. A soundproof member, characterized in that a flange portion extending in parallel with is formed, and the metal plate is fixed to the projection portion by being joined to the upper surface of the flange portion by a rivet.
造の断面形状を有するアルミニウム又はアルミニウム合
金押出形材と、この形材の一方の面板部の外面に設けら
れた複数個の突起部と、前記一方の面板部から間隔をお
くように前記突起部に固定され複数の貫通孔が形成され
た多孔の金属板とを有し、前記突起部には、前記一方の
面板部の表面に平行に延出するフランジ部が形成されて
おり、前記金属板はその両端部が折り返されており、こ
の両端部が前記フランジ間又は前記フランジと前記面板
部との間の隙間に嵌合されて前記フランジの下面にリベ
ットにより接合されて前記突起部に固定されていること
を特徴とする防音部材。3. An aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate having a plurality of through holes fixed to the protrusion so as to be spaced from the one face plate, and the protrusion has a surface of the one face plate. A flange portion extending in parallel with the metal plate is formed, and both end portions of the metal plate are folded back, and the both end portions are fitted in the gap between the flanges or the gap between the flange and the face plate portion. The soundproof member is joined to the lower surface of the flange by a rivet and fixed to the protrusion.
造の断面形状を有するアルミニウム又はアルミニウム合
金押出形材と、この形材の一方の面板部の外面に設けら
れた複数個の突起部と、前記一方の面板部から間隔をお
くように前記突起部に固定され複数の貫通孔が形成され
た多孔の金属板とを有し、前記突起部は、前記一方の面
板部の外面に一方向に延びるように相互に平行に形成さ
れた線状突起部であり、前記金属板は、前記線状突起部
の形状に整合するように屈曲してリブを形成しており、
前記金属板は前記リブの頂部で前記突起部の頂部にリベ
ットにより接合されて前記突起部に固定されていること
を特徴とする防音部材。4. An aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate fixed to the protrusion so as to be spaced from the one face plate portion and having a plurality of through holes formed therein, the protrusion being on the outer surface of the one face plate portion. The linear protrusions are formed in parallel to each other so as to extend in one direction, the metal plate is bent to form a rib to match the shape of the linear protrusions,
The soundproof member, wherein the metal plate is fixed to the protrusion by being joined to the top of the protrusion by a rivet at the top of the rib.
造の断面形状を有するアルミニウム又はアルミニウム合
金押出形材と、この形材の一方の面板部の外面に設けら
れた複数個の突起部と、前記一方の面板部から間隔をお
くように前記突起部に固定され複数の貫通孔が形成され
た多孔の金属板とを有し、前記突起部は前記一方の面板
部の外面に一方向に延びるように相互に平行に形成され
ていると共に、前記突起部にはその頂部から前記外面に
平行に延出するフランジ部が形成されており、前記金属
板は前記フランジ部に整合するように湾曲して曲面部を
形成しており、前記金属板は前記曲面部で前記突起部の
フランジ部にリベットにより接合されて前記突起部に固
定されていることを特徴とする防音部材。5. An extruded aluminum or aluminum alloy profile having a cross-sectional shape in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate having a plurality of through-holes fixed to the protrusion so as to be spaced from the one face plate, and the protrusion is formed on the outer surface of the one face plate. Are formed in parallel to each other so as to extend in a direction, and a flange portion is formed on the projection portion so as to extend parallel to the outer surface from the top portion thereof, so that the metal plate is aligned with the flange portion. A soundproof member, characterized in that it is curved to form a curved surface portion, and that the metal plate is fixed to the projection portion by being joined to the flange portion of the projection portion by a rivet at the curved surface portion.
側の金属板は平板で前記突起部の頂部にリベットにより
接合されて前記突起部に固定されていることを特徴とす
る請求項2乃至5のいずれか1項に記載の防音部材。6. The plurality of metal plates, wherein the outermost metal plate is a flat plate and is fixed to the protrusion by being joined to the top of the protrusion by rivets. The soundproof member according to any one of 2 to 5.
