JP2006337491A - 偏光子保護フィルムならびにそれを用いた偏光板 - Google Patents
偏光子保護フィルムならびにそれを用いた偏光板 Download PDFInfo
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- JP2006337491A JP2006337491A JP2005159335A JP2005159335A JP2006337491A JP 2006337491 A JP2006337491 A JP 2006337491A JP 2005159335 A JP2005159335 A JP 2005159335A JP 2005159335 A JP2005159335 A JP 2005159335A JP 2006337491 A JP2006337491 A JP 2006337491A
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- Prior art keywords
- film
- polarizer
- protective film
- polarizer protective
- carbon atoms
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 30
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- 229910052739 hydrogen Inorganic materials 0.000 claims description 12
- 239000001257 hydrogen Substances 0.000 claims description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 10
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 6
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 4
- 125000003277 amino group Chemical group 0.000 claims description 2
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- KNCYXPMJDCCGSJ-UHFFFAOYSA-N piperidine-2,6-dione Chemical group O=C1CCCC(=O)N1 KNCYXPMJDCCGSJ-UHFFFAOYSA-N 0.000 abstract description 10
- 230000035699 permeability Effects 0.000 abstract description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 abstract description 5
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- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
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- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 2
- HXLAEGYMDGUSBD-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propan-1-amine Chemical compound CCO[Si](C)(OCC)CCCN HXLAEGYMDGUSBD-UHFFFAOYSA-N 0.000 description 2
- MBNRBJNIYVXSQV-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propane-1-thiol Chemical compound CCO[Si](C)(OCC)CCCS MBNRBJNIYVXSQV-UHFFFAOYSA-N 0.000 description 2
- ZYAASQNKCWTPKI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propan-1-amine Chemical compound CO[Si](C)(OC)CCCN ZYAASQNKCWTPKI-UHFFFAOYSA-N 0.000 description 2
- IKYAJDOSWUATPI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propane-1-thiol Chemical compound CO[Si](C)(OC)CCCS IKYAJDOSWUATPI-UHFFFAOYSA-N 0.000 description 2
- DCQBZYNUSLHVJC-UHFFFAOYSA-N 3-triethoxysilylpropane-1-thiol Chemical compound CCO[Si](OCC)(OCC)CCCS DCQBZYNUSLHVJC-UHFFFAOYSA-N 0.000 description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- LVACOMKKELLCHJ-UHFFFAOYSA-N 3-trimethoxysilylpropylurea Chemical compound CO[Si](OC)(OC)CCCNC(N)=O LVACOMKKELLCHJ-UHFFFAOYSA-N 0.000 description 2
- OSSMYOQKNHMTIP-UHFFFAOYSA-N 5-[dimethoxy(methyl)silyl]pentane-1,3-diamine Chemical compound CO[Si](C)(OC)CCC(N)CCN OSSMYOQKNHMTIP-UHFFFAOYSA-N 0.000 description 2
