JP2004347310A - Ice making equipment, freezer refrigerator, ice making method - Google Patents

Ice making equipment, freezer refrigerator, ice making method Download PDF

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Publication number
JP2004347310A
JP2004347310A JP2003197940A JP2003197940A JP2004347310A JP 2004347310 A JP2004347310 A JP 2004347310A JP 2003197940 A JP2003197940 A JP 2003197940A JP 2003197940 A JP2003197940 A JP 2003197940A JP 2004347310 A JP2004347310 A JP 2004347310A
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Prior art keywords
ice
making
generating unit
tray
ice making
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JP3852607B2 (en
Inventor
Katsumasa Sakamoto
克正 坂本
Makoto Okabe
誠 岡部
Hiroshige Konishi
広繁 小西
Keiji Oya
恵司 大矢
Mariko Nakano
真理子 中野
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to JP2003197940A priority Critical patent/JP3852607B2/en
Priority to CNB2004100302690A priority patent/CN100338419C/en
Publication of JP2004347310A publication Critical patent/JP2004347310A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C1/00Producing ice
    • F25C1/18Producing ice of a particular transparency or translucency, e.g. by injecting air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2400/00General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
    • F25D2400/02Refrigerators including a heater

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Production, Working, Storing, Or Distribution Of Ice (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a domestic refrigerator provided with an ice making device capable of eliminating defective ice, capable of dispensing with a mechanism for treating cloudy ice melting water, and capable of making ice of high transparency by inexpensive constitutive members, and to provide the device and a method reduced in energy for making easily the transparent ice. <P>SOLUTION: This ice making device is mounted with an ice making pan provided with a plurality of ice generating parts, in every ice making block of the single-structured ice making pan partitioned into the plurality of ice making blocks to store water and to make the ice. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する分野】
この発明は、製氷装置において氷を生成する際に、製氷皿に供給された水の中に溶存する気体成分やイオン成分などを分離し、透明度の高い氷を得る製氷を行う技術に関するものである。
【0002】
【従来の技術】
従来、家庭用の冷凍冷蔵庫などにおいては、給水装置から供給された水を製氷皿に貯留して製氷し、製氷後に駆動装置で製氷皿を反転して離氷させ、この氷をためておく自動製氷装置が普及している。しかし、一般的には白濁した氷が形成される。
【0003】
一般的に物質が結晶を形成する場合、単一の成分で結晶が形成される。水が凍結して氷になる場合も同様であるため、水中に溶解している不純物は凍結過程で氷―水界面に排出され、氷―水界面では不純物が過飽和状態になっている。そして、過飽和水層の不純物が水中に拡散する速度よりも氷の成長する速度が大きい場合、氷は不純物を取り込みながら成長し氷はこの取り込んだものにより白濁する。
【0004】
氷が白濁して見えるのは、氷に光を反射して白く見える部分が形成されるためであるが、これは水中に溶解した物質、特に氷中に溶存しているガス成分(CO、Oなど)が微小な気泡として氷に閉じ込められているためである。氷の中に入った光は、気泡表面で屈折したり反射したりする。気体成分の体積としては同一であっても、より細かい気泡が沢山形成されているほうがそれだけ光の経路が変えられる確率は高くなる、すなわち光が散乱反射しやすくなるため、白っぽく見えるようになる。
【0005】
ただし、一般的に目にする氷は、透明度によらず、多くの単結晶氷が固まってできる多結晶氷であり、結晶間に供給水中に溶解していた物質が残っている場合が多い。従って、透明な氷を作る目的は、氷の実際の味向上よりはむしろ見た目のおいしさ感や美しさを追及することにあり、食品に関係する冷蔵庫では大きな問題になり多くの公知技術が知られている。
【0006】
例えば製氷皿を多数のコアなで連結された2重構造としたもの(特許文献1参照)、この製氷皿をヒーターを設けた断熱槽の開放面に取り付けた自動製氷装置が提案されている(特許文献2参照)。また不純物の入っている水を貯水したり水切り排水し、一部を揚水する技術がある(特許文献3参照)。
【0007】
【特許文献1】
特許2524811号公報(第6図、第10図など)
【特許文献2】
実開平6−4561号公報(図1など)
【特許文献3】
特許登録第2781429号(請求項1など)
【0008】
【発明が解決しようとする課題】
従来の製氷装置では、透明氷を得る部分と白濁水を集める部分の間を連通する孔が小さいと、水の表面張力により下皿に水が入っていかず、上皿に白濁氷ができる可能性があったり、氷の体積膨張による圧力で、製氷皿が破損する危険性があるという問題があった。更に給水時セパレータ下部に気泡が溜まることがある。この気泡が、上皿氷表面が凍結し、脱気面がなくなってから浮き上がってくることで、異形の氷が形成される。また離氷時、皿底面全体にわたり固体層の厚みが大きくなることにより、離氷時のひねりトルクが大きくなりモーター寸法のみならず余分なエネルギーが必要になるという問題があった。更に離氷後、下皿氷を溶かすために、10W程度の高入力で30〜60分連続通電を必要とし、製氷皿下に設けられた貯氷箱内の氷や他室への影響、消費電力が悪化するなど実用にならないという問題があった。更に、氷融解後の水を給水タンクに戻す機構や氷を水から引上げ、乾燥させるための水切り篭などが必要というごとく構造が複雑になり、寸法が大きく、且つ、製造費用もかかるという問題があった。
【0009】
本発明は、以上のような問題点を解決するためになされたもので、氷の不出来を解消でき、また、白濁氷融解水を処理する機構が不要であり、安価な構成部材で透明度の高い氷を精製できる製氷装置および製氷方法を提供することを目的とする。更に本発明は透明氷を簡単に製造できるエネルギーの少ない装置、方法を得ることが目的である。更に本発明はおいしそうな透明氷を食品収納部分のスペースを減らさずに得られる実用的な冷蔵庫を提供することを目的としている。
【0010】
【課題を解決するための手段】
本発明の製氷装置は、区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに機械力を加えられて生成された氷が離氷可能な製氷皿と、製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、第1の氷生成部といったいに設けられ設けられ第1の氷生成部と開口部にて給水が連通し第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせる第2の氷生成部と、第1の氷生成部で生成された氷に開口部を通じて連続して製氷される第2の氷生成部で生成された氷と、を備え、開口部は開口部近傍の氷が機械力を受けて切断可能な寸法および形状とするものである。
【0011】
本発明の製氷装置は、区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともにひねりを与えられ生成された氷が離氷する製氷皿と、製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、製氷ブロックに設けられ第1の氷生成部と開口部にて給水が連通し第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせられる第2の氷生成部であって、第1の氷生成部よりも生成された氷が製氷皿から分離しにくい寸法および形状とする第2の氷生成部と、を備え、製氷皿がひねりを受けて開口部近傍で切断された第1の氷生成部で生成された氷が離氷するものである。
【0012】
本発明の製氷装置は、区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに生成された氷が離氷可能な製氷皿と、製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、製氷ブロックの下方に設けられ第1の氷生成部と開口部にて給水が連通し第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせる第2の氷生成部と、第1の氷生成部で生成された氷に開口部通じて接続される第2の氷生成部で生成された氷と、を備え、第1の氷生成部は製氷皿の開放面に開放され、第2の氷生成部は第1の氷生成部と連通する開口部へ膨張可能に開放されているものである。
【0013】
本発明の製氷方法は、製氷室に配置され製氷皿の上方より冷気を吹き付けて、製氷皿上面を開放して設けた第1の氷生成部の製氷を促進するステップと、第1の氷生成部の下方に設けられ第1の氷生成部と連通する第2の氷生成部を加熱して第1の氷生成部よりも製氷を遅らせるステップと、第1の氷生成部での氷の生成状態により加熱を停止させ製氷させるステップと、製氷皿にひねりを加え第2の氷生成部の氷と第1の氷生成部で生成された氷とを切断させるステップと、を備えたものである。
【0014】
【発明の実施の形態】
実施の形態1.
以下、本発明の実施の形態1について、図1から図5に従い説明する。
【0015】
図1は本発明にかかる製氷装置が適用された家庭用冷凍冷蔵庫の正面断面図で、正面の扉を除いた場合の状態を説明している。図2(a)は本発明にかかる製氷皿の側断面図で(b)は製氷装置の上面図、図3は製氷装置の上面図、図4、5は本発明にかかる製氷皿の横断面図である。
【0016】
冷凍冷蔵庫本体1は、外箱2、内箱3、および外箱2と内箱3の間に充填された断熱材4により構成され、食品を収納する複数の区画が設けられ、製氷室5の上部に設置された冷蔵室6、製氷室5の下部に設置された野菜室7、冷凍冷蔵庫1の扉に設けられた図示されていない操作パネルによりエンドユーザが任意に温度を設定できる切替室8、冷凍室9などがあり、各室を区画形成する断熱材4を充填した区画壁10で分けられている。なお図1では貯氷箱21と製氷皿11を同じ製氷室5の中に収納する例を説明しているがこれらを別の室に設けてもかまわない。また、前出の図示しない操作パネルは、冷蔵庫の各部屋の温度調節や運転モードをエンドユーザが選択したり、現状の各部屋の温度や運転モードなどを表示しエンドユーザに伝えることができる。
【0017】
図2、図3などに記載されている製氷皿11は製氷室5内に設置され、ポリプロピレンなどの樹脂材質からなる成型品であり、上面は開口し、その内側が凹状に形成された複数の製氷ブロックに区画され、図2(a)(b)の空気の流れが示すように製氷皿11の上面である開放面に冷蔵庫壁面から送風機により吹き出される冷気を受けて上部から氷が生成され、上面を冷却した冷気は下部に循環して再び冷蔵庫壁面に吸い込まれている。図3のように隣接する製氷ブロック間の壁面には、皿の内側寄りに設けられた各ブロックに給水を流し込みやすくする切り欠き溝で結ばれているものもある。また図1のようにこの製氷皿11に給水する水を貯留する給水タンク12から製氷皿11に水を流す給水配管13が設けられており、図示されていないが、この給水配管13の出口には凍結防止のためのヒータが設けられ、制御装置からの指示に基づき給水配管の電磁弁を開閉し製氷皿11へ一定量の給水が行われる。図2の製氷皿11の支持軸14を回転駆動するモータおよび減速ギアなどを内蔵した駆動装置15がフレーム16に設置されている。支持軸14の一端は製氷皿11を支持するフレーム16に連通し、他端を前記駆動装置15に接続し、離氷時に、この駆動が行われ製氷皿11が反転したときに、製氷皿11の反転を制限しひねりを加え脱氷を促進するストッパー17もフレーム16に設けられている。製氷皿に加えられるひねりは駆動装置が支持軸を回転させて製氷皿がストッパー17にて停止しても、更に支持軸を例えば45゜廻すことにより製氷皿にひねりが加えられストッパー側と駆動装置側で製氷皿が変形することになる。
【0018】
製氷皿11の水がほぼ凍結したことを認識できるような位置、例えば製氷皿11下部には、図4で示すサーミスタおよび直接サーミスタに冷気があたらないようサーミスタ下部に設けた断熱材からなる温度センサ18が取り付けられている。製氷皿11底面に設けられた開口部19と一体に成型され、製氷皿11と開口部19で連通し、給水した水が貯められる溝状の突起部20が下方に突出して設けられている。この突起部20は、区画された上部の複数の製氷ブロックごとに設けられている。更に製氷装置の下方には、製氷皿11から反転して離氷した氷を受け止め貯氷する貯氷箱21がある。このように製氷皿が製氷する区画は上部の複数の製氷ブロック部である第1の氷生成部とこれより大幅に少ない内容積である溝状の突起部20である第2の氷生成部からなっている。
【0019】
なお、図示されていないが、冷凍冷蔵庫本体1には冷媒を圧縮する圧縮機、冷媒を絞るキャピラリーチューブ、ガス状態の冷媒の熱を庫外に放熱して凝縮させる凝縮器、液状態の冷媒を気化させ得られる冷熱で庫内空気を冷却する冷却器、冷却器等の冷凍サイクルと、この冷却機を通過し各室へ冷気を運ぶ通気ダクトと送風機、および各室への冷気供給量を調節するダンパ等の冷気循環装置と、冷蔵庫の各機器動作を制御する制御基板等の制御装置がある。これらの装置により冷気を供給して冷蔵庫内各個室の温度を変化させたり所定の温度に保ったり、霜取りや製氷、照明などの制御を行っている。
【0020】
次に、図2から図5に基づいて本実施例にかかわる製氷動作の工程の一例を述べる。まず、給水タンク12から給水配管13を通って製氷皿11の一部に水が供給され切り欠き溝を通り各製氷ブロックへ水が供給される。さらにこのとき、開口部19を通り突起部20にも水が供給される。なお、切り欠き溝は、突起部20に水が流れ込みやすいように、開口部19と直列の位置に設けられていてもよい。また、開口部19が複数ある場合には、それぞれの開口部19と直列になるように、一つの製氷ブロック間壁面に複数の切り欠き溝があってもよい。
【0021】
なお本発明の図面や説明では、突起部20を各ブロックごとに下方に複数軸方向に長い溝形状で設けている例で説明しているが、これは製氷皿を離氷時に捻りやすくしてモーターのトルクを従来と大差ないものとすることや、製氷皿反転時にこの回転半径内に突起部20を収めるようにして製氷装置全体の寸法を増加させないためであり、この突起部の位置や寸法、形状、方向等が製氷皿をねじりやすい位置、寸法、形状、方向等で回転半径内に収まったりこの回転半径を大きく超えるものでなければ、例えば円が連続している溝のようなものや、各ブロック毎でなく複数のブロックにつながっていたり、製氷皿の内側側面に開口部を設けるなどの、構造でもよいことは当然である。またこの第2の氷生成部の内容積を大きくしすぎると透明氷の生成により時間がかかり、また使用するエネルギーが大きくなる。一方あまり小さすぎると透明度が低下する氷しか得られない。実用的な時間、例えば3.5時間以内にエネルギーをあまり増やさずに透明氷を生成しようとすると突起部内容積は製氷皿の離氷する内容積の10−20パーセントぐらいが望ましい。
【0022】