造の断面形状を有するアルミニウム又はアルミニウム合
金押出形材と、この形材の一方の面板部の外面に設けら
れた複数個の突起部と、前記一方の面板部から間隔をお
くように前記突起部に固定され複数の貫通孔が形成され
た多孔の金属板とを有し、前記突起部は、前記一方の面
板部の外面に一方向に延びるように相互に平行に形成さ
れた線状突起部であり、前記金属板は、前記線状突起部
の形状に整合するように屈曲してリブを形成しており、
前記金属板は前記リブの頂部で前記突起部の頂部に重ね
摩擦接合により接合されて前記突起部に固定されている
ことを特徴とする防音部材。7. An aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate fixed to the protrusion so as to be spaced from the one face plate portion and having a plurality of through holes formed therein, the protrusion being on the outer surface of the one face plate portion. The linear protrusions are formed in parallel to each other so as to extend in one direction, the metal plate is bent to form a rib to match the shape of the linear protrusions,
The soundproofing member according to claim 1, wherein the metal plate is joined to the top of the protrusion at the top of the rib by lap friction welding and is fixed to the protrusion.
造の断面形状を有するアルミニウム又はアルミニウム合
金押出形材と、この形材の一方の面板部の外面に設けら
れた複数個の突起部と、前記一方の面板部から間隔をお
くように前記突起部に固定され複数の貫通孔が形成され
た多孔の金属板とを有し、前記突起部は前記一方の面板
部の外面に一方向に延びるように相互に平行に形成され
ていると共に、前記突起部にはその頂部から前記外面に
平行に延出するフランジ部が形成されており、前記金属
板は前記フランジ部に整合するように湾曲して曲面部を
形成しており、前記金属板は前記曲面部で前記突起部の
フランジ部に重ね摩擦接合により接合されて前記突起部
に固定されていることを特徴とする防音部材。8. An extruded aluminum or aluminum alloy profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate having a plurality of through-holes fixed to the protrusion so as to be spaced from the one face plate, and the protrusion is formed on the outer surface of the one face plate. Are formed in parallel to each other so as to extend in a direction, and a flange portion is formed on the projection portion so as to extend parallel to the outer surface from the top portion thereof, so that the metal plate is aligned with the flange portion. A soundproof member, characterized in that it is curved to form a curved surface portion, and the metal plate is fixed to the projection portion by being joined to the flange portion of the projection portion at the curved surface portion by lap friction welding.
側の金属板は平板で前記突起部の頂部に重ね摩擦接合に
より接合されて前記突起部に固定されていることを特徴
とする請求項7又は8に記載の防音部材。9. When the number of the metal plates is plural, the outermost metal plate is a flat plate and is joined to the top of the protrusion by lap friction bonding and is fixed to the protrusion. The soundproofing member according to claim 7.
構造の断面形状を有するアルミニウム又はアルミニウム
合金押出形材と、この形材の一方の面板部の外面に設け
られた複数個の突起部と、前記一方の面板部から間隔を
おくように前記突起部に固定され複数の貫通孔が形成さ
れた多孔の金属板とを有し、前記金属板には、前記突起
部に嵌合するリブが形成されており、前記金属板のリブ
を前記突起部に、スポット溶接、アーク溶接、レーザ溶
接、重ね摩擦接合若しくはリベット接合又はスポット溶
接、アーク溶接、レーザ溶接若しくは重ね摩擦接合とリ
ベット接合との併合により接合されて、前記金属板が前
記突起部に固定されていることを特徴とする防音部材。10. An extruded aluminum or aluminum alloy profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal plate fixed to the protrusion so as to be spaced from the one face plate and having a plurality of through holes formed therein, and the metal plate is fitted to the protrusion. Ribs are formed, the ribs of the metal plate on the protrusions, spot welding, arc welding, laser welding, lap friction joining or rivet joining or spot welding, arc welding, laser welding or lap friction joining and rivet joining. A soundproof member, characterized in that the metal plate is fixed to the protrusion by being joined by merging.
て、いずれも前記突起部に固定されていることを特徴と
する請求項1乃至10のいずれか1項に記載の防音部
材。11. The soundproofing member according to claim 1, wherein a plurality of the metal plates are arranged in parallel and are fixed to the protrusion.