- ZOTKGMAKADCEDH-UHFFFAOYSA-N 5-triethoxysilylpentane-1,3-diamine Chemical compound CCO[Si](OCC)(OCC)CCC(N)CCN ZOTKGMAKADCEDH-UHFFFAOYSA-N 0.000 description 2
- KHLRJDNGHBXOSV-UHFFFAOYSA-N 5-trimethoxysilylpentane-1,3-diamine Chemical compound CO[Si](OC)(OC)CCC(N)CCN KHLRJDNGHBXOSV-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
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- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
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- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
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- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
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- NMAGCVWUISAHAP-UHFFFAOYSA-N 3,5-ditert-butyl-2-(2,4-ditert-butylphenyl)-4-hydroxybenzoic acid Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1C1=C(C(O)=O)C=C(C(C)(C)C)C(O)=C1C(C)(C)C NMAGCVWUISAHAP-UHFFFAOYSA-N 0.000 description 1
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 1
- REWYMBAFAAYCAR-UHFFFAOYSA-N 3-[bis(2-methoxyethoxy)-phenylsilyl]propanoic acid Chemical compound COCCO[Si](CCC(O)=O)(OCCOC)C1=CC=CC=C1 REWYMBAFAAYCAR-UHFFFAOYSA-N 0.000 description 1
- ZJKUHJVNSAKHTA-UHFFFAOYSA-N 3-[diethoxy(1-phenylpropan-2-yloxy)silyl]-N-ethenylpropan-1-amine silane Chemical class [SiH4].C(=C)NCCC[Si](OC(C)CC1=CC=CC=C1)(OCC)OCC ZJKUHJVNSAKHTA-UHFFFAOYSA-N 0.000 description 1
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Abstract
【解決手段】 (メタ)アクリル酸エステルまたは(メタ)アクリル酸構成成分およびグルタルイミド単位、芳香族ビニル単位を含有することを特徴とする熱可塑性樹脂からなる偏光子保護フィルムであり、偏光子フィルムと対向する側の面上に易接着層を有する偏光子保護フィルムを提供した。これにより、偏光子フィルムとの接着性が大幅に改善され、光学特性や耐久性に優れた偏光板を得ることができる。
【選択図】 なし
Description
本発明で使用する熱可塑性樹脂を構成する、第一の構成単位は、下記一般式(1)で表される(以下、グルタルイミド単位と言うことがある)。
好ましいグルタルイミド単位としては、R1、R2が水素またはメチル基であり、R3が水素、メチル基、またはシクロヘキシル基である。R1がメチル基であり、R2が水素であり、R3がメチル基である場合が、特に好ましい。
好ましい(メタ)アクリル酸エステル又は(メタ)アクリル酸構成単位としては、アクリル酸メチル、アクリル酸エチル、メタクリル酸メチル、メタクリル酸エチル等が挙げられる。これらの中でメタクリル酸メチルが特に好ましい。
好ましい芳香族ビニル構成単位としては、スチレン、α−メチルスチレン等が挙げられる。これらの中でスチレンが特に好ましい。
c=△n/△F
で示される。
生成物のペレットをそのまま用いて、SensIR Tecnologies社製TravelIRを用いて、室温にてIRスペクトルを測定した。得られたスペクトルより、1720cm-1のエステルカルボニル基に帰属される吸収強度(Absester)と、1660cm-1のイミドカルボニル基に帰属される吸収強度(Absimide)の比から、以下の式1によりイミド化率(Im%)を求めた。
Varian社製NMR測定装置Gemini−300を用い、芳香族由来の吸収と脂肪族由来の吸収の積分比から、スチレン含量を決定した。
フィルムから50mm×50mmのサイズの試験片を切り出した。この試験片を、日本電色工業株式会社製濁度計NDH−300Aを用いて、温度23℃±2℃、湿度50%±5%において、JIS K7105−1981の5.5記載の方法により測定した。
(4)で得た試験片を、日本電色工業株式会社製濁度計NDH−300Aを用いて、温度23℃±2℃、湿度50%±5%において、JIS K7105に準じて測定した。
フィルムから、4cm×4cmの試験片を切り出した。この試験片を、自動複屈折計(王子計測株式会社製 KOBRA−WR)を用いて、温度23±2℃、湿度50±5%において、波長590nm、入射角0゜で面内位相差Reを測定した。デジマティックインジケーター(株式会社ミツトヨ製)を用いて測定した試験片の厚みd、および、アッベ屈折計(株式会社アタゴ製 3T)で測定した屈折率n、自動複屈折計で測定した波長590nm、面内位相差Reおよび40°傾斜方向の位相差値から3次元屈折率nx、ny、nz、を求め、厚み方向位相差 Rth=|(nx+ny)/2−nz|×d (||は絶対値を表す)を計算した。