開口部19は、水が流れる少なくとも一方向に延びた形状をしている。最大長さは製氷皿11の氷一粒づつ形成される製氷ブロック長さである。これによって、水の表面張力に負けずに突起部20に水を流し込むことができる。さらに他の一方向は、これよりも短い形状である必要がある。例えば5mm以下、最適であるのは2〜3mm幅である。これによって、製氷完了後、駆動装置15およびストッパー17により製氷皿11に加えられる離氷のためのひねりにより氷が開口部19近傍で破断することができる。すなわち突起部20はその入り口である開口部19が最も面積を大きくするが細長くすることによりスムースな給水や離氷時の切断に都合が良い。このような開口部形状として想定される最も簡易な形状は、例えば長方形や楕円形などであるが、突起部19に給水時に確実に水が入り、かつ離氷時に開口部19近傍で氷が破断できるのであれば、他のいかなる形状であっても構わない。
【0023】
また、突起部20は、極端に細い部分がない形状としたり水のたまる位置に蓋をかぶせたりするような形状を避けるなど、水が流入したときに気泡が溜まりにくいと想定される方向、位置、形状から選択されれ場よく、その場合は横向きなどでもよく他に制限される要素はない。また、その深さも同様に気泡が溜まりにくい高さである。その条件内であれば、突起部20は、開口部19の形状・大きさを開口部19垂直方向へ押し出した形状でなく、開口部19から離れるにつれ縮小または拡大した形状であってもよい。また、突起部底面は必ずしも平面である必要はなく、水流が滑らかに突起部20に入るように円弧状または傾斜がついた、例えば逆三角形のような形状であってもよい。また、突起部20は、製造上の容易さからそれぞれ独立した形状として記載したが、より水流が流れやすい形状として、任意の個数が連結した形を取ってもよい。開口部近傍で切断しやすい開口の形状は支持軸が軸の両端でねじられる形となるため、軸に沿って平行な細長い開口が氷の破談のためには余り力が必要とせず望ましい。但し開口の形状は図に示すストレートな長方形以外でも、波状やくの字状でも細長く軸に沿って設けられておれば良く、更に円がつながって細長い形状などどのようなものでも力が大きくならなければ駆動装置への影響は小さい。
【0024】
なお、製氷皿底面についても平面として記載したが、これに限定されるものではなく、図5に示すように、皿底面が湾曲していたり、V字型であったり、突起部周囲のみが落ち込んだ形で湾曲していたりと、任意の形状であって構わない。このような形状をとることで、氷の厚みが増して見えるので、同一体積の氷でも大きな氷に見える効果が得られる。
【0025】
次に、供給された水は製氷室5で凍結される。一般的に、低温部に晒されている面から凍結が始まる。その際、氷は水分子でのみ結晶を形成し、水に溶解していた物質(Caなどのミネラル成分やO、COなどの気体成分)は全て結晶の外の未凍結部に放出される。このとき、5mm/時間程度以下という凍結速度は十分遅いため、始めのうちは溶解した物質が、凍結速度よりも速く未凍結部に拡散し、透明な氷が生成され、その後、過飽和に達した気体成分が大きく集積し、光の散乱反射をある程度抑止した大気泡が1つまたは複数形成され、気泡入りグラスのような、透明度には影響しない氷のアクセントを得た意匠的に優れた氷を生成することができる。製氷皿のブロックごとにこのような過程で透明な氷が生成されていく。
【0026】
この凍結時に、凍結速度が拡散速度を下回るように製氷皿11上面から冷気を供給し、製氷皿11の側面とフレーム16の隙間を通り貯氷箱21と製氷皿11下面の間の空間を通って流れていく。このとき、製氷皿11の上面は下面よりも低温かつ高風速の空気に接しているため、凍結は主に製氷皿11の上面から下面に向かって進行し、水に溶解していた物質のほとんどは未凍結部、すなわち製氷皿11下部へ向かって拡散していく。さらに凍結が進むと、突起部20のみ未凍結部となり製氷皿11には透明な氷が形成され、最後に突起部20が水に溶解していた物質のほとんどを含む形で白濁凍結して製氷が完了する。
【0027】
この過程で、氷の体積は約10%増加する。従って、増加した体積分氷が伸張できる開放空間がないと、体積膨張の圧力により製氷皿が破損する可能性がある。従来例にある製氷皿のように、製氷皿内に仕切りを設けた構造では、仕切に圧力がかかり、そこから製氷皿が破損する。本発明では、製氷皿11においても突起部20内においても、体積膨張した分、氷は製氷皿11上方の開放空間に向かって伸張していくため、製氷皿11および突起部20には、通常の製氷皿と同程度の力しかかからず、破損の危険性もない。すなわち開口部19の開口と突起部の内容積の関係は氷の膨張に対しこれを制限する蓋が無く開かれており、面積や方向も氷の上の開放空間への伸びを制限するもので無いので信頼性の高い装置ができる。
【0028】
このような動作を効果的に行うためには、突起部20を最も凍結の遅い部位に設置する必要がある。例えば、製氷速度が氷水平面どの位置でも常に同等であれば、突起部は底面の任意の位置に設置してもよいが、例えば製氷皿側面で、製氷皿外側のほうがより冷気が回り、冷却が早く進むのであれば、製氷皿11底面の内側に少なくとも一つは突起部20を設ける必要がある。なお、突起部20の個数や配置は特に限定しない。また、ここでは開口部19および突起部20を製氷皿11底面に設置するように記載したが、製氷皿11側面に設置されていても構わない。
【0029】
突起部20は、製氷皿11に形成される氷の透明度に影響のない程度にまで、溶解していた物質を集積するために必要な容積を持つ。製氷速度によってその体積は異なるが、製氷時間約1時間であれば体積の約60%、製氷時間約3時間で約10%、製氷時間3.5時間で約5%である。おおよそ1時間から3時間ぐらいで製氷させると家庭用冷蔵庫の食品としての透明氷生成には実用的である。すなわち短い時間で生成させると透明度が中途半端になるし、あまり長い時間かけると、すなわち氷の生成速度を2mm/時間というような長い時間かけると、より透明な氷が得られるが、冷蔵庫に必要な生成する透明氷の量が不足する。ただしこれは製氷する水の量にもよるので、少なくとも3.5時間以内を製氷サイクルとして透明氷を生成することが望ましい。
【0030】
製氷が終わると、離氷を行う。離氷のタイミングは、製氷皿11から離氷した氷が完全に凍結し、貯氷箱21に落下する際に製氷皿11からも突起部20からも水が落下してこない状態である。この状態が可能であれば、製氷皿11または突起部20に未凍結部が残っていても構わない。
【0031】
離氷動作に移るタイミングは、温度センサ18があらかじめ製氷完了と確認できるある温度になったときである。ただし、このタイミングは給水開始や給水後温度センサ18があらかじめ設定した温度検出時など、冷蔵庫内の任意の動作を基点に算出された所定時間経過後としてもよく、さらに、温度と時間双方を併用した動作によってもよい。このタイミング検知により、先に述べたように、駆動装置15およびストッパー17により製氷皿11に加えられる離氷のためのひねりにより氷が開口部19近傍で破断する。
【0032】
このとき、突起部20周囲は所定の温度以下になっていなくてはならない。所定の温度とは、突起部20の氷の周辺部が融解し、製氷皿11の氷に突起部20の氷が連結した状態で離氷する可能性を回避できる温度帯の上限値が望ましいがこれより低い温度であればよい。
【0033】
また、製氷皿11の氷は開口部19近傍以外で破断することなく、且つ開口部19近傍で破断した後、速やかに落下する仕様をとる必要がある。まず、製氷皿11の側面が底面から上方に向けて外側に向けて十分な傾斜角度をとることである。具体的には側面の少なくとも一面、例えば製氷皿11を駆動装置15およびストッパー17による離氷動作後に最も残氷性の高い個所近傍の面、の傾斜角度は鉛直方向に対し少なくとも10゜以上の傾斜角度を取ることが望ましい。また製氷皿から離氷される氷をスムースに落下させるため製氷皿側面の傾斜角度を大きくするだけでなく、皿側面内部の氷と製氷皿の摩擦を最小限にすべく型磨きを十分にした金型にて成型することが望ましい。具体的には型磨きレベルを透明プラスチック製品レベル(#2000)まで加工してあると離氷に有利である。なお、本製氷皿のような構造を取る場合、離氷トルクは現在一般的に自動製氷に用いられている製氷皿から氷を離氷する際のトルクと殆ど変わらないので、従来例で示した製氷皿のように高トルク化が必要な場合の新規部品追加などが不要で、寸法が変わること無く、且つ製造費用が上がらない。
【0034】
また、上述のように製氷皿11の上方がより広い面積を取れることで、製氷皿下方よりも冷却速度を早くする効果が促進される。
【0035】
さらにこのような製氷皿を反転させて捻り離氷させるとき、突起部20の内面側にて生成された氷は落下しない仕様をとる必要がある。まず、突起部20の側面が底面から上方に向けて外側に向けて必要最低限の傾斜角度(例えば10°以下の角度)をとるものとする。必要最低限の傾斜角度とは、離氷動作で氷は取れないが、製氷皿11および開口部19および突起部20からなる部材を成型する際に、型からは確実に抜ける、という角度の範囲内にあることを示す。これにより製氷皿内側表面である側面の角度は突起部内側の側面の角度より大きい、言い換えると突起部側の側面角度を製氷皿側の側面角度より小さくすることになる。この角度の違いは金型の角度を変えてもよいし、金型の側面に相当する部分の磨き方を変えても良い。
【0036】
さらに、突起部20内部が磨かれていないことである。前述のように、供給水が突起部20により流れ込みやすくするために側面に傾斜を大きくつけたい場合には、さらに表面を粗くすることにより、さらに突起部20内に氷を留めておくことがより確実となる。
【0037】
さらに、突起部20の高さは、離氷時に氷が抜けない任意の高さで、部材の肉厚込みで製氷皿11横幅最大部と支持軸14の位置で規定される回転軌跡の半径範囲内に収まる高さである必要がある。突起部20の高さを製氷皿11横幅最大部よりも長く取り、回転軌跡の半径を突起部20の高さで設定しても構わないが、その場合、フレーム16の幅変更など、製氷室5内の製氷皿11および開口部19および突起部20以外の構成部品の構造まで変更しなくてはならなくなるため、より安価な製造方法とることができるものとしては、突起部19の高さを、上述のように製氷皿11横幅最大部で規定される回転軌跡の半径範囲内に収まる高さに収めることが望ましい。
【0038】
また、前述のように、突起部20の個数は限定していない。このため、支持軸14に近い位置と遠い位置に設置することも可能であるが、このとき、当然のことながら支持軸14に近い方が製氷皿11の底面から回転軌跡までの距離は長い。従って、支持軸14に近い位置の突起部20は、支持軸14に遠い位置の突起部20よりも長くしてあってもよい。これによって、製氷が製氷皿11の上面のみでなく側面からも徐々に製氷されていく場合に、より溶解した物質を多量に含み白濁部を形成しやすい水を突起部20に閉じ込め凍結させることができる。
【0039】
この離氷動作の後、給水し、次のサイクルの製氷工程に入るが、このとき、給水された水により突起部20内に残る氷は徐々に融解する。融解は、突起部20に残る氷上面のみでなく、側面からも水が徐々に回り込み、融解していくので、突起部底まで十分に水が回り込むと、突起部20に残っていた氷は浮き上がり、製氷皿11に貯留されている水によって融解されながら混合していく。なお、このとき製氷皿11に貯留された水の表面が完全に凍結していなければ、気体成分は水面から放出されるため、次の製氷工程で白濁成分が大幅に増加することがない。
【0040】
なお、貯氷箱21に蓄えられる氷の透明感を明確にするために、製氷箱21内部を氷の透明度明瞭にする配色にしたり、青色LEDを照射するなど、透明度を効果的に演出できる配色や明るさなどの環境を整えていてもよい。
【0041】
さらに、冷蔵庫運転開始時や製氷皿清掃後の1回目の製氷時、すなわち突起部20に水又は氷が存在しない場合とそれ以外の場合で、常に同一の大きさの氷を供給するために、後者で供給水量を突起部20の体積分減らしてもよい。
【0042】
上記説明では、製氷皿11上方から冷却する方法について述べたが、次に突起部近傍にヒータなどの加熱手段を備える構成を次に説明する。これにより、白濁部を形成する物質を確実に突起部に追い込み、製氷皿に透明氷を生成することができ、離氷後の給水時に突起部20の氷が製氷皿11の貯留水中に浮上するまでの時間を短縮できる。以下、図6〜図13に従い説明する。なお、以下の説明で、先の説明と等しいものに関しては説明を省略する。
【0043】
図6は本発明にかかる製氷装置の説明図で(a)は側断面図、(b)は上面図、図7、8は本発明にかかる製氷皿の横断面図、図9は本発明にかかる製氷皿を上面から見て製氷皿下に設置したヒーターを投資した図、図10は本発明にかかる製氷工程のフローチャート、図11は本発明にかかる製氷工程のタイムチャート、図12、13は本発明にかかる製氷実験結果の一例である。
【0044】
ニクロム線などの発熱体を、シリコンゴムなどで被覆したコードヒータ22を製氷皿11の下側に設け、図9に示すように、製氷皿11の各製氷ブロック毎に設けられた突起部20の間に密着するように設置している。ヒータ22は、低温でもひび割れたりしない耐寒性のある部材でかつ離氷時の製氷皿ひねりに追随できる柔軟性を持つ部材、例えばシリコン材等で形成されている必要がある。また、ヒータをなるべくコンパクトに設置するために、図9に示すように最大でも製氷皿11の側面外周程度と非常に短い長さにしており、発熱密度が高くても変質しない部材であることも必要である。ただし、このヒータは、製氷室5が十分に冷却されておらず、かつ給水もない空焼き状態でも製氷皿11を含む冷蔵庫本体1のあらゆる部材を変形・故障させないものであり、二重絶縁されているなど、安全面でも十分な信頼性を持つ。製氷皿に取り付けられるヒーターの発熱本体はこの製氷皿を人が触ったり水にぬれることがあるため金属面等発熱部が剥き出しにされることがなく、しかも2重絶縁にするため安全なものになる。
【0045】
このヒータ22を製氷皿11の底面に密着させると、その部分も凍結速度が突起部20同様に遅くなり白濁部が形成されてしまう可能性がある。ただし、不必要に離しすぎると製氷皿11の底面からも凍結が進み、開口部19が閉塞され、製氷皿11には白濁部の多い氷が形成される可能性がある。これらを回避するために、製氷皿11の底面には突起部20に供給されるよりは少ない熱が供給されるようなヒータ設置構造を取る必要がある。これは、例えば、図7、8に示されるように、ヒータ22を突起部20の側面に密着させ第1の氷生成部分である製氷皿11底面からはやや離した(例えば2〜5mm程度離した)構造を取るとよい。
【0046】
また、加熱手段であるヒータ22の設置位置をより容易に確実にするために、ヒータ22を製氷皿11底面に接するように設置したい場合には、ヒータ22の被覆内部の発熱体をわざと製氷皿11の底面と反対側に偏らせて成形したものを用いてもよい。また、製氷皿11の底面のヒータ22に接する部位で、皿厚みを増してもよく、製氷皿11とヒータ22間に断熱材を設置してもよい。
【0047】
上述のように、突起部20が2つある場合はその間に挟みこむようにして設置したが、製氷皿11底面との距離を明確に保つために突起部20底面に設置してもよい(図8(a))。また、ヒータ22の設置が容易なように、突起部20全体を覆うように設置してもよい(図8(b))。いずれにしても、凍結を最も遅らせたい位置に効率的に熱を供給できるように設置してあれば、いかなる設置位置であっても構わない。
【0048】
なお、このヒータ22も離氷時の回転軌跡内に設置させる必要があることは、自明である。ヒータ22の設置方法としては、複数の突起部20に挟みこむようにして設置する方法だけでなく、突起部20が一つしかない場合には、突起部20と並行に設けた止め板を設け、その間に挟みこんでもよい。また、突起部20とヒータ22をアルミテープなど熱伝導性の高い部材で被覆し、突起部20全体に熱が効率的に伝わるように設置してもよい。また、ヒータ22の落下を防止できる爪止め構造を設けてもよい。また、この爪止め構造は、温度センサ18の設置カバーと一体成形されたものであってもよい。
【0049】
上述の説明ではヒータ22は1本であるものとして説明したが、製氷皿11の上面からの冷却量が製氷ブロック部位毎に大きく異なる、例えば冷風の当たり方に大きな差異がある、などの場合には、ヒータ22を複数本設置し、個別の入力を与えてもよい。また、ヒータ22は突起部20に密着するものとして記載したが、上述全てと同等の伝熱効果が得られるものであれば必ずしも突起部20に密着せず、離れた位置にあってもよい。またヒーターの周りを断熱材で覆いこの加熱手段が発生する熱の大半が突起部20である第2の氷生成部のみに伝わるようにすると効率的に加熱することができる。
【0050】
上述のように設置されたヒータ22は、連続通電でもよいが、図10、11に示すように給水後から、一定期間通電し、その後断電することで、使用するエネルギー量を低減し製氷速度を上げても透明度の高い氷を得ることができる。
【0051】
図10、11で示した制御方法に沿って、ヒータ22の制御動作を含む製氷動作について説明する。ステップ1にて図11のごとく給水用電磁弁を通電させて給水ポンプを一定時間動作させ定められた水量を製氷皿11に給水する。ステップ1で行われた給水完了直後にステップ2でヒータ22に通電が開始される。これにより、前回のサイクルで突起部に内蔵され残された氷は水の供給と加熱により解かされ、不純物などや貴方が製氷皿全体に広がり一部は開放面から放出される。ステップ3で、温度センサ18の出力が、実験などによって求められた製氷皿11内の水の凍結と相関のある値をもとに設定された所定の温度Ta、例えば−1度より低い温度に達するまで一定量の通電を行う。所定の温度Taに達したらステップ4でヒータを断電する。このとき、製氷皿11には透明氷が形成されているが、突起部20の水はまだ未凍結部が残っている状態である。ヒータ22が断電し加熱を停止することで突起部20の中の未凍結部は急速に凍結する。これは突起部20に熱供給が無くなり、冷蔵庫の製氷室5環境を形成する冷気にさらされるためである。
【0052】