構造の断面形状を有するアルミニウム又はアルミニウム
合金押出形材と、この形材の一方の面板部の外面に設け
られた複数個の突起部と、前記一方の面板部から間隔を
おくように前記突起部の相互間に配置された多孔金属成
形体とを有し、前記多孔金属成形体は複数の貫通孔が形
成された多孔金属板を波状に成形したもの又は複数の貫
通孔が形成された多孔金属板を箱形に組み立てたもので
あり、使用温度よりも高温の形材の前記突起部間に前記
多孔金属成形体を嵌合し、降温させた使用温度で焼き締
めにより前記金属成形体が前記突起部に固定されている
ことを特徴とする防音部材。12. An aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. And a porous metal molded body disposed between the protrusions so as to be spaced apart from the one face plate section, the porous metal molded body having a plurality of through holes formed therein. Is a corrugated metal plate or a perforated metal plate having a plurality of through-holes formed in a box shape, and the porous metal molded body is fitted between the protrusions of a profile having a temperature higher than the operating temperature. The soundproof member is characterized in that the metal molded body is fixed to the protrusion by baking at a lowered use temperature.
構造の断面形状を有するアルミニウム又はアルミニウム
合金押出形材と、この形材の一方の面板部の外面に設け
られた複数個の突起部と、この複数個の突起部を連絡す
るように前記突起上に重ねられて前記突起部に固定され
た表面板と、この表面板の前記形材側の面における前記
突起部間の位置に固定された多孔金属成形体とを有し、
前記多孔金属成形体は複数の貫通孔が形成された多孔金
属板を波状に成形したもの又は複数の貫通孔が形成され
た多孔金属板を箱形に組み立てたものであり、前記突起
部は前記多孔金属成形体間に形成される溝に嵌合してい
ることを特徴とする防音部材。13. An aluminum or aluminum alloy extruded profile having a sectional shape of a structure in which ribs are connected between a pair of parallel plane plates, and a plurality of protrusions provided on the outer surface of one face plate of the profile. Part, a surface plate that is fixed on the protrusion and is superposed on the protrusion so as to connect the plurality of protrusions, and at a position between the protrusions on the surface of the surface plate on the side of the profile. Having a fixed porous metal molded body,
The porous metal molded body is a corrugated porous metal plate formed with a plurality of through holes or a porous metal plate having a plurality of through holes formed into a box-shaped assembly, the protrusions are A soundproof member fitted into a groove formed between porous metal molded bodies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001295164A JP4776121B2 (en) | 2001-09-26 | 2001-09-26 | Soundproof material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001295164A JP4776121B2 (en) | 2001-09-26 | 2001-09-26 | Soundproof material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003108145A true JP2003108145A (en) | 2003-04-11 |
| JP4776121B2 JP4776121B2 (en) | 2011-09-21 |
Family
ID=19116644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001295164A Expired - Fee Related JP4776121B2 (en) | 2001-09-26 | 2001-09-26 | Soundproof material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4776121B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011038338A3 (en) * | 2009-09-25 | 2011-08-25 | Shiloh Industries, Inc. | Multi-layer assembly with retention feature |
| JP2015151105A (en) * | 2014-02-19 | 2015-08-24 | 河西工業株式会社 | Body panel structure |
| JP2019531955A (en) * | 2016-08-31 | 2019-11-07 | ビーワイディー カンパニー リミテッド | Tray assembly for automobile, battery pack for automobile, and automobile |
| CN114044013A (en) * | 2021-11-24 | 2022-02-15 | 中车南京浦镇车辆有限公司 | Local resonance system and vibration/noise reduction vehicle body section bar plate |
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| JP2019531955A (en) * | 2016-08-31 | 2019-11-07 | ビーワイディー カンパニー リミテッド | Tray assembly for automobile, battery pack for automobile, and automobile |
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| CN114044013A (en) * | 2021-11-24 | 2022-02-15 | 中车南京浦镇车辆有限公司 | Local resonance system and vibration/noise reduction vehicle body section bar plate |
| CN114044013B (en) * | 2021-11-24 | 2023-08-15 | 中车南京浦镇车辆有限公司 | Local resonance system and damping and noise reduction vehicle body profile plate |
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|---|---|
| JP4776121B2 (en) | 2011-09-21 |
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