フィルムから、幅15mm×長さ60mmの短冊状に試験片を切り出し、自動複屈折計(王子計測株式会社製 KOBRA−WR)を用いて、温度23±2℃湿度50±5%において、波長590nmにて測定した。フィルムの一方を固定し、他方は無荷重から1000gfまで100gfごとに順次荷重をかけた状態で複屈折を測定し、得られた結果から単位応力による複屈折の変化量を算出した。
[剥離率]=|重量B/重量A|×100
を用いて接着強度試験後接着体の剥離率を計算した。
市販のMS樹脂(新日鐵化学株式会社製MS−800)を、イミド化剤としてメチルアミンを用い、イミド化樹脂を製造した。用いた押出機は口径15mmの噛合い型同方向回転式二軸押出機である。押出機の各温調ゾーンの設定温度を230℃、スクリュー回転数300rpm、MS樹脂を0.75kg/hrで供給し、メチルアミンの供給量はMS樹脂に対して40重量部とした。ホッパーからMS樹脂を投入し、ニーディングブロックによって樹脂を溶融、充満させた後、ノズルからメチルアミンを注入した。反応ゾーンの末端にはシールリングを入れて樹脂を充満させた。反応後の副生成物および過剰のメチルアミンをベント口の圧力を−0.02MPaに減圧して脱揮した。押出機出口に設けられたダイスからストランドとして出てきた樹脂は、水槽で冷却した後、ペレタイザでペレット化した。
実施例1において、二軸延伸フィルムの表面を200W・mim/m2の放電量でコロナ処理した後、実施例1と同様の方法で易接着層を形成した。得られた偏光子保護フィルムの性能を表1に示す。
実施例1のオルガノシリコーンレジン系プライマーに代えて、γ−アミノプロピルトリエトキシシラン(日本ユニカー、A−1100)1.5重量%、ケイ酸エチル(信越化学、信越シランKBE04)1.5重量%、テトラ−n−ブトキシチタン1.5重量%、エタノール95.5重量%の混合液を用いた以外は、実施例1と同様の方法で、易接着層を形成した。得られた偏光子保護フィルムの性能を表1に示す。
実施例1と同様の方法で作成した二軸延伸フィルム上に、γ−アミノプロピルトリメトキシシラン(日本ユニカー、A−1110)のエタノール溶液(濃度5重量%)の混合液をバーコーターにて塗布し、120℃で10分加熱処理して、易接着層を形成した。得られた偏光子保護フィルムの性能を表1に示す。
実施例1において、易接着層を積層する代わりに、二軸延伸フィルムの表面を200W・mim/m2の放電量でコロナ処理した。得られた偏光子保護フィルムの性能を表1に示す。
Claims (5)
- 下記一般式(1)、(2)、(3)で表される繰り返し単位を含有することを特徴とする熱可塑性樹脂からなる偏光子保護フィルムであり、偏光子フィルムと対向する側の面上に易接着層を有する偏光子保護フィルム。
(ここで、R1およびR2は、それぞれ独立に、水素または炭素数1〜8のアルキル基を示し、R3は、炭素数1〜18のアルキル基、炭素数3〜12のシクロアルキル基、または炭素数6〜10のアリール基を示す。)
(ここで、R4およびR5は、それぞれ独立に、水素または炭素数1〜8のアルキル基を示し、R6は、炭素数1〜18のアルキル基、炭素数3〜12のシクロアルキル基、または炭素数6〜10のアリール基を示す。)
(ここで、R7は、水素または炭素数1〜8のアルキル基を示し、R8は、炭素数6〜10のアリール基を示す。) - 一般式(1)、(2)、(3)で表される繰り返し単位を含有することを特徴とする熱可塑性樹脂からなる偏光子保護フィルムに、偏光子フィルムに対向する側の面上に表面処理を行い、その上に易接着層を有することを特徴とする請求項1に記載の偏光子保護フィルム。
- 易接着層が、オルガノシリコーンレジン系プライマーを含有することを特徴とする請求項1および2に記載の偏光子保護フィルム。
- オルガノシリコーンレジン系プライマーがアミノ基またはメルカプト基含有アルコキシシラン類を含有することを特徴とする請求項3に記載の偏光子保護フィルム。
- 偏光子フィルムの少なくとも片面に、請求項1〜4に記載の偏光子保護フィルムが積層されてなる偏光板。
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| WO2009145150A1 (ja) | 2008-05-27 | 2009-12-03 | 日東電工株式会社 | 粘着型偏光板、画像表示装置およびそれらの製造方法 |
| JP2010228296A (ja) * | 2009-03-27 | 2010-10-14 | Nippon Shokubai Co Ltd | 光学用積層フィルムおよび光学フィルムの製造方法 |
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| JP2015034286A (ja) * | 2013-07-10 | 2015-02-19 | リケンテクノス株式会社 | ポリ(メタ)アクリルイミドフィルム、その易接着性フィルム、及びそのハードコート積層フィルム |
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| WO2009145150A1 (ja) | 2008-05-27 | 2009-12-03 | 日東電工株式会社 | 粘着型偏光板、画像表示装置およびそれらの製造方法 |
| EP2535748A1 (en) | 2008-05-27 | 2012-12-19 | Nitto Denko Corporation | Adhesive polarization plate, image display device and methods for manufacturing adhesive polarization plate and image display device |
| JP2010228296A (ja) * | 2009-03-27 | 2010-10-14 | Nippon Shokubai Co Ltd | 光学用積層フィルムおよび光学フィルムの製造方法 |
| WO2013011828A1 (ja) | 2011-07-20 | 2013-01-24 | 株式会社日本触媒 | 成形材料 |
| JP2015034286A (ja) * | 2013-07-10 | 2015-02-19 | リケンテクノス株式会社 | ポリ(メタ)アクリルイミドフィルム、その易接着性フィルム、及びそのハードコート積層フィルム |
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