ステップ5で、温度センサ18の出力が、実験などによって求められた突起部20内の水の凍結と相関のある値をもとに設定された所定の温度Tbに到達したと判断されると、ステップ6から始まる離氷工程に移る。ステップ6で離氷用駆動装置15が正転し、製氷皿11を反転させていき、ステップ7で時間tr経過するまで正転方向に動作し続ける。このとき、製氷皿11の一端がストッパ−17に押しつけられ皿がひねられ、捩れることによる開口部19にかかる応力で製氷皿11と突起部20の氷が分断し、製氷皿11の氷は貯氷箱21に落下する。ステップ8で駆動装置15が逆転し、製氷皿11を元の位置に向けて回転させ、ステップ9で時間tr経過するまで逆転方向に動作し続け、ステップ10で製氷皿11が元の位置に戻り、駆動装置15が停止する。この離氷時には突起部20の中の氷はそのまま残ることになる。ステップ11で、貯氷箱21が満氷であるかどうか検知し、この給水、製氷、離氷を行う工程が1サイクルの製氷工程であり、満氷になるまでステップ1に戻り製氷動作サイクルを繰り返す。
【0053】
上述の制御に基づいた実験結果一例を図12に示す。横軸は製氷時間、縦軸は氷の透明度である。例えば透明度95%以上のものを得たい場合、最適な製氷時間約2.5〜3.5時間程度である。この領域よりも製氷時間が早いものは、ヒータ22の通電量が小さい場合やヒータ22を断電するタイミングが早すぎた場合である。また、遅いものは、ヒータ22の通電量が大きい場合やヒータ22を断電するタイミングが遅すぎた場合である。さらに、供給水量を変えた場合は、より少ない水量では、一点鎖線で示すように同一の透明度を得る為の製氷時間が早くなり、より多い水量では、破線で示すように同一の透明度を得るための製氷時間が遅くなる。透明度を若干低くしても早く満氷にしたい場合は温度Taを高くしたり通電量を低く抑えると良い。透明氷を大量に必要としない場合は設定温度Taをより低くしたり通電量を大きくし、更に水量を増やすと良い。
【0054】
ヒータ22の能力は、冷却能力によって決まる。冷却能力が大きくなればヒータ22の能力も比例的に大きなものを選択する必要がある。ただし、このとき、製氷室5に貯氷箱21を設けている場合は、貯氷箱21内に貯められている氷がヒータ22からのふく射熱で融解したりすることがないようにする必要がある。図13は、貯氷箱内に、ある熱容量を持つ物質を置き、その中心の温度変化を見たものである。ヒータ22通電開始前後で、温度は大きな変化がなく、ヒータ22が通電している間中に大幅に昇温することもない。従って、通常の家庭用冷蔵庫の製氷室5構造で、貯氷箱21内の氷に熱的な影響をほとんど与えない構造を検討することが可能であることがわかる。
【0055】
なお、ヒータ22の通電タイミングを給水完了直後としたが、突起部20に流入した水が凍結し始めないうちに通電開始できるタイミングがあればいつでもよく、例えば、給水開始と同時に、または、温度センサ18で検出される温度が所定温度に到達したとき、または、これらのタイミングから所定の時間が経過したときなどであってもよい。
【0056】
突起部20への加熱を停止するヒータ22の断電タイミングに関しても同様で、温度センサ18で検出される温度が所定温度に到達したとき以外にも、製氷皿11に供給された水がほぼ凍結し、突起部20には未凍結部が多く残る状態で断電できるタイミングであればいつでもよく、例えば、上述のヒータ22の通電開始タイミングから所定時間経過後、または上述のヒータ22の通電開始タイミングから所定時間経過後に温度センサ18で検出される温度が所定温度に到達したときなどであってもよい。
【0057】
また、製氷中のヒータ22の通電量を一定としたが、これを任意に変化させてもよい。例えば、冷蔵庫の圧縮機オンオフなどによる、冷却量の増減に伴ってヒータ22の通電量を増減させることで、透明度に影響なく製氷スピードを早めつつ製氷時の消費電力量を低減できる。また、製氷皿への冷気吹き付けがなくなるデフロスト時に通電量を低減又は断電することでも、やはり透明度に影響なく製氷スピードを早めつつ製氷時の消費電力量を低減できる。
【0058】
次に、製氷皿の清掃方法について説明する。冷蔵庫に具備した図示しない制御基板は、製氷した回数を記憶する。そしてあらかじめ設定された所定の回数に達したときに、図示しない操作パネル上に、例えばLEDを点滅させるなどの方法で、エンドユーザに清掃を勧める。エンドユーザは、例えば、図示しない操作小パネル上に設置された清掃スイッチを押して清掃モードを動作させる。これによりヒータ22に通電を開始し、突起部20内の氷を融解し、その後製氷皿を反転して排水させることができる機構を設けておく。このことにより、突起部20に供給水中に含まれるミネラル成分が残存していたとしても除去できるため、いつまでも清潔に透明氷を得ることができる。なおこの排水機構は製氷皿を反転させる正転時に突起部20内から流れ出した排水を蓄えておけばよく簡単な機構で寸法を増加させるものとはならない。また融解を促進するために給水しても良い。更に、給水と排水の動作を複数回行い、より清掃効果があがるようにしても良い。
【0059】
また、別の清掃方法として、清掃モードを動作させると、製氷皿11に給水・製氷し、製氷完了後、ヒータ22に、突起部20の氷周囲のみを融解できる時間だけ通電し、その後製氷皿を反転して製氷皿11と突起部20に形成された氷がつながった状態で排出されることで、突起部20に残存するミネラル成分を除去してもよい。
【0060】
また、冷蔵庫本体1には、通常製氷と透明製氷を、エンドユーザが選択できるスイッチが設け、通常製氷を選択するときはヒータ22の動作を停止し、あらかじめ設定された時間で製氷を行う動作に切り替えができるので、エンドユーザの意思で消費電力量を節約することもできる。
【0061】
この発明にかかわる冷蔵庫は、複数の製氷ブロックに区画され水を貯留し製氷する一重構造の製氷皿において、前期製氷ブロック毎に氷生成部を複数設けた製氷皿を搭載し氷の透明部と白濁部を分離させてエンドユーザに透明な氷を提供することが可能な製氷装置である。これにより従来の冷蔵庫に設けられていた製氷装置と同程度の構造と寸法でエネルギーもほとんど増やさずに透明な氷を得ることができる。水を貯留し製氷する製氷皿の一部に穴を設けた第1の氷生成部と第1の氷生成部に設けた穴と同一形状の開口部を有する第2の氷生成部を一体で製造しており、このような一重構造の製氷皿の成型は、2つの金型間のキャビティに溶融させた樹脂を射出させて成型させることに製氷皿と突起部を一体にしたものを簡単な製造装置で短時間に製造できる。しかも製氷皿の第1の氷生成部の皿の内側表面が、前記第2の氷生成部の皿の内側表面よりも滑らかである様に、上の製氷皿に相当する金型の内側に相当する壁面の表面をつるつるにし、下の突起部の内側に相当する壁面を磨くことなくそのままとしておけばよい。
【0062】
本発明の製氷皿内側側面および突起部内側側面が、下面側から上面側に向かい外側に傾斜させ、更に製氷皿である第1の氷生成部の皿の側面の下面側から上面側に向かう傾斜角度が、突起部である第2の氷生成部の皿の側面の下面側から上面側に向かう傾斜角度よりも鉛直方向に対し大きな角度としておくことにより製氷皿からは離氷しやすく、突起部の氷は簡単に離氷しない。この場合、第1の氷生成部において、製氷皿側面が下面側から上面側に向かい外側に大きい角度で傾斜させ離氷させやすくしてもよいが、ねじりを与えるのでそのひねり角度によって決まるものでもあるので、上の製氷皿からは氷のブロックが抜けやすく、下の突起部からは抜けにくい角度であれば良い。
【0063】
本発明の突起部である第2の氷生成部に近接した加熱手段に対し、少なくとも冷却手段は加熱手段と対向する面を冷却することが望ましい。この加熱手段は、第1の氷生成部よりも離しておくことが望ましい。
【0064】
次に、ウイスキーをロックや水割りで飲む場合などに要求される見た目の良い(意匠性のよい)大きな透明氷(通常の製氷による通常の氷の大きさよりも大きな透明氷)の製造方法について説明する。本実施の形態では、製氷皿11への給水量を可変にしてユーザの満足する大きさの氷を得ることを目的としている。図14は、本発明の実施の形態1を表す冷蔵庫の製氷行程のフローを説明する図、図15は、給水量を可変させた場合の製氷行程のタイムチャートを説明する図である。
【0065】
図を用いて、ヒータ22および給水ポンプ23の制御動作を含む製氷動作について説明する。本実施の形態では、例えば図示しない冷蔵庫本体正面あるいは側面あるいは庫内壁などに設けられた操作パネルに透明氷を選択できる製氷モード切替ボタンを設けており、ユーザがこの製氷モード切替ボタンを透明氷に切替えるか、あるいは切替ボタンではなく透明氷選択ボタンが設けられたものにおいては、透明氷ボタンが押されたかなど、透明製氷モードが選択されているかどうかをステップ31にて判定して給水量の調節を行う。
【0066】
ステップ31にて透明氷製氷モードが選択されている場合には、ステップ32にて図示しない制御装置がステップ31にて透明氷製造指令を受け、この制御装置にあらかじめ設定された給水ポンプ駆動時間t1だけ給水ポンプ23を駆動し製氷皿11へ給水する。透明製氷モードが選択されていない場合にはステップ33であらかじめ図示しない制御装置に設定された給水ポンプ駆動時間t2だけ給水ポンプ23を駆動し製氷皿11へ給水する。このとき、ポンプの駆動時間t1は駆動時間t2より長い時間であり、例えばt1=10秒、t2=7秒などt1/t2=1.1〜3程度に設定すればよい。すなわち、ステップ31で製氷モードを判断して、ステップ32、ステップ33にて製氷皿11への給水量を変更して氷の大きさを変更している。
【0067】
ステップ33で製氷皿11への給水が行われたときは、そのままステップ37に進む。このとき、前回のサイクルで製氷皿11の突起部20に内蔵され残された氷は水の供給と加熱により解かされ、不純物などや気泡が製氷皿全体に広がり一部は開放面から放出される。ステップ32で駆動時間t1にて製氷皿11への給水が行われたときは、給水完了直後にステップ34でヒータ22に通電が開始される。このとき、前回のサイクルで製氷皿の突起部20に残された氷は今回の水の供給とヒータ22による加熱により解かされ、不純物などや気泡が製氷皿全体に広がり一部は製氷皿11の開放面から放出される。
【0068】
ステップ35で、温度センサ18の出力が、実験などによって求められた製氷皿11内の水の凍結と相関のある値をもとに設定された所定の温度Ta(例えば−1度より低い温度)に達するまで一定量の通電を行う。所定の温度Taに達したらステップ36にてヒータ22への通電を断電する。このとき、製氷皿11の中の第1の氷生成部には透明氷が形成されているが、突起部20の水はまだ未凍結部が残っている状態である。ヒータ22が断電し加熱を停止することで突起部20の中の第2の氷生成部内は急速に凍結する。これは冷蔵庫の冷凍室を形成する−18度の冷気が供給されているためである。
【0069】
ステップ37で、温度センサ18の出力が、実験などによって求められた突起部20内の水の凍結と相関のある値をもとに設定された所定の温度Tbに到達したと判断されると、ステップ38から始まる離氷工程に移る。なお、ここではステップ37の設定値Tbは、製氷モードによらず同一の値(例えば−6度)が、例えば透明製氷モード選択時は−10度、通常製氷モード選択時は−6度というように、製氷モードによって設定値Tbを変えてもよい。ステップ38で離氷用駆動装置15が正転し、製氷皿11を反転させていき、ステップ39で時間tr経過するまで正転方向に動作し続ける。
【0070】
このとき、製氷皿11の一端がストッパ−17に押しつけられ皿がひねられ、捩れることによる開口部19にかかる応力で製氷皿11と突起部20の氷が分断し、製氷皿11の氷は貯氷箱21に落下する。ステップ40で駆動装置15が逆転し、製氷皿11を元の位置に向けて回転させ、ステップ41で時間tr経過するまで逆転方向に動作し続け、ステップ42で製氷皿11が元の位置に戻り、駆動装置15が停止する。この離氷時には突起部20の中の氷はそのまま残ることになる。ステップ43で、貯氷箱21が満氷であるかどうか検知し、この給水、製氷、離氷を行う工程が1サイクルの製氷工程であり、満氷になるまでステップ31に戻り製氷動作サイクルを繰り返す。
【0071】
また、透明氷を生成する際において、このように給水量を増加させることは透明氷の生成手段において大きな氷を生成でき、氷の意匠性改善につながるので、本実施の形態で説明した第1の氷生成部、第2の氷生成部を設けた製氷皿による透明製氷方式以外においても有効である
【0072】
本発明は、以上説明したように、自動製氷装置が設置されている通常の冷蔵庫の製氷室構成部材に大幅な変更を加えることなく、異形な氷形成を回避でき、また、容易な製造方法で安価に製氷皿を製造でき、貯氷箱内の氷に悪影響を与えることなく、清掃性にも優れた製氷装置を提供できる。この結果実用的な冷蔵庫を得ることができる。また、製氷皿への給水時間(ポンプの駆動時間)を可変にする給水量可変手段を備えているので、給水時間を通常よりも長くして製氷皿への給水量を多くすることにより意匠性の優れた大きな透明氷を造ることができる。
【0073】
また、区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに機械力を加えられて生成された氷が離氷可能な製氷皿11と、前記製氷皿への給水量を可変する給水量調節手段である制御装置と、を備え、透明氷の製造指令を受けた場合に製氷皿11への給水量を多くするようにしたので、通常の製氷時に比べて製氷皿11への給水量が多くなり、ウイスキーをロックや水割りで飲む場合などに適した大きな透明氷が得られ、意匠性の良いおいしそうな透明氷が得られる。
【0074】
【発明の効果】
本発明は、以上説明したように、透明氷を簡単に製造できるエネルギーの少ない装置、方法が得ることができる。更に本発明はおいしそうな透明氷を食品収納部分のスペースを減らさずに得られる実用的な冷蔵庫を提供できる。
【図面の簡単な説明】
【図1】本発明の実施の形態1における製氷装置が適用された家庭用冷凍冷蔵庫の正面断面図である。
【図2】本発明の実施の形態1における製氷皿の説明図である。
【図3】本発明の実施の形態1における製氷装置の上面図である。
【図4】本発明の実施の形態1における製氷装置の横断面図である。
【図5】本発明の実施の形態1における他の製氷装置の横断面図である。
【図6】本発明の実施の形態1における他の製氷装置の側断面図である。
【図7】本発明の実施の形態1における他の製氷装置の横断面図である。
【図8】本発明の実施の形態1における他の製氷装置の横断面図である。
【図9】本発明の実施の形態1における製氷装置の底面図である。
【図10】本発明の実施の形態1における製氷工程のフローを説明する図である。
【図11】本発明の実施の形態1における製氷工程のタイムチャートを説明する図である。
【図12】本発明の実施の形態1における製氷実験結果の一例を説明する図である。
【図13】本発明の実施の形態1における製氷実験結果の一例を説明する図である。
【図14】本発明の実施の形態1における製氷工程のフローを説明する図である。
【図15】本発明の実施の形態1における製氷工程のタイムチャートを説明する図である。
【符号の説明】
1 冷蔵庫本体、 5 製氷室、 11 製氷皿、 12 給水タンク、 13 給水配管、 15 駆動装置、 16 フレーム、 17 ストッパー、 18 温度センサ、 19 開口部、 20 突起部、 21 貯氷箱、 22ヒーター、23 給水ポンプ
[0001]
[Field of the Invention]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technology for performing ice making to obtain highly transparent ice by separating gas components and ionic components dissolved in water supplied to an ice tray when generating ice in an ice making device. .
[0002]
[Prior art]
Conventionally, in home refrigerators and the like, water supplied from a water supply device is stored in an ice tray to make ice, and after the ice is made, the ice tray is inverted by a driving device to separate ice, and the ice is automatically stored. Ice making equipment is widespread. However, cloudy ice is generally formed.
[0003]
Generally, when a substance forms a crystal, a single component forms a crystal. The same applies to the case where water freezes to ice, so that impurities dissolved in water are discharged to the ice-water interface during the freezing process, and the impurities are supersaturated at the ice-water interface. If the rate of ice growth is higher than the rate at which impurities in the supersaturated aqueous layer diffuse into water, the ice grows while taking in the impurities, and the ice becomes cloudy due to the taken in.
[0004]
The reason that the ice appears cloudy is that light is reflected on the ice to form a portion that looks white, which is caused by a substance dissolved in water, in particular, a gas component (CO) dissolved in the ice. 2 , O 2 ) Are trapped in the ice as tiny bubbles. Light entering the ice refracts and reflects off the surface of the bubbles. Even if the volume of the gas component is the same, the probability that the light path is changed becomes higher as more fine bubbles are formed, that is, the light is more likely to be scattered and reflected, so that it appears whitish.
[0005]
However, the ice that is generally observed is polycrystalline ice formed by solidifying a large amount of single crystal ice regardless of the degree of transparency. In many cases, a substance dissolved in supply water remains between crystals. Therefore, the purpose of making transparent ice is not to actually improve the taste of ice but to pursue the taste and beauty of the ice, which is a major problem in refrigerators related to food and many known technologies are known. Have been.
[0006]
For example, there has been proposed an automatic ice making device in which an ice tray has a double structure in which a number of cores are connected (see Patent Literature 1), and the ice tray is attached to an open surface of an insulated tank provided with a heater. Patent Document 2). There is also a technique of storing or draining water containing impurities and partially pumping up water (see Patent Document 3).
[0007]
[Patent Document 1]
Japanese Patent No. 2524811 (FIGS. 6 and 10)
[Patent Document 2]
Japanese Utility Model Laid-Open Publication No. 6-4561 (FIG. 1 etc.)
[Patent Document 3]
Patent registration No. 2784429 (Claim 1 etc.)
[0008]
[Problems to be solved by the invention]
With conventional ice making equipment, if the hole communicating between the part that obtains clear ice and the part that collects cloudy water is small, water may not enter the lower plate due to the surface tension of the water, and the upper plate may form cloudy ice. There is a problem that there is a risk that the ice tray may be damaged due to the pressure caused by the volume expansion of the ice. Further, air bubbles may accumulate at the lower part of the separator when supplying water. The air bubbles rise after the surface ice surface freezes and the degassed surface disappears, thereby forming odd-shaped ice. In addition, at the time of ice removal, the thickness of the solid layer is increased over the entire bottom surface of the dish, so that the twist torque at the time of ice removal is increased, so that not only motor size but also extra energy is required. Further, after the ice is released, it is necessary to continuously energize for about 30 to 60 minutes at a high input of about 10 W to melt the lower ice tray, and affect the ice in the ice storage box provided under the ice tray, other rooms, and power consumption. There is a problem that it is not practical, such as worsening. Further, there is a problem that the structure becomes complicated, requiring a mechanism for returning the water after melting of the ice to the water supply tank and a drainage basket for pulling the ice out of the water and drying it, resulting in a large size and a high manufacturing cost. there were.
[0009]
The present invention has been made in order to solve the above-mentioned problems, and can solve the problem of ice, and does not require a mechanism for treating cloudy ice melt water. It is an object of the present invention to provide an ice making device and an ice making method capable of refining high ice. It is a further object of the present invention to provide an apparatus and a method for producing transparent ice with low energy that can be easily produced. Another object of the present invention is to provide a practical refrigerator that can obtain delicious transparent ice without reducing the space of the food storage portion.
[0010]
[Means for Solving the Problems]
The ice making device according to the present invention includes an ice making tray, in which ice is generated by storing ice water by storing cold water, receiving cold air, and applying mechanical force, and an ice making tray. A first ice generating unit provided in the partitioned ice making block for receiving ice and promoting ice making; and a first ice generating unit provided in the first ice generating unit and provided with water at the opening. Are connected to each other to reduce the effect of receiving cold air from the first ice generating unit and delay the ice making, and the ice generated by the first ice generating unit is continuously made through the opening. And ice generated by the second ice generating unit, and the opening has a size and a shape that allows ice near the opening to be cut by receiving a mechanical force.
[0011]
The ice making device of the present invention is divided into an ice making tray for storing ice water by storing water supply in each of a plurality of partitioned ice making blocks, receiving ice and making ice and twisting the generated ice, and an ice making tray. A first ice generating unit provided in the ice making block for receiving ice and facilitating ice making; a water supply communicating with the first ice generating unit provided in the ice making block and the opening to cool the cold air from the first ice generating unit; A second ice generating unit capable of delaying ice making by reducing the influence of the second ice forming unit, wherein the second ice forming unit has a size and shape in which ice generated from the first ice generating unit is less likely to be separated from the ice tray. And ice generated by the first ice generator cut near the opening due to the twist of the ice making tray.
[0012]
The ice making device of the present invention includes an ice tray that stores ice water in a plurality of partitioned ice making blocks, receives ice and makes ice while receiving cold air, and an ice tray that is capable of releasing ice, and an ice making block partitioned into ice trays. A first ice generating unit provided to facilitate ice making by receiving cold air; and a water supply communicating with the first ice generating unit and an opening provided below the ice making block to supply cool air from the first ice generating unit. A second ice generator that delays ice making by reducing the influence of the second ice generator, and ice generated by the second ice generator connected to the ice generated by the first ice generator through an opening. The first ice generating unit is open to an open surface of an ice tray, and the second ice generating unit is openably expandable to an opening communicating with the first ice generating unit.
[0013]
The ice making method according to the present invention includes a step of blowing cold air from above the ice tray placed in an ice making room to promote ice making in a first ice generating section provided with an upper surface of the ice tray opened, and a first ice generating step. Heating a second ice generation unit provided below the unit and communicating with the first ice generation unit to delay ice making from the first ice generation unit; and generating ice in the first ice generation unit. Stopping the heating depending on the state to make ice, and twisting the ice tray to cut the ice of the second ice generator and the ice generated by the first ice generator. .
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiment 1 FIG.
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS.
[0015]
FIG. 1 is a front cross-sectional view of a household refrigerator to which an ice making device according to the present invention is applied, illustrating a state in which a front door is removed. 2A is a side sectional view of the ice tray according to the present invention, FIG. 2B is a top view of the ice tray, FIG. 3 is a top view of the ice tray, and FIGS. FIG.
[0016]
The refrigerator-freezer body 1 includes an outer box 2, an inner box 3, and a heat insulating material 4 filled between the outer box 2 and the inner box 3. A plurality of compartments for storing food are provided. A refrigerator room 6 installed at the upper part, a vegetable room 7 installed at the lower part of the ice making room 5, and a switching room 8 in which an end user can arbitrarily set a temperature by an operation panel (not shown) provided at a door of the refrigerator 1 , A freezing room 9 and the like, which are divided by a partition wall 10 filled with a heat insulating material 4 which forms each compartment. Although FIG. 1 illustrates an example in which the ice storage box 21 and the ice tray 11 are housed in the same ice making chamber 5, they may be provided in different chambers. The above-mentioned operation panel (not shown) allows the end user to select the temperature control and operation mode of each room of the refrigerator, or to display the current temperature and operation mode of each room and to inform the end user.
[0017]
The ice tray 11 shown in FIGS. 2 and 3 is installed in the ice chamber 5 and is a molded product made of a resin material such as polypropylene. The ice tray 11 has a plurality of openings each having an open upper surface and a concave inside. As shown by the flow of air in FIGS. 2 (a) and 2 (b), ice is generated from the top by receiving cold air blown out from the wall of the refrigerator by a blower on the open surface, which is the upper surface of the ice tray 11, as shown by the flow of air in FIGS. Then, the cool air whose upper surface has been cooled circulates to the lower portion and is sucked into the refrigerator wall again. As shown in FIG. 3, some of the wall surfaces between adjacent ice making blocks are connected by cutout grooves for facilitating the supply of water to each block provided near the inside of the dish. Further, as shown in FIG. 1, a water supply pipe 13 for flowing water from a water supply tank 12 for storing water to be supplied to the ice tray 11 to the ice tray 11 is provided. Is provided with a heater for preventing freezing, and opens and closes a solenoid valve of a water supply pipe based on an instruction from a control device to supply a fixed amount of water to the ice tray 11. A drive device 15 including a motor for rotating and driving a support shaft 14 of the ice tray 11 of FIG. 2 and a reduction gear is installed on a frame 16. One end of the support shaft 14 communicates with a frame 16 that supports the ice tray 11, and the other end is connected to the driving device 15. When the ice tray 11 is turned over when the ice tray 11 is inverted at the time of ice removal, the ice tray 11 is turned off. A stopper 17 is provided on the frame 16 for limiting the reversal of the rotation and for applying a twist to accelerate deicing. Even if the driving device rotates the support shaft and the ice tray stops at the stopper 17, the twist is added to the ice tray by, for example, turning the support shaft by 45 °. The ice tray will deform on the side.
[0018]
At a position where it is possible to recognize that the water in the ice tray 11 is almost frozen, for example, at the lower part of the ice tray 11, a temperature sensor made of a thermistor shown in FIG. 18 are attached. A groove-shaped projection 20 is formed integrally with an opening 19 provided on the bottom surface of the ice tray 11, communicates with the ice tray 11 at the opening 19, and stores supplied water. The projection 20 is provided for each of the plurality of ice making blocks in the upper section. Furthermore, below the ice making device, there is an ice storage box 21 for receiving and storing ice that has been inverted and released from the ice tray 11. In this way, the ice making tray is made of ice by a plurality of upper ice making blocks, ie, the first ice forming part and the second ice forming part, which is a groove-shaped projection 20 having a significantly smaller internal volume. Has become.
[0019]
Although not shown, the refrigerator-freezer main body 1 includes a compressor for compressing the refrigerant, a capillary tube for restricting the refrigerant, a condenser for radiating heat of the refrigerant in the gas state to the outside of the refrigerator, and condensing the refrigerant in the liquid state. A refrigeration cycle such as a cooler, a cooler, etc. that cools the air in the refrigerator with the cold heat obtained by vaporization, a ventilation duct and blower that passes the cooler to each room, and the amount of cold air supplied to each room And a control device such as a control board for controlling the operation of each device of the refrigerator. These devices supply cold air to change the temperature of each compartment in the refrigerator, maintain it at a predetermined temperature, and control defrosting, ice making, lighting, and the like.
[0020]
Next, an example of the steps of the ice making operation according to the present embodiment will be described with reference to FIGS. First, water is supplied from the water supply tank 12 to a part of the ice tray 11 through the water supply pipe 13, and water is supplied to each ice making block through the cutout groove. Further, at this time, water is also supplied to the projection 20 through the opening 19. The notch groove may be provided at a position in series with the opening 19 so that water easily flows into the protrusion 20. When there are a plurality of openings 19, a plurality of cutout grooves may be provided on the wall surface between the ice making blocks so as to be in series with each of the openings 19.
[0021]
In the drawings and description of the present invention, an example is described in which the protruding portions 20 are provided in a plurality of axially downwardly long groove shapes for each block, but this makes the ice tray easy to twist at the time of ice removal. This is because the torque of the motor is not significantly different from the conventional one, and the size of the entire ice making device is not increased by accommodating the projection 20 within this rotation radius when the ice tray is inverted. If the shape, direction, etc., do not fall within the radius of rotation or greatly exceed this radius of rotation at the position, size, shape, direction, etc. where the ice tray is easy to twist, for example, a groove like a continuous circle Of course, the structure may be such that the block is connected to a plurality of blocks instead of each block, or an opening is provided on the inner side surface of the ice tray. On the other hand, if the internal volume of the second ice generating section is too large, it takes more time to generate transparent ice, and more energy is used. On the other hand, if it is too small, only ice with reduced transparency can be obtained. In order to produce transparent ice within a practical time, for example, 3.5 hours without increasing the energy much, it is desirable that the internal volume of the projection is about 10 to 20% of the internal volume of the ice tray from which ice is separated.
[0022]
The opening 19 has a shape extending in at least one direction in which water flows. The maximum length is the length of an ice making block formed for each ice of the ice tray 11. This allows the water to flow into the protrusions 20 without losing the surface tension of the water. Still another direction needs to be a shorter shape. For example, the width is 5 mm or less, and the optimum width is 2 to 3 mm. Thus, after the ice making is completed, the ice can be broken in the vicinity of the opening 19 by the twist for ice separation applied to the ice tray 11 by the driving device 15 and the stopper 17. In other words, the protrusion 20 has the largest area at the opening 19 which is the entrance thereof, but by making it long and thin, it is convenient for smooth water supply and cutting during ice removal. The simplest shape assumed as such an opening shape is, for example, a rectangle or an ellipse. However, water surely enters the projecting portion 19 at the time of supplying water, and ice breaks near the opening portion 19 at the time of deicing. Any other shape is possible, if possible.
[0023]
In addition, the protrusions 20 may be shaped such that there is no extremely thin portion or avoid a shape in which a lid is placed over a location where water accumulates. , And the shape may be selected, and in that case, the shape may be horizontal, and there is no other limited element. The depth is also a height at which bubbles are unlikely to accumulate. Under such conditions, the protrusion 20 may not have a shape in which the shape and size of the opening 19 are extruded in the vertical direction of the opening 19, but may have a shape that is reduced or enlarged as the distance from the opening 19 increases. Also, the bottom surface of the projection need not necessarily be a flat surface, but may be an arc-shaped or inclined shape such as an inverted triangle so that the water flow smoothly enters the projection 20. In addition, the protrusions 20 are described as independent shapes for ease of manufacture, but may have an arbitrary number of connected shapes so that the water flow can flow more easily. Since the shape of the opening that is easy to cut in the vicinity of the opening has a shape in which the support shaft is twisted at both ends of the shaft, an elongated opening parallel to the axis does not require much force for breaking ice and is desirable. However, the shape of the opening is not limited to the straight rectangle shown in the figure, it may be wavy or square, and it is only necessary that the opening is provided along the axis, and even if the circle is connected and the shape is elongated, the force must be large. The effect on the driving device is small.
[0024]
Although the bottom of the ice tray is also described as a flat surface, the present invention is not limited to this. As shown in FIG. 5, the bottom of the tray is curved, V-shaped, or only the periphery of the protrusion falls. It may have any shape, such as a curved shape. By adopting such a shape, the thickness of the ice appears to be increased, so that an effect that the same volume of ice looks like large ice can be obtained.
[0025]
Next, the supplied water is frozen in the ice making room 5. Generally, freezing starts from the surface exposed to the low temperature part. At this time, ice forms crystals only with water molecules, and substances dissolved in water (mineral components such as Ca and O 2 , CO 2 Gas components) are released to the unfrozen portion outside the crystal. At this time, since the freezing speed of about 5 mm / hour or less is sufficiently low, the melted substance diffuses into the unfrozen portion faster than the freezing speed at first, and transparent ice is generated, and thereafter, reaches supersaturation. One or more large gas bubbles that form a large accumulation of gaseous components and suppress the scattering and reflection of light to some extent are formed. Can be generated. Transparent ice is generated in this process for each block of the ice tray.
[0026]
During this freezing, cool air is supplied from the upper surface of the ice tray 11 so that the freezing speed is lower than the diffusion speed, passes through the gap between the side surface of the ice tray 11 and the frame 16, and passes through the space between the ice storage box 21 and the lower surface of the ice tray 11. It flows. At this time, since the upper surface of the ice tray 11 is in contact with air having a lower temperature and a higher wind speed than the lower surface, the freezing mainly proceeds from the upper surface of the ice tray 11 to the lower surface, and most of the substance dissolved in water is frozen. Spreads toward the unfrozen portion, that is, the lower portion of the ice tray 11. As the freezing further proceeds, only the projections 20 become unfrozen, transparent ice is formed on the ice tray 11, and finally the projections 20 become clouded and frozen in a form containing most of the substance dissolved in the water. Is completed.
[0027]
During this process, the volume of ice increases by about 10%. Therefore, if there is no open space in which the increased volume ice can be extended, the ice tray may be damaged by the pressure of volume expansion. In a structure in which a partition is provided in an ice tray, such as an ice tray in a conventional example, pressure is applied to the partition, and the ice tray is damaged therefrom. In the present invention, since the ice expands toward the open space above the ice tray 11 by the volume expansion in both the ice tray 11 and the projection 20, the ice tray 11 and the projection 20 usually have It only takes as much force as an ice tray and no risk of breakage. That is, the relationship between the opening of the opening 19 and the inner volume of the projection is open without a lid that restricts the expansion of the ice, and the area and the direction limit the extension to the open space on the ice. Since there is no device, a highly reliable device can be made.
[0028]
In order to perform such an operation effectively, it is necessary to install the protrusion 20 at a site where freezing is slowest. For example, if the ice making speed is always the same at any position on the ice horizontal plane, the protrusion may be installed at an arbitrary position on the bottom surface. In order to proceed quickly, it is necessary to provide at least one projection 20 inside the bottom of the ice tray 11. The number and arrangement of the projections 20 are not particularly limited. Although the opening 19 and the projection 20 are described as being installed on the bottom surface of the ice tray 11 here, they may be installed on the side surface of the ice tray 11.
[0029]
The protrusion 20 has a volume necessary for accumulating the dissolved substance to such an extent that the transparency of the ice formed on the ice tray 11 is not affected. Although the volume varies depending on the ice making speed, the ice making time is about 60% for about 1 hour, about 10% for about 3 hours, and about 5% for 3.5 hours. Making ice for about 1 to 3 hours is practical for producing clear ice as food for home refrigerators. In other words, if it is generated in a short time, the transparency becomes incomplete, and if it is applied for an excessively long time, that is, if it is applied for a long time such as 2 mm / hour, more transparent ice can be obtained. Insufficient amount of transparent ice is generated. However, since this depends on the amount of water for ice making, it is desirable to generate clear ice within an ice making cycle of at least 3.5 hours.
[0030]
After the ice making is completed, deicing is performed. The timing of ice removal is a state in which the ice removed from the ice tray 11 is completely frozen, and water does not fall from the ice tray 11 or the projection 20 when falling into the ice storage box 21. If this state is possible, an unfrozen portion may remain on the ice tray 11 or the projection 20.
[0031]
The timing for shifting to the ice removing operation is when the temperature of the temperature sensor 18 reaches a certain temperature at which it can be confirmed in advance that ice making has been completed. However, this timing may be after a lapse of a predetermined time calculated from an arbitrary operation in the refrigerator, such as at the start of water supply or at the time of detection of a preset temperature by the temperature sensor 18 after water supply. It may be based on the operation performed. By this timing detection, as described above, the ice breaks near the opening 19 due to the twist for ice separation applied to the ice tray 11 by the driving device 15 and the stopper 17.
[0032]
At this time, the temperature around the projection 20 must be lower than a predetermined temperature. The predetermined temperature is desirably an upper limit value of a temperature range in which a possibility that the peripheral portion of the ice of the projection 20 is melted and the ice of the projection 20 is connected to the ice of the ice tray 11 to avoid the possibility of ice separation. The temperature may be lower than this.
[0033]
In addition, it is necessary that the ice in the ice tray 11 is designed not to break near the opening 19 but to fall quickly after breaking near the opening 19. First, the side surface of the ice tray 11 must have a sufficient inclination angle from the bottom surface upward and outward. Specifically, the inclination angle of at least one of the side surfaces, for example, the surface of the ice tray 11 in the vicinity of the place where the remaining ice is most likely to be left after the ice removing operation by the driving device 15 and the stopper 17 has an inclination angle of at least 10 ° with respect to the vertical direction. It is desirable to take an angle. In addition to increasing the angle of inclination of the side of the ice tray in order to smoothly drop the ice released from the ice tray, the mold was polished enough to minimize the friction between the ice inside the side of the ice tray and the ice tray. It is desirable to mold with a mold. Specifically, if the mold polishing level is processed to the level of the transparent plastic product (# 2000), it is advantageous for ice removal. In addition, when a structure such as the present ice tray is adopted, the deicing torque is almost the same as the torque at the time of deicing ice from the ice tray currently generally used for automatic ice making. When high torque is required, such as an ice tray, it is not necessary to add new parts, and the dimensions do not change, and the manufacturing cost does not increase.
[0034]
Further, as described above, since the area above the ice tray 11 has a larger area, the effect of increasing the cooling rate than below the ice tray is promoted.
[0035]
Further, when such an ice tray is inverted to twist and separate ice, it is necessary to adopt a specification in which the ice generated on the inner surface side of the projection 20 does not fall. First, it is assumed that the side surface of the projection 20 has a required minimum inclination angle (eg, an angle of 10 ° or less) from the bottom toward the outside toward the top. The minimum required inclination angle is a range of an angle at which ice cannot be removed by the ice-releasing operation, but when the member including the ice tray 11 and the opening 19 and the projection 20 is molded, the member can be securely removed from the mold. Indicates that it is within. As a result, the angle of the side surface that is the inner surface of the ice tray is larger than the angle of the side surface on the inner side of the protrusion, in other words, the side angle of the protrusion is smaller than the side angle of the ice tray. This difference in angle may change the angle of the mold, or may change the way of polishing a portion corresponding to the side surface of the mold.
[0036]
Further, the inside of the projection 20 is not polished. As described above, when it is desired to make the side surface to have a large slope so that the supply water can easily flow into the projection 20, it is more preferable that the surface is further roughened so that ice is further retained in the projection 20. Be certain.
[0037]
Further, the height of the projection 20 is an arbitrary height at which ice does not come off at the time of ice removal, and the radius range of the rotation locus defined by the maximum width of the ice tray 11 and the position of the support shaft 14 with the thickness of the member included. It must be within a height that fits within. The height of the projection 20 may be longer than the maximum width of the ice tray 11 and the radius of the rotation trajectory may be set by the height of the projection 20. Since the structure of components other than the ice tray 11 and the openings 19 and the projections 20 in the device 5 must be changed, a more inexpensive manufacturing method can be adopted. As described above, it is desirable to keep the height within the radius range of the rotation locus defined by the maximum width of the ice tray 11 as described above.
[0038]
Further, as described above, the number of the protrusions 20 is not limited. For this reason, it is also possible to install at a position near and far from the support shaft 14, but at this time, the distance from the bottom of the ice tray 11 to the rotation locus is naturally longer near the support shaft 14. Therefore, the projection 20 located closer to the support shaft 14 may be longer than the projection 20 located farther from the support shaft 14. In this way, when ice is gradually made not only from the top surface but also from the side surface of the ice tray 11, water containing a large amount of dissolved substances and easily forming a cloudy portion can be confined in the projection portion 20 and frozen. it can.
[0039]
After the ice releasing operation, water is supplied, and the ice making process of the next cycle is started. At this time, the ice remaining in the protrusion 20 is gradually melted by the supplied water. As the water melts not only from the top of the ice remaining on the protrusions 20 but also from the side surfaces and melts, the water remaining on the protrusions 20 rises when the water flows sufficiently to the bottom of the protrusions. While being melted by the water stored in the ice tray 11. At this time, if the surface of the water stored in the ice tray 11 is not completely frozen, the gas component is released from the water surface, so that the cloudy component does not increase significantly in the next ice making step.
[0040]
In addition, in order to clarify the transparency of the ice stored in the ice storage box 21, the inside of the ice box 21 may be made a color scheme that makes the transparency of ice clear, or a blue LED may be illuminated. An environment such as brightness may be prepared.
[0041]
Furthermore, in order to always supply ice of the same size at the time of starting the operation of the refrigerator or at the first ice making after cleaning the ice tray, that is, when water or ice does not exist in the projection 20 and at other times, In the latter case, the volume of supplied water may be reduced by the volume of the projection 20.
[0042]
In the above description, a method of cooling from above the ice tray 11 has been described. Next, a configuration in which heating means such as a heater is provided near the protrusion will be described. As a result, the substance forming the cloudy portion can be reliably driven into the protrusion, and transparent ice can be generated in the ice tray, and the ice of the protrusion 20 floats in the water stored in the ice tray 11 at the time of water supply after ice removal. Time can be shortened. Hereinafter, description will be given with reference to FIGS. Note that, in the following description, description of the same components as those described above will be omitted.
[0043]
6 (a) is a side sectional view, FIG. 6 (b) is a top view, FIGS. 7 and 8 are cross sectional views of an ice tray according to the present invention, and FIG. FIG. 10 is a diagram investing a heater installed under the ice tray when the ice tray is viewed from above, FIG. 10 is a flowchart of the ice making step according to the present invention, FIG. 11 is a time chart of the ice making step according to the present invention, and FIGS. It is an example of the ice making experiment result concerning this invention.
[0044]
A code heater 22 in which a heating element such as a nichrome wire is coated with silicon rubber or the like is provided below the ice tray 11, and as shown in FIG. It is installed so that it is in close contact. The heater 22 is required to be formed of a cold-resistant member that does not crack even at a low temperature and that has a flexibility that can follow an ice tray twist at the time of ice separation, for example, a silicon material. In addition, in order to install the heater as compact as possible, as shown in FIG. 9, the length of the heater is very short, such as about the outer circumference of the side surface of the ice tray 11, so that the heater does not deteriorate even if the heat generation density is high. is necessary. However, this heater does not deform or break any members of the refrigerator body 1 including the ice tray 11 even when the ice making chamber 5 is not sufficiently cooled and the water is not supplied with water. It has sufficient reliability in terms of safety. The heating body of the heater attached to the ice tray is safe because the heating part such as metal surface is not exposed because people can touch the ice tray and get wet with water. Become.
[0045]
If the heater 22 is brought into close contact with the bottom surface of the ice tray 11, the freezing speed of that portion may be reduced as in the case of the projection 20, and a cloudy portion may be formed. However, if it is unnecessarily separated too much, freezing proceeds from the bottom surface of the ice tray 11, the opening 19 is closed, and ice with a lot of cloudiness may be formed in the ice tray 11. In order to avoid these, it is necessary to adopt a heater installation structure in which less heat is supplied to the bottom of the ice tray 11 than is supplied to the projections 20. For example, as shown in FIGS. 7 and 8, the heater 22 is brought into close contact with the side surface of the protrusion 20 and is slightly separated from the bottom of the ice tray 11 which is the first ice generating portion (for example, about 2 to 5 mm apart). Take a structure).
[0046]
If the heater 22 is to be installed so as to be in contact with the bottom surface of the ice tray 11 in order to more easily assure the installation position of the heater 22 as the heating means, the heating element inside the coating of the heater 22 is deliberately placed on the ice tray. 11 may be formed so as to be deflected to the opposite side to the bottom surface. Further, the thickness of the ice tray 11 may be increased at a position in contact with the heater 22 on the bottom surface of the ice tray 11, and a heat insulating material may be provided between the ice tray 11 and the heater 22.
[0047]
As described above, when two projections 20 are provided, they are installed so as to be sandwiched between them. However, they may be installed on the bottom of the projection 20 in order to keep the distance from the bottom of the ice tray 11 clear (see FIG. a)). Further, the heater 22 may be installed so as to cover the entire protrusion 20 so as to be easily installed (FIG. 8B). In any case, any installation position may be used as long as it is installed so that heat can be efficiently supplied to the position where freezing is most delayed.
[0048]
It is self-evident that the heater 22 also needs to be installed in the rotation trajectory during ice removal. As a method of installing the heater 22, not only a method of sandwiching the plurality of protrusions 20 but also a case where there is only one protrusion 20, a stopper plate provided in parallel with the protrusion 20 is provided. It may be sandwiched between. Further, the protrusion 20 and the heater 22 may be covered with a member having high thermal conductivity such as an aluminum tape, and may be installed so that heat is efficiently transmitted to the entire protrusion 20. Further, a claw stopper structure that can prevent the heater 22 from falling may be provided. Further, the claw stopper structure may be formed integrally with the installation cover of the temperature sensor 18.
[0049]
In the above description, the number of the heaters 22 is one. However, in the case where the cooling amount from the upper surface of the ice tray 11 is largely different for each ice making block portion, for example, there is a large difference in how the cold air is blown. May be provided with a plurality of heaters 22 to provide individual inputs. Further, although the heater 22 is described as being in close contact with the protrusion 20, the heater 22 does not necessarily need to be in close contact with the protrusion 20 and may be located at a distant position as long as the same heat transfer effect as above can be obtained. In addition, the heater can be efficiently heated by covering the periphery of the heater with a heat insulating material so that most of the heat generated by the heating means is transmitted only to the second ice forming portion which is the protrusion 20.
[0050]
The heater 22 installed as described above may be continuously energized. However, as shown in FIGS. 10 and 11, the heater 22 is energized for a certain period of time after water is supplied, and thereafter the power is cut off to reduce the amount of energy used and reduce the ice making speed. Higher transparency can be obtained even if the temperature is raised.
[0051]
The ice making operation including the control operation of the heater 22 will be described according to the control method shown in FIGS. In step 1, the water supply solenoid valve is energized as shown in FIG. 11 to operate the water supply pump for a certain period of time to supply a predetermined amount of water to the ice tray 11. Immediately after the completion of the water supply performed in step 1, power supply to the heater 22 is started in step 2. As a result, the ice remaining in the protrusions in the previous cycle is melted by the supply and heating of water, and impurities and the like spread throughout the ice tray and a part of the ice is released from the open surface. In step 3, the output of the temperature sensor 18 is reduced to a predetermined temperature Ta, for example, a temperature lower than -1 degree, which is set based on a value correlated with the freezing of water in the ice tray 11 obtained by an experiment or the like. A certain amount of power is applied until it reaches. When the temperature reaches the predetermined temperature Ta, the heater is turned off in step S4. At this time, transparent ice is formed on the ice tray 11, but the water of the projections 20 is still in an unfrozen portion. When the heater 22 is turned off and stops heating, the unfrozen portion in the protrusion 20 freezes rapidly. This is because there is no heat supply to the projections 20 and the projections 20 are exposed to cool air that forms the environment of the ice making room 5 of the refrigerator.
[0052]
In step 5, when it is determined that the output of the temperature sensor 18 has reached the predetermined temperature Tb set based on a value correlated with the freezing of the water in the protrusion 20 determined by an experiment or the like, The process moves to a de-icing process starting from step 6. In step 6, the ice releasing drive device 15 rotates forward, and the ice tray 11 is turned over. In step 7, the ice making tray 11 continues to operate in the forward rotation direction until the time tr elapses. At this time, one end of the ice tray 11 is pressed against the stopper 17 and the plate is twisted, and the ice on the ice tray 11 and the projection 20 is separated by the stress applied to the opening 19 due to the twisting. It falls into the ice storage box 21. In step 8, the driving device 15 rotates in the reverse direction, rotates the ice tray 11 toward the original position, continues to operate in the reverse direction until the time tr elapses in step 9, and returns the ice tray 11 to the original position in step 10. , The driving device 15 stops. At the time of the ice removal, the ice in the projection 20 remains as it is. In step 11, it is detected whether or not the ice storage box 21 is full ice, and the process of supplying water, making ice, and releasing ice is a one-cycle ice making process. The process returns to step 1 until the ice is full and repeats the ice making operation cycle. .
[0053]
FIG. 12 shows an example of an experimental result based on the above control. The horizontal axis is ice making time, and the vertical axis is ice transparency. For example, when it is desired to obtain a product having a transparency of 95% or more, the optimum ice making time is about 2.5 to 3.5 hours. The ice making time earlier than this region is when the amount of current supplied to the heater 22 is small or when the timing for turning off the heater 22 is too early. In addition, the case where the electric power of the heater 22 is large or the case where the timing of turning off the heater 22 is too late are late. Furthermore, when the amount of supplied water is changed, with a smaller amount of water, the ice making time for obtaining the same transparency is shortened as indicated by a dashed line, and with a larger amount of water, the same transparency is obtained as indicated by a broken line. Ice making time slows down. If it is desired to quickly fill the ice even if the transparency is slightly lowered, the temperature Ta may be increased or the amount of electricity may be reduced. If a large amount of transparent ice is not required, it is preferable to lower the set temperature Ta or increase the amount of electricity and further increase the amount of water.
[0054]
The capacity of the heater 22 is determined by the cooling capacity. As the cooling capacity increases, the capacity of the heater 22 must be proportionally increased. However, at this time, when the ice storage box 5 is provided with the ice storage box 21, it is necessary to prevent the ice stored in the ice storage box 21 from being melted by the radiation heat from the heater 22. FIG. 13 is a view in which a substance having a certain heat capacity is placed in an ice storage box and a temperature change at the center thereof is observed. There is no significant change in the temperature before and after the heater 22 is turned on, and the temperature does not rise significantly while the heater 22 is turned on. Therefore, it can be understood that it is possible to consider a structure that hardly thermally affects the ice in the ice storage box 21 with the structure of the ice making room 5 of the ordinary household refrigerator.
[0055]
The energization timing of the heater 22 is set to be immediately after the completion of water supply. However, any timing may be used as long as there is a timing at which energization can be started before the water flowing into the protruding portion 20 begins to freeze. It may be when the temperature detected at 18 reaches the predetermined temperature, or when a predetermined time has elapsed from these timings.
[0056]
The same applies to the timing of the power cut-off of the heater 22 for stopping the heating of the protruding portion 20. In addition to the time when the temperature detected by the temperature sensor 18 reaches the predetermined temperature, the water supplied to the ice tray 11 is almost frozen. However, any timing may be used as long as power can be cut off in a state where a large amount of unfrozen portions remain in the protruding portion 20, for example, after a predetermined time has elapsed from the above-described heater 22 energization start timing, or the above-described heater 22 energization start timing For example, when the temperature detected by the temperature sensor 18 reaches a predetermined temperature after a predetermined time has elapsed.
[0057]
Further, the amount of current supplied to the heater 22 during ice making is fixed, but this may be arbitrarily changed. For example, by increasing / decreasing the amount of current supplied to the heater 22 in accordance with an increase / decrease in the amount of cooling due to a compressor on / off of a refrigerator, it is possible to reduce the power consumption during ice making while increasing the ice making speed without affecting the transparency. In addition, by reducing the amount of electricity or turning off the power during defrost when the cold air is not blown onto the ice tray, the power consumption during ice making can be reduced while increasing the ice making speed without affecting the transparency.
[0058]
Next, a method of cleaning the ice tray will be described. A control board (not shown) provided in the refrigerator stores the number of times ice is made. Then, when the preset number of times is reached, the end user is recommended to perform cleaning by, for example, blinking an LED on an operation panel (not shown). The end user operates the cleaning mode by, for example, pressing a cleaning switch provided on a small operation panel (not shown). In this way, a mechanism is provided in which the power supply to the heater 22 is started to melt the ice in the protruding portion 20, and then the ice tray is turned over and drained. As a result, even if the mineral components contained in the supply water remain on the protrusions 20, it can be removed, and thus transparent ice can be obtained forever and cleanly. The drainage mechanism only needs to store the drainage flowing out of the projection 20 at the time of normal rotation of the ice tray, so that the size is not increased by a simple mechanism. Water may be supplied to promote melting. Further, the water supply and drainage operations may be performed a plurality of times to further enhance the cleaning effect.
[0059]
As another cleaning method, when the cleaning mode is operated, the ice tray 11 is supplied with water and ice is made, and after the ice making is completed, the heater 22 is energized for a time capable of melting only the ice around the projections 20, and then the ice tray is made. May be inverted to discharge the ice formed on the ice tray 11 and the projections 20 in a connected state, thereby removing the mineral components remaining on the projections 20.
[0060]
Further, the refrigerator body 1 is provided with a switch that allows the end user to select between normal ice making and transparent ice making. When the normal ice making is selected, the operation of the heater 22 is stopped, and the operation for making ice for a preset time is performed. Since the switching can be performed, the power consumption can be saved by the end user's intention.
[0061]
The refrigerator according to the present invention includes a single-structure ice tray that is divided into a plurality of ice-making blocks and stores water to make ice. This is an ice making device capable of providing transparent ice to an end user by separating parts. This makes it possible to obtain transparent ice with almost the same structure and dimensions as those of an ice making device provided in a conventional refrigerator and with little increase in energy. A first ice generating unit provided with a hole in a part of an ice tray for storing and ice making water and a second ice generating unit having an opening having the same shape as the hole provided in the first ice generating unit are integrally formed. Manufacturing of such a single-layered ice tray is simple in that the melted resin is injected into the cavity between the two molds and molded to form an integrated ice tray and projection. Can be manufactured in a short time with a manufacturing device. In addition, the inner surface of the dish of the first ice forming part of the ice tray is equivalent to the inside of the mold corresponding to the upper ice tray so that the inner surface of the dish of the second ice generating part is smoother than the inner surface of the dish. What is necessary is just to make the surface of the wall surface to be slippery, and to leave the wall surface corresponding to the inside of the lower projection portion without polishing.
[0062]
The inner side surface of the ice tray and the inner side surface of the protrusion of the present invention are inclined outward from the lower surface side toward the upper surface side, and further inclined from the lower surface side to the upper surface side of the side surface of the plate of the first ice generating unit which is an ice tray. When the angle is set to be larger than the inclination angle from the lower surface side to the upper surface side of the side surface of the dish of the second ice generating unit, which is a projection, with respect to the vertical direction, the ice is easily separated from the ice tray, and the projection is formed. The ice does not release easily. In this case, in the first ice generating section, the side of the ice tray may be inclined outward at a large angle from the lower surface side to the upper surface side to make it easier to separate ice, but since the twist is given, it is determined by the twist angle. There is an angle so long as the ice block is easy to come out of the upper ice tray and hard to come out of the lower projection.
[0063]
It is preferable that at least the cooling unit cools the surface facing the heating unit with respect to the heating unit that is close to the second ice forming unit that is the protrusion of the present invention. It is desirable that this heating means be more distant than the first ice generating unit.
[0064]
Next, a description will be given of a method for producing large-sized transparent ice having good appearance (good design) required when drinking whiskey by rocking or water splitting (transparent ice larger than normal ice by normal ice making). . In the present embodiment, an object is to obtain ice of a size satisfying the user by making the amount of water supplied to the ice tray 11 variable. FIG. 14 is a diagram illustrating a flow of an ice making process of the refrigerator according to the first embodiment of the present invention, and FIG. 15 is a diagram illustrating a time chart of the ice making process in a case where a water supply amount is varied.
[0065]
The ice making operation including the control operations of the heater 22 and the water supply pump 23 will be described with reference to the drawings. In the present embodiment, for example, an ice-making mode switching button for selecting transparent ice is provided on an operation panel provided on the front or side surface of the refrigerator main body (not shown) or the inner wall of the refrigerator, and the user switches the ice-making mode switching button to transparent ice. In the case where the transparent ice selecting button is provided instead of the switching or the switching button, it is determined in step 31 whether the transparent ice making mode is selected, such as whether the transparent ice button is pressed, and the water supply amount is adjusted. I do.
[0066]
When the transparent ice making mode is selected in step 31, a control device (not shown) receives a transparent ice manufacturing command in step 31 in step 32, and a water supply pump driving time t1 preset in the control device. Only the water supply pump 23 is driven to supply water to the ice tray 11. If the transparent ice making mode is not selected, the water feed pump 23 is driven by the water feed pump drive time t2 previously set in the control device (not shown) to supply water to the ice tray 11 in step 33. At this time, the driving time t1 of the pump is longer than the driving time t2, and may be set to about t1 / t2 = 1.1 to 3, for example, t1 = 10 seconds, t2 = 7 seconds. That is, the ice making mode is determined in step 31, and the amount of water supplied to the ice tray 11 is changed in steps 32 and 33 to change the size of the ice.
[0067]
If water is supplied to the ice tray 11 in step 33, the process directly proceeds to step 37. At this time, the ice remaining in the protrusion 20 of the ice tray 11 in the previous cycle is melted by the supply and heating of water, and impurities and bubbles are spread over the entire ice tray and a part is released from the open surface. . When water is supplied to the ice tray 11 at the drive time t1 in step 32, the heater 22 is energized in step 34 immediately after the water supply is completed. At this time, the ice left on the projection 20 of the ice tray in the previous cycle is melted by the current supply of water and heating by the heater 22, and impurities and air bubbles spread throughout the ice tray and a part of the ice tray 11 is removed. Released from open surfaces.
[0068]
In step 35, the output of the temperature sensor 18 is set to a predetermined temperature Ta (for example, a temperature lower than -1 degree) set based on a value correlated with the freezing of water in the ice tray 11 obtained by an experiment or the like. Until a certain amount of current is passed. When the temperature reaches the predetermined temperature Ta, the power supply to the heater 22 is cut off at step 36. At this time, although the transparent ice is formed in the first ice generating part in the ice tray 11, the water of the projection part 20 is in a state where an unfrozen part still remains. When the heater 22 is turned off and the heating is stopped, the inside of the second ice generating unit in the projection 20 freezes rapidly. This is because the cold air of -18 degrees which forms the freezer compartment of the refrigerator is supplied.
[0069]
In step 37, when it is determined that the output of the temperature sensor 18 has reached the predetermined temperature Tb set based on a value correlated with the freezing of the water in the protrusion 20 determined by an experiment or the like, The process moves to the ice removing step starting from step 38. In this case, the set value Tb in step 37 is the same value (for example, -6 degrees) regardless of the ice making mode, for example, -10 degrees when the transparent ice making mode is selected, and -6 degrees when the normal ice making mode is selected. Alternatively, the set value Tb may be changed depending on the ice making mode. In step 38, the ice-releasing driving device 15 rotates forward, and the ice tray 11 is turned over. In step 39, the ice making tray 11 continues to operate in the forward rotation direction until the time tr elapses.
[0070]
At this time, one end of the ice tray 11 is pressed against the stopper 17 and the plate is twisted, and the ice on the ice tray 11 and the projection 20 is separated by the stress applied to the opening 19 due to the twisting. It falls into the ice storage box 21. In step 40, the driving device 15 rotates in the reverse direction, rotates the ice tray 11 toward the original position, continues to operate in the reverse direction until the time tr elapses in step 41, and returns to the original position in step 42. , The driving device 15 stops. At the time of the ice removal, the ice in the projection 20 remains as it is. In step 43, it is detected whether or not the ice storage box 21 is full ice, and the process of supplying water, making ice, and releasing ice is a one-cycle ice making process. The process returns to step 31 until the ice is full and repeats the ice making operation cycle. .
[0071]
In addition, when the transparent ice is generated, increasing the water supply amount in this way can generate large ice in the transparent ice generating means and leads to improvement in the design of the ice. The present invention is also effective in systems other than the transparent ice making method using an ice tray provided with the second ice forming unit and the ice forming unit.
[0072]
As described above, the present invention can avoid the formation of irregular ice without significantly changing the components of an ice making room of a normal refrigerator in which an automatic ice making device is installed, and can also use an easy manufacturing method. It is possible to provide an ice making device that can manufacture an ice tray at low cost, does not adversely affect ice in the ice storage box, and has excellent cleaning properties. As a result, a practical refrigerator can be obtained. In addition, it has a water supply amount variable means for changing the water supply time to the ice tray (pump drive time), so that the design time can be increased by increasing the water supply time to the ice tray by making the water supply time longer than usual. You can make large transparent ice with excellent quality.
[0073]
In addition, ice water is stored in each of a plurality of partitioned ice making blocks, ice is made by receiving cold air, ice is generated by applying mechanical force, and ice generated by the ice can be released from the ice making block 11; And a control device that is a water supply amount adjusting means for varying the amount of water supply. When the production instruction for the transparent ice is received, the amount of water supply to the ice tray 11 is increased. The amount of water supplied to the water is increased, and large transparent ice suitable for drinking whiskey with water or water is obtained, and delicious transparent ice with good design is obtained.
[0074]
【The invention's effect】
According to the present invention, as described above, an apparatus and a method with low energy that can easily produce transparent ice can be obtained. Furthermore, the present invention can provide a practical refrigerator that can obtain delicious transparent ice without reducing the space of the food storage portion.
[Brief description of the drawings]
FIG. 1 is a front sectional view of a household refrigerator-freezer to which an ice making device according to Embodiment 1 of the present invention is applied.
FIG. 2 is an explanatory diagram of an ice tray according to Embodiment 1 of the present invention.
FIG. 3 is a top view of the ice making device according to Embodiment 1 of the present invention.
FIG. 4 is a cross-sectional view of the ice making device according to the first embodiment of the present invention.
FIG. 5 is a cross-sectional view of another ice making device according to Embodiment 1 of the present invention.
FIG. 6 is a side sectional view of another ice making device according to Embodiment 1 of the present invention.
FIG. 7 is a cross-sectional view of another ice making device according to Embodiment 1 of the present invention.
FIG. 8 is a cross-sectional view of another ice making device according to Embodiment 1 of the present invention.
FIG. 9 is a bottom view of the ice making device according to Embodiment 1 of the present invention.
FIG. 10 is a diagram illustrating a flow of an ice making process according to the first embodiment of the present invention.
FIG. 11 is a diagram illustrating a time chart of an ice making process according to the first embodiment of the present invention.
FIG. 12 is a diagram illustrating an example of an ice making experiment result according to the first embodiment of the present invention.
FIG. 13 is a diagram illustrating an example of an ice making experiment result according to the first embodiment of the present invention.
FIG. 14 is a diagram illustrating a flow of an ice making process according to the first embodiment of the present invention.
FIG. 15 is a diagram illustrating a time chart of an ice making process according to the first embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Refrigerator main body, 5 Ice making room, 11 Ice making tray, 12 Water supply tank, 13 Water supply piping, 15 Drive, 16 Frame, 17 Stopper, 18 Temperature sensor, 19 Opening, 20 Projection, 21 Ice storage box, 22 Heater, 23 Water pump

Claims (24)

区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに機械力を加えられて生成された氷が離氷可能な製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記第1の氷生成部と一体に設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせる第2の氷生成部と、前記第1の氷生成部で生成された氷に前記開口部通じて連続して製氷される前記第2の氷生成部で生成された氷と、を備え、前記開口部は前記開口部近傍の氷が前記機械力を受けて切断可能な寸法および形状とすることを特徴とする製氷装置。Ice trays that store ice water by storing cold water, receiving cold air, and applying mechanical force to separate ice blocks that can separate ice, and ice blocks that are partitioned into the ice trays. A first ice generating unit provided to facilitate ice making by receiving cool air; and a water supply communicating with the first ice generating unit and an opening provided integrally with the first ice generating unit. A second ice generating unit that delays ice making by reducing the effect of receiving cold air from the first ice generating unit; and the ice that is continuously generated through the opening through the ice generated by the first ice generating unit. Ice produced by a second ice producing unit, wherein the opening has a size and a shape such that ice near the opening can be cut by receiving the mechanical force. 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともにひねりを与えられ生成された氷が離氷する製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックに設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせられる第2の氷生成部であって、前記第1の氷生成部よりも生成された氷が前記製氷皿から分離しにくい寸法および形状とする第2の氷生成部と、を備え、前記製氷皿がひねりを受けて前記開口部近傍で切断された前記第1の氷生成部で生成された氷が離氷することを特徴とする製氷装置。An ice tray for storing the water supply in each of the partitioned ice making blocks and receiving the cool air to perform ice making and twisting the generated ice to release ice, and a cold air provided in the ice making block partitioned into the ice making tray. A first ice generating unit for promoting ice making in response to the water supply, and the water supply communicates with the first ice generating unit provided in the ice making block and the opening to receive cool air from the first ice generating unit. A second ice generating unit capable of delaying ice making with a reduced influence, wherein the second ice forming unit has a size and shape in which ice generated from the first ice generating unit is less likely to be separated from the ice tray. An ice making device, wherein the ice tray is twisted and ice generated in the first ice generating unit cut near the opening is separated from the ice tray. 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに生成された氷が離氷可能な製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックの下方に設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせる第2の氷生成部と、前記第1の氷生成部で生成された氷に前記開口部通じて連続して製氷される前記第2の氷生成部で生成された氷と、を備え、前記第1の氷生成部は前記製氷皿の開放面に開放され、前記第2の氷生成部は前記第1の氷生成部と連通する開口部へ膨張可能に開放されていることを特徴とする製氷装置。A plurality of ice-making blocks are provided, each of which stores water supply and receives cold air to perform ice-making, and the generated ice can be separated from the ice-making tray, and the ice-making blocks partitioned into the ice-making trays receive cold air. A first ice generating unit for promoting ice making, and an effect that the water supply communicates with the first ice generating unit and an opening provided below the ice making block and receives cold air from the first ice generating unit; A second ice generating unit that delays ice making by reducing the amount of ice generated by the second ice generating unit that continuously makes ice through the opening to the ice generated by the first ice generating unit Ice, the first ice generator is open to an open surface of the ice tray, and the second ice generator is openably expanded to an opening communicating with the first ice generator. An ice making device, comprising: 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともにひねりを与えられ生成された氷が離氷する製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックの下方に設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせられる第2の氷生成部であって、前記第1の氷生成部よりも生成された氷が前記製氷皿から分離しにくい寸法および形状とする第2の氷生成部と、を備え、前記第1の氷生成部は皿の側面の下面側から上面側に向かう傾斜角度が、前記第2の氷生成部の皿の側面の下面側から上面側に向かう傾斜角度よりも鉛直方向に対し大きな角度であることを特徴とする製氷装置。An ice tray for storing the water supply in each of the partitioned ice making blocks and receiving the cool air to perform ice making and twisting the generated ice to release ice, and a cold air provided in the ice making block partitioned into the ice making tray. A first ice generating unit for promoting ice making in response to the first ice generating unit; and a water supply communicating with the first ice generating unit and an opening provided below the ice making block. A second ice generating unit capable of delaying the ice making by reducing the influence of the second ice forming unit, wherein the second ice forming unit has a size and a shape in which ice generated by the first ice generating unit is less likely to be separated from the ice tray. An ice forming unit, wherein the first ice forming unit has an inclination angle from the lower surface side to the upper surface side of the side surface of the dish toward the upper surface side from the lower surface side of the side surface of the dish of the second ice generating unit. The angle must be greater than the angle of inclination relative to the vertical. Ice making apparatus according to claim. 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに生成された氷が離氷可能な製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックの下方に設けられた開口部にて前記第1の氷生成部と前記給水が連通し前記第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせる第2の氷生成部と、を備え、前記第2の氷生成部は、前記製氷ブロックに形成した前記第1の氷生成部から下方に突出させた形状であることを特徴とする製氷装置。A plurality of ice-making blocks are provided, each of which stores water supply and receives cold air to perform ice-making, and the generated ice can be separated from the ice-making tray, and the ice-making blocks partitioned into the ice-making trays receive cold air. A first ice generating unit in which ice making is promoted; and an opening provided below the ice making block, the first ice generating unit communicates with the water supply, and receives cool air from the first ice generating unit. A second ice generating unit that delays ice making by reducing the influence thereof, wherein the second ice generating unit has a shape protruding downward from the first ice generating unit formed in the ice making block. An ice making device, characterized in that: 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともにひねりを与えられ生成された氷が離氷する製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックに設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせられる第2の氷生成部と、を備え、前記第2の氷生成部の容積は、前記第1の氷生成部の容積の10−20パーセントであることを特徴とする製氷装置。An ice tray for storing the water supply in each of the partitioned ice making blocks and receiving the cool air to perform ice making and twisting the generated ice to release ice, and a cold air provided in the ice making block partitioned into the ice making tray. A first ice generating unit for promoting ice making in response to the water supply, and the water supply communicates with the first ice generating unit provided in the ice making block and the opening to receive cool air from the first ice generating unit. A second ice generator that can delay ice making with less effect, wherein the volume of the second ice generator is 10-20% of the volume of the first ice generator. And ice making equipment. 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに機械力を加えられ生成された氷が離氷する製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックに設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より冷気を受ける影響を少なくして製氷を遅らせられる第2の氷生成部と、を備え、前記第1の氷生成部にて生成された氷が離氷しやすいように、前記第1の氷生成部の内側表面が前記第2の氷生成部の内側表面よりも滑らかであることを特徴とする製氷装置。An ice tray for storing ice water and storing ice water by receiving cold air and applying mechanical force to separate ice blocks, and ice blocks partitioned into the ice trays. A first ice generating unit for promoting ice making by receiving cold air, and the water supply communicating with the first ice generating unit and the opening provided in the ice making block to supply cool air from the first ice generating unit. A second ice generating unit capable of delaying ice making by reducing the influence of the first ice generating unit on the first ice generating unit so that the ice generated by the first ice generating unit is easily separated from the ice. An ice making device, wherein an inner surface is smoother than an inner surface of the second ice generator. 前記第2の氷生成部は、前記第1の氷生成部に生成された氷と切断しやすいように前記第1の氷生成部の一面に設けた幅5ミリメートル以下の開口を有する細長い溝形状であることを特徴とする請求項1乃至7のいずれかに記載の製氷装置。The second ice generating unit has an elongated groove shape having an opening with a width of 5 mm or less provided on one surface of the first ice generating unit so as to be easily cut from ice generated in the first ice generating unit. The ice making device according to any one of claims 1 to 7, wherein 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに生成された氷が離氷可能な製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックに設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より製氷を遅らせる様に加熱手段にて加熱される第2の氷生成部と、を備え、前記加熱手段は前記第1の氷生成部の温度により加熱を停止することを特徴とする製氷装置。A plurality of ice-making blocks are provided, each of which stores water supply and receives cold air to perform ice-making, and the generated ice can be separated from the ice-making tray, and the ice-making blocks partitioned into the ice-making trays receive cold air. A first ice generating unit for promoting ice making, and the water supply communicating with the first ice generating unit and the opening provided in the ice making block so that the ice making is delayed from the first ice generating unit; And a second ice generating unit heated by the means, wherein the heating means stops heating according to the temperature of the first ice generating unit. 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに生成された氷が離氷可能な製氷皿と、前記製氷皿に区画された製氷ブロックに設けられ冷気を受けて製氷が促進される第1の氷生成部と、前記製氷ブロックに設けられ前記第1の氷生成部と開口部にて前記給水が連通し前記第1の氷生成部より製氷を遅らせる様に加熱手段にて加熱される第2の氷生成部と、を備え、前記第2の氷生成部は、前記製氷皿の上方に形成した前記第1の氷生成部から下方に突出させた形状とし、前記加熱手段は前記第2の氷生成部の少なくとも一面に設けたことを特徴とする製氷装置。A plurality of ice-making blocks are provided, each of which stores water supply and receives cold air to perform ice-making, and the generated ice can be separated from the ice-making tray, and the ice-making blocks partitioned into the ice-making trays receive cold air. A first ice generating unit for promoting ice making, and the water supply communicating with the first ice generating unit and the opening provided in the ice making block so that the ice making is delayed from the first ice generating unit; A second ice generator that is heated by the means, wherein the second ice generator has a shape protruding downward from the first ice generator formed above the ice tray, The ice making device, wherein the heating means is provided on at least one surface of the second ice generating unit. 前記加熱手段は、ヒーター本体を2重に絶縁したものであることを特徴とする請求項9又は10記載の製氷装置。The ice making device according to claim 9, wherein the heating unit is configured to double-insulate a heater main body. 前記加熱手段のヒーター本体を、前記第1の氷生成部から所定寸法以上離した位置に設けることを特徴とする請求項9乃至11のいずれかに記載の製氷装置。The ice making device according to any one of claims 9 to 11, wherein a heater main body of the heating unit is provided at a position separated from the first ice generating unit by a predetermined distance or more. 前記第2の氷生成部は、内部の氷が膨張可能なように前記開口部を内部と同等の面積もしくはより広い面積としたことを特徴とする請求項1乃至12のいずれかに記載の製氷装置。The ice making device according to any one of claims 1 to 12, wherein the second ice generating unit has an opening having an area equal to or larger than that of the inside so that ice inside can be expanded. apparatus. 前記第2の氷生成部の容積は、前記第1の氷生成部の容積より小さく、前記製氷皿の回転半径以内の寸法にて設けられていることを特徴とする請求項1乃至13のいずれかに記載の製氷装置。The volume of the second ice generating unit is smaller than the volume of the first ice generating unit, and is provided with a dimension within a rotation radius of the ice tray. An ice making device according to any of the claims. 前記製氷皿は、2つの金型間のキャビティに溶融した樹脂を流し込んで形成したものであることを特徴とする請求項1乃至14のいずれかに記載の製氷装置。15. The ice making device according to claim 1, wherein the ice tray is formed by pouring molten resin into a cavity between two molds. 前記製氷皿の第1の氷生成部の内側表面を形成する前記金型の面は、プラスチック製品のレベルまで磨き加工を行われたものであることを特徴とする請求項15に記載の製氷装置。16. The ice making device according to claim 15, wherein a surface of the mold forming an inner surface of the first ice generating portion of the ice tray is polished to a level of a plastic product. . 前記製氷皿への給水量を可変する給水量調節手段を備え、透明氷の製造指令を受けた場合に前記製氷皿への給水量を多くするようにしたことを特徴とする請求項1乃至16のいずれかに記載の製氷装置。17. A water supply amount adjusting means for varying a water supply amount to the ice tray, wherein the water supply amount to the ice tray is increased when a production instruction of transparent ice is received. The ice making device according to any one of the above. 請求項1乃至17のいずれかに記載の前記製氷皿を製氷室内に配置し、この製氷皿の上方から、冷却した冷気を吹き付けて製氷することを特徴とする冷凍冷蔵庫。A refrigerator according to any one of claims 1 to 17, wherein the ice tray is placed in an ice-making chamber, and ice is produced by blowing cooled cold air from above the ice tray. 製氷室に配置され製氷皿の上方より冷気を吹き付けて、製氷皿上面を開放して設けた第1の氷生成部の製氷を促進するステップと、前記第1の氷生成部の下方に設けられ前記第1の氷生成部と連通する第2の氷生成部を加熱して前記第1の氷生成部よりも製氷を遅らせるステップと、前記第1の氷生成部での氷の生成状態により加熱を停止させ製氷させるステップと、前記製氷皿にひねりを加え前記第2の氷生成部の氷と前記第1の氷生成部で生成された氷とを切断させるステップと、を備えたことを特徴とする製氷方法。A step of blowing cold air from above the ice tray placed in the ice making chamber to promote ice making in the first ice generating section provided with the upper surface of the ice tray opened, and provided below the first ice generating section. Heating the second ice generating unit communicating with the first ice generating unit to delay the ice making more than the first ice generating unit; and heating the ice according to the state of ice generation in the first ice generating unit. Stopping the ice making and ice making; and twisting the ice making tray to cut the ice of the second ice generating part and the ice generated by the first ice generating part. And ice making method. 前記製氷皿の第1の氷生成部から離氷させた後で、前記製氷皿に給水し、前記第2の氷生成部を加熱して前記第1および第2の氷生成部にて製氷を行うステップと、を備え、前記製氷離氷の1サイクルの時間を、前記第2の氷生成部での加熱状態により変更可能であることを特徴とする請求項19記載の製氷方法。After the ice has been separated from the first ice generating unit of the ice tray, water is supplied to the ice tray, the second ice generating unit is heated, and ice is formed in the first and second ice generating units. 20. The ice making method according to claim 19, further comprising the step of: performing a cycle of the ice making and de-icing in one cycle according to a heating state in the second ice generating unit. 前記製氷皿にて行う製氷と離氷の1サイクルを3.5時間以内に行うことを特徴とする請求項19又は20に記載の製氷方法。21. The ice making method according to claim 19, wherein one cycle of ice making and ice separation performed in the ice tray is performed within 3.5 hours. 給水ポンプの駆動時間を可変することによって給水タンクから前記製氷皿への給水量を可変する給水量調節ステップを備えたことを特徴とする請求項19乃至21のいずれかに記載の製氷方法。22. The ice making method according to claim 19, further comprising a water supply amount adjusting step of changing a water supply amount from the water supply tank to the ice making tray by changing a driving time of a water supply pump. 前記給水量調節ステップは、透明氷の製造指令を受けた場合に前記駆動時間を長くして前記製氷皿への給水量を多くするようにしたことを特徴とする請求項22記載の製氷装置。23. The ice making device according to claim 22, wherein, in the water supply amount adjusting step, when a production instruction for transparent ice is received, the driving time is extended to increase the water supply amount to the ice tray. 区画された複数の製氷ブロックに給水をそれぞれ貯留し冷気を受けて製氷を行うとともに機械力を加えられて生成された氷が離氷可能な製氷皿と、前記製氷皿への給水量を可変する給水量調節手段と、を備え、透明氷の製造指令を受けた場合に前記製氷皿への給水量を多くするようにしたことを特徴とする製氷装置。Water is stored in each of the plurality of partitioned ice making blocks, ice is made by receiving cold air, and ice is generated by applying mechanical force. An ice-making device, comprising: a water-supply-amount adjusting means, wherein the water-supply amount to the ice-making tray is increased when a production instruction for transparent ice is received.